Leaders in Waste Plastic & Tire Pyrolysis Plants

Harnessing Technology to Convert Waste Plastic

& Tires into Fuel Oil & Electricity.

Harnessing
Technology to
generate
Quality Fuel from
polymer waste.

Pyrolysis Plant Segment in

Waste Management
Options

Sustainable Energy Recovery from Waste

We harness
technology to build
waste plastic & tire
pyrolysis plants that
are: Environmentally
Compliant, Safe &
Economically Viable

 Pyro = heat. Lysis = break

down.
Pyrolysis is chemical reaction.
This reaction involves
molecular breakdown of larger
molecules into smaller
molecules in presence of heat.
Pyrolysis is also known as
thermal cracking, cracking,
thermolysis, depolymerization,
etc.
During pyrolysis plastic and tire
breaks down into smaller
molecules of pyrolysis oil,
pyrolysis gas and carbon black.

What is Pyrolysis Reaction?

Pyrolysis Reaction

Heat +
Catalyst
C-50,000 to C-2,00,000

Long Chain Polymer

Waste Plastic
Waste Tyre/rubber
Crude Oil Sludge

C-1 to C-4 & C-5 to C-23

Short Chain Polymer

Hydrocarbon Gas
Pyrolysis oil
Carbon Black

What is Pyrolysis oil?

Pyrolysis oil is a Hydrocarbon liquid manufactured by
breaking plastic and tire molecules
Used as replacement to diesel in: electric generators,
boilers, diesel pumps, furnaces, hot water
generators, hot air generators, thermic fluid heater
etc.

Waste Plastic/Tire to Fuel Technology

We have successfully developed
a process & catalyst to
Produce industrial diesel grade
fuel from waste plastic & tires
Maximise plant efficiency by:
reducing reaction from 600OC to
375-425OC
Reduces reaction time from 90mins
to 15-45mins

 Pyrolysis Plant is waste management industry that converts waste plastic &
tires into Pyrolysis Oil, Carbon & Gas. Pyrolysis oil can be used for generating
electricity.

What is Pyrolysis Plant?

This process can be used for effectively energy recovery from municipal solid
waste, waste plastic and tires.
Pyrolysis Plant falls in these categories of projects: Waste to Energy, Waste
Management, Energy Recovery from Waste, Plastic and Tire Pollution Control.

Raw Material Options

Waste Tires
Mixed plastic (HDPE, LDPE, PE,
PP, PS, ABS, etc)
Municipal Solid Waste sorted
out plastic
Packaging Waste Plastic
Post-Consumer Plastic Waste
Paper Recycling Mill Plastic
waste
Crude Oil Sludge etc.
Both plastic & tire can be used
as raw material
No need for segregation&
cleaning
Tolerance: 5% of dust +
5% moisture
PVC < less than 1%
PET < less than 15%

Finished Products & Yields

PLASTIC as
Raw Material

5 to 8 %
Carbon Black

TIRE as
Raw Material

Oil

Oil

charcoal

charcoal

Gas

Gas

70 to 90 %
Pyrolysis Oil

30 to 35 %
Carbon Black

40 to 45 %
Pyrolysis Oil

Note: Gas generated is reused in process as source of heat for conducting the reaction. Oil yield is
increased to the amount of non-plastics like dust, impurities, additives etc. in raw material are reduced.

Pyrolysis oil Specifications

From Tyre:
Flash Point: 40 degree C
Pour Point: -21 degree C
Calorific Value: 10,150

From Plastic:
Flash Point: 60 degree C
Pour Point: -4 degree C
Calorific Value: 10,000

Pyrolysis Plant Business Economics

Key Finished Product:
7000 to 9000 lit of Oil from
10,000kg of plastic OR 4000 to 5000lit of Oil from
10,000kg of tires

As on December 2015:
Oil production cost is
approx. US$ 0.3 per lit
Oil selling cost is approx.
US$ 0.51 per lit

Email us to get detailed

financial projections
Investment pays back in 2
to 4 years

Convert waste plastic & tires into

high quality oil used widely in
industrial burners.
This oil can be fired in electric
generators to produce electricity
at approx US$ 0.12 per unit.

Plant Capacity in Tons Per Day:

Plant Capacity in Tons Per Annum:

Land, Building
& Power
requirements

12

900

1800

3600

RESOURCES
3,000

6,000

12,000

30

60

120

12

0.5

200

400

600

60

85

120

Plant Head

Unskilled workers

Skilled Operators

Land Area (m2)

600

1000

1800

Built-up Factory Shade Area (m2)

250

500

750

60

100

200

Machinery Manufacturing time (Months)

Factory Installation time (Months)

1.5

1.5

Pyro oil output with Plastic as raw material (lit/day)

2100

4200

8400

Pyro oil output with Tire as raw material (lit/day)

Carbon black output (Plastic as raw material)
(Kg/day)

1350

2700

5400

540

1080

2160

Raw material Plastic/Tire (kg/day)

Catalyst additive "A" consumption (kg/day)
(Yr 2013 market price is USD 2.2/kg)
Catalyst additive "B" consumption (Kg/Day)
(Yr 2013 market price is USD 4.5/kg)
NaOH Reagent consumption by off gas cleaning
system (scrubber) (Kg/day)
Water requirement per day (lit)
Electrical connection (HP)
Personnel: Per 24 Hrs

Machinery:
Machinery Approx. Weight (MT)

OUTPUT

Charcoal Specifications & Applications

Analysis
Method

Specifications

Carbon black grades

Charcoal from
Tyre

HAF(N330)

SRF(N754)

Iodine Adsorption Number, mg/g

ASTM D-1510

176

82

24

DBP Absorption, cm3/100g

ASTM D-2414

78

92-102

50-65

CTAB Surface Area, m2 /g

ASTM D-3765

68

74-90

23-39

pH Value

ASTM D-1512

7-9

7-10

Heating Loss, % max

ASTM D-1509

1.5

2.5

1.5

Ash Content, % max

ASTM D-1506

10

0.5

0.5

Average Particle Size, nm

MICROSCOPE
ELECTRONIQUE

300 mesh

Applications: Charcoal soil enrichment, Solid fuel, Paint

industry, ink industry, filler in plastic recycling, for
manufacturing high value products like activated charcoal etc.

Prevent Plastic to Fuel Technology

Operational in Europe + 18
locations in India
10MT of waste plastic to
6000 to 9000lit oil
(Pyrolysis)
7000lit of Oil to 1MW/hr
(Power Generation)

Technology operational at more than 18 locations

Technology operational at more than 18 locations

Technology operational at more than 18 locations

Technology operational at more than 18 locations

Fully Automated & Skid Mounted

Patent Pending Technology..

Process and design

patent applied in India &
Europe Technology..

Pyrocrat Certifications
1) CE Certified 2) ISO certified

Research &
Development

State of art catalyst lab for

finding right catalyst
combination for the given raw
material locally available:
Higher oil yield & quality
Lower Carbon yield
Software used for plant design
FEMAP with NASTRAN
(Simulation)
Aspentech (Simulation)
Solid Edge ST6 + ZW Cad
(Design)

Health Safety Environment & Quality

We give top priority to health and safety

Airlock feeding
Low pressure operation (300mmWC)
Carbon removal by screw (closed system)
No direct heating or reactor
Certified firing systems
Scrubbing system no SPM, Chemical or thermal
emissions exceeding limits

Ease of operation and maintenance

Fully automated plant
Ease of cleaning without
dismantling
No manual handling of
carbon black
No heating and cooling
cycles
Automated firing system

Customer Care is Our Core Value

Spare Parts Supply
Catalyst Suggestion for New Type of
Plastic Waste
Trouble Shooting
Performance & Efficiency Audit
Supply of Equipment
Undertake repair of Equipment
manufactured by Pyrocrat
Plant/ Equipment Life Extension Services
Recommissioning
Preventive Maintenance
Supply of Catalyst as the case may be

Warranty
5 years from the date of
supply against manufacturing
defect

Staffing
Will supply all necessary
skilled/unskilled workers in
case intimated about 4
months in advance

We use high end engineering software

simulation to design robust machines.

We use high end engineering software

simulation to design robust machines.

Superior oil quality through unique catalyst

Key Advantages of
Pyrocrat
Patented Technology
Leading Pyrolysis Research &
Development since 2007
More than 15 references
Both plastic and tires can be
processed in same reactor

 Project Guarantees:
Guaranteed 100% per annum Production Capacity | Guaranteed 300
working days per Annum | 100% Environmental Compliance + Zero
Industrial Effluent Technology | 1 year warranty of against manufacturing
defects | Back to back manufacturers guarantees for critical parts

Investment Protection with Patented Technology:

Application # 1727/MUM/2014

Fully Automated with PLC + SCADA

Remotely accessible | Controlled from Control Room + Pyrocrat Office.

Raw Material Flexibility:

Both Tire and Plastic can be processed in same reactor | Can process low
density plastics like carry bags, Paper recycling mill waste plastic, MSW
sorted out Plastic, Packaging material waste etc.

Proven & Efficient for Non-stop operation:

Technology Operational across 17 Locations at 100% Efficiency | Standard 1
year spare with supply |
1 in use + 1 standby provision of all pumps

 Certifications:
ISO 9001:2008 Certified | CE Certified (Confirmation of European
Standards)

Quality & Transparency with clients:

Quality Assurance Plans & Material Test Reports| 3rd Party Inspection
Reports | Online Product Manuals & Technology Improvements

Plug and Play Design:

Standardized & Pre-assembled Equipments for timely project completion |
Skid Mounted Designs for Quick Installation & Production

Professionalism:
CE Certified & ISO 9001:2008 Certified | 110 Employees including strong
team of more than 50 Project Engineers | Speedy Technology
Developments & Dedicated After Sales Support department

Safety 1st:
Multiple layers of safety incorporated in plant design & automation |
Unique low pressure pyrolysis technology | Use of top quality of
construction material and makes

If you would like to invest in waste

plastic & tire to oil plants, you are invited
to visit our operational pyrolysis plant.
www.pyrolysisplant.com
Google+ Hangouts ID: sales@pyrocrat.com | Skype ID: pyrocratsystems
+91-22-275-990-10 | +91 99306 55477
J-103 & 105, 1st Floor, Tower No. 7, Railway Station Commercial Complex, Sector 1A, C.B.D.
Belapur, Navi Mumbai, Maharashtra State, India. PIN: 400 614.