Beruflich Dokumente
Kultur Dokumente
Service Manual
Washing Machine
Model : DWM-8010/P
DWM-8020/P
DWM-8010
DWM-8020
Caution:
In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).
JAN. 2003
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
WASHING MACHINE
Contents
1. SPECIFICATIONS..................................................................................................... 1
2. EXTERNAL VIEW ..................................................................................................... 2
3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS................ 3
4. DIRECTION FOR DISASSEMBLY AND ASSEMBLY ..............................................7
5. TROUBLESHOOTING GUIDE ................................................................................10
6. EXPLODED VIEW AND PARTS LIST.....................................................................15
7. WIRING DIAGRAM ..................................................................................................23
1. SPECIFICATIONS
NO.
ITEM
1 POWER
SOURCE
2 POWER
CONSUMPTION
VOLTAGE
60Hz
WASH
330W
SPIN
180W
NET : 813X500X930, PACKED UP : 830X530X970 (WXDXH)
4 MACHINE WEIGHT
5 WASHING COURSE
6 WATER LEVEL
WASH
SPIN
12 WATER SUPPLY
13 SPIN RINSE
14 OUTLET OF DRAIN HOSE
SPECIFICATIONS
100 rpm
1700 rpm
10 SPIN TYPE
STRONG, NORMAL
SPIN
9 WASHER TYPE
OF TEXTILE
7 REVOLUTION WASH
8 TIMER
AC 127V
FREQUENCY
3 DIMENSION
PER MINUTE
SPECIFICATIONS
7.0 kg
5.5 kg
MANUAL
O
REAR
2. EXTERNAL VIEW
S tructure Of The Wash Machine
GUIDE FILTER
DRAIN STRAINER
COVER SAFETY
PANEL B
DOOR SPIN
BASKET SPIN
PLATE T
DRAIN HOSE
DOOR WASH
PUL SATOR
TUB
CABINET
0
15
VALVE
SELECTOR
SPIN TIMER
WASH/RINSE
STRONG
WATER INLET
SPIN TUB
OFF
5
DRAIN
12
6
9
2
3
4 LEVER SELECTOR
Select WASH.RINSE for washing or rinsing, and
DRAIN to drain the water. (In case pump model,
turn on the DRAIN PUMP.) OFF to turn off the
DRAIN PUMP. (Only pump model)
5 SPIN TIMER
Used to select the desired time for spinning.
6 WATER INLET - SPIN
Connect inlet hose to supply water in the spin tub.
STRUCTURE
CIRCUIT DIAGRAM
CONTROL PANEL
Spin Timer
FUNCTION
The spin timer is the switch providing power to the SPIN MOTOR(DRAIN PUMP MOTOR) during the set spin dry
time, and is a spring-type time switch comes on upon turning and those contact points comes off after the set time.
1) The main shaft turns due to the unwinding force when the spin timer is turned, the spring wound with that force
being delivered through each gear and the spring slowly unwinding at a speed finally controlled by the angle
assembly.
2) The contact point Turns ON and the assembly angle is set in motion which is in the CAM groove in the OFF
state, comes off the groove when the main shaft is turned to wind the spring. The contact point turns OFF,
return to CAM groove when the spring unwind completely.
PROCEDURE
BA SKET SPI N
PL ATE
CO NTROL W IRE
BASE
MOTOR WASH
About 1,700rpm
AGITATOR ASSY
M-Pully (4:1)
PULLEY PULSATOR
About 425rpm
GEAR HOUSING
G/H (4.18:1)
AGITATOR
About 100rpm
PROCEDURE
V-BELT
PULLEY AGITATOR
PULLEY
MOTOR
STRUCTURE
1) The two sides of the GEAR SHAFT UNIT are supported by the
OILLESS BEARING in the GEAR HOUSING ASSEMBLY.
2) The GEAR UNIT ASSEMBLY is connected to the GEAR
SHAFT 1 and GEAR SHAFT UNIT by the GEAR and GEAR
UNIT respectively.
3) The two sides of GEAR SHAFT 1 are supported by the OIL
SEAL and OILLESS BEARING in the GEAR HOUSING
ASSEMBLY.
SHAFT AGITATOR
OILLESS METAL
OILLESS METAL
GEAR
INNER GEAR
OILLESS METAL
SHAFT PULLEY
WATER SEAL
SPIN DRYER
SPIN DRYER SHAFT
BELLOWS
SPIN TUB
BELLOWS PACKING
CRUM COUPLING
OILLESS METAL
F ilte r
CLEANING THE OVERFLOW FILTER
1) Pull the overflow filter out from the wash tub by tugging.
2) Wash off, remove lint from the filter and also clean around the
overflow hose.
3) Reassemble by matching the two protrusions at the bottom of
the filter to the slits in the wash tub and then fix the filter into
position.
PROCEDURE
DIRECTIONS
CONNECTION
10
5. TROUBLESHOOTING GUIDE
NOTES
Pull out the power plug to repair and make sure that the Washing Machine has been properly
grounded.
C o n c e rning Wash
PROBLEM
CHECK POINT
CAUSE
NO
SOLUTION
Reconnect the Power Cord.
YES
YES
NO
Is there a whirring sound from the
Wash Motor when turned on?
YES
NO
Agitator
does not
rotate.
Improper wiring
NO
YES
Is the Motor hot?
(In case there is Thermal Protector)
NO
NO
Is the Wiring good?
(Refer to the Wiring Diagram)
YES
NO
Is the connact of Wash Timer good?
YES
NO
Reload with proper wash
load.
YES
NO
Agitator
does not
rotate
smoothly.
Defect of mechanical
assembly
Replace V-Belt
Revolution obstructed by
impurities
YES
Does the V-Belt slip?
YES
YES
YES
Are there impurities between the
Agitator and Tub.
NO
11
CONVENIENCE
PROBLEM
CHECK POINT
CAUSE
SOLUTION
YES
Agitator
does not
rotate
smoothly.
NO
NO
Is the wiring of Wash condenser
properly connected?
Agitator only
rotates in one
direction.
Replace Agitator
Improper Connection
Reconnect
Impropely Wiring
YES
NO
Is the wiring of Wash Timer properly connected?
YES
YES
Are there strange noise frome Tub
when the Agitator rotate?
NO
NO
There is
excessive
noise during
Washing
Agitator improperly
assembled.
CAUSE
SOLUTION
C o n c e rning Spin
PROBLEM
CHECK POINT
YES
The contact Door Switch is
open.
NO
The Spin
Dryer does
not spin.
YES
NO
Is there a whirring sound from the
Spin Motor when turned ON?
NO
YES
EXPLANATION
12
PROBLEM
CHECK POINT
Is the Condenser properly
connected?
YES
CAUSE
NO
SOLUTION
Reconnect.
YES
Brake wire is too long.
NO
NO
Improper wiring
Reconnect wiring
Defective connection
Improper wiring
YES
Is the Motor hot? (In case there is
Thermal Protector)
The Spin
Dryer does
not spin.
NO
NO
YES
NO
Is the Door Switch Lever properly
placed on the Door Spin *O?
YES
YES
Is the Door Switch terminal properly connected?
YES
NO
YES
Is the wash load well balanced?
NO
YES
Are clothes or the Safety Cover
stick out from Spin Basket?
There are
strange noise
and servere
vibration during
spinning.
YES
YES
Is the assembly between the
Drum Coupling Assembly and
Spin Motor or Spin Dryer loose?
NO
Is the Spin Dryer itself well balanced?
YES
13
THE REPAIR
NO
NO
PROBLEM
CHECK POINT
CAUSE
SOLUTION
Re-assemble
Bellows Assembly.
Replace Bellows
Assembly.
NO
Is the Bellow Assembly properly
assembled?
There is leakage during
spin drying.
YES
NO
The Brake Band touches the
Drum Coupling when the Door
Spin *O open.
Spin Dryer
does not
stop with the
Door Spin
*O open
Defective
Door Switch
Replace
Door Switch
CAUSE
SOLUTION
YES
Is the electric connection of the
Door Switch good?
NO
YES
CHECK POINT
Is the height of the drainage area where
the Drain Hose hangs over 1m?
YES
NO
YES
Are there impurities in the Drain
Strainer?
Drainage is
not satisfactory
Remove impurities or
replace Valve Housing or
Inlet Joint.
Remove impurities
NO
YES
Are there impurities in the Valve
Housing or Inlet Joint?
NO
TROUBLE SHOOTING
14
PROBLEM
Draining
does not
function during drain
selecting
CHECK POINT
Is the Wash Timer OFF when the Drain
Selector is in the DRAIN position
YES
SOLUTION
Defective wiring
Reconnect wiring
NO
NO
Is the pump Motor wiring properly
connected?
YES
CAUSE
NO Defective wiring
Reconnect wiring
NO
Is the Spin Timers contact good?
YES
CHECK POINT
CAUSE
SOLUTION
Remove impurities
Mismanupilation
YES
Are there impurities in the Drain
Strainer?
NO
Drainage is
not satisfactory.
YES
NO
YES
Is the Drain Selector on the operation Panel at the DRAIN position?
Water keeps
draining during wash
15
TROUBLE SHOOTING
NO
TROUBLE SHOOTING
16
Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
assy panel
NO.
PART NAME
PART CORD
SPECIFICATION
QTY
REMARKS
P01
KNOB
3613403800
160C, ABS
4.0000
160C
P02
PANEL B
3614240000
HIPS
1.0000
P03
TIMER WASH
3619911100
S-DT15NT-M
1.0000
P04
LEVER CONTROL
3613701400
POM
2.0000
500M
P05
LINK VALVE
3617804600
1.0000
YELLOW
P06
TIMER SPIN
3619900900
AC 125V/6A,250V/3A S-6200A
1.0000
P07
BRACKET CONTROL
3610607300
HIPS
1.0000
P08
SWITCH DRAIN
3619043700
VP531A-2H, 250VAC/15A
1.0000
P09
SPRAY HOSE
3613225400
PE-LD
1.0000
assy accessory
NO.
A01
17
PART NAME
SAFETY COVER
TROUBLE SHOOTING
PART CORD
3611418900
SPECIFICATION
PE-LD+EVA
QTY
1.0000
REMARKS
Assy Tu b
TROUBLE SHOOTING
18
Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
assy tub
NO.
19
PART NAME
PART CORD
SPECIFICATION
QTY
REMARKS
T01
TUB
4507K05013
PP
1.0000
T02
DOOR WASH
36117A0700
HIPS
1.0000
COLOR OPTION
T03
PANEL F
3614240100
HIPS
1.0000
COLOR OPTION
T04
PULSATOR ASS'Y
4507K32001
1.0000
COLOR OPTION
T05
SPECIAL SCREW
450M702011
SUS 430
1.0000
T06
CAP AGITATOR
3610915400
PP
1.0000
T07
3610312300
PP
1.0000
T08
STRAINER DRAIN *D
4507K01020
PP
1.0000
T09
STRAINER DRAIN *U
4507K01030
PP
1.0000
T10
3614404500
PE L=193MM
1.0000
T11
FILTER
4507K01042
PP
1.0000
T12
RING BASKET
3614602300
PP
1.0000
T13
BASKET SPIN
4507K33021
PP
1.0000
T14
BASKET SPIN AS
4507K19011
DWM-5510AE-MEC
1.0000
T15
PLATE TOP
3614529600
PP
1.0000
T16
COVER *I
4507K33021
PP
1.0000
T17
DOOR SPIN
36117A0600
HIPS
1.0000
T18
COVER SPRING
4508D01061
SWC D1.75
1.0000
T19
RING O
4506H05050
N.B.R
1.0000
T20
BOX GEAR AS
4508D17001
RW-622
1.0000
T21
P-PULLEY AS
4506H21000
1.0000
T22
SPECIAL BOLT
3616006400
SM18C + SILOCK(M6)
1.0000
T23
BELLOWS AS
3616400900
3.6KG
1.0000
T24
FIXTURE
3612004400
PP
1.0000
T25
CASE VALVE
4506B06015
PE-HD
1.0000
T26
BELLOWS VALVE
4505C06041
NR
1.0000
T27
ROD VALVE
3618504000
PP
1.0000
T28
SPRING VALVE
4505C06021
1.0000
T29
VALVE CAP
4505F06013
PE-HD
1.0000
T30
HOSE OVERFLOW
4506H06010
PE-HD
1.0000
T31
INLET JOINT
4506B06033
PP
1.0000
T32
DRAIN HOSE AS
36196005C7
1.0000
T33
3612715700
G/H EARTH
1.0000
PCB ASSY
PUMP MODEL
COLOR OPTION
Assy Main
WIRING DIAGRAM
20
assy main
Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
assy tub
NO.
21
PART NAME
PART CORD
SPECIFICATION
QTY
REMARKS
M01
CABINET
3610804600
1.0000
COLOR OPTION
M02
PLATE UPPER
3614507400
PP
1.0000
COLOR OPTION
M03
CORD POWER
WAK42H762-
1.0000
M04
BELT V
4507K01010
M-31
1.0000
M05
PULLEY MOTOR
4507K10210
PRESS, DS=10,DP48.5
1.0000
M06
NUT HEX
7392800011
M8*P1.5, MFZN
1.0000
M07
WASH SPRING
7401008011
SW-8 MFZN
1.0000
M08
SPECIAL BOLT
3616003100
M5*35 WASHER
3.0000
M09
3964820300
AC120V/60HZ,UL,TP,W18SD
1.0000
DWM-6210PA-WA
M10
CUSHION MOTOR
450M712020
NR
3.0000
M11
CUSHION SPOT
450M712010
PP
1.0000
M12
UNIT CAPACITOR
3618943210
41.6/16UF,200/250VAC
1.0000
M13
BASE U
4507K34012
PP
1.0000
M14
DRUM COUPLING AS
4507K16001
RW-481,622,623
1.0000
M15
NUT HEX
7393600011
6N-3-6 MFZN
1.0000
M16
7342602011
1.0000
M17
NUT HEX
7393600011
6N-3-6 MFZN
1.0000
M18
7342602011
1.0000
M19
SCREW TAPPING
7122502011
3.0000
M20
MOTOR SPIN
3964820400
AC120V/60HZ,UL,TP,S50
1.0000 DWM6120-PA-SP
M21
STOPPER
4506H14020
PE-HD
3.0000
M22
SPRING CUSHION
4507K14010
SEC D3.2
3.0000
M23
RUBBER DAMPING
4506H14030
NBR
3.0000
M24
STOPPER LOWER
3615200800
PP
3.0000
M25
COVER B
4505C00015
SECC T0.4X480X570
1.0000
M26
PUMP DRAIN
3619605100
PUMP MODEL
M27
RING E
7402003031
ER-3 SKZN
1.0000
PUMP MODEL
M28
FAN COOLING
4505D82040
ABS
1.0000
PUMP MODEL
M29
BASE PUMP
3619605100
PP
1.0000
PUMP MODEL
M30
361960150P
1.0000
PUMP MODEL
WIRING DIAGRAM
7. WIRING DIAGRAM
Single Volta ge / No rm a l
Single Volta ge / P u mp
WIRING DIAGRAM
22