Beruflich Dokumente
Kultur Dokumente
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THE WORLDS NEWSSTAND
SEPTEMBER/
OCTOBER 2011
NEW FROM
COSPP
FREE PRODUCT INFO
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service information from this
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Summer 2011 Energy
Catalog
Quad-generation for
bottling plants
__________
WWW.COSPP.COM
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Fuel is the overwhelming element in the life cycle costs of an engine. Only a 1 %
increase in fuel consumption can cost as much as 80,000 dollars on a 10 MW
engine at a plant operating 8000 hours per year. With their geometrical precision,
the excellent strength and surface quality of their high grade materials, Original
Parts fitted during Original Service from ABB Turbocharging are designed to
restore the efficiency, pressure ratio and dependability of your ABB turbocharger.
For your engine this means optimized fuel efficiency, availability, reliability and
emissions. www.abb.com/turbocharging
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
cospp
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-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
I N S TA L L AT I O N
:LL\ZH[7V^LY.LU(ZPH/HSS)VV[O*
^P[O[OL+\[JO7H]PSPVU
E A S Y T R A N S P O R TAT I O N
H I G H T E M P E R AT U R E C L E A N E X H A U S T G A S
H I G H AVA I L A B I L I T Y
Cogeneration
Oil & Gas Onshore/Offshore
Marine Auxiliary Power
!OPRA
T U R B I N E S
G LO B A L C U S TO M E R S E R V I C ES
ES
cospp
WWW.OPRATURBINES.COM
________________
info@opraturbines.com
31 (0) 74 245 21 21
LO N G T E R M S E R V I C E AG R E E M E N
NT
TS,
2 4 - H R - O N CA
C A L L , R E N TA L O P T I O N S
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THE WORLDS NEWSSTAND
Contents
Volume 12
11 Number 5
42
21
33
&
Features
21
In Association With
cospp
27
33
42
Quad-generation for
bottling plants
COGENERATION AND THE SMART GRID Q FOOD WASTE DRIVES CHP IN NORTH AMERICA QONTARIO SUPPORT PROGRAMMES BACK CHP QCHINA STEEL MILL
DEVELOPS ON-SITE POWER QQUAD-GENERATION FOR BOTTLING PLANTS QDISTRICT ENERGY PLANT HITS 96% EFFICIENCY
Cogeneration will be a key technology for balancing Europes power grids as they
accommodate larger amounts of intermittent renewable generation although fuelsaving technologies such as net zero homes may also influence how systems develop.
By Leon Sijbers
With a target of CHP providing 6% of the provinces energy mix, Ontario Power Authority
has introduced two support programmes aimed at helping to double installed CHP
capacity to 2000 MW.
By Colin Andersen
www.cospp.com
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-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
Choosing a Lifetime
Partnership in Energy
Your Lifetime Partner
A Lifetime Investment
Our objective is to become your lifetime partner for customized boiler plants.
Our Package Boilers and Heat Recovery Steam Generators are based on reliable solutions. Each individual boiler
design is unique and offers the level of customization,
efficiency, environmental protection, operation and maintenance required for your plant.
We will lead the way in ensuring the success and profitability of our customers, by providing highly efficient, reliable and competitive energy solutions within the agreed
time of delivery.
Proximity to customers and markets, optimization of nowhow and experience, proven technology, excellent business practices, long term cooperation with pre-selected
and well-known suppliers, are all important aspects
of our partnership philosophy.
cospp
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www.cospp.com
46
ISSN 14690349
Editor:
Steve Hodgson
Production Editor:
Piers Evans
Sales Managers:
Natasha Cole
Tom Marler
Group Publisher:
Ralph Boon
Chief Editor:
Design:
Heather Johnstone
Michael Wickers
Consulting Editor:
David Sweet
Jacob Klimstra
Fiona Riddoch (COGEN Europe)
Advertising: Please contact Natasha Cole
on +1 713 621 9720 or Tom Marler
on +44 1992 656 608,
or cospp@pennwell.com
Editorial/News contact:
Steve Hodgson, e-mail:
cospp@pennwell.com
48
Project Profiles
46
48
cospp
Regulars
6
8
11
54
59
60
Editors letter
Comment
News
WADE pages
Diary
Advertisers index
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PUBLICIS
www.man-engines.com
Bright Spot
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THE WORLDS NEWSSTAND
Editors Letter
Cogeneration deserves
better and more effective
support measures
Steve Hodgson
Editor, COSPP
cospp
Steve Hodgson
Editor, COSPP
www.cospp.com
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_________________________
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
cospp
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Comment
David Sweet
cospp
David Sweet
Executive Director, WADE
dsweet@localpower.org
www.cospp.com
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CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, the Power Edge trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
2011 Caterpillar. All Rights Reserved.
cospp
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-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
____
cospp
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News
Send your news to Cogeneration and On-Site Power Production:
e-mail: cospp@pennwell.com
News
METSO WINS ORDER FOR BIOMASS CHP IN GERMANY
www.cospp.com
cospp
German CHP
microturbine
plant order
Greenvironment has won
an order from BioEnergie
Zehnebeck to build a 400
kW microturbine plant at
a dairy farm in Gramzow,
near Prenzlau in Germany.
Manure will be fed
into the biogas plant to
produce gas for heat and
electricity generation, with
the Greenvironment CHP
plant using microturbine
technology. To achieve
a better utilization of the
plant, leftover food from the
dairy farming and silage
can also be added.
In this biogas project,
two coupled 200 kW
microturbines
will
be
used, with the generated
electricity sold to the local
utilitys grid. The hot exhaust
stream of the microturbine
is used to heat a fermenter
and nearby buildings.
As well as microturbines,
the new system includes
a technology container
consisting of a control
cabinet, a gas conditioning
module (45 kW) and a
heat supply unit (450 kW
thermal output at 7090C).
All required permits are in
place and commissioning
is
scheduled
for
December 2011.
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11
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News
Atlantic
Packaging,
a
cardboard
manufacturer
based in Toronto, Canada, is
to submit a formal proposal
to the Ontario Power Authority
in September for building
and operating a 140 MW
cogeneration power plant next
to its two paper mills.
The project would be
combined with a smaller one
proposed by Northland Power
for the waterfront Redpath
Sugar
property.
Together,
the two plants would add
185 MW to the citys power
Romanian
energy
service
company HospMed Project has
ordered a 200 kW natural gasfuelled Capstone microturbine
as part of a cogeneration
system. The turbine, to be
supplied by Greenvironment,
will be installed at a hospital
in the city of Medias and is
scheduled for completion in
November.
The cogeneration system
will supply electricity and heat
to the facility. HospMed Project
will operate the system, which
will supply annually about
590 MWh of electricity and
2940 MWh of heat to the
generation capacity.
The Atlantic proposal calls
for a 2800 m2 facility, with a
30-metre-high emissions stack
on a vacant lot next to the
companys main paper mill
and within 1 km of a second mill.
Together, the two mills produce
1800 tonnes of cardboard a
day from recycled material.
Heat from the proposed
plant would be used in the
production process, generating
steam for removing excess
water during the pulping
phase.
12
cospp
www.cospp.com
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-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
With more than 50 years of CHP experience, our commercial, industrial and municipal solutions
not only save money, they also make sense.
EMEA: (Intl +44) 1733 292450 / The Americas: (Intl +1) 781-383-0304 / info@dresser-rand.com
cospp
www.dresser-rand.com
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News
WL
RQ
WU
LJ
H
HU
FRJHQ
HU
ZD
VW
H
U\
D W L R Q
CHP2011
KHD
WU
Y
HFR
www.CHPCON2011.com
-VYTVYLPUMVYTH[PVULU[LY H[*6:77OV[PTZJVT
_________
14
cospp
www.cospp.com
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The easYgen-3000TM is an exceptionally versatile genset control and protection package with all the exibility and features needed to t a wide range of power generation
applications. It allows the user to standardize on a single, aordable control for many
uses- from stand-alone emergency generators to isochronous parallel operation of up
to 32 gensets. Common applications include AMF stand-by, cogen, marine ship/shore
power, island prime power or utility paralleling with peak shaving and import/export
control.
For a wide range of applications from simple stand-by generators to utility parallel of
up to 32 gensets - all in one unit, chose The easYgen-3000TM.
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
America: SalesPGD_Americas@woodward.com
Europe & Africa: SalesPGD_EMEA@woodward.com
ASEAN & Oceania: SalesPGD_ASEAN@woodward.com
cospp
www.woodward.com
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-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
_________
16
cospp
www.cospp.com
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News
Want to prevent
fouling?
Ask us how!
in Northern Bohemia.
Teplarna Liberec, a district
heating company in which
MVV Energie CZ already holds
a 70% stake, distributes this
heating energy across the city.
The Liberec plant consumed
about 98,000 tonnes of
municipal waste in 2010 and
has an annual capacity of
106,000 tonnes.
AMERICAS
MIDDLE EAST/ASIA
OCEANIA
www.camlfarr.com
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
_________
www.cospp.com
cospp
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News
local
sustainable
solution
treating wood products.
O-Gen UK has developed a
technology and commissioned
a gasification plant in Stoke on
Trent which uses advanced
treatment techniques to turn
waste timber, which would
otherwise be disposed of via
landfill, into clean renewable
energy. Other renewable clean
products such as charcoal
and metals are also recovered.
Its process has been audited
and assessed as using the
best available technique for
the disposal of waste timber.
The technology aims to be
zero waste as only renewable
heat and electricity, charcoal
product
and
recovered
recycled
materials
are
produced during the operation
of the facility.
www.selinc.com | +1.509.332.1890
Arc-ash sensor
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
_________
18
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News
50+ Years of
Exhaust
Experience
Global Oces:
x Hinckley, UK Phone: +44 1455-894488
x
Puchheim, Germany
x
Stoughton, WI USA
E-mail: info@UniversalAET.com
www.UniversalAET.com
-VYTVYLPUMVYTH[PVULU[LYH[*6:77
OV[PTZJVT
_________
www.cospp.com
cospp
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Eyes on the
future.
Cutting-edge technologies
in centralized power generation.
cospp
Power. Vital. Light, heat, clean clothes, hot meals. Power plants
dont simply produce power, they secure the quality of life for
generations to come. Technology leader Hitachi Power Europe
GmbH designs and builds key components, such as utility
steam generators, for fossil fuel-fired power plants. Turnkey
coal and combined-cycle power plants round off our extensive
range of supplies and services. The company is growing as
never before thanks to the upsurge in worldwide demand for
efficient and environmentally compatible power plants.
Customer satisfaction is assured from the experience and
knowledge from over a century of international power plant
engineering and our staffs expertise and commitment.
www.hitachi-power.com
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Quad-generation
puts the fizz into Coca-Cola
We are familiar with trigeneration technology, but Coca-Cola Hellenic is
part way through a programme of building, with ContourGlobal,
18 quad-generation plants to supply power, heat, cooling and carbon
dioxide to its bottling plants in Europe and Nigeria. Jens Rupp tells the story.
www.cospp.com
cospp
n
an
innovative
partnership,
CocaCola
Hellenic
and
ContourGlobal
are
building
combined
heat
and power units across the
beverage
manufacturers
territories in Europe and Nigeria.
The partnership aims to build
20 CHP units by 2015 and is the
biggest multinational energysaving project in the beverage
industry. The project has also
pioneered quad-generation
transformational
approach
was
required.
Coca-Cola
Hellenic needed to continue
to grow its business without
increasing its carbon footprint.
A
fundamental
change
was needed to the way the
company used power, heating
and cooling. The ambitious
CHP programme will reduce
Coca-Cola Hellenics carbon
dioxide emissions by 25%,
compared with 2004. Following
a successful pilot constructed
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HOW IT WORKS
Although the precise design of
each CHP unit is based on the
local bottling plants needs,
the basics remain the same.
At its core, several gas turbines
generate electricity to be used
by the bottling plant, plus any
additional electricity delivered
to the grid. By capturing and
reusing heat from this power
generation, the CHP unit
provides steam to the bottling
operation to produce hot
water for manufacturing and
sanitation, as well as chilled
water for refrigeration and air
conditioning.
It is the fourth function of
the CHP unit the capture of
carbon dioxide for reuse that
is the most innovative feature.
Instead of being emitted to the
atmosphere, the recovered
carbon dioxide is filtered and
purified to the highest foodgrade standard, which can be
used in beverage carbonation,
providing the fizz in sparkling
drinks. Technically, up to 95%
of the carbon dioxide can
be
recovered,
although
economic
considerations
often limit this to about 40%.
By installing a basic CHP
unit, a Coca-Cola Hellenic
22
cospp
Coca-Cola Hellenic
Coca-Cola Hellenic is one of the world's largest bottlers
of products of The Coca-Cola Company, with annual
sales of more than two billion unit cases. The company
has operations in 28 countries and serves a population
of approximately 560 million people. Since 2008,
Coca-Cola Hellenic has been listed on the Dow Jones
Sustainability Indexes (World and STOXX), placing
the company among the top 10% of companies for
sustainability worldwide.
ContourGlobal
ContourGlobal develops and operates electric and
combined heat and power businesses around the
world for governments and multinational companies.
The company focuses on high-growth, under-served
markets and innovative niches within developed
markets such as renewable energy and CHP.
www.cospp.com
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have
been
administrative
delays and legal hurdles.
Given the innovative nature
of the programme, the legal
framework was often unclear
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example,
internationally
noted
climate
expert
Professor Geoffrey Boulton
addressed an audience of
local government, customers,
suppliers, NGOs, employees
and others. In the Italian plant
of Nogara, an environmental
roundtable discussion was
held.
The programme has been
widely
communicated
at
international level, too. When
Her Majesty the Queen toured
the new CHP unit in Northern
Ireland, Coca-Cola Hellenic
generated
international
media coverage about the
clean energy technology.
The company also shared its
programme at CSR Europes
Enterprise 2020 Marketplace
event in Brussels, the leading
European business network
for sustainability, where it
was the only non-alcoholic
beverage company invited
to do so, and presented it at
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We are Energy.
Our engineers build tailor-made plants to produce safe, clean and always available energy.
Reliable Service activities provide even more guarantees
for Customers who strive, like us, to achieve total quality.
www.ansaldoenergia.it
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Cogeneration
and the development of
the smart grid
www.cospp.com
cospp
especially
renewable,
decentralized
generation
enabled by the smart grid
affect the cogeneration
business from:
the system level;
the
micro-grid
instance, city or
area) level; and
the home level.
(for
rural
COGENERATION/
COMBINED HEAT AND
POWER
Cogeneration (also known as
combined heat and power,
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challenge
is
regulating
and balancing intermittent
forms
of
renewable
generation such as solar
and wind power large
hydropower
production
is an exception among
renewables as such units
are typically well-suited for
electricity balancing.
So achieving a suitable
balance must be found
within
the
surrounding
system, that is by balancing
conventional
generation
and renewable generation
sources to meet demand.
Looking at Denmark, for
instance, Figure 2 shows
demand versus (forecasted)
generation from wind. Gasfired CHP plants (widely
used in Denmark) can help
28
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Industrial Grade
Gasication
Commercially Proven.
Reduces Emissions.
Scalable To Your Project.
Available Now.
Our technology can lower your
price of fuel up to 50 percent
PHGs new generation of downdraft gasication
equipment solves nancial and environmental
problems by providing a steady supply of clean
burning fuel gas.
This energy can be converted from waste material
that would otherwise have been landlledor
from renewable biomass sources.
Find out moreand contact us for an initial
benet analysis and to discuss feedstock options:
www.phgenergy.com/cp/
615-251-8619
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Customer:
Challenge:
Result:
EBARA CORPORATION
www.elliott-turbo.com
C O M P R E S S O R S
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T U R B I N E S
G L O B A L
S E R V I C E
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power
generation
and
storage to reduce energy
consumption
and
to
enable more local power
generation,
including
renewable energy sources
like solar and small-scale
wind.
Another option is the
fuelling of the CHP plant
with biomass such as wood,
crops, landfill gas, alcohol
fuels or waste, which makes
it ideal for a micro-grid in a
city or very remote areas.
This is one of the waste-topower concepts that are
being deployed.
Eventually a micro-grid
with CHP generation could
be combined with a district
heating and cooling system
to
create
a
complete
local independent energy
system. The management
system will also enable the
micro-grid to connect with
and disconnect from the
surrounding
distribution
grid when necessary.
THE HOME LEVEL
A new development, GEs
Net Zero Home Project, aims
for energy neutral living by
2015 and is the next step in
energy optimization see
Figure 3.
These net zero energy
homes will combine on-site
power generation through
solar panels or wind turbines
coupled
with
energyefficient appliances and
on-site storage. Consumers
will get detailed energy
data and may be able to
control
appliances
with
a home energy manager
device.
In
these
areas,
the
projection is that the need
for generation including CHP
would be reduced, as the
energy storage capabilities
will be sufficient to provide
the flexibility to handle the
demand response.
CONCLUSIONS
Europe
has
actively
incorporated cogeneration
into its energy policy via the
CHP Directive. The region
has the three countries with
the worlds most intensive
cogeneration
economies:
Denmark, the Netherlands
and
Finland.
Other
European
countries
are
also making great efforts to
increase their efficiency.
According
to
the
IEA
2008
modelling
of
cogeneration
expansion
for
the
G8
countries,
expansion of cogeneration
in France, Germany, Italy
and the UK alone would
effectively double existing
primary fuel savings by
2030.
Governments
are
being assisted in their CHP
endeavours by organizations
such as COGEN Europe,
the umbrella organization
representing the interests
of
the
cogeneration
industry, which serves as
an information hub for the
most recent updates within
Europes energy policy.
CHP is an important
technology to help Europe
meet future requirements
for balancing the grid,
enabling the integration of
renewables and supporting
micro-grids for cities and
rural
areas.
However,
CHP is not a silver bullet
and
other
technologies
such as net zero homes
could become a greater
enabler of fuel savings
and emissions reductions
and
thus
impact
the
expansion of CHP in Europe.
Leon Sijbers is business
manager Smart Grid
Europe with GE Energy.
Email: leon.sijbers@ge.com
This article is available
on-line. Please visit
www.cospp.com
RELIABLE SERVICE
IN THE
HARSHEST CONDITIONS.
SIPOS 5 FLASH
THE INTELLIGENT ACTUATOR
When using actuators, you need to be assured of reliable
performance. You need absolute confidence that your actuation
technology will continue to perform, without loss of torque, even
if faced with unreliable power supplies. At SIPOS, we can offer
this assurance.
Using intelligent electronics incorporating an integrated frequency
converter, SIPOS 5 Flash compensates for fluctuations in voltage
and frequency: The guarantee for actuator functionality, even in
the harshest conditions.
Top marks in all disciplines
High tolerance to supply voltage variation
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____________________________________________
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Food waste:
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s food waste on a
fast track as a prime
resource for on-site CHP
power in North America?
Indeed, the trend is gaining
momentum,
thanks
to
the growing popularity of
anaerobic digestion and
market drivers that include
government
support,
investor confidence and, of
course, the overriding race
to produce energy in the
most sustainable manner
possible. Then too, it doesnt
hurt
that
food
waste,
typically lumped into the
term municipal solid waste
(MSW) by the professionals,
and garbage by the rest
of us, is in abundance
throughout the continental
US and Canada.
In the US, for example,
the latest figures from the
Environmental
Protection
Agency
(EPA)
estimate
that, in 2009, Americans
generated about 221 tonnes
of trash, or 1.97 kg per
person per day. In Canada,
it is a lower overall volume,
but the daily stats are close
to the same. Food waste
typically accounts for about
1330% of MSW content,
depending on the locale.
But
no
matter
the
composition,
historically,
the
vast
majority
of
MSW is disposed of by
hauling it off to a landfill
site. Not surprisingly, the
transportation
and
associated costs of landfills
are rising, and so too are
the number of communities
voicing opposition to them.
When landfills are approved,
they typically get sited far
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34
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Source: 2G-Cenergy
www.cospp.com
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______________________
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Chappell
notes
that
most of BIOFerms digesters
provide
fuel
for
CHP
installations, and that is a
benefit because the process
requires a temperature in
the chambers of about
40C, throughout a cycle
that takes 28 days. Negative
pressure
is
maintained
in the chambers, with air
treated by a biofilter. The
Oshkosh system has four
digester chambers, each
with a processing capacity
of 1814.4 tonnes/year.
According to Dr Gregory
Kleinheinz,
director
of
Environmental and Public
Health Microbiology at the
university, food waste is the
primary feedstock for the
digester. Food makes up
the majority of our feedstock
and
weve
taken
the
approach that we want a
good diversity of feedstock
but we want to take all
the food waste and use
that first, says Kleinheinz.
But we arent taking any
meat products because
our facility is located in the
middle of a city and whether
or not it happens we dont
want to be perceived as a
source of odour or vermin.
CITIES AND RESTAURANTS
PITCH IN
The digester will consume
more food waste than
is created on campus,
so
additional
feedstock
from the citys MSW and
local businesses has been
tapped, plus biomass such
as yard waste. Beyond the
benefits of a renewable fuel
source and the efficiency
of CHP, Kleinheinz sees a
distinct role for the biodigester and CHP system as
a new resource in providing
education about sustainable
technologies. The university
will do biomass testing on
materials
to
determine
36
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Source: 2G-Cenergy
www.cospp.com
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FUEL
SOURCE
DLN 2.0
Stop/Ratio
Valve
Quantanary
Gas Control Valve
Unison
Ring
DLN 2.6
Unhook Inlet Guide Vane Actuator and Stop Ratio Valve from Turbine Lube Oil system.
Install a Hydraulic Power Unit (or HPU, such as the Y&F 1270 Series, pictured below)
and initiate Y&F supply for the system.
(ONLY ADDITION)
Link
Oil Feed
Oil Feed
Oil Return
Oil Return
Independent HPU
replaces turbine
lube oil supply
for controls.
(SRV & IGV ONLY)
Control Signal
Feedback
Existing Turbine
Process Fuel
Control System
( UNCHANGED )
Control Signal
Feedback
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40
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property
in
Woodstock,
Ontario, to develop its first
combined liquid and solid
food
waste-to-renewable
energy transfer station. The
station adds the ability to
receive solid food waste
from collected industrial,
commercial and institutional
sources,
plus
separated
green bin organics. And
it could be a boost to onsite CHP, but there is one
caveat,
according
to
Charles Buehler, chairman
and CEO, ORMI.
There has been a lot
of work going on with onsite CHP but biogas and
digesters need big pieces
of real estate or they need
to be attached to either a
very large food processing
operation or farm, says
Buehler. But there is an
opportunity to have them
stand alone in an urban
area and a couple of those
are planned in Ontario.
In the meantime, Buehler
believes that the industry
can
look
to
another
revenue source to boost its
staying power upgrading
biogas to liquefied (LNG) or
compressed (CNG) natural
gas. Though we do see
biogas used in a generator
it can be upgraded to
natural gas and there are
opportunities to take CNG
and operate a vehicle fleet,
he said.
Those opportunities could
provide a substantial boost
to an already highly efficient
biogas-fed
CHP
system.
According to Edgar and
Associates, Chattanooga,
Tennessee, financial and
engineering
consultants
in mining, transportation
and fossil fuel industries,
developing an anaerobic
digestion
facility
using
food and green waste to
generate biomethane for
CNG could achieve an 84%
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solution for
Ontario
42
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Technical Track
Project Financing
Biomass/Biofuels/Bioliquids
Domestic/Export Market
Development
Biological Waste-to-Energy
Take advantage of this opportunity and reach out to the industrys key
decision makers.
For futher information contact:
Renewable Energy World India/
HydroVision India
Amy Nash
Conference Manager
T: +44 (0) 1992 656 621
F: +44 (0) 1992 656 700
E: amyn@pennwell.com
Samantha Malcolm
Conference Manager
T: +44 (0) 1992 656 619
F: +44 (0) 1992 656 700
E: samantham@pennwell.com
Emerging Renewables
Event Organisers
Supporting
Organisation
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ntario
has
adopted
a
strategic focus
and disciplined
approach to project siting
for further investment in
combined heat and power
(CHP),
or
cogeneration,
projects in the province.
These criteria will have
even greater influence on
CHP procurements planned
for the future, which will be
based on Ontarios LongTerm Energy Plan (LTEP)
and the detailed Integrated
Power System Plan (IPSP)
now
in
development.
In an electricity system
with a capacity of about
35 GW, CHP is intended to
play a relatively small but
important role.
In November 2010, the
Government
of
Ontario
released its LTEP that will
help guide the province
as it continues to build a
clean, modern and reliable
electricity system. It will
ensure Ontario is a North
American leader for clean
energy jobs and technology
and becomes coal-free by
2014. The plan is available
to read at www.ontario.ca/
energyplan.
_______
The
Ontario
Power
Authority is responsible for
developing an electricity
plan
that
integrates
conservation, supply and
transmission to implement
the LTEP and the electricity
supply mix determined by the
government. The IPSP will be
submitted for review to the
Ontario Energy Board, the
regulator of the provinces
electricity and natural gas
sectors.
CURRENT CHP FACILITIES IN
ONTARIO
The Ontario Power Authority
(OPA) is responsible for
implementing
Ontarios
electricity
plan,
which
44
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Contract facility
Average
capacity
(MW)
63.0
June 2009
2.3
March 2008
84.0
November 2009
11.3
October 2008
90.0
February 2006
12.0
December 2008
444.0
January 2006
5.0
January 2006
6.7
January 2006
Thorold Cogen
236.4
March 2010
8.3
January 2006
5.0
June 2008
Table 2. OPA CHP initiatives based on the CHP IV Directive, November 2010 (500 MW total)
Source: Ontario Power Authority
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Standard
Offer
Program
(CESOP). An overview of
each is provided in Table 2.
RIGHT SIZE, RIGHT
LOCATION, RIGHT PRICE
To be successful, it is critical
that new CHP projects are
cost-effective that they be
the right size, in the right
location and at the right
price.
Based
on
these
parameters, projects that are
likely to succeed will feature
a stable heat host, offer
high efficiency and strong
economics, and will target
urban areas, municipalities,
hospitals, industrial parks
and
campuses.
District
energy projects that can
tap into the local distribution
system are ideal candidates
under these circumstances
because
they
provide
value to developers and
ratepayers alike, and mesh
well with the sustainability
goals of the LTEP and IPSP.
As
I
told
delegates
attending
the
joint
conference of the Canadian
District Energy Association
and the International District
Energy Association in June:
A local approach with local
benefits is key to building a
more sustainable future.
The OPA is committed to this
concept, and we are excited
about the interest that has
been shown in the current
procurement programmes.
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-VYTVYLPUMVYTH[PVULU[LY H[*6:77OV[PTZJVT
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Project Profile:
Wuhan Steel
burns waste gases to generate on-site power
Steel plants often produce one or more combustible waste gases that can be put to use on site to generate
electricity. GE is expanding its large frame gas turbine product line to burn these, often ultra-low calorific
value, gas fuel blends as this application in China illustrates.
46
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Night-time view of the Wuhan plant, which burns blast furnace and coke oven
waste gases to generate 164 MW of on-site power
PLANT HIGHLIGHTS
After
Wuhan
signed
its
combined-cycle
power
plant order with GE in
September 2007, GE shipped
its components to China
between late 2008 and early
2009. Following installation and
commissioning, the plants first
combined-cycle unit began
operating in December 2009
and the second entered
service the following August.
The order represented GEs
first BFG-fired combined-cycle
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Project Profile:
Cogeneration plant
in Freiburg achieves efficiency of 96%
A gas-powered cogeneration module operates at an exceptionally high operating efficiency, thanks to a
heat extraction system and use of a heat pump, at a district energy station in Germany. A comprehensive
long-term maintenance agreement completes the benefits package, as Peter Grner reports.
he Freiburg suburb
of
Vauban
has
undergone massive
changes in recent
years. The area, which
covers 0.4 km, was used
as barracks by the French
army up until 1992. Now it
is a residential suburb with
living space for some 5000
citizens, most of whom live
in low-energy, passive
houses. Many of the houses
use photovoltaic systems
to
generate
electricity,
48
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www.sulzerts.com
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Hot
water
consumption
accounts for a high share
of the total heating demand
of around 14,000 MWh/year.
With its thermal output and a
scheduled runtime of 7,200
operating hours per year, the
CHP unit is able to cover over
50% of that requirement. The
rest is covered by the wood
chip heating system and
peak load boilers.
To make optimum use of
the energy used, the heating
experts
at
Badenova
Wrmeplus worked with the
consulting engineers Eser,
Dittmann, Nehring & Partner
to elaborate a plant concept
offering a level of efficiency
several percentage points
higher than that of a
conventional cogeneration
power plant. At the heart of
the solution is the engine
from MTU Onsite Energy. The
operator was impressed not
only by the sound technical
An effective replacement for the steam engine: the new cogeneration module
is based on the Series 4000 gas engine here in the 8-cylinder version with an
850 kW electrical output
e
t Th
M e e pean
o
E u r ssion
i
E m ards
d
Stan
Filter on a 700 KW
cogeneration unit
50
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THE WORLDS NEWSSTAND
delivers
a
convincing
performance, he said.
The
engine
achieves
such a high output that the
generator at the shaft end
supplies around 850 kW
power, meaning that some
40% of the energy contained
in the fuel is utilized. The
power generated by the
cogeneration
module
is
enough to cover the electrical
needs of the Vauban district
all year round.
ACHIEVING MAXIMUM
HEAT EXTRACTION
Tapping of the coolant, oil
circuit and exhaust gas is
optimized in order to extract
around 1150 kW of heat.
In Vauban, two exhaust
gas heat exchangers are
installed for this purpose.
The second exhaust gas
heat exchanger cools the
exhaust gas a second time
from around 120C to below
Tools
Technical
Service
Parts
Field
Support
Customer
Service
909.383.1626 MaximumTurbineSupport.com
705 S. Lugo Avenue, San Bernardino, CA 92408
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
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THE WORLDS NEWSSTAND
CO-LOCATED WITH:
DIVERSE
SOLUTIONS
FOR THE
REGIONS
POWER
INDUSTRY
CHALLENGES
Yoshiaki Tsukuda
Senior Executive VP
Mitsubishi Heavy Industries, Ltd. (MHI), Japan
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
__________
OWNED AND
PRODUCED BY:
cospp
FLAGSHIP MEDIA
SPONSORS:
10:30am 7:00pm
10:00am 6:00pm
10:00am 4:00pm
For further information, and to pre-register online for Fast Track Entry
visit www.powergenasia.com
SPONSORS:
SUPPORTING ORGANISATIONS
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CARBON REDUCED BY
OVER 4000 TONNES
For heat demand-based
operation,
Badenova
Wrmeplus
installed
a
100,000 litre stratified heat
accumulator next to the
cogeneration
module.
Hence the cogeneration
plant can operate at full load
for one to three hours and
charge the accumulator.
As
part
of
the
modernization programme,
a
new
exhaust
stack
also had to be built.
Although the output of the
cogeneration plant is now
significantly
higher,
the
height of the new stack is
relatively low at 24 metres
just 2 metres taller than
the previous stack. That
is thanks to the fact that
emissions from the Series
4000 engine are 50% lower
than the limits prescribed
by
TA
Luft
(Technical
cogeneration
module,
Badenova
Wrmeplus
signed
a
maintenance
agreement with MTU Onsite
Energy
initially
covering
a period of 10 years. The
peace-of-mind
package
includes the supply and
disposal of engine oil,
as well as all preventive
maintenance
work
and
repairs. That means that
all possible damage to the
plant is covered. Even the
first major overhaul after
64,000
operating
hours
is included. The operator
therefore benefits from the
highest degree of service
quality, with simultaneous
cost cover.
CONCLUSION
The power plant team
is
satisfied:
the
MTU
cogeneration
module
operates reliably and with
low emissions. Designed for
_______________
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
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The World Alliance for Decentralized Energy (WADE) was established in 1997 as a non-profit
research and promotion organization whose mission is to accelerate the worldwide development
of high efficiency cogeneration (CHP) and decentralized renewable energy systems that deliver
substantial economic and environmental benefits.
David Sweet, (left) with FERC Commissioner, the Honourable John R. Norris at
the Natural Gas Roundtable held on 2 June in Washington, DC
David Sweet, Jessica Sweet and former DHS Secretary the Honourable Tom
Ridge at the July Natural Gas Roundtable Meeting
54
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consumption
activities,
because increased efficiency
means:
more energy output from
our resources;
longer lasting resource
supplies;
reduced emissions;
reduced healthcare costs.
Five mechanisms for
achieving this are:
1. high
performance
buildings in sustainably
built communities;
2. generation
of
energy
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The World Alliance for Decentralized Energy (WADE) was established in 1997 as a non-profit
research
promotionAT
organization
whose
mission WASHINGTON
is to accelerate theENERGY
worldwideSUMMIT
development
WADEand
PRESENTS
6TH ASIA
CLEAN
2011:
of high efficiency cogeneration (CHP) and decentralized renewable energy systems that deliver
ENERGY FORUM 2011
POWERING CITIES OF THE FUTURE
substantial economic and environmental benefits.
Policymakers, private sector
firms, and non-governmental
organizations (NGOs) across
Asia gathered in Manila, the
Philippines, on 2024 June
for the 6th Asia Clean Energy
Forum, New Business Models
and Policy Drivers: Building the
Low-Carbon Future. Diverse
groups of experts participated,
including stakeholders from
governments, national and
multinational banks, carbon
and clean energy investment
funds, project developers
and
service
providers,
environmental
regulators,
academia,
civil
society,
and development partners
and
other
international
organizations.
Sridhar
Samudrala,
Director, Asia, WADE and
Alan Dale Gonzales, Country
Manager, Thailand for WADE
attended the forum and
discussed multiple distributed
energy activities. In particular,
Mr Samudrala was invited to
56
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Office, US Department of
Energy.
This high-level summit of
global policymakers, experts
and energy industry executives
will debate these timely issues
and provide attendees with a
better understanding of the
energy challenges, risks and
opportunities that lie ahead
for the worlds communities
from small villages to modern
megacities.
POWERING CITIES OF THE
FUTURE
Sustainable Energy Solutions
for the Worlds Varied
Communities
2728 September 2011
Ronald Reagan Building &
International Trade Center
1300 Pennsylvania Avenue NW
Washington, DC
For more information visit:
www.
___
washingtonenergysummit.
___________________
com
___
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www.powergenafrica.com
GLOBAL
TECHNOLOGY FOR
LOCAL SOLUTIONS
CALL FOR PAPERS LAUNCHED
You are invited to submit a technical or strategic abstract for the inaugural POWER-GEN Africa conference, taking place
in Johannesburg, Republic of South Africa, on 6-8 November 2012.
POWER-GEN Africa will consist of a conference and exhibition dedicated to the needs, resources and issues facing the
power generation sector across Sub-Saharan Africa. It will bring together a range of experts involved in every aspect of
the business of power generation from policy makers, project developers, financiers, engineers, suppliers and operators
in a forum that offers valuable networking and information exchange.
POWER-GEN Africa is set to become the annual meeting place between the worlds leading equipment and services
providers and those developing and operating power infrastructure in this dynamic region of the world.
The worldwide POWER-GEN family of events stands for quality information exchange and cutting edge technology.
Make your mark at the first POWER-GEN Africa alongside leading power professionals from the international and African
power sectors.
Abstract Submittal Deadline: 3 February 2012
Presented by:
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
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www.asiasolarexpoevent.com
International
Amanda Kevan
T: +44 (0) 1992 656 645
E: amandak@pennwell.com
E: christianc@pennwell.com
Virginia Willis
T: +44 (0) 1992 656 663
E: virginiaw@pennwell.com
Presented By:
International Organizer:
Organized By:
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
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THE WORLDS NEWSSTAND
Diary
Diary
Diary of events
26th European PV Solar Energy
Africa 2011
Hamburg, Germany
Cairo, Egypt
67 October 2011
59 September 2011
Mnchen, Germany
Czech Republic
South Africa
e-mail: info@uschpa.org
e-mail: reditel@cogen.cz
e-mail: wip@wip-munich.de
web: www.uschpa.org
web: www.cogen.cz
web: __________
www.photovoltaic-
conference.com
_________
e-mail: enquiry.za@terrapinn.com
web: www.terrapinn.com/2011/
Conference
Dalian, China
powerna/conf.stm
__________
Munich, Germany
1926 October
POWER-GEN Asia
China
Brussels, Belgium
USA
e-mail: jason@bitlifesciences.com
e-mail: p.caloprisco@epia.org
web: www.lcesummit.com
e-mail:
web: www.epia.org
inquiry@turbo-lab.tamu.edu
web: http://turbolab.tamu.edu/
e-mail: neilw@pennwell.com
Energy Conference
articles/turbo_symposium
_______________
web: www.powergenasia.com
Geneva, Switzerland
Marseille, France
Birmingham, UK
Saconnex, Switzerland
e-mail: info@
Hampstead Road,
europeanfutureenergyforum.com
e-mail: estec2011@estif.org
web:
web: www.estec2011.org
www.europeanfutureenergyforum.
com
__
e-mail: energysales@emap.com
e-mail: neilw@pennwell.com
web: www.theenergyevent.com
web: www.powergenasia.com
Manchester, UK
Trade Show
5th Conference on
effective solutiontoday
Cogeneration
Ferrara, Italy
UK
Augsburg, Germany
Nicole Schuhmacher,
Riscaldamento Urbano,
e-mail: paulc@texaschpi.org
e-mail: info@renewable-uk.com
web: www.chpcon2011.com
web: www.renewable-uk.com
Am Messezentrum 5, 86159,
Italy
Germany
e-mail: segreteria.tecnica@airu.it
e-mail: schuhmacher@reeco.eu
web: www.airu.it
web: www.renexpo.de
www.cospp.com
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Diary
Diary
Awards Dinner
Exhibition
London, UK
Essen, Germany
22 November 2011
Hong Kong
e-mail: claude.talj@reedexpo.ae
web:
e-mail: ecoexpo@hongkong.
www.worldfutureenergysummit.
web:
messefrankfurt.com
e-mail: info@chpa.co.uk
com
__
www.e-world-2011.com/en/
web: www.messefrankfurt.com.hk
web: www.chpa.co.uk
home/
____
IDEAs 25th Annual Campus
POWER-GEN International
GLOBALCON
Calgary, Canada
Distribution Workshop
13 November 2011
78 March 2012
OK 74112, USA
Atlanta, USA
Tel: +1 410-518-6676.
e-mail: ashley@aeecenter.org
e-mail: paulaarnold@dmgevents.com
e-mail: blewis@pennwell.com
e-mail: tanya.idea@
web: www.globalconevent.com/
web: www.
___
web: www.power-gen.com
districtenergy.org
web: www.districtenergy.org
globalcleanenergycongress.com
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GE
Intelligent Platforms
Your savings
start with steam.
Are you ready to run your boilers better and reduce costs? Every
day, GEs advanced DCS steam cycle solutions are helping power
plants around the world drive better, faster, more consistent results.
Maximizing energy production while reducing fuel usage, our
solutions can optimize your steam cycle operationsdriving
continual advantages to keep you ahead. Let us help you start
saving today.
To learn more, download our white paper at
www.ge-ip.com/steam
_____________________
-VYTVYLPUMVYTH[PVULU[LYH[*6:77OV[PTZJVT
_________
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www.woodgroupgts.com
______________________
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