Beruflich Dokumente
Kultur Dokumente
Catalysis Division, Indian Institute of Chemical Technology, Hyderabad 500 007, India
School of Applied Sciences, RMIT University, GPO Box 2476V, Melbourne, VIC 3001, Australia
a r t i c l e
i n f o
Article history:
Received 9 December 2014
Received in revised form 13 March 2015
Accepted 19 March 2015
Available online 28 March 2015
Keywords:
Glycerol
Hydrogenolysis
Platinum
HPA
1-Propanol
2-Propanol
a b s t r a c t
Metalacid bifunctional catalysts containing platinum and heteropolyacids (HPA) in supported on
zirconia have been employed for the selective vapor phase hydrogenolysis of glycerol to propanols (1propanol + 2-propanol) under normal atmospheric pressure. The PtHPA/ZrO2 catalysts (HPAs such as
silicotungstic acid (STA), phosphotungstic acid (PTA), phosphomolybdic acid (PMA) and silicomolybdic
acid (SMA)) were prepared by impregnation method and the calcined catalysts were characterized by
means of X-ray powder diffraction, FTIR, Raman spectroscopy, BET surface area, CO chemisorption and
NH3 -Temperature-programmed desorption methods. The characterization results reveal the presence
of well dispersed Pt metallic phase and Keggin structure of HPAs on support. The catalytic performance
during glycerol hydrogenolysis is well correlated with Pt dispersion and the acidic properties of catalysts.
Among the tested catalysts, it was found that PtPTA/ZrO2 exhibited excellent selectivity to propanols
(98%) with total glycerol conversion at 230 C. A detailed study was made on the effect of various reaction
parameters such as the inuence of reaction temperature, reduction temperature, glycerol concentration,
hydrogen ow rate, feed ow rate and HPA loading to unveil the optimized reaction conditions. Reaction
temperature was observed to have a signicant effect on the glycerol conversion and product selectivity. The spent catalysts were also characterized by the X-ray diffraction, NH3 -TPD and SEM analysis to
investigate the changes in catalytic performance and causes of catalyst deactivation.
2015 Elsevier B.V. All rights reserved.
1. Introduction
Biodiesel production by transesterication of oils affords huge
amounts of glycerol as a byproduct [1]. Since utilization or safe
disposal of byproducts is a prime objective from the viewpoint of
sustainable development, researchers focused on various transformations of bioglycerol, a renewable feedstock, into value added
compounds and ne chemicals via oxidation, reduction, dehydration, hydrogenolysis, esterication, fermentation, pyrolysis,
etherication and so on [24]. Production of 1,2-propanediol (PDO),
1,3-propanediol (1,3-PDO) and propanols by hydrogenolysis of
bioglycerol over supported noble metal catalysts is one of such
potential routes which has been extensively studied by several
authors [58].
89
Biodiesel
Vapour phase
hydrogenolysis
OH
HO
OH
Pt-HPA/ZrO 2
Glycerol
Green Synthesis
High Selectivities
230 oC
atmospheric pressure
OH
OH
1-propanol
2-propanol
90
Selectivity (%) =
91
Table 1
Results of Temperature-Programmed Desorption and BET surface area of Pt/ZrO2 and PtHPA/ZrO2 catalysts.
Catalyst
Pt/ZrO2
PtPTA/ZrO2
PtSTA/ZrO2
PtPMA/ZrO2
PtSMA/ZrO2
85
72
69
68
57
Weak
Moderate
Strong
83.2
21.1
53.9
42.6
18.8
193.2
226.1
199.0
267.8
184.5
31.0
28.5
23.0
15.6
276.4
278.2
280.9
333.4
218.9
Table 2
Results of CO uptake, dispersion, metal area and average particle size of Pt/ZrO2 and PtHPA/ZrO2 catalysts.
Catalyst
Dispersion (%)
CO uptake (mol/g)
Pt/ZrO2
PtPTA/ZrO2
PtSTA/ZrO2
PtPMA/ZrO2
PtSMA/ZrO2
13.7
13.3
11.6
9.0
8.7
14.0
13.6
11.9
9.2
8.9
0.55
0.65
0.57
0.44
0.43
10.1
8.4
9.7
12.5
12.9
3.1.6. CO-chemisorption
The CO chemisorption on the catalysts was used to estimate
Pt dispersion, metal surface area and active particle diameter. The
trends of activity observed for different catalysts can be explained
based on metal dispersion and active particle diameter of Pt. As
compiled in Table 2, the incorporation of HPAs did not affect Pt
particle size and Pt dispersion notably compared with Pt/ZrO2 catalyst. However, the results demonstrate that PtPTA/ZrO2 catalyst
exhibited high dispersion over other catalysts and simultaneously
improved catalytic performance of glycerol hydrogenolysis significantly. Zhu et al. [31] also reported that HPAs have little effect on
the dispersion of Pt. The obtained results are well in agreement
with the ndings of XRD studies.
3.2. Catalytic performance of the catalysts
3.2.1. Effect of HPAs on the glycerol hydrogenolysis
Glycerol hydrogenolysis is known to proceed through several sequential hydrogenolysis reactions and C C bond cleavage
reactions and therefore it is an important task to control the product distribution selectively. The catalytic performance of glycerol
hydrogenolysis over Pt/ZrO2 and PtHPA/ZrO2 catalysts with various HPAs was investigated in a continuous xed-bed reactor at
230 C under atmospheric pressure. The optimum loadings of Pt and
HPAs used in the present study are conned to 2 wt% and 15 wt%.
The major products obtained include propanols (1-PrOH + 2-PrOH)
whereas hydroxyacetone and other degradative products such
as ethanol, ethylene glycol, methanol, acetone and propane are
obtained as byproducts. This research work was aimed at analyzing and optimizing the sequential process in order to improve
conversion and selectivity of glycerol hydrogenolysis to propanols.
In general, propanols can be produced from glycerol by two
pathways (Scheme 3). Hydrogenolysis of glycerol to 1-propanol and
2-propanol via 1,2-propanediol is one signicant route whereas
hydrogenolysis of glycerol to 1-propanol via 1,3-propanediol is
92
Table 3
Catalytic performance of Pt/ZrO2 and PtHPA/ZrO2 catalysts for the production of propanols from glycerola .
Catalyst
Conversion (%)
Pt/ZrO2
PtPTA/ZrO2
PtSTA/ZrO2
PtPMA/ZrO2
PtSMA/ZrO2
85
99.9
99.7
98.4
98.1
1-PrOH
2-PrOH
1,3-PDO
1,2-PDO
HA
Others
62
98
96
90.7
80.9
33
52
62
62
53
29
46
34
28.7
27.9
6.0
27
5.0
2.5
5.3
13.4
2.0
1.5
4.0
5.7
a
Reaction conditions: 0.5 g catalyst; Reaction temperature: 230 C, 0.1 MPa H2 ; H2 ow rate: 100 mL/min; WHSV-1.02 h1 ; 1-PrOH: 1-propanol, 2-PrOH: 2-propanol, HA:
Hydroxyacetone, Others include ethanol, ethylene glycol, methanol and acetone.
Table 4
Performance of glycerol hydrogenolysis over PtHPA/ZrO2 catalystsa .
Catalyst
Conversion (%)
PtPTA/ZrO2
PtSTA/ZrO2
PtPMA/ZrO2
PtSMA/ZrO2
99.9
99.7
98.4
98.1
1-PrOH
2-PrOH
Propane
HA
Others
88
84.5
79
70
47 (46.9)
54.5 (54.3)
54 (53.1)
46 (45.1)
41 (40.9)
30 (29.9)
25 (24.6)
24 (23.5)
10.2 (10.1)
12.5 (12.4)
14 (13.7)
15 (14.7)
1.8
4.0
11
1.8
1.2
3.0
4.0
a
Reaction conditions: 0.5 g catalyst; Reaction temperature: 230 C, 0.1 MPa H2 ; H2 ow rate: 100 mL/min; WHSV-1.02 h1 ; 1-PrOH: 1-propanol, 2-PrOH: 2-propanol, HA:
Hydroxyacetone, Others include ethanol, ethylene glycol, methanol and acetone. In parentheses, the yield (%) of the respective products is mentioned.
another possible route. Nevertheless, it is evident that the reaction route that leads 1,2-propanediol, 1,3-propanediol and ethylene
glycol should be suppressed in order to obtain propanols with high
selectivities. However it is important task to perform both the glycerol hydrogenolysis to propanediols and the hydrogenolysis of the
propanediols to propanols by using a single catalyst. Therefore, a
one-step transformation of glycerol to propanols over PtHPA/ZrO2
catalysts in vapor phase was attempted in the present investigation
for making the process more reliable and economic viable.
At rst, we examined the effect of HPAs on glycerol hydrogenolysis for the selective production of propanols in comparison with
Pt/ZrO2 catalyst. As it is obvious in Table 3, all the PtHPA/ZrO2
catalysts presented higher glycerol conversion and high selectivity
to 1-PrOH and 2-PrOH than that of Pt/ZrO2 sample. It is interesting
to note that propanediols have not been detected during the reaction which implies that the complete sequential hydrogenolysis of
propanediols to propanols occurred leading to higher selectivities
toward propanols. The promoting effect of the HPA was clear when
compared to the experiment carried out under same reaction conditions in the absence of HPA (85% conversion and 62% selectivity to
total propanols). This result suggests that the acidic component of
the catalyst have signicant inuence on the catalytic performance.
It is worth noting that, the PtPTA/ZrO2 catalyst reached
the excellent performance, 99.9% glycerol conversion with 98%
selectivity to total propanols, which appeared to be more superior and contrast to the previous PtH4 SiW12 O40 /ZrO2 [12]. The
PtSTA/ZrO2 catalyst also exhibited best catalytic activity in terms
of glycerol conversion and propanols selectivity. The superior performance of PtPTA/ZrO2 catalyst can be explained based on the
dispersion of active metal and acidity of catalyst which play a key
Table 5
Effect of Reaction temperature on glycerol hydrogenolysis over PtPTA/ZrO2 catalyst under atmospheric pressurea Selectivity in liquid products (%).
Conversion
Total PrOHs
1-PrOH
2-PrOH
HA
Others
150 C
170 C
190 C
210 C
230 C
250 C
270 C
10
65
65
22
13
25
84
84
11
5.0
42
92
49
43
6.0
2.0
74
92
50
42
3.0
5.0
99.9
98
52
46
1.3
0.7
98.6
97
97
1.2
1.8
89
95.9
95.9
2.1
2.0
a
Reaction conditions: 0.5 g catalyst, Reduction temperature: 350 C, H2 ow rate: 100 mL/min, WHSV-1.02 h1 ; 1-PrOH: 1-propanol, 2-PrOH: 2-propanol, HA: Hydroxyacetone, Others include ethanol, ethylene glycol, methanol and acetone.
Conversion
1-PrOH
2-PrOH
100
80
80
60
60
40
40
20
20
Selectivity (%)
100
Conversion (%)
93
0
0
10
15
20
Conversion
1-PrOH
2-PrOH
100
80
80
60
60
40
40
20
20
Selectivity (%)
Conversion (%)
100
0
200
250
300
350
o
94
Fig. 3. Effect of Glycerol concentration on hydrogenolysis of glycerol to propanols. Reaction conditions: Reaction temperature = 230 C; H2 ow rate = 100 mL/min, WHSV
1.01 h1 , 1.02 h1 , 1.03 h1 and 1.04 h1 .
100
Conversion
1-PrOH
2-PrOH
80
80
60
60
40
40
20
20
Selectivity (%)
Conversion (%)
100
0
60
80
100
120
95
100
100
Conversion (%)
Conversion
1-PrOH
2-PrOH
60
60
40
40
20
20
Selectivity (%)
80
80
0
8
10
11
12
13
Conversion (%)
80
Conversion
1-PrOH
2-PrOH
HA
EG
Others
100
80
60
60
40
40
20
20
Selectivity (%)
100
0
0.4
0.6
0.8
1.0
-1
Effect of W/F (g ml h)
Fig. 6. Effect of contact time (W/F) on glycerol hydrogenolysis. Reaction conditions: Reaction temperature = 230 C; H2 ow rate = 100 mL/min; Glycerol feed: 0.5 mL/h;
W/F = 0.4, 0.6, 0.8, 1.0 g mL1 h.
96
100
100
95
95
Conversion of glycerol
Selectivity of 1-PrOH+2-PrOH
90
90
85
Selectivity (%)
Conversion (%)
85
10
Time (h)
Fig. 7. TOS on hydrogenolysis of glycerol to propanols over PtPTA/ZrO2 catalyst. Reaction conditions: Reaction temperature = 230 C; H2 Flow rate = 100 mL/min, WHSV
1.02 h1 .
Table 6
Studies of the spent catalyst PtPTA/ZrO2 .
Catalyst
Conversion (%)
Fresh
Spent
99.9
98.4
98
96.7
72
69
278.2
274.0
97
Fig. 8. XRD, NH3 -TPD and SEM images of spent PtPTA/ZrO2 catalyst.
Acknowledgements
SSP thanks CSIR-IICT & RMIT for the award of Junior Research
Fellowship. The authors gratefully acknowledge RMIT University
for supporting the catalyst characterization work.
98
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