Beruflich Dokumente
Kultur Dokumente
Product No.
Book No.
881240-22-12/3
1270282-02 Rev. 5
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax:
+46 8 530 310 40
Contents
1
Safety Instructions
14
15
16
Separator Basics
17
18
3.2 Design
21
25
3.4 Definitions
29
Operating Instructions
31
32
41
Service Instructions
49
50
54
62
72
5.5 Cleaning
84
88
89
94
Dismantling/Assembly
95
6.1 General
96
98
110
122
134
Trouble-tracing
143
144
150
152
Technical Reference
153
154
155
156
157
158
159
160
8.8 Lubricants
163
176
181
183
Index
193
S0068011
Safety Instructions
Pay special attention to the safety instructions for
the separator. Not following the safety instructions
can cause accidents resulting in damage to
equipment and serious injury to personnel.
Separator Basics
Read this chapter if you are not familiar with this
type of separator.
Operating Instructions
This chapter contains operating instructions for
the separator only.
Service Instructions
This chapter gives instructions for daily checks,
cleaning, oil changes, servicing and check points.
Dismantling / Assembly
This chapter contains step-by-step instructions for
dismantling and assembly of the separator for
service and repair.
Trouble-tracing
Refer to this chapter if the separator functions
abnormally.
If the separator has been installed as part of a
processing system always refer to the Troubletracing part of the System Manual first.
Technical Reference
This chapter contains technical data concerning
the separator and drawings.
Index
This chapter contains an alphabetical list of
subjects, with page references.
2 Safety Instructions
G0010421
S0151211
2 Safety Instructions
S01512G1
S0151241
S01512L1
S01512P1
S01512N1
S01512F1
Disintegration hazards
10
2 Safety Instructions
Entrapment hazards
S0151261
S01512O1
S0151271
Electrical hazard
Crush hazards
S01512M1
11
2 Safety Instructions
Noise hazards
Burn hazards
12
S01512D1
2 Safety Instructions
Cut hazards
Flying objects
Health hazard
13
2 Safety Instructions
2.1
DANGER
Type of hazard
DANGER indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Type of hazard
WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Type of hazard
CAUTION indicates a potentially
hazardous situation which, if not avoided,
may result in minor or moderate injury.
NOTE
NOTE indicates a potentially hazardous
situation which, if not avoided, may result
in property damage.
14
2 Safety Instructions
2.2
Environmental issues
Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed
waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
During maintenance oil and wear parts in the
machine are replaced.
Oil must be taken care of in agreement with local
regulations.
Rubber and plastics should be burnt at a licensed
waste incineration plant. If not available they
should be disposed to a suitable licensed land fill
site.
Bearings and other metal parts should be sent to
a licensed handler for material recycling.
Seal rings and friction linings should be disposed
to a licensed land fill site. Check your local
regulations.
Worn out or defected electronic parts should be
sent to a licensed handler for material recycling.
15
2 Safety Instructions
2.3
Requirements of
personnel
16
3 Separator Basics
Contents
3.1 Basic principles of separation
18
3.1.1
Introduction
18
3.1.2
19
3.2 Design
21
3.2.1
Overview
21
3.2.2
22
3.2.3
Power transmission
22
3.2.4
Brake
23
3.2.5
23
3.2.6
Paring disc
23
3.2.7
24
25
3.3.1
Bowl
25
3.3.2
Purifier bowl
25
3.3.3
Clarifier bowl
27
3.4 Definitions
29
17
3.1
Basic principles of
separation
3.1.1
Introduction
3 Separator Basics
Sedimentation by gravity
Separation by gravity
A liquid mixture in a stationary bowl will clear
slowly as the heavy particles in the liquid mixture
sink to the bottom under the influence of gravity.
A lighter liquid rises while a heavier liquid and
solids sink.
G0010811
Centrifugal separation
In a rapidly rotating bowl, the force of gravity is
replaced by centrifugal force, which can be
thousands of times greater.
Separation and sedimentation is continuous and
happens very quickly.
G0010911
18
3 Separator Basics
3.1.2
Separating temperature
For some types of process liquids (e.g. mineral
oils) a high separating temperature will normally
increase the separation capacity. The
temperature influences oil viscosity and density
and should be kept constant throughout the
separation.
G0011021
Viscosity
Low viscosity facilitates separation. Viscosity can
be reduced by heating.
G0011121
G0011221
G0011321
19
3 Separator Basics
Phase proportions
An increased quantity of water in oil will influence
the separating result through the optimum
transporting capacity of the disc stack.
An increased water content in the oil can be
compensated by reducing the throughput in order
to restore the optimum separating efficiency.
The throughput
The throughput sets the time allowed for the
separation of water and sediment from the oil. A
better separation result can often be achieved by
reducing the throughput, i.e. by increasing the
settling time.
G0601211
Disc stack
A neglected disc stack containing deformed discs
or discs coated with deposits will impair the
separating result.
20
Sludge accumulation
3 Separator Basics
3.2
Design
3.2.1
Overview
3.1 Design
G0588411
1.
2.
3.
4.
5.
6.
G0632411
Feed inlet
Water inlet for liquid seal
Outlet for light phase (oil)
Outlet for heavy phase (water)
21
3.1 Design
3.2.2
3 Separator Basics
G0631211
3.2.3
1.
2.
3.
4.
Top disc
Bowl hood
Disc stack
Large lock ring
1.
2.
3.
4.
5.
6.
Bowl spindle
Top bearing and spring casing
Worm wheel
Worm
Friction coupling
Worm wheel shaft
Power transmission
G0246431
22
3 Separator Basics
3.2.4
3.1 Design
Brake
G0246321
3.2.5
G0588811
Gear pump
3.2.6
Paring disc
G0631011
Paring disc
23
3.1 Design
3.2.7
3 Separator Basics
Revolution counter
G0246211
Revolution counter
G0639611
24
3 Separator Basics
3.3
Separating function
3.3.1
Bowl
G0631121
3.3.2
Gravity disc
Bowl hood
Top disc
Large lock ring
Distributor
Small lock ring
Paring disc
Level ring
Bowl disc stack
Bowl body
Purifier bowl
Characteristic parts
The illustration shows characteristic parts of the
purifier bowl:
1. The gravity disc, which should be chosen
according to directions in chapter 4.1.2
Selection of gravity disc on page 33.
2
G0631611
Purifier bowl
25
3 Separator Basics
Process flow
Unseparated oil (201) is fed into the bowl through
the inlet pipe and is pumped via the distributor (1)
towards the periphery of the bowl.
When the oil reaches the holes in the distributor, it
rises through the channels formed by the disc
stack (2) where it is evenly distributed.
G0631411
Distributor
Disc stack
Wall in bowl body
Feed inlet
Water inlet for liquid seal
Outlet for light phase (oil)
Outlet for heavy phase (water)
Liquid seal
G0631131
26
3 Separator Basics
Position of interface
In a purifier bowl the position of the interface
should be located between the disc stack edge
and the outer edge of the top disc.
The position of the interface is adjusted by
altering the pressure balance of the liquid phases
oil and water inside the separator. That is done by
exchanging the gravity disc. For this purpose a
number of gravity discs with various hole
diameters is delivered with the machine.
3.3.3
G0600711
Gravity disc
Clarifier bowl
Characteristic parts
The illustration shows characteristic parts of the
clarifier bowl:
1. The gravity disc having the smallest hole
diameter (d).
2. The level ring having the largest hole pitch
diameter ().
G0631811
Clarifier bowl
27
3 Separator Basics
Process flow
The process liquid (201) flows through the
distributor (1) to the interspaces between the bowl
discs in the disc stack (2). Through the action of
the centrifugal force the heavy particles move
along the underside of the discs towards the bowl
periphery, where they settle on the bowl wall (3).
The liquid proceeds towards the bowl centre and
discharges through the bowl hood (220).
G0631711
28
Distributor
Disc stack
Wall in bowl body
Feed inlet
Feed outlet
3 Separator Basics
3.4
3.4 Definitions
Definitions
Back pressure
Clarification
Clarifier disc
An optional disc, which replaces the gravity disc in the separator bowl, in the
case of clarifier operation. The disc seals off the heavy phase (water) outlet in
the bowl, thus no liquid seal exists.
Counter pressure
Density
Gravity disc
Disc in the bowl hood for positioning the interface between the disc stack and
the outer edge of the top disc. This disc is only used in purifier mode.
Interface
Boundary layer between the heavy phase (water) and the light phase (oil) in a
separator bowl.
Purification
Sediment (sludge)
Throughput
Viscosity
Water seal
Water in the solids space of the separator bowl to prevent the light phase (oil)
from leaving the bowl through the heavy phase (water) outlet, in purifier mode.
29
3.4 Definitions
30
3 Separator Basics
4 Operating Instructions
Contents
4.1 Operating routine
30
4.1.1
30
4.1.2
31
4.1.3
32
4.1.4
34
4.1.5
At full speed
36
4.1.6
During operation
37
4.1.7
Stopping procedure
37
4.1.8
Safety stop
38
39
4.2.1
39
4.2.2
43
31
4.1
4 Operating Instructions
Operating routine
4.1.1
G0632411
page 157
5. Foundation drawing.
Before first start the following check points shall
be checked:
Ensure the machine is installed correctly and
that feed-lines and drains have been flushed
clean.
32
4 Operating Instructions
4.1.2
Clarification
When running the separator as a clarifier, select
the gravity disc with the smallest hole diameter.
See the Spare Parts Catalogue for correct hole
diameter.
G0600711
Purification
Gravity disc
33
4 Operating Instructions
G0651111
Example:
Oil density = 0,92 (ref. 1)
Separating temperature = 75 C (ref. 2)
The nomogram indicates that a gravity disc with a
hole diameter of 98 mm should be tried (ref. 3).
4.1.3
G0599311
34
4 Operating Instructions
S0009821
CAUTION
Burn hazards
Check for leakages (not admitted)
NOTE
G0643911
G0639711
35
4 Operating Instructions
WARNING
Disintegration hazards
When power cables have been connected,
always check direction of rotation. If
incorrect, vital rotating parts could unscrew.
4.1.4
G0246211
G0600011
36
4 Operating Instructions
S0055611
WARNING
Disintegration hazards
If excessive vibration occurs, stop the
separator and keep bowl filled with liquid
during rundown.
The cause of the vibration must be identified
and rectified before the separator is
restarted. Excessive vibration may be due to
incorrect assembly or insufficient cleaning of
the bowl.
S0009621
S0009631
37
4.1.5
4 Operating Instructions
At full speed
G0600121
b.
38
4 Operating Instructions
4.1.6
During operation
back pressure
leakages
motor current.
4.1.7
Stopping procedure
G0246321
WARNING
Entrapment hazards
Make sure that rotating parts have come to a
complete standstill before starting any
dismantling work.
S0051111
39
4.1.8
4 Operating Instructions
Safety stop
CAUTION
Disintegration hazards
After a safety stop the cause of the fault must
be identified.
If all parts have been checked and the cause
remains unclear, contact Alfa Laval for
advice.
40
S0009911
Safety stop
4 Operating Instructions
4.2
G0601211
Sludge accumulation
4.2.1
Removal of separated
sludge
41
4 Operating Instructions
WARNING
Entrapment hazards
G0246221
S0051011
G0620321
G0651211
42
4 Operating Instructions
G0651331
Left-hand thread!
G0620411
G0651421
43
4 Operating Instructions
44
G0601211
4 Operating Instructions
4.2.2
NOTE
Be sure bowl parts are not interchanged.
Out of balance vibration will reduce ball
bearing life.
Balanced parts.
Exchange necessitates
rebalancing of bowl.
Purifier bowl
1.
2.
disc on page 33
Clarifier bowl
Gravity disc with smallest hole diameter
Level ring with largest hole pitch diameter
G0632821
1.
2.
45
4 Operating Instructions
G0651411
G0588911
CAUTION
Cut hazard
G0603111
46
4 Operating Instructions
Check point
5.3.5 Lock ring; wear and damage on page
67.
7. Lubricate the lock ring threads, contact and
guide surfaces with lubricating paste.
8. Tighten the lock ring.
G0651341
Left-hand thread!
Check point
5.3.4 Disc stack pressure on page 66.
NOTE
G0592631
47
4 Operating Instructions
NOTE
G0651221
G0620331
48
5 Service Instructions
Contents
5.1 Periodic maintenance
50
5.4.9
Inlet device
74
5.1.1
Introduction
50
75
5.1.2
Maintenance intervals
50
76
5.1.3
Maintenance procedure
52
78
5.1.4
Service kits
53
5.4.13 Brake
80
82
54
5.2.1
Daily checks
54
5.2.2
Oil change
55
5.2.3
56
5.2.4
58
5.2.5
60
83
5.5 Cleaning
84
5.5.1
External cleaning
84
5.5.2
Cleaning agents
85
5.5.3
87
88
5.3.1
Corrosion
62
5.3.2
Erosion
64
5.3.3
Cracks
65
5.3.4
66
5.3.5
67
5.7.1
Vibration
89
5.3.6
68
5.7.2
90
5.3.7
Inlet device
68
5.7.3
Shutdowns
93
5.3.8
5.3.9
71
5.6.1
88
89
94
Corrosion
72
5.4.2
Erosion
72
5.4.3
Cracks
72
5.4.4
72
5.4.5
72
5.4.6
73
5.4.7
73
5.4.8
74
49
5.1
Periodic maintenance
5.1.1
Introduction
5 Service Instructions
G0620011
WARNING
Disintegration hazards
Periodic maintenance prevent stoppages
5.1.2
Maintenance intervals
Oil change
The oil change interval is every 1500 hours or at
least once every year if the total number of
operating hours is less than 1500 hours.
When using a group D oil, time of operation
between oil changes can be extended from the
normal 1500 hours to 2000 hours.
50
5 Service Instructions
IS
Installation
IS
IS
3S
MS
MS
IS
1st year
IS
IS
IS
IS
2nd year
IS
IS
IS
3rd year
51
5.1.3
Maintenance procedure
52
5 Service Instructions
5 Service Instructions
5.1.4
Service kits
S0021021
NOTE
Always use Alfa Laval genuine parts as
otherwise the warranty will become invalid.
Alfa Laval takes no responsibility for the safe
operation of the equipment if non-genuine
spare parts are used.
WARNING
Disintegration hazards
Use of imitation parts may cause severe
damage.
53
5.2
5 Service Instructions
Maintenance logs
5.2.1
Daily checks
Part
Page
Separator bowl
Check for vibration and noise
89
34
Electrical motor
Check for heat, vibration and noise
1)
54
1)
Notes
5 Service Instructions
5.2.2
Oil change
The oil change and check of worm gear should be carried out every
15001) hours of operation.
When the separator is running for short periods, the lubricating oil must
be changed every 12 months even if the total number of operating
hours is less than 1500 hours (2000 h).
Note: In a new installation, or after replacement of gear, change the oil
after 200 operating hours and clean the gear housing.
Main component and activity
Part
Page
Notes
69
Renew
55
1)
When using a group D oil, time of operation between oil changes can be extended from the normal 1500
hours to 2000 hours.
2)
55
5.2.3
5 Service Instructions
Name of plant:
Separator:
Local identification:
MAB 206S-24
Manufacture No./Year:
Product No:
Date:
Signature:
Part
881240-22-12
Page
Renew
68
Connecting housing
Inlet device
68
Seal rings
Lock ring
67
Bowl hood
Top disc
Separator bowl
Clean and check
Check
Renew
56
68
Gravity disc
Bowl discs
87
Distributor
Bowl body
Corrosion
62
Erosion
64
Cracks
65
66
Notes
5 Service Instructions
Part
Page
Notes
69
Renew
55
Electrical motor
Lubrication (if nipples are fitted)
Signs and labels on separator
Check attachment and readability,
replace if needed
182
182
182
57
5.2.4
5 Service Instructions
Name of plant:
Separator:
Local identification:
MAB 206S-24
Manufacture No./Year:
Product No:
Date:
Signature:
Part
881240-22-12
Page
Renew
68
Connecting housing
Inlet device
68
Seal rings
Lock ring
67
Bowl hood
Top disc
Separator bowl
Clean and check
Check
Renew
58
68
Gravity disc
Bowl discs
87
Distributor
Bowl body
Corrosion
62
Erosion
64
Cracks
65
66
75
Notes
5 Service Instructions
Part
Page
Notes
Bowl spindle
73
Check
Buffers
82
82
73
82
69
Check
76
Renew
122
55
Renew
Brake
Clean and check
Renew
Friction pad
80
Friction coupling
78
Renew
Friction pads
78
Lipseal ring
122
Friction coupling
Electrical motor
Lubrication (if nipples are fitted)
182
182
182
59
5 Service Instructions
Part
Page
Pump (option)
Clean and check
138
Renew
Lipseal rings
138
71
5.2.5
NOTE
Renew all parts included in the Intermediate
Service kit (IS), Major Service kit (MS) and 3year Service kit (3S).
The 3S kit consists among other parts of vibration
dampers for renewal of frame feet. How to renew
the frame feet is described below.
60
Notes
5 Service Instructions
NOTE
G0258911
1.
2.
3.
4.
61
5.3
Check points at
Intermediate Service
(IS)
5.3.1
Corrosion
5 Service Instructions
WARNING
Disintegration hazard
62
G0589811
5 Service Instructions
Stainless steel
In a crevice.
Covered by deposits.
S0020611
S0020511
WARNING
Disintegration hazard
Pits and spots forming a line may indicate
cracks beneath the surface.
All forms of cracks are a potential danger and
are totally unacceptable.
Replace the part if corrosion can be
suspected of affecting its strength or
function.
63
5.3.2
5 Service Instructions
Erosion
G0205221
WARNING
Disintegration hazard
Inspect regularly for erosion damage. Inspect
frequently if the process liquid is erosive.
WARNING
Disintegration hazard
64
G0589911
5 Service Instructions
5.3.3
Cracks
WARNING
Disintegration hazard
All forms of cracks are potentially dangerous
as they reduce the strength and functional
ability of components.
Always replace a part if cracks are present.
65
5.3.4
5 Service Instructions
The lock ring (1) should press the bowl hood (2)
firmly against the bowl body (3). The hood in turn
should exert a pressure on the disc stack (4),
clamping it in place.
NOTE
G0592761
G0592751
66
5 Service Instructions
5.3.5
WARNING
G0592411
Disintegration hazards
60 mm).
G0592621
The -mark on the lock ring must not pass the -mark
on the bowl body by more than 25
Damage
Clean the threads, contact and guide surfaces
with a suitable degreasing agent.
Check for burrs and protrusions caused by
impact. Watch your fingers for sharp edges.
If damage is established, rectify using a
whetstone or fine emery cloth (recommended
grain size 240).
If the damage is considerable, use a fine singlecut file, followed by a whetstone.
67
5.3.6
5 Service Instructions
G0618521
5.3.7
Inlet device
G0618621
1.
2.
3.
Sight glass
Flow indicator
Reducing valve
G0618811
68
5 Service Instructions
5.3.8
G0619311
NOTE
G0619211
1. Worm wheel
2. Worm (part of bowl spindle)
69
5 Service Instructions
G0205411
WARNING
Disintegration hazards
Check that gear ratio is correct for power
frequency used. If incorrect, subsequent
overspeed may result in a serious
breakdown.
NOTE
Presence of metal chips in the oil bath is an
indication that the gear is wearing
abnormally.
70
5 Service Instructions
Worn teeth:
G0538811
Worn teeth
Spalling:
G0538911
Pitting:
G0539011
5.3.9
71
5.4
5.4.1
Corrosion
5.4.2
Erosion
5.4.3
Cracks
5.4.4
5.4.5
72
5 Service Instructions
5 Service Instructions
5.4.6
G0526721
NOTE
Always use a scraper with great care. The
cone shape must not be deformed.
5.4.7
NOTE
Spindle wobble will cause rough bowl run.
This leads to vibration and reduces lifetime of
ball bearings.
G0191521
73
5.4.8
5.4.9
Inlet device
74
5 Service Instructions
G0298421
5 Service Instructions
G0618911
G0619011
75
5 Service Instructions
G0528421
G0528511
G0528611
76
5 Service Instructions
G0528711
77
5 Service Instructions
CAUTION
Inhalation hazard
G0593211
Remove the
electric motor (1)
elastic plate (2)
friction blocks (3).
G0641011
78
Electric motor
Elastic plate
Friction block
5 Service Instructions
NOTE
The screws are slotted in both ends.
G0630511
WARNING
Disintegration hazards
When power cables have been connected,
always check direction of rotation. If
incorrect, vital rotating parts could unscrew
causing disintegration of the machine.
17
With no pump
50 Hz
60 Hz
G0651711
With pump
Measure
(mm)
50 Hz 60 Hz
79
5 Service Instructions
5.4.13 Brake
A worn or oily friction pad will lengthen the
braking period.
CAUTION
Inhalation hazard
When handling friction blocks/pads use a dust
mask to make sure not to inhalate any dust.
G0134111
NOTE
The screws are slotted in both ends.
NOTE
G0134211
80
5 Service Instructions
G0134311
1.
2.
3.
81
5 Service Instructions
G0527521
1.
2.
3.
4.
G0283621
82
5 Service Instructions
83
5.5 Cleaning
5.5
Cleaning
5.5.1
External cleaning
5 Service Instructions
G0602311
84
G0590011
5 Service Instructions
5.5.2
5.5 Cleaning
Cleaning agents
S0008511
CAUTION
Skin irritation hazard
Read the instructions on the label of the
plastic container before using the cleaning
liquid.
Always wear safety goggles, gloves and
protective clothing as the liquid is alkaline
and dangerous to skin and eyes.
85
5.5 Cleaning
5 Service Instructions
G0590921
86
5 Service Instructions
5.5.3
5.5 Cleaning
Bowl discs
Handle the bowl discs carefully so as to avoid
damage to the surfaces during cleaning.
NOTE
Mechanical cleaning is likely to scratch the
disc surfaces causing deposits to form
quicker and adhere more firmly.
A gentle chemical cleaning is therefore
preferable to mechanical cleaning.
G0065831
G0065841
87
5.6
5 Service Instructions
5.6.1
NOTE
1.
2.
3.
CAUTION
Burn hazards
G0641411
NOTE
88
G0643911
5 Service Instructions
5.7
Common
maintenance
directions
5.7.1
Vibration
S0055611
Vibration
NOTE
The level of vibration should not exceed
9 mm/sec at full speed.
WARNING
Disintegration hazards
If excessive vibration occurs, stop separator
and keep bowl filled with liquid during
rundown.
The cause of the vibration must be identified
and corrected before the separator is
restarted. Excessive vibration can be due to
incorrect assembly or poor cleaning of the
bowl.
89
5.7.2
5 Service Instructions
G0587321
1. Outer race
2. Ball/roller
3. Inner race
4. Cage
NOTE
Using an incorrect bearing can cause a
serious breakdown with damage to
equipment as a result.
Do not re-fit a used bearing. Always replace
it with a new one.
Dismantling
For bearings where no driving-off sleeve is
included in the tool kit, remove the bearing from
its seat by using a puller. If possible, let the puller
engage the inner ring, then remove the bearing
with a steady force until the bearing bore
completely clears the entire length of the
cylindrical seat.
NOTE
Do not hit with a hammer directly on the
bearing.
90
G0587411
5 Service Instructions
Assembly
Leave new bearings in original wrapping until
ready to fit. The anti-rust agent protecting a
new bearing should not be removed before
use.
G0587511
NOTE
Heat the bearing in a clean container.
Use only clean oil with a flash point above
250 C.
The bearing must be well covered by the oil
and not be in direct contact with the sides or
the bottom of the container. Place the
bearing on some kind of support or
suspended in the oil bath.
G0587611
91
G0587711
5 Service Instructions
92
5 Service Instructions
5.7.3
Shutdowns
NOTE
G0590221
93
5.8
5 Service Instructions
Lifting instructions
NOTE
Machine weight without bowl is approx.
425 kg.
WARNING
G0626731
Crush hazards
Lift the separator in no other way than
illustrated.
A falling separator can cause accidents
resulting in serious injury to persons and
damage to equipment.
NOTE
Check that the lock ring is properly tightened.
The distance between the lock ring and the
bottom part of the bowl body must not
exceed 130 mm, see illustration.
Weight to lift is approx. 65 kg.
G0626721
94
6 Dismantling/Assembly
Contents
6.1 General
96
6.1.1
General directions
96
6.1.2
97
6.1.3
Tools
97
6.2.2
100
6.2.3
Dismantling
101
6.2.4
Assembly
104
110
6.3.1
Exploded view
110
6.3.2
Dismantling
112
6.3.3
Assembly
117
122
6.4.1
Exploded view
122
6.4.2
Dismantling
124
6.4.3
Assembly
129
134
6.5.1
Exploded view
134
6.5.2
Dismantling
136
6.5.3
138
6.5.4
Assembly
139
95
6.1 General
6 Dismantling/Assembly
6.1
General
6.1.1
General directions
WARNING
Entrapment hazards
Make sure that rotating parts have come to a
complete standstill before starting any
dismantling work.
G0246221
NOTE
Never interchange bowl parts
To prevent mixing of parts, e.g. in an
installation comprising several machines of
the same type, the major bowl parts carry the
machine manufacturing number or its last
tree digits.
96
S0051011
6 Dismantling/Assembly
6.1.2
6.1 General
Check point
5.3.4 Disc stack pressure on page 66.
In this example, look up check point Disc stack
pressure in chapter 5 for further instructions.
6.1.3
Tools
NOTE
When lifting parts without weight
specifications, always use lifting straps with
the working load limit (WLL) of at least
300 kg.
97
Inlet/outlet, collecting
cover and bowl (IS)
6.2.1
G0663411
6.2
6 Dismantling/Assembly
98
6 Dismantling/Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
Cover
Seal ring
Glass tube
Seal ring
Knob
Spring
Sleeve
Inlet pipe
Washer
Seal ring
Screw
Packing
Housing
Seal ring
Seal ring
Ball
Nut
Nut
Washer
Hose nipple
Needle valve
Nipple
Knob
Cover
Height adjusting ring
Top cover
Screw
Seal ring
Nut
Clamping shoe
Hinged bolt
Pin
Collecting cover
Hinged pin
Seal ring
Angle pipe
Angle pipe
99
G0663511
6.2.2
6 Dismantling/Assembly
1.
2.
3.
4.
5.
6.
7.
8.
100
9.
10.
11.
12.
13.
14.
15.
Level ring
Seal ring
Bowl disc
Distributor
Sludge basket
Cap nut
Bowl body
6 Dismantling/Assembly
6.2.3
Dismantling
G0246221
G0620321
G0651211
G0651611
S0064711
Left-hand thread!
101
6 Dismantling/Assembly
G0651311
S0066911
Left-hand thread!
G0620411
G0651421
102
6 Dismantling/Assembly
G0595421
S0111621
11. Lift out the bowl body using the special lifting
tool (3).
1.
2.
3.
G0623721
12. Remove the level ring and the oil paring disc
from the top disc.
103
6.2.4
6 Dismantling/Assembly
Assembly
NOTE
Be sure bowl parts are not interchanged.
Out of balance vibration will reduce ball
bearing life.
Balanced parts.
Exchange necessitates
rebalancing of bowl.
Purifier bowl
1.
2.
disc on page 33
Clarifier bowl
Gravity disc with smallest hole diameter
Level ring with largest hole pitch diameter
G0632821
1.
2.
104
6 Dismantling/Assembly
Check point
5.3.1 Corrosion on page 62,
5.3.2 Erosion on page 64,
5.3.3 Cracks on page 65,
5.3.5 Lock ring; wear and damage on page
67,
5.3.6 Inlet pipe and oil paring disc on page
68,
5.3.7 Inlet device on page 68,
5.3.9 Cover interlocking switch (option) on
page 71.
G0623621
Left-hand thread!
G0651411
105
6 Dismantling/Assembly
G0588911
CAUTION
Cut hazard
G0603111
7. Fit the oil paring disc and level ring with Oring into the top disc. First lubricate the O-ring
with silicone grease.
G0623731
106
6 Dismantling/Assembly
Check point
5.3.5 Lock ring; wear and damage on page
67.
11. Lubricate the lock ring threads, contact and
guide surfaces with lubricating paste.
12. Tighten the lock ring.
G0651321
Left-hand thread!
Check point
5.3.4 Disc stack pressure on page 66.
NOTE
G0592631
107
6 Dismantling/Assembly
G0651621
Left-hand thread!
NOTE
G0651221
G0620331
108
6 Dismantling/Assembly
109
6.3.1
Exploded view
G0643611
6.3
6 Dismantling/Assembly
110
6 Dismantling/Assembly
1.
Screw
2.
Protecting plate
3.
Screw
4.
Protecting guard
5.
O-ring
6.
Protecting collar
7.
Screw
8.
Spring washer
9.
Spring casing
10.
Deflector
11.
Ball bearing
12.
13.
Axial buffer
13A.
Split pin
13B.
Wear ring
13C.
Spring
13D.
Spring support
14.
Buffer
15.
Screw plug
16.
Spring
17.
O-ring
18.
O-ring
19.
Bowl spindle
20.
Worm
21.
Spacing washer
22.
Ball bearing
23.
Lock washer
24.
Round nut
25.
Bushing
26.
O-ring
27.
Lock washer
28.
Round nut
111
6.3.2
6 Dismantling/Assembly
Dismantling
NOTE
Clean the space in the bowl casing
thoroughly before starting to dismantle the
bowl spindle to prevent contaminations falling
down into the oil gear housing.
1. Drain the oil from the worm gear housing.
CAUTION
Burn hazards
G0641411
G0520811
Left-hand thread!
G0132211
112
6 Dismantling/Assembly
G0132411
G0520911
c.
G0662111
b.
G0662311
113
6 Dismantling/Assembly
G0520921
G0521011
G0521111
G0521221
114
6 Dismantling/Assembly
G0527431
S0066811
G0521511
G0521611
G0280211
115
6 Dismantling/Assembly
G0280111
G0521711
G0521811
Left-hand thread!
S0079911
G0643711
116
6 Dismantling/Assembly
6.3.3 Assembly
When mounting ball bearings on the spindle as
described below, the bearings must be heated in
oil to max 125 C.
WARNING
Burn hazards
Use protective gloves when handling the
heated bearings.
NOTE
If any doubt how to mount roller bearings in a
correct way, see the detailed description in
chapter 5.7.2 Ball and roller bearings on
page 90.
Check point
5.4.14 Buffer springs and ball bearing
housing on page 82.
1. Mount the upper ball bearing (6) onto the
spindle. Make sure it enters its seat.
2. Fit the bearing housing (7) and tighten the
deflector (5).
Left-hand thread!
3. Fit the spring casing (1), buffers (2),
springs(3) and plugs (4).
Make sure the buffers come to rest against
the flats of the ball bearing housing.
The final tightening of the plugs is preferably
done when the spindle has been placed in the
frame.
4. Fit the worm (8), spacing washer (9) and
bottom ball bearing (10).
G0643811
117
6 Dismantling/Assembly
G0521511
G0527431
S0066811
G0132411
118
6 Dismantling/Assembly
G0133421
G0520821
11. Fit the worm wheel with ball bearing onto the
shaft. Match the worm wheel with the teeth in
the worm of the bowl spindle.
12. Fit the ball bearing and lock washer onto the
shaft and tighten the round nut.
Check point
G0528011
119
6 Dismantling/Assembly
G0520911
G0520921
b.
G0662311
G0662111
120
6 Dismantling/Assembly
15. Pour oil into worm gear housing. The oil level
should be slightly above the middle of the
sight glass.
For correct oil volume and recommended oil
brands, see chapter 8.7 Lubricants on page
161.
Check point
G0643911
121
Horizontal driving
device (MS)
6.4.1
Exploded view
G0644011
6.4
6 Dismantling/Assembly
122
6 Dismantling/Assembly
1. Screw
2. Coupling nave
3. Coupling disc
4. Elastic plate
5. Coupling disc
6. Friction block
7. Friction pad
8. O-ring
9. Round nut
10. Lock washer
11. Ball bearing
12. Spacing ring
13. Ball bearing
14. Nave
15. Worm wheel shaft
16. Frame
17. O-ring
18. Sealing washer
19. Seal ring
20. Ball bearing
21. Worm wheel
22. Ball bearing
23. Lock washer
24. Round nut
123
6.4.2
6 Dismantling/Assembly
Dismantling
WARNING
G0246221
Entrapment hazards
S0051011
CAUTION
Burn hazards
G0641411
G0520911
124
6 Dismantling/Assembly
G0520921
G0521011
G0521111
G0521211
125
6 Dismantling/Assembly
G0547611
G0641011
7. Remove:
the electric motor (1)
the elastic plate (2)
the friction blocks (3).
G0526011
126
6 Dismantling/Assembly
G0526131
G0522921
127
6 Dismantling/Assembly
G0525111
128
6 Dismantling/Assembly
6.4.3
Assembly
G0522921
Check point
5.4.12 Coupling friction pads on page 78.
2. Apply ball bearing grease into the bearings
(fill about 1/3 of the free volume in each
bearing). Note that no grease must be packed
in the nave proper, as superfluous grease
might ooze out of the nave and adhere to the
friction blocks.
S0066411
G0527931
NOTE
G0528111
129
6 Dismantling/Assembly
Check point
5.3.8 Worm wheel and worm; wear of teeth
on page 69.
G0547711
WARNING
Burn hazards
Use protective gloves when handling the
heated bearings.
NOTE
If any doubt how to mount roller bearings in a
correct way, see the detailed description in
chapter 5.7.2 Ball and roller bearings on
page 90.
The remaining description in this section implies
that the bowl spindle is mounted in the frame. If
not, proceed with the assembly instruction for the
vertical driving device in chapter 6.3.3 Assembly
on page 117.
7. Fit the worm wheel with the ball bearing onto
the shaft. Match the worm wheel with the
teeth in the worm of the bowl spindle.
8. Fit the ball bearing and lock washer onto the
shaft and tighten the round nut.
Check point
G0528011
130
6 Dismantling/Assembly
G0520911
G0520921
11. Pour oil into worm gear housing. The oil level
should be slightly above the middle of the
sight glass.
For correct oil volume, see chapter 8.1
Technical data on page 148. For
recommended oil brands, see chapter 8.7.3
Recommended oil brands on page 165.
Check point
G0643911
131
6 Dismantling/Assembly
Check point
13. Fit the electric motor.
WARNING
Disintegration hazards
When power cables have been connected,
always check direction of rotation. If
incorrect, vital rotating parts could unscrew
causing disintegration of the machine.
132
G0528211
6 Dismantling/Assembly
133
6.5.1
Exploded view
G0662721
6.5
6 Dismantling/Assembly
134
6 Dismantling/Assembly
1.
Plate
20. Bearing
2.
Drive screw
3.
Snap ring
22. Impeller
4.
Washer
5.
Seal ring
24. Bearing
6.
O-ring
7.
Sleeve
26. O-ring
8.
Key
9.
Flexible coupling
29. Spring
30. Gasket
31. Cover
11. Screw
32. Impeller
12. Nut
33. Bearing
33A. Bushing
14. Screw
34. O-ring
35. Washer
16. Sleeve
36. Nut
17. O-ring
37. Screw
38. Spacer
19. Bearing
39. Shield
19A. Bushing
40. Screw
135
6.5.2
6 Dismantling/Assembly
Dismantling
CAUTION
Burn hazards
G0641411
G0662111
G0662211
G0662311
136
6 Dismantling/Assembly
G0662411
G0662511
G0662611
137
6.5.3
6 Dismantling/Assembly
Bushings (2)
Renew the bushings if they are scratched or
there is a play between any impeller shaft and
a bushing.
G0662811
1.
2.
3.
4.
5.
6.
Flexible coupling
Bushing
Wear gasket
Lipseal ring
Impeller shaft
Relief/safety valve
G0661811
138
6 Dismantling/Assembly
G0662911
6.5.4
Assembly
G0661811
G0662611
139
6 Dismantling/Assembly
G0662011
G0662211
G0593821
A.
B.
1.
G0661911
140
6 Dismantling/Assembly
G0662411
G0662311
G0662111
13. Pour oil into worm gear housing. The oil level
should be slightly above the middle of the
sight glass.
G0643911
141
142
6 Dismantling/Assembly
7 Trouble-tracing
Contents
7.1 Mechanical function
144
7.1.1
144
7.1.2
144
7.1.3
145
7.1.4
145
7.1.5
Separator vibrates
146
7.1.6
Smell
147
7.1.7
Noise
147
7.1.8
148
7.1.9
148
148
149
Unsatisfactory separation
result
150
150
7.2.2
7.2.3
Trouble-tracing
Study the
System Manuals
Trouble-tracing
chapter first.
(if applicable)
151
152
7.3.1
152
7.3.2
143
Mechanical function
7 Trouble-tracing
7.1
Mechanical function
7.1.1
Cause
Corrective actions
45
7.1.2
Page
Cause
Corrective actions
Brake is applied
34
78
Motor failure
95
75
144
Page
7 Trouble-tracing
7.1.3
Mechanical function
Cause
Corrective actions
Motor failure
78
78
7.1.4
Page
-
Cause
Corrective actions
45
Brake is applied
34
Motor failure
122
95
Page
122
78
145
Mechanical function
7.1.5
7 Trouble-tracing
Separator vibrates
NOTE
Some vibration is normal during the starting and stopping sequences when the separator
passes through its critical speed.
WARNING
Disintegration hazards
If excessive vibration occurs, stop separator and keep bowl filled with liquid during rundown.
The cause of the vibration must be identified and corrected before the separator is restarted.
Excessive vibration may be due to incorrect assembly or poor cleaning of the bowl.
Cause
Corrective actions
95
60
73
110
110
41
122
75
146
Page
7 Trouble-tracing
7.1.6
Mechanical function
Smell
Cause
Corrective actions
None
Brake is applied
34
Overheated bearing
95
88
7.1.7
Page
-
Noise
Cause
Corrective actions
Page
88
95
78
75
122
76
147
Mechanical function
7.1.8
7 Trouble-tracing
Cause
Corrective actions
Brake is applied
34
78
Motor failure
95
69
7.1.9
Page
Cause
Corrective actions
Page
80
Corrective actions
Condensation
148
Page
88
88, 110
88
7 Trouble-tracing
Mechanical function
Corrective actions
Page
98
98
38
34, 69
149
7 Trouble-tracing
7.2
Purification faults
7.2.1
Unsatisfactory separation
result
Cause
Corrective actions
41
41
7.2.2
Page
33
Outgoing water
contaminated by oil
Cause
Corrective actions
33
98
150
Page
7 Trouble-tracing
7.2.3
Cause
Corrective actions
Page
38
98
41
33
98
151
7 Trouble-tracing
7.3
Clarification faults
7.3.1
Unsatisfactory separation
result
Cause
Corrective actions
33
41
41
7.3.2
Page
Cause
Corrective actions
38
41
98
98
152
Page
8 Technical Reference
Contents
8.1 Product description
154
155
157
158
159
160
8.7.1
General
160
8.7.2
Definitions
160
8.7.3
8.7.4
8.8 Lubricants
183
185
8.11.3 Foundations
187
162
163
8.8.1
163
8.8.2
164
8.8.3
165
8.8.4
Recommended lubricants
171
183
176
8.9.1
176
8.9.2
Electric motor, 12 kW
178
8.9.3
180
153
8.1
8 Technical Reference
Product description
Product number:
881240-22-12
Separator type:
MAB 206S-24
Application:
Mineral oil
Technical Design:
Restrictions:
Machinery Directive
Electromagnetic Compatibility Directive
Low Voltage Directive
EN 60204-1
EN ISO 14121-1
EN ISO 12100-1,-2
ISO 3744
Acoustic determination
154
8 Technical Reference
8.2
Technical data
Gear ratio
73:13 / 70:15
Hydraulic capacity
10,6 m/h
Feed temperature
0 / 100 min./max. C
Weight of separator
Motor power
Motor power
Power consumption
Starting time
24 minutes (average)
480 minutes
9 / 75 Bel(A) /dB(A)
9 mm/sec(r.m.s)
282 mm
Bowl volume
5,8 litres
Bowl weight
65 kg
AL 111 2377 02
There are other material than stainless steel in contact with process liquid.
155
8.3
8 Technical Reference
G0626921
156
8 Technical Reference
8.4
Connection list,
without pump
Connection No.
Description
Requirements/limit
201
206
220
221
No counter pressure
460
Drain of frame
701
760
5%
10%
Voltage
Current
790
Max. 500 V
Max. 3 A
115 V, 25 W
230 V, 25 W
157
8.5
8 Technical Reference
G0627121
158
8 Technical Reference
8.6
Connection No.
Description
Requirements/limit
201.1
201.2
201.3
206
220
221
No counter pressure
460
Drain of frame
701
760
5%
10%
Voltage
Current
790
Max. 500 V
Max. 3 A
115 V, 25 W
230 V, 25 W
159
8.7
Interface description
8.7.1
General
8.7.2
Definitions
Start means:
160
8 Technical Reference
8 Technical Reference
8.7.3
Lighting 790
The heavy phase (water) outlet is equipped with
an electric fitting and must be connected to a full
isolated transformer.
161
G0543211
8.7.4
8 Technical Reference
A.
B.
C.
D.
E.
162
Stand still
Starting mode
Running mode
Stop mode
Safety stop mode
8 Technical Reference
8.8 Lubricants
8.8
Lubricants
8.8.1
Lubricating points
Type of Lubricant
Interval
2. Seasonal operation:
Before every operating period
3. Short period's operation:
12 months even if total number of
operating hours is less than
stated above.
At assembly.
Bowl:
At assembly.
At assembly.
At assembly.
Electric motor
Follow manufacturers
instructions.
Follow manufacturer's
instructions.
Threads
At assembly.
CAUTION
Check the oil level before start.
Top up when necessary.
Do not overfill.
163
8.8 Lubricants
8.8.2
8 Technical Reference
Recommended lubricating
oils
Time in operation
Oil change interval
A/220
1500 h
D/220
B/220
Note:
164
2000 h
8 Technical Reference
8.8.3
8.8 Lubricants
NOTE
The following is a list of recommended oil
brands. Trade names and designations might
vary from country to country, Please contact
your local supplier for more information.
VG 220
VI >90
Manufacturer
Designation
BP
Bartran 220
Bartran HV 220
Castrol
Alpha ZN 220
Ultra 220
ChevronTexaco
Rando HD 220
Paper Machine Oil Premium 220
ExxonMobil
Q8/Kuwait Petroleum
Wagner 220
Shell
Morlina 220
Statoil
LubeWay XA 220
Total
Cirkan ZS 220
165
8.8 Lubricants
8 Technical Reference
Standard
Designation
ISO-L-HM or HV 220
166
8 Technical Reference
8.8 Lubricants
NOTE
The following is a list of recommended oil
brands. Trade names and designations might
vary from country to country, Please contact
your local supplier for more information.
VG 220
VI 90
Manufacturer
Designation
Bel-Ray
BP
Castrol
Alpha SP 220
(Former Optimol) Optigear BM 220
ChevronTexaco
ExxonMobil
Spartan EP 220
Mobilgear 630
Mobilgear SHC (XMP)220, Synthetic *
Q8/Kuwait Petroleum
Goya 220
Shell
Omala 220
Omala RL 220, Synthetic *
Statoil
LoadWay EP 220
Mereta 220, Synthetic *
Total
Carter EP 220
Elf Epona Z 220
Carter SH 220, Synthetic *
167
8.8 Lubricants
8 Technical Reference
Standard
Designation
ISO-L-CKC/CKD/CKE/CKT 220
168
8 Technical Reference
8.8 Lubricants
NOTE
The following is a list of recommended oil
brands. Trade names and designations might
vary from country to country, Please contact
your local supplier for more information.
NOTE
Brands with Alfa Laval article number are
approved and recommended for use.
Designation
Alfa Laval
542690-84
542690-85
BP
Castrol
Alphasyn EP 220
Alphasyn HG 220
Optigear Synthetic A 220
Chevron
ExxonMobil
Q8/Kuwait Petroleum
Schumann 220
Shell
Omala RL 220
Statoil
Mereta 220
Total
Carter SH 220
Elf Epona SA 220
169
8.8 Lubricants
8 Technical Reference
Designation
Shell
170
8 Technical Reference
8.8.4
8.8 Lubricants
Recommended lubricants
553217-01 rev. 11
NOTE
The following is a list of recommended oil
brands. Trade names and designations might
vary from country to country, Please contact
your local supplier for more information.
NOTE
Brands with Alfa Laval article number are
approved and recommended for use.
Pastes
Manufacturer
Designation
Alfa Laval No
Dow Corning
537086-02 (1000 g)
537086-03 (100 g)
537086-04
(50 g)
Fuchs Lubritech
Gleitmo 705
Gleitmo 805K
Klber
Wolfracoat C (Paste)
Rocol
Bonded coatings:
Manufacturer
Designation
Alfa Laval No
Dow Corning
535586-01
Fuchs Lubritech
(375 g)
171
8.8 Lubricants
8 Technical Reference
Designation
Hygienic Comment
Dow Corning
Molykote P1900
NSF Registered H1
(7 Jan 2004)
Alfa Laval No
Molykote TP 42
Molykote D
Bremer &
Leguil, Fuchs
Lubritech
Geralyn F.L.A
NSF Registered H1
(2 April 2003)
German 5 Absatz 1
LMBG approved
Geralyn 2
NSF Registered H1
(3 sep 2004)
Gleitmo 805
Gleitmo 1809
Klber
Rocol
172
NSF Registered H1
(25 Feb 2004)
NSF Registered H1
(26 Aug 2005)
Klberpaste 46 MR 401
White; contains no
lead, cadmium, nickel,
sulphur nor halogens.
NSF Registered H1
(13 Apr 2001)
561764-01
(50 g)
8 Technical Reference
8.8 Lubricants
Follows according. to
Manufacturer
Dow Corning
(100 g)
Molykote G-5032
(50 g)
Chemplex 750
NSF Registered H1
(15 Feb 2003)
Unisilkon L 250 L
Bel-Ray
No-Tox Silicone
valve seal
NSF Registered H1
(19 June 2002)
MMCC
ALCO 220
NSF Registered H1
(25 March 2002)
Rocol
Foodlube Hi-Temp
NSF Registered H1
(18 April 2001)
Bremer &
Leguil,
Fuchs
Lubritech
Klber
Molykote 111
(Compound)
Alfa Laval No
(25 g)
173
8.8 Lubricants
8 Technical Reference
NOTE
Always follow the specific recommendation
for lubrication as advised by the
manufacturer.
Manufacturer
Designation
BP
Energrease MP-MG2
Energrease LS2
Energrease LS-EP2
Castrol
APS 2
Spheerol EPL 2
Chevron
Dow Corning
Molykote G-0101
Molykote Multilub
ExxonMobil
Beacon EP2
Unirex N2
Mobilith SHC 460
Mobilux EP2
Fuchs Lubritech
Lagermeister EP2
Q8/Kuwait
Petroleum
Rembrandt EP2
Shell
Alvania EP 2
Albida EP2
SKF
LGEP 2
LGMT 2
LGFB 2
Total
174
Multis EP2
Hygienic comment
NSF Registered H1
(14 Sep 2005)
8 Technical Reference
8.8 Lubricants
175
8.9
Electric components
8.9.1
8 Technical Reference
G0634021
A = Shaft dimension
B = Knock out openings for M25 + M20 cable glands on both sides
C = Metal fan cover
D = Casted lifting lugs on both sides
E = 4 holes 14,5
Manufacturer
ABB Motors
Manufacturers drawingBA/Marine Motors
I GB 08-2001
Standards
IEC 34-series, 72,79,85
Size
132S
Type
M3AA 132 S
Weight
40 kg
Poles
4
Insulation class
F
Bearings
D-end 6208-2Z/C3
N-end 6206-2Z/C3
Method of cooling
IC 41 (IEC 34-6)
Specification
Totally enclosed threephase motor for marine
service3)
176
Type of mounting
Degree of
protection
IM 1001
IM 3001
IP 55
IM 3011
IP 55
IM 3031
IP 55
8 Technical Reference
1)
2)
3)
4)
NOTE
For complete information about motor
variants, please contact your Alfa Laval
representative.
177
8.9.2
8 Technical Reference
Electric motor, 12 kW
G0634121
A = Shaft dimension
B = Knock out openings for cable glands on both sides
C = Casted lifting lugs on both sides
D = 4 holes 14,5
Manufacturer
ABB Motors
Manufacturers drawing BA/Marinemotors
GB 08-2001
Standards
IEC 34-series, 72,79,85
Size
160M
Type
M3AA 160M
Weight
62 kg
Poles
4
Insulation class
F
Bearings
D-end 6209-2Z/C3
N-end 6209-2Z/C3
Method of cooling
IC 41 (IEC 34-6)
Specification
Totally enclosed threephase motor for marine
service3)
178
Type of mounting
Degree of
protection
IM 1001
IM 3001
IP 55
IM 3011
IP 55
IM 3031
IP 55
8 Technical Reference
1)
2)
3)
4)
NOTE
For complete information about motor
variants, please contact your Alfa Laval
representative.
179
8.9.3
8 Technical Reference
13
14
21
22
180
G0547221
current: Max. 3 A
8 Technical Reference
G0626811
1. Machine plate
Bowl
Max. speed (bowl)
Direction of rotation (bowl)
Speed motor shaft
El. current frequency
Recommended motor power
Max. density of feed
Max. density of sediment
Process temperature min./max.
MAB 206S-24
XXXX
881240-22-12
S0061411
Separator
Manufacturing serial No / Year
Product No
Frame
181
8 Technical Reference
S0063211
2. Name plate
3. Safety label.
! WA R N I N G
Text on label:
XXXXXXXXXXXXXXXXX
XXXX XXXX XXXX
XXXXXXXXXXXX XXX
XXXXXXX XXXXX XX
XXXXX XXXXXXX
XXXXXXXXX.
XX X XXXXX XX X XXXX
XXX XXX X XXXXXX
XXX XXX XXX X XXXXX
XXX X XXXX .
S00690N1
WARNING
4. Arrow
S006882
S0063111
S0069111
182
8 Technical Reference
183
8 Technical Reference
Fixed on a pallet.
G0402021
Fixed on a pallet
G0402031
G0402041
184
8 Technical Reference
Transport
Specification
WARNING
Crush hazards
Use correct lifting tools and follow lifting
instructions.
Connection list
Interface description
Interconnection drawing
Foundation drawing
Lifting drawing
G0020611
185
8 Technical Reference
Important measurements
G0020721
Specification
Recommendation
It should be possible to place a portable
collecting tray under the gearbox drain plug
for changing oil.
G0641411
186
8 Technical Reference
8.11.3 Foundations
Specification
G0258911
187
188
8 Technical Reference
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189
190
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Comments:
191
192
Index
A
Assembly
Bowl
Feed pump
General directions
Horizontal driving device
Inlet/outlet
Tools (special)
Vertical driving device
104
134
96
129
104
97
117
B
Bearings
Maintenance directions
Replacement on bowl spindle
Replacement on horizontal driving device
Bowl
Assembly
Dismantling
Bowl cleaning
Procedure
Bowl discs
Cleaning
Bowl spindle
Assembly
Dismantling
Brake
Function
Maximum wear
Broken water seal
90
110
122
104
101
41
87
117
112
23
80
151
C
Centrifugal separation
Check points
Bowl spindle cone and bowl body nave
Brake
Buffer springs and ball bearing housing
Corrosion
Coupling friction pads
Cover interlocking switch
Cracks
Disc stack pressure
Erosion
Flexible plate in coupling
Height position of oil paring disc
Inlet device
Inlet pipe and oil paring disc
Lock ring, wear and damage
18
73
80
82
62
78
71
65
66
64
76
75
68
68
67
69
152
38
152
29
27
87
84
85
85
41
159
157
62
54
86
93
78
22
24
180
65
54
D
Daily checks
Disc stack pressure
Dismantling
Bowl
Feed pump
General directions
Horizontal driving device
Inlet/outlet
Tools
Vertical driving device
Drawings
Basic size drawing, separator with pump
Basic size drawing, separator without pump
Machine plates and safety labels
54
66
101
134
96
124
101
97
112
158
156
181
193
E
Electric motor
176,
Emergency stop. See Safety stop
Erosion
Check points
Maintenace logs
Excessive vibration during starting sequence
Exploded views
Bowl
Horizontal driving device
Vertical driving device
178
64
54
146
98
122
110
F
Feed pump
Foundation
Frame feet
Replacement
Friction coupling
Friction pads
Function
134
187
60
78
22
G
Gear
Wear of gear teeth
Gravity disc
Selection
69
33
H
Horizontal driving device
Assembly
Dismantling
129
124
194
181
21
90
93
84
50
52
88
89
60
53
62
65
64
69
76
178
176
84
Nomogram
34
O
Oil
32
185
29
27
160
L
Lifting instruction
Liquid flows through bowl casing drain
Lock ring
Wear and damage
Lubricants
Lubrication chart, general, oil groups
Oil change intervals
Oil level
Recommended lubricating oils
Recommended oil brands
I
Installation
Check points
Planning of installation
Interface
Definition
Position
Interface description
94
149
67
163
163
164
35
164
165
32
50
88
24
151
32
150
P
Power consumption
Power transmission
Description
Pump
Axial play
Checkpoints
Dismantling
Function
155
22
140
134
134
23
Purification
Broken water seal
Definition
Outgoing water contaminated by oil
Start procedure
Unsatisfactory separation result
Purifier bowl
Characteristic parts
Gravity disc
151
29
150
38
150
25
25
R
Ready for start
Revolution counter
Function
Rotor
Dismantling
Running-up procedure
146
147
148
145
145
144
148
148
151
150
150
160
24
U
Unsatisfactory separation result
101
36
S
Safety Instructions
Safety stop
Separated sludge
Cleaning the bowl
Separation
Clarification
Purification
Temperature
Separator does not start
Service instructions. See Check points
Service kits
Shutdowns
Smell
Speed too low
Start
Check points
Clarification start procedure
Purification start procedure
Starting power too high
Starting power too low
Start-up time too long
Stopping procedure
Stopping time too long
Storage
Separator vibrates
Smell
Speed too low
Starting power too high
Starting power too low
Start-up time too long
Stopping time too long
Water in oil sump
Trouble tracing - purification faults
Broken water seal
Outgoing water contaminated by oil
Unsatisfactory separation result
9
40, 160
41
27
25
19
144
53
93
147
148
36
34
38
38
145
145
144
39
148
183
150
V
Vertical driving device
Assembly
Dismantling
Vibration
Spindle wobble
Vibration checking
117
112
73
89
W
Warning signs
Water in oil sump
Worm gear
Function
Wear of teeth
14
148
22
69
T
Throughput
Definition
Trouble tracing - clarification faults
Oil discharge through water outlet
Unsatisfactory separation result
Trouble tracing - mechanical functions
Liquid flows through bowl casing drain
Noise
Separator does not start
29
152
152
149
147
144
195
196