Raw Feed Slurry Pump, P-101

Type
Driven
Material of Construction
Volumetric Flowrate (gpm)
Total Pump Head (ft)
Pump Efficiency (%)
Brake Horse Power (hp)
Power Required (kW)
(i)

Centrifugal
Electricity
Stainless Steel 304
104.04
46.25
40
3.36
2.51

Correlation

Reference: G. Towler, R. Sinnot. Chemical Engineering Design: Principles,

Practice and Economics of Plant and Process Design, 2nd edition.

C p =a+b S n
:
,=
=
=
Material Factor
For stainless steel as material of construction,

f m=1.3

F.O.B Purchase Cost of Pump

C p =F M [ a+b S ]
For single-stage centrifugal pump,

C P=1.3 [8000+ 240 S 0.9 ]

S=104.04 gpm=6.5639 L/s

C p =12096.68 USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I base

Using Chemical Engineering Plant Cost Index,

I base = 532.9 (2010)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 13077.31 USD = RM 54924.7
(ii)

Graph/Equation

Reference: Warren D. Seider, J. D. Seader, Daniel R. Lewin, Product and

Process Design Principles: Synthesis, Analysis and Evaluation, 3rd edition.
Base Cost of Electric motor
For electric motor driven centrifugal pump,
4

ln ( Pc ) }
3
ln ( Pc ) 0.0035549
2
ln ( Pc ) +0.028628
C B=exp {5.8259+0.13141[ ln ( Pc ) ]+0.053255
Power required,

Pc =3.37 hp

C B=449.13 USD
Motor-Type Factor
For totally enclosed, fan cooled (TEFC) enclosure motor with speed of 1800
rpm,

FT =1.3
F.O.B Purchase Cost of Electric motor

C p =FT C B
C p =5 83 .87
Base Cost of Centrifugal pump

ln ( S ) }
C B=exp {9.71710.6019[ln S ]+0.0519
S=Q( H )0.5
:
Q = flow rate in gpm
H = pump head in ft

S=104.04 (46.25)0.5 =707.5

C B=2987 . 59 USD

F.O.B Purchase Cost of Centrifugal pump

C p =FT F M C B
Pump type factor,

FT =1
Material factor,

FM

FT

F M =2
C p =5975 .18 USD
C p =

583.87 + 5975.18 = 6559.05 USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I
I base

I base = 500 (2006)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 7557.34 USD = RM 31740.83

pH Adjusted Slurry Pump, P-102

Type
Driven
Material of Construction
Volumetric Flowrate (gpm)
Total Pump Head (ft)
Pump Efficiency (%)
Brake Horse Power (hp)
Power Required (kW)
(i)

Centrifugal
Electricity
Stainless Steel 304
104.04
47.16
40
3.43
2.56

Correlation

Reference: G. Towler, R. Sinnot. Chemical Engineering Design: Principles,

Practice and Economics of Plant and Process Design, 2nd edition.

C p =a+b S

:
,=
=
=
Material Factor

For stainless steel as material of construction,

f m=1.3
F.O.B Purchase Cost of Pump

C p =F M [ a+b S ]
For single-stage centrifugal pump,

C P=1.3 [8000+ 240 S 0.9 ]

S=104.04 gpm=6.5639 L/s

C p =12096.68 USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I
I base

Using Chemical Engineering Plant Cost Index,

I base = 532.9 (2010)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 13077.3 USD = RM 54924.7
(ii)

Graph/Equation

Reference: Warren D. Seider, J. D. Seader, Daniel R. Lewin, Product and

Process Design Principles: Synthesis, Analysis and Evaluation, 3rd edition.
Base Cost of Electric motor
For electric motor driven centrifugal pump,

ln ( Pc ) }
3
ln ( Pc ) 0.0035549
2
ln ( Pc ) +0.028628
C B=exp {5.8259+0.13141[ ln ( Pc ) ]+0.053255
Power required,

Pc =3.43 hp

C B=452.37 USD
Motor-Type Factor
For totally enclosed, fan cooled (TEFC) enclosure motor with speed of 1800
rpm,

FT =1.3
F.O.B Purchase Cost of Electric motor

C p =FT C B
C p =588 .08
Base Cost of Centrifugal pump
2

ln ( S ) }
C B=exp {9.71710.6019[ln S ]+0.0519
S=Q( H )0.5
:
Q = flow rate in gpm
H = pump head in ft

S=104.04 (47.16)0.5 =714.47

C B=2988.9 USD

F.O.B Purchase Cost of Centrifugal pump

C p =FT F M C B
Pump type factor,

FT

FT =1
Material factor,

FM

F M =2
C p =5979.8 3 USD
C p =

588.08 + 5979.83 = 6567.91 USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I
I base

I base = 500 (2006)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 7567.54 USD = RM 31783.67

Digester Feed Slurry Pump, P-103

Type
Driven
Material of Construction
Volumetric Flowrate (gpm)
Total Pump Head (ft)
Pump Efficiency (%)
Brake Horse Power (hp)
Power Required (kW)
(i)

Centrifugal
Electricity
Stainless Steel 304
99.05
43.71
40
3.02
2.26

Correlation

Reference: G. Towler, R. Sinnot. Chemical Engineering Design: Principles,

Practice and Economics of Plant and Process Design, 2nd edition.

C p =a+b S n
:
,=
=
=
Material Factor
For stainless steel as material of construction,

f m=1.3
F.O.B Purchase Cost of Pump

C p =F M [ a+b S ]
For single-stage centrifugal pump,

C P=1.3 [8000+ 240 S 0.9 ]

S=99.05 gpm=6.249 L/ s

C p =12023.26 USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I
I base

Using Chemical Engineering Plant Cost Index,

I base = 532.9 (2010)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 12997.94 USD = RM 54591.35
(ii)

Graph/Equation

Reference: Warren D. Seider, J. D. Seader, Daniel R. Lewin, Product and

Process Design Principles: Synthesis, Analysis and Evaluation, 3rd edition.
Base Cost of Electric motor
For electric motor driven centrifugal pump,
4

ln ( Pc ) }
3
ln ( Pc ) 0.0035549
2
ln ( Pc ) +0.028628
C B=exp {5.8259+0.13141[ ln ( Pc ) ]+0.053255
Power required,

Pc =3.031 hp

C B=433USD
Motor-Type Factor
For totally enclosed, fan cooled (TEFC) enclosure motor with speed of 1800
rpm,

FT =1.3
F.O.B Purchase Cost of Electric motor

C p =FT C B
C p =562.90
Base Cost of Centrifugal pump

ln ( S ) }
C B=exp {9.71710.6019[ln S ]+0.0519
S=Q( H )0.5
:
Q = flow rate in gpm
H = pump head in ft

S=99.05(43.71)0.5=654.85
C B=2970 . 25 USD

F.O.B Purchase Cost of Centrifugal pump

C p =FT F M C B
Pump type factor,

FT =1
Material factor,

FM

FT

F M =2
C p =5940 .5 USD
C p =

562.9 + 5940.5 = 6503.4 USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I
I base

I base = 500 (2006)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 7493.22 USD = RM 31471.54

Biosolid Slurry Pump, P-104

Type
Driven
Material of Construction
Volumetric Flowrate (gpm)
Total Pump Head (ft)
Pump Efficiency (%)
Brake Horse Power (hp)
Power Required (kW)
(i)

Centrifugal
Electricity
Stainless Steel 304
65.27
95.15
40
4.43
3.31

Correlation

Reference: G. Towler, R. Sinnot. Chemical Engineering Design: Principles,

Practice and Economics of Plant and Process Design, 2nd edition.

C p =a+b S

:
,=
=
=
Material Factor

For stainless steel as material of construction,

f m=1.3
F.O.B Purchase Cost of Pump

C p =F M [ a+b S ]
For single-stage centrifugal pump,

C P=1.3 [8000+ 240 S 0.9 ]

S=65.27 gpm=4.118 L/ s

C p =11515. 22USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I
I base

Using Chemical Engineering Plant Cost Index,

I base = 532.9 (2010)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 12448.72 USD = RM 52284.61
(ii)

Graph/Equation

Reference: Warren D. Seider, J. D. Seader, Daniel R. Lewin, Product and

Process Design Principles: Synthesis, Analysis and Evaluation, 3rd edition.
Base Cost of Electric motor
For electric motor driven centrifugal pump,

ln ( Pc ) }
3
ln ( Pc ) 0.0035549
2
ln ( Pc ) +0.028628
C B=exp {5.8259+0.13141[ ln ( Pc ) ]+0.053255
Power required,

Pc =4.438 hp

C B=501.3 USD
Motor-Type Factor
For totally enclosed, fan cooled (TEFC) enclosure motor with speed of 1800
rpm,

FT =1.3
F.O.B Purchase Cost of Electric motor

C p =FT C B
C p =651.73
Base Cost of Centrifugal pump
2

ln ( S ) }
C B=exp {9.71710.6019[ln S ]+0.0519
S=Q( H )0.5
:
Q = flow rate in gpm
H = pump head in ft

S=65.27 (95.15)0.5=636.67
C B=2964 . 43USD

F.O.B Purchase Cost of Centrifugal pump

C p =FT F M C B
Pump type factor,

FT

FT =1
Material factor,

FM

F M =2
C p =5928 .86 USD
C p =

651.73 + 5928.86 = 6580.59 USD

Total Purchase Cost of Pump

Total Purchase Cost=C p (

I
I base

I base = 500 (2006)

I =576.1

(2014)

Current 1USD = RM 4.20

Total Purchase Cost = 7582.16 USD = RM 31845.08