ACCESS WINCH WITH HANDLES

40.2STAACCSH
Instruction Manual
This product, as supplied by Harken, is considered to be applicable to general lifting operations and
is not intended to lift persons. Should this product be incorporated into systems for lifting persons,
it becomes partly completed machinery and, when appropriate additional safety devices are added,
must be certified for its intended application. Such systems are classified as machinery for lifting
persons and would require separate CE marking. Alternatively such systems may be classified as
personal protective equipment and would be within the scope of the PPE Directive.

Please read these instructions carefully before operating equipment.

Keep these instructions in a safe place for future reference.
Harken does not accept any responsibility for damage or harm caused by failure to follow the safety
requirements and instructions in this manual.
The manufacturer cannot be liable for damage, injury or consequential loss resulting from installation
or servicing by unqualified personnel.
The manufacturer will also not be liable for damage, injury, or consequential loss resulting from
incorrect operation or modification of the equipment.

Description
A strong, lightweight manual rope-handling winch. Double handles provide maximum ergonomics, for high
power and operation speed.
Features
Maximum Grip The drums gripping surface is designed specifically to work with the drum diameter and material
to maximize gripping power and reduce rope wear. Diagonal ribs stop the rope from rising (keeping rope wraps on
part of drum where you have the best control), prevent overrides, and provide a smooth controlled release as rope
exits the winch.
Spring-loaded, self-tailing jaws adjust under rope pressure to accept a variety of rope diameters. Teeth grip evenly
with or without load.
Lightweight Aluminium drums and high-strength composite self-tailing jaws and skirt save weight.
Powerful Double-handle action allows optimum use of manpower to deliver power and speed.
Composite roller bearings reduce friction under load. Low friction and hardness properties make composites ideal
for high-efficiency bearing systems.
Reliable & Easy to Maintain Composite roller bearings and bushings dont require lubrication and have
excellent corrosion resistance. This metal-replacement material is completely nonreactive to saltwater and
most chemicals, and has very good wear and abrasion resistance under maximum operating loads.
Load-carrying gears and pins are 17-4PH stainless steel for strength and durability.
Planetary gears are bronze to avoid stainless-on-stainless galling.
Snap-fit design keeps bearings captive in a high-strength Delrin cage when the drum is removed for maintenance.
Winches can be disassembled and serviced
where mounted. The socket, washer,
and screw-top snap-fit together to
simplify maintenance and for quick
and mistake-free assembly.
SELF-TAILING FOR EASY LINE CONTROL
Locking jaws hold loaded rope securely
during operation and while suspended.
The stripper arm is shaped to smoothly
feed the rope in and out of the jaws so
the operator can use both hands to turn
the winch. The stripper arm adjusts to
multiple positions after the winch is
mounted so rope exit position can
be optimized.

Self-Tailing
Jaws

Self-Tailing
Stripper Arm
Composite
Bearings
Hard Lube-anodized
Aluminum Drum
and Castle
Bronze and Stainless
Steel Gears

SPECIFICATIONS
Maximum Working Load:
Lifting Persons: 280 kg (test coefficient 10:1)
See LIMITATIONS Page 3.
Lifting Loads: 500 kg (test coefficient 5:1)
Break Load: 2800 kg

Part
No.
40.2STAACCS
2

Drum (D)
in
mm
31/8
80

Base (B)
in
mm
63/16 157

Height (H)
in
mm
67/8
175

Weight
lb
kg
8.4
3.8

Rope entry
height (LE)
in
mm
31/4
82

Access Winch

Rope
(Min - Max)
in
mm
5/16 - 1/2
8 - 12

Fastener
circle
in
mm
47/8 123

Fasteners
(HH)
mm
5x6

1
2.13

Gear ratio
2
3
6.28

Power ratio
1
2
3
13.50 39.90
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Parts Description / Use

1st Gear
Faster = Less Power

Handle

Removable
Winch
Skirt

Self-Tailing
Stripper Arm

Winch
Base

2nd Gear
Slower = More Power
Locking
Knob

Winch
Drum
Self-Tailing
Jaws

Part No.
40.2STAACCSH
B10ACCS
40.2STAACCS

Description
Access winch with handles with locking knobs
Handle with locking knob
Access winch without handles

a. Use
This winch is designed to be used as a manually powered, rope-handling winch for lifting, lowering,
and pulling loads.
It is designed to be mounted with the base in a vertical plane so that the double-handle configuration
can be used in a pedestal-like action.
B. Limitations
Do not use:
With wire rope
With loads in excess of the maximum working load (MWL) of 280 kg for lifting persons.
This product, as supplied by Harken, is considered to be applicable to general lifting operations and not
intended to lift persons. Should this product be incorporated into systems for lifting persons, it then
becomes partly completed machinery and, when appropriate additional safety devices are added,
must be certified for its intended application. Such systems would be classified as "machinery for lifting
persons" and would require separate CE marking. Alternatively such systems may be classified as
personal protective equipment and would be within the scope of the PPE Directive.
With loads in excess of the MWL of 500 kg for lifting loads.
With more than one person turning the handles at the same time. This can overload the system.
WARNING! Subjecting the winch to loads above the maximum working load can cause the winch to
fail or pull off the mounting surface suddenly, possibly resulting in severe injury or death.
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Access Winch

Installation
A. PLAN INSTALLATION
Mounting Surface
Winch must be installed on a flat surface, reinforced if necessary, to withstand a
load equal to at least twice maximum working load of winch.

It is the installer's responsibility to carry out all structural tests needed to ensure
that the mounting surface can withstand the load.

Drive Gear
Rope

Winch Entry Angle of Lifting Rope

Winch entry angle must be 8 with a tolerance of 2 to avoid rope overrides.
WARNING! Verify entry angle of rope. It must be 8 with tolerance of 2, to avoid
rope overrides and damaging winch or making winch inoperable, leading to loss of
control, possibly resulting in severe injury or death.
Mount winch so drive gear (11 Pinion Z13) is positioned where rope enters
winch drum. Note: s on winch skirt identifies location of drive gear.

WARNING! Mount winch so that drive gear is positioned where rope enters winch drum. Incorrect
positioning of drive gear can weaken winch leading to failure, possibly resulting in severe injury or death.
Winch Location
Winch must be installed in a position to allow sufficient working space around unit, so not to impede
operation of handles.
Winch must be installed in a position to ensure visibility of the lift trajectory by operator at all times.
Harken accepts no responsibility for defective installation or reassembly of its winches. If you have questions or
concerns, Harken Tech Service is at your disposal at techservice@harken.it.
WARNING! Incorrect installation of winch may cause severe injury or death. Consult equipment supplier
if in doubt about correct position of winch.
B. YOU MUST PURCHASE SEPARATELY
Installation Procedure 1: Five (5) M6 or 1/4" Socket Head (SH) Bolts (Steel Alloy, 12.9 Class (ISO 898 part 1)
Installation Procedure 2: Five (5) M6 Hex Head (HH) Bolts (Steel Alloy, 12.9 Class (ISO 898 part 1).
Note: 1/4" Hex Head bolts do not fit in the holes and cannot be used to mount winch.
Harken does not supply bolts to install winch since lengths may vary depending on mounting surface.
It is installer's responsibility to choose correct bolts, taking into account loads they will have to withstand.
Harken assumes no responsibility for incorrect installation of winch or for use of incorrect mounting bolts.
WARNING! To install winch, use only steel alloy bolts, 12.9 class (ISO 898 part 1). Bolts made of other
materials may not have sufficient strength or may corrode, which can cause winch to pull off mounting
surface suddenly during high loads, possibly resulting in severe injury or death.
WARNING! Failure to use correct number and type of mounting fasteners or failure to ensure correct mounting
surface strength can result in winch pulling off suddenly and unexpectedly during high loads, possibly
resulting in severe injury or death.
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Installation
Use either Procedure 1 or 2 to install winch. Use Procedure 1 to thread mounting screws into threaded holes in
mounting plate. You can also use washers and nuts. Procedure 2 takes less time but can only be used if you can
tighten nuts from behind mounting plate.
C. PROCEDURE 1
Tools You Will Need
One medium flat-blade screwdriver
Protective gloves
Torque to apply when assembling

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To install winch you must remove drum. Use

five (5) M6 or 1/4" Socket Head (SH) bolts into
tapped mounting plate. You may also use washers
and nuts (Steel Alloy, 12.9 Class) (ISO 898 part 1).

1. Remove ring (29).

2. Slide off bushing (30).

3. Slide off central shaft (28).

4. Slide off hub (31) and cover (26).

5. Loosen the three screws (25)

(4Nm/35 in-lb)

6. Remove self-tailing arm (26) by rotating and

lifting it.
Access Winch

Installation
PROCEDURE 1 (Continued)

7. Lift off drum (20). Install Socket Head

bolts in winch.

PROCEDURE 2
Tools You Will Need
One medium flat-blade screwdriver
Protective gloves
Torque to apply when assembling

To install winch you must remove skirt as directed

below. Use five (5) M6 Hex Head (HH) bolts,
washers and nuts (Steel Alloy, 12.9 Class)
(ISO 898 part 1). Note: 1/4" Hex Head bolts
will not work for this procedure.

1. Carefully pry off skirt (2) using screwdriver

placed as shown.

2. Take off skirt (2).

3. Position 5 Hex Head (HH) bolts in holes.

4. Correctly positioned bolts.

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Installation
PROCEDURE 2 (Continued)

5. Reposition skirt No. 2 in housing.

6. Press down skirt (2) to position correctly.

Note: Make sure skirt is correctly clipped on to base of winch.

final installation
1. Carry out Procedure 1 or Procedure 2, then install winch on a flat surface in selected position.
2. Position base of winch in selected area and mark holes or use drilling template.
Drilling template is available on Harken website, www.harken.com. Note: Templates are available in DXF and
DWG formats only. Printing must be strictly controlled to insure that templates are printed full size. A reference
dimension provided on the template must be carefully checked after printing.
Note: When downloading winch templates make sure you have correct size paper and that printer will output at 100%.
Before drilling holes verify that template is correct in every detail. Harken cannot be responsible for incorrectly drilled
holes because of a faulty template.
3. Remove winch and drill five (5) 6.2 mm diameter clearance holes. If drilling and tapping consult industry
standards for drill/tap size. Important: Do not countersink bolts.
4. Bolt base of winch to support plate. Use bolts that are the correct length for thickness and type of support plate.
Consult equipment supplier if in doubt.
Procedure 1: Use five (5) M6 or 1/4" Socket Head (SH) bolts, washers, and nuts. If using threaded holes in
mounting plate consult industry standards for minimum thread engagement for drilling and tapping. See Page 5.
Procedure 2: Use five (5) M6 Hex Head (HH) bolts, washers, and nuts. Note: 1/4" Hex Head bolts do not fit in
the holes and cannot be used to mount winch. See Page 6.
5. To obtain correct Maximum Working Load (MWL) all five bolts, nuts, and washers must be securely tightened
and there must be at least 21/2 threads showing below all five nuts.
WARNING! Failure to use correct number and length of mounting fasteners and/or failure to tighten them
correctly so that at least 21/2 threads show below all nuts can result in winch pulling off suddenly and
unexpectedly during high loads which may cause load to drop, possibly resulting in severe injury or death.

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Installation
final installation (continued)

Radial Winch 40

Drive Gear
(11 Pinion Z13)

Reduced-size drilling template. See Page 7

for important information about template.

REASSEMBLE WINCH

All dimensions in millimeters. Dimensions to be followed as indicated and not to be scaled.

1. Reassemble winch following either Procedure 1 or 2 in reverse order and apply

products indicated in Maintenance section.
2. Position self-tailing arm so rope leaving winch leads to correct positionusually
4 or 5 oclock.

POSITION HANDLES

1. Insert handle socket on central shaft.

2. Thread locking knob on central shaft to

secure handle and tighten.

3. Position handles at 180 to one another as shown in photo.

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Operation
PERSONAL PROTECTIVE EQUIPMENT
Wear gloves to protect against rope abrasion or chafe when rotating handles.
LIFTING LOAD

Rope Min. Rope Turns Max. Rope Turns

8 mm
4
6
10 mm
4
5
12 mm
4
4

important! Keep fingers, loose clothing, hair, etc. away from winch. Area around winch handles should be
kept clear of people and objects at all times. Be sure to keep loose rope near winch to prevent tripping.
A. Start at base and wind rope onto drum in a clockwise direction. Use at least four (4) complete turns, but no more than
six (6), depending on rope diameter. Excess turns may cause rope to override (overlap) or may cause excessive friction.

DANGER! Winch must not be used to lift people unless combined with suitable additional safety devices.
WARNING! Always put a minimum of four (4) turns on winch drum. Fewer turns can severely decrease
holding power which may result in rope slippage or failure to hold load. Rope slippage or failure to hold
load may cause lifted load to fall, possibly resulting in severe injury or death.
B. Ensure that the rope does not override (overlap) on winch.
WARNING! Never allow rope to (override) overlap on winch drum. This can cause rope to jam and can
prevent load from being lifted/lowered. Tension on rope to load must be relieved to clear override (overlap).
This procedure carries a risk of serious injury or death if load drops or becomes uncontrollable.
C. Pull rope through to take up any slack, then load into spring-loaded, self-tailing jaws by winding rope clockwise
and pulling tight to engage. Self-tailing jaws act as locking mechanism so operator does not have to pull rope in
or let it out while rotating handles.
WARNING! Rope must be securely pulled into self-tailing jaws. Do not rely solely on rope turns to hold load.
Stripper arm must be positioned correctly so line is not forced out of self-tailing jaws while rotating handles.
Check that rope remains secured in self-tailing jaws while cranking. Failure to securely pull rope into self-tailing
jaws may cause rope slippage which can cause lifted load to fall, possibly resulting in severe injury or death.

CORRECT

INCORRECT

Self-Tailing
Jaws

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Operation
D. Begin turning handles counterclockwise.
Gears engage automatically depending on
direction handles are rotated. 1st gear: rotate
handles counterclockwise. 2nd gear: rotate
handles clockwise.
E. When handles become difficult to rotate in 1st
gear, reverse direction to access 2nd. A higher
power ratio makes a heavier load easier to lift
with the same effort.
Double handles optimize power applied.

1st Gear
Faster = Less Power

2nd Gear
Slower = More Power

WARNING! Do not operate with more than one person turning the handles at the same time. This can
overload the system, causing the winch or components to fail causing a fall resulting in severe injury or
death.
LOWERING LOAD
We recommend using a safety device in the final operating system, such as a grab-rope mechanism (e.g. Prussic
knot, rope-grab clutch). Engage grab rope mechanism or clamp rope turns on drum with your hand. Carefully
unwind rope from self-tailing jaws only, while maintaining even tension on rope. Operator must hold rope,
maintaining tension at all times unless it is securely fastened in self-tailing jaws.

INCORRECT

CORRECT

WARNING! Use caution when lowering load using winch. Carefully hold rope when it is out of self-tailing jaws.
Rope tail must not be released. Releasing rope tail will result in rope slippage. When lowering is completed,
place line securely in self-tailing jaws. Rope turns alone may hold for a short time but will slip. Failure to hold
load will cause it to fall, possibly resulting in severe injury or death.
WARNING! Do not take rope turns off winch drum until rope is completely unloaded. Taking turns off winch
drum will result in rapid rope slippage and failure to hold load. Failure to hold load will cause it to fall, possibly
resulting in severe injury or death.

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Inspection
INSPECT BEFORE EACH USE

A formal inspection of the winch and its connection to the structure must be performed at least annually by a
knowledgeable person other than the user. The inspection should be recorded in an inspection and maintenance log.
BEFORE EACH USE
Inspect winch and self-tailing jaws for degradation, cracks, or wear that may affect locking strength and operation.
Check lifting rope to make sure that it is free from wear. If in doubt, replace with a suitably strong rope.
HEAVY USE/HARSH ENVIRONMENT
In addition to inspection before each use, a detailed monthly inspection of the unit is recommended. If unit is
under heavy use and/or in a harsh environment inspect and lubricate frequently.
6) Maintenance
WASH
Wash winch frequently with fresh water.
Do not allow cleaning products or other caustic solutions to come into contact with winch, especially anodized,
chrome-plated, or plastic parts. Do not use solvents, polishes, or abrasive pastes on logos or winch stickers.
MAINTENANCE SCHEDULE
Winch must be completely overhauled, cleaned, and lubricated at least every 12 months. Harsh environment and/
or heavy use may require more frequent maintenance.
After inspection, replace worn or damaged components with genuine Harken parts. Do not replace or modify
winch with a part that was not designed for it.
CAUTION! Periodic maintenance must be carried out regularly. Lack of adequate maintenance shortens the
life of the winch, can cause serious injury and also invalidate the winch warranty. Installation and maintenance
of winches must be carried out exclusively by trained personnel.
disassemblY
Tools You Will Need
Medium flat-blade screwdriver
Small flat-blade screwdriver

Carry out Procedure 1 as shown in Installation

through step 5 and then do following:

#5 Allen wrench
Torque to apply when assembling

Protective gloves

1. Completely unscrew three screws (25).

04-08-10

2. Remove stripper arm support (19).

Access Winch

11

Maintenance (Disassembly)

12

3. Unscrew six (6) Socket Head Cap Screws

(15) (8Nm/71 in-lb).

4. Remove Assy Housing (14). Important:

Washer (12) may remain inside drum support.

5. Remove washer (12).

6. Remove gear (7) and remove pawls (5). To

facilitate operation, press spring against pawl
with a blade.

7. Slide off gear (3).

8. Slide off gear (27).

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Maintenance (Disassembly)

9. Slide off gear (10)

10. Remove pawls (5). To facilitate operation,

press spring against the pawl with a blade.

11. Remove washer (9).

REPLACING SELF-TAILING JAWS

Tools You Will Need
Medium flat-blade screwdriver

If it is necessary to replace winch jaws, proceed

as follows:

Torque to apply when assembling

1. Unscrew four (4) screws (23)

(4Nm/35 in-lb)
04-08-10

2. Remove jaws (22).

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13

Maintenance
Tools You Will Need
Brush

clean
1. Use degreaser to soak metal components. Rinse plastic parts in fresh water.
2. Dry parts with rags that do not leave residue.
3. Inspect gears, bearings, pins, and pawls for any signs of wear or corrosion.
4. Carefully check teeth of gears and ring gears to make sure there are no
traces of wear.
5. Check roller bearings to ensure there are no breaks in bearing cages.
6. Replace worn or damaged components. See Page 14 and Parts on Pages 16 - 17.

BK4513

LUBRICATE
1. Carry out maintenance on components using products listed and shown below on exploded view.

BK4521

2. Use brush to lightly lubricate all gears, gear pins, teeth, and all moving parts with Harken Grease.
3. Lightly lubricate pawls and springs with Harken Pawl Oil. Do not use grease on pawls!
Location
Harken Part No.
G
BK4513
L

O
BK4521
2
Apply Harken grease on drum gear

Product
Harken Grease
Loctite 243
Harken Pawl Oil

G
G

G
G

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Maintenance
SPARE PARTS
Spare parts can be ordered from Harken as described
in the Harken Worldwide Limited Warranty using the
part number in the Parts List and the serial number
of the winch, which is printed on a plate on the
drum support and also on the skirt.

W XXXXX
XXXXXXXXX

Last two numbers of the year of

production, i.e. 10 for 2010.

7) Assembly
Assemble winch in reverse order of sequence in the Disassembly section.
To tighten bolts, use torque indicated in disassembly procedure.

When positioning stripper arm, align peeler

with it.

If jaws have been disassembled, insert peeler

between two jaws, taking care that letters
"TOP" on peeler are facing upwards.

ASSEMBLE PAWLS
Correctly position spring in housing as shown at left. Hold spring
closed and slide pawl into housing. Once in position, check that
pawls can be easily opened and closed with a finger.

OIL

If you have questions concerning the assembly procedure contact

Harken Tech Service: techservice@harken.it.
8) Handling
Protect against extreme temperatures: -10 C to +40 C
Extreme heat may distort composite parts.
Extreme cold can cause the material to become brittle and cause the lubrication to congeal.
9) Storage
Store in clean/dry place
Avoid impact damage which could damage jaws and skirt; ensure good packaging when shipping.
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15

Declaration of Conformity
Manufacturer Harken Italy S. p. A.
Via Marco Biagi, 14, 22070 Limido Comasco (CO) Italy
Telephone: 031.3520031
Web: www.harken.it, Email: info@harken.it
EC Declaration of Conformity
Harken Italy S.p.A. declares that the product described hereafter:
Access Winch 40.2STAACCSH
complies with the essential requirements of the Machinery Directive 2006/42/EC and
carries the appropriate CE marking.
Compliance has been demonstrated with reference to the harmonized standard;
BS EN 13157:2004 Cranes Safety - Hand powered lifting equipment
A technical file is retained for this equipment by the authorized manufacturer.
Done at:

On:

Harken Italy S.p.A.

28th April 2010

_______________________________________________

________________________

Signature

Andrea Merello
Harken Italy S. p. A.
Via Marco Biagi
220 Limido Comasco (CO)
Italy

_______________________________________________

12) Explanation of Label

Access WincH

Italy SpA

www.harken.com
(+39) 031-3523511

40.2STAACCSH

EN13157.2004

Serial No.

Minumum 4 turns clockwise, rope 8 - 12 mm

W XXXXX
XXXXXXXXX

Max Working Load

Break Load
Lifting Loads= 500kg (coefficient 5:1)
2800 kg
Lifting persons= 280kg (coefficient 10:1)

1
3

2
4

5
6

1. Manufacturers name
2. Product name and code
3. Manufacturer's address
4. Pictogram instruction to read the manual
5. CE marked and tested to EN13157.2004 standard
6. Safety instruction to put a minimum of 4 rope wraps clockwise around drum;
minimum rope diameter is 8 mm, maximum rope diameter is 12 mm
W XXXXX
7. Serial number in format:
last two numbers of the year of production
(i.e. 10 = year 2010)

XXXXXXXXX

8. Warning! Maximum lifting load (maximum load for lifting persons)

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Parts
26

25

24

19

23
28
22
31

20

12
11

21

6
7
13

5
17

5
10

16

27

9
4
14
3
18

15

30
29
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17

Parts

Pos.

Q.ty

Code

Description

A 941896 00

Assy Base Winch 40 EL/HY

Winch Serial Number Sticker

18

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

1
1
1
4
4
1
1
1
1
1
1
1
1
6
1
2
1
1
1
1
1

A94141400
S 41302 00 04
S 41303 00 04
S 00008 00 03
S 00038 00 01
S 41283 00 41
S 41300 00 04
S279090002
S 41297 00 04
S 41285 00 41
S 41312 00 02
S 41307 00 04
A94141500
M0635103
S 41315 00 82
A74136000
S 41876 00 63
S4129400A0
S 41417 00 53
S281680097
A94131800

Assembly Skirt Winch 40**

Gear Z12
Pawls Carrier 8xN2*
Pawl 8*
Pawl Spring dia 8
Gear Z23
Pin 9x55
Washer 36x9,5x1*
Gear Z20
Pinion Z13
Washer 22.5x45x1*
Pin 9-12x32.5
Assy Housing Winch 40
Socket head screw M6x16 UNI 5931*
Washer 62x80x1.5*
Bearing 56x68x24*
Winch Serial Number Sticker
Stripper arm support
Drum A W40
Red line
Assy Winch 40 Jaws

23
24
25
26
27
28
29
30
31

4
1
3
1
1
1
1
1
1

M0601803
S 41420 00 19
M6007103
S 41419 00 A5
A 949273 00
A 949260 00
M 60192 02
S 49620 00 02
S 49621 00 80

Screw UNI EN ISO 1207:1996 - M6x35 - A4*

Stripper Arm W35/40
Screw M6x50 UNI6107*
Cover 2 speed W40
Assy Gear Z20
Assy central shaft
Smalley ES19
Bushing 21.5x19x10
Bushing central shaft

Lower Jaw W35/40

Upper Jaw w35/40
Peeler W20-40
Spring

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Parts

254

282

521
8,20

Part No.
40.2STAACCSH
B10ACCS
40.2STAACCS

04-08-10

Access Winch

Description
Access winch with handles with locking knobs
Handle with locking knob
Access winch without handles

19

Manufacturer
Harken Italy SpA.
Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy
Tel 031.3523511; Fax 031.3520031
Web: www.harken.it
Email: info@harken.it
EU Representative
Harken UK Ltd
Bearing House, Ampress Lane
Lymington, Hampshire S041 8LW, England
Telephone: (44) 01590-689122 Fax: (44) 01590-610274
Web: www.harken.co.uk
Email: enquiries@harken.co.uk

Worldwide Limited Warranty

Refer to the Harken Worldwide Limited Warranty on the website at http://www.harkenindustrial.com/warranty.php

06-02-10