Beruflich Dokumente
Kultur Dokumente
INTRODUCTION
TO
LARSEN
&
TOUBRO
M/S. Larsen & Toubro Ltd. Is Indias premier technology driven company
with leading Edge capabilities in fields related to Engineering, infrastructure & Basic
industries. IN SERVICE LIES SUCCESS, ITS ALL ABOUT IMAGINEERING &
WE MAKE THINGS THAT MAKES INDIA PROUD are the mottos of LARSEN &
TOUBRO LTD. It is one of the foremost engineering companies in India set up almost seven
decades ago. Over the years, the Company has grown by leaps and bounds and has diversified
into a wide range of products, where I had got an opportunity to undergo Inplant Training.
L&T is one of the Indias best-known multi-products engineering organizations involved in
over thirty distinct fields of engineering. The main L&T Workshop is located at Powai, which
is spread over an area of 73,600 sq. meters.
The foundation of this company was laid on 1st may 1938 by two Danish engineers, Mr.
H. Holck Larsen (Chemical Engineer) and late Mr. Soren K. Toubro (Civil Engineer). The
great partnership of this two made it possible for L&T to move to the acme of engineering
field. At the beginning they had a garage for maintenance of imported machinery like earth
moving equipments and food processing equipments. During world war major parts all over
the world were blocked with damage ships and there was an urgent need to repair those ships.
These young Engineers took the initiative and this opportunity to refit and run the capture
Italian ship M.V.HILDA as a floating workshop off the coast of Bombay to take care of the
floating workshop operation.
Later the company became Private limited on 7th February 1946 and a Public limited
Company in 1950 with a paid up share capital of 20 lakhs and had a sales turnover of 109
lakhs. From that modest beginning it has now grown into todays multi-product diversified
firm being the nucleus of a group of companies, In terms of mainstream criteria, viz. sales,
profits, assets and market capitalization. L&T ranks among the top ten in Indias private
sector. It is a professionally managed company with Mr. A.M. Naik, Chairman &
Managing Director, heading the corporate management.
A technology intensive approach and a commitment to customer service have enabled
the company to acquire market leadership in most of its major business lines. The companys
track record includes achievements extraordinary in Indian industry. Each successful
accomplishment has provided the impetus for greater achievements in a continuing quest for
excellence.
Beginning with the import of machinery from Europe, L&T rapidly took on engineering and
construction assignments of increasing sophistication. Today, the company sets global
engineering Benchmarks in terms of scale and complexity.
L&Ts major manufacturing works are in Powai and Hazira. Powai has a total built up
area of 1, 20,000sq.m. It has at present nearly one million shareholders and over 38,000
employees. L&T has 23 manufacturing units spread all around the country. It has a
network of 4 regional offices, 19 branch offices and 10 resident representatives. L&T s
registered office is situated in south Mumbai named as L&T HOUSE.
L&T aims to build on its traditional strengths and fulfills its vision of becoming a worldclass company dedicated to professionalism & excellence.
POWAI WORKS:
BUSINESS RANGE
CORE SECTOR- Heavy engineering, plant and equipment for steel, chemical,
STRUCTURE OF COMPANY
Larsen & Toubro has various departments which are delivering excellent
performance in their respective domain. The departments have been broadly classified as:
HED
CONSTRUCTION
EBG
DIVERSIFIED BUSINESS
INFORMATION TECHNOLOGYY
10
11
forefront of introducing new processes, products and materials into Indian manufacturing.
L&T has state-of-the art manufacturing facilities, which are capable of meeting the
challenges of technology, quality conformance and delivery, while ensuring cost
competitiveness.
The Division has achieved a preferred supplier relationship with major EPC contractors
and has been recognized as the Most Valuable Supplier by Fluor Corporation of USA, a
major EPC contractor. Key customers have recognized the quality and on time delivery
performance of the Division by awarding prestigious orders for Reactors on Nomination
basis.
Key success factors for significant growth in export performance include close interaction
with customers, reliable performance, improved planning for timely execution of orders and
positioning the Company as a reliable, long-term partner.
12
SBU CODE
SBU DESCRIPTION
FPEX
CGPP
RCOG
TECP
PRCP
SPLP
AERO
MARI
NUCL
Nuclear Business
WSAS
ARMY
Army Business
TECS
IBCU
Business activities of Heavy Engineering are overseen by three self reliant Strategic
Business Units (SBUs). These three SBUs are formed on the basis of following subdivisions:
HED SPECTRUM
13
PRODUCTS MANUFACTURED
14
15
16
17
PRODUCT RANGE:
Generators, etc.
Composites Stainless Steel Sheet metal, Aluminium & Non-
Works
Talegaon
works
Vizag
Coimbatore
Precision machining
Bangalore
Special electronics
Oman
Under construction
18
carbamate condensers, urea strippers, Pacol and Hydrocarbon reactors, polypropylene and
polyethylene reactors and pressure vessels and equipment for cryogenic application etc.
INTRODUCTION
19
TO
CGPPINSPECTION
DEPARTMENT
20
INRODUCTION TO CGPP-INSPECTION
INTRODUCTION
Increase in quality standard and high competition in the engineering
field, importance of this department has been increased. The quality requirement of a
particular job is mentioned in the specifications & the inspection department has to work
according to those specifications to maintain the quality. For attaching good quality
inspectors have thorough knowledge of codes, specification, drawing and other supporting
documents. Inspection department also takes care of documents, report, certificates etc. the
right of generation of these documents is reserved with the inspection department.
21
In-process inspection.
22
In-process inspection.
Final inspection.
Documentation.
Size
Shape
Quality
Quantity.
INPROCESS INSPECTION
Inspection department inspect the product, when it is under production, by
applying various inspection techniques (destructive & non destructive). If any problem
is there, it is rectified at the instant of detection. So, in future it will not create any
cause of concern & reduce the work & there is time saving.
23
FINAL INSPECTION
Inspection department inspects the product prier to the time of dispatch.
Inspection department has to inspect:
Paint inspection.
In-process inspection
Final inspection
24
Thus it plays the key role for maintaining the quality & standard of the product.
DOCUMENTATION
This department prepares all the documents related to:
Final product.
Co-ordination with QA (Quality Assurance) Dept. For different gauges to be used for
inspection tests.
25
As built drawings.
INTRODUCTION TO IBR:
Indian boiler regulations-1950 is the standards in respect of materials, design and
construction, inspection and testing of boiler components for compliance by the
manufacturers and users of boiler in India.
The Central Boilers Board, constituted under section 27A Of the Indian Boilers Act
1923 (5 of 1923) is responsible for making regulation for lying down the standards for
materials, design, construction as well as for registration and inspection of boilers. The
Board comprises of the representatives of the central and state governments, Union
Territories, Bureau of Indian Standards, Coal Industry, boiler manufacturing Industry, Boiler
26
Ancillaries Industry, Steel Manufacturers, users of boilers and other interests connected
with the boiler industry.
IMPORTANT DOCUMENTS:
1)
a critical item. The fabricator sometimes makes a mistake due to which the job suffers. Such
a mistake has to be rectified through NCR.
2)
rectification of some design, item, material, welding, non-destructive testing etc. After the
approval of the design department, the rectification is mentioned in the revised drawing.
3)
& along with item list or supply list attached, it is handed over to the inspection department.
After getting SCN sign from the inspection, it is handed over to the product group which in
turn credits the amount of the job to the concerned shop.
27
28
1. Estimated hours for the job along with the machine on which the job is loaded.
2.
MY ROLE IN DEPARTMENT
29
THICKNESS TESTING
INTRODUCTION:
Thickness of a plate is an important factor on which depends the manufacturing of
heat exchanger. If the thickness varies from one spot to another, a severe problem may take
place in the latter stages. Therefore thickness testing is an important stage of inspection in the
manufacturing process.
A screw micrometer or vernier caliper can also measure thickness, but these
instruments are not applicable for everybody high skill and practice is needed to read such
instruments. Therefore more accurate method of measuring the thickness is by an instrument
called Ultrasonic Thickness Meter.
PRINCIPLE OF OPERATION:
Ultrasonic waves are generated in the probes and
are transmitted through to the test spot by locating the probe
correctly. The ultrasonic waves travel under the probe,
30
through the cross section and are reflected back by the material boundary. The time taken by the
signal to reach the probe is recorded and converted to display the thickness.
Fig. 2
It is essential that the test spot surface and the other end material boundary are parallel
to each other.
It is necessary to remove air between the test spot surface and the probe surface to
make a measurement. Liquids like oil or grease is applied to the test spot prior to placing the
probe for measurement. The applied couplant should form a thin layer under the probe tip.
CALIBRATION:
To get more accurate thickness measurement, calibration of the thickness meter is very
important. Using the micrometer or other appropriate instrument accurately measure the
thickness of job at minimum three location and record the readings. Set the Thickness meter on
calibration made and calibrate the equipment by placing the Transducer at these locations and
adjust the velocity on the t-meter accurately so that these thickness readings match with the
thickness reading observed and recorded as above.
ADVANTAGES:
31
LIMITATIONS:
32
FERRITE TESTING
INTRODUCTION:
The feritscope (ferrite testing meter) was developed to facilitate accurate ferrite
content measurement on welded seams & cladded items.
When a vessel is designed to handle corrosive fluids, it is fabricated from acid
resistant austenitic chromium-nickel cladded steel. Further for such vessels, the residual ferrite
content of cladding as well as of welded seams must lie within a specific range to avoid any
possible corrosion. To ensure this we measure the ferrite content of the cladded material &
welded seams at various stages of manufacturing.
The equipment used for this purpose can measure ferrite content in % ferrite. The
instrument is basically a digital display gauge with a probe. To measure the ferrite content the
probe is placed perpendicular on the surface whose ferrite content is to be measured. As soon as
the probe acquires ferrite content, it is displayed on the screen.
DESCRIPTION:
It gives results, which are comparable in accuracy to those obtained from magnetic
balance measurement. The residual ferrite content of cladding as well as any welded seam must
lie within a specific range compatible with mechanical strength requirement of item concerned.
33
PRINCIPLE:
In case of austenitic stainless steel weldment castings, ferrite typically lies between
0.5 to 1.2. Thus low ferrite content increases the Susceptibility to hot cracking. High ferrite
content decreases corrosion resistance by reducing chrome & molybdenum, leads to less
favorable forming characteristics. In case of duplex steel, this steel attains their most favorable
mechanical & corrosion resistance properties when the ferrite content lies between 40% to
60%.
This instrument is based on the principle of magnetic induction method. Hand probes,
which may be a pencil or angle type, are generally used.
A low frequency alternating current flows through the field coil. The field coil generates
magnetic field, which penetrates into the specimen. The interaction between the field & the
specimen induces an alternating voltage in the detection coil, which is proportional to the
detection of the ferrite content within the volume of measurement.
34
PROCEDURE :
Before taking the ferrite measurement, check the calibration of the equipment on
reference block.
Place the probe gently on a clean dry & grease free surface.
to be required.
APPLICATIONS:
In chemical industry.
35
Pipes.
Reactor vessels.
36
HARDNESS TESTING
INTRODUCTION:
Hardness is very important property of the metals. It embraces many meanings
such as resistance to wear, scratching, deformation & machining. It also means the ability to
cut another metal. The hardness test gives the idea of resistance of the weld metal to wear. This
is important with respect to the components, which have been building up to withstand
abrasive wear. Hardness values can give information about the metallurgical changes caused
by welding.
In case of medium and high carbon steel and cast iron, the heat affected zone or weld
junction may become hard and brittle due to formation of martensite.
Hardness tests shall be carried out on the normal surface or after post weld heat
treatment on the different regions at the inside surface of the vessel.
Hardness values in welded joints are usually sensitive welding conditions such as:
Heat input.
Preheat.
Electrode composition.
Plate thickness.
Hardness values indicate whether the correct welding technique and pre and
post heat treatment have been carried out. A portable hardness tester known as EQUOTIP
37
hardness tester can accurately measure the hardness of a weld. It is simple to operate and easy
to understand. The description of the tester is as follows:
INTRODUCTION:
The Equotip hardness tester is designed for testing metallic materials, the hardness
of which ranges from very low to very high values. Hardness testing can be performed directly
on site and in any position. Typical applications for the Equotip instrument are large, heavy
work pieces, which are difficult to access. It is especially for applications in which standard
hardness testing is either not feasible or not economical. Compared to the standard hardness
testing machines like Brinell, Vicker & Rockwell; Equotip hardness tester is portable & gives
the values of hardness for the above all (HB, HV, HRC ETC.).
38
Fig. 4
39
40
41
excited dyes emit brilliant yellow-green light that contrasts strongly against
the dark background, this material is more sensitive to small defects.
Visual Examination:
42
Visual inspection is simplest, fastest but it needs greater skills on the part
of the inspector to locate & identify different manufacturing defects.
Visual inspection is done before welding, during welding & after welding
stages.
Visual inspection is done before welding for weld edge preparation,
cleanliness, joint fit-up, welding consumables, pre-heating requirements etc.
Visual inspection for chip back gauging, inter-run cleaning, inter pass
temperature, proper backing of consumables, etc. is done during welding
stage.
After welding stage, cleaning, metal penetration & root examination,
contour, weld dimensions & various welding defects are checked
Various welding gauges such as fillet gauge, hi-lo gauge, profile gauge are
used for visual inspection.
Ultrasonic Test:
43
44
45
Contact testing is also possible where the probe is placed on the specimen
with a viscous coolant being used between the probe and specimen.
Radiography Test:
46
Principle:
Radiography technique is based on exposing the components to
the material, the density of thematerial and the atomic number of the
absorber. Some kind of detector such as film, a fluorescent screen may
then be used to record the variations in intensity of the emerging beam as
visual images or signals. Industrial radiography is primarily concerned
with recording images on film.
47
48
49
Pneumatic Test:-
indicating type.
2.
The indication range shall not be less than 1.5 times and not more
than 4 times of the test pressure.
3.
4.
TEST MEDIUM:Test medium required is compressed air or Nitrogen and Soap water
solution. The bubble forming solution shall be commercial liquid soap.
It should be prepared by 1 part of liquid soap with 5 parts of water.
50
Helium Leak Test:All methods of the leak detection using a mass spectrometer leak detector
involve passage of a tracer gas through a presumed leak from one side to
other side of a pressure boundary and subsequent detection of tracer gas on
his lower pressure side. The typical basic methods used in mass
spectrometer leak testing includes:1. Tracer Probe Method (Vaccum Leak Testing)
2. Detector Probe Method (Sniffer Testing)
3. Hood Method
51
4. Pressure-Vessel Method
52
53
The helium flow rate and the probe speed is also selected to avoid
flooding the system. It is advisable to spray top joints first and then move to
the lower joints. It is the most sensitive and reliable method. The schematic
arrangement is shown in the figure. This test is well suited for small volume
components designed for vaccum and which can be evacuated by vaccum
system of the leak detector and system having it own vaccum pumping
arrangement.
HYDRO TEST
WHY HYDRO TEST?
To ensure the integrity of the equipment.
To ensure the strength of the weld joints & material.
To ensure the strength of the nozzle flange joints.
Ensures safe and reliable performance during the operational life.
54
55
Water shall be filled from top nozzle & closed with test blank. Test blank shall be with
nipple, square bar, pressure gauge & pipe connection for vending.
Inlet valve shall remain closed till water filling.
After blanking the top nozzle with gauge & vend pipe, water shall be pumped from
bottom.
Vend pipe shall be kept open in a bucket full of water to observe air bubbles.
Vending shall be continued till the air bubble in the bucket is disappeared.
Close the outlet valve on top & connect the gauge to line pressure.
Isolate the gauge at the bottom from line pressure & pump the water in.
Raise the pressure till 50% of test pressure.
Open the inlet gauge to pressure line & verify the pressure on both gauges.
Increase the pressure in increments of 10% of test pressure.
Stop pumping for 5 minutes after each increment of 10% of rise in pressure.
Isolate the inlet pressure gauge when pump is operation.
Connect the inlet pressure gauge to line pressure when pump is stopped for pressure
verification.
When test pressure is reached, stop pumping, connect inlet gauge to pressure line and hold
for 30 min (as specified in spec) and observe the vessel from distance.
Reduce the test pressure to above design pressure and inspect all connections for leakage.
If any leakage is observed through gasket connection, repeat the test after depressurize the
vessel & tighten the studs / nuts.
56
If any leakage is observed from weld or parent metal, drain the water, repair the leak and
repeat the test.
Time, temperature & pressure chart wherever specified shall be obtained
.
Drain the vessel only when top out let is kept open.
Never use high discharge pumps for testing low volume vessels. (Volume less than 10)
57
HEAT EXCHANGER
Heat exchangers are the equipment used to facilitate the process of heat transfer between
the fluids. Heat exchangers finds their application in many industries such as cement Ind.,
58
chemical Ind., refineries, petrochemical Ind., refrigeration, fertilizers, power plants etc. The
process of heat transfer takes place by conduction, convection or direct contact of fluids.
59
SHELL:
Fig. 6.2
It is one of the most important parts of a heat exchanger. The whole tube bundle is
fitted in the shell. Plates of required thickness of the shell are cut as per the specification
of the drawing and formed to a desired shape on a plate bending or rolling machine. Shell
may be made of different material depending upon the fluid circulated, but generally they
are made of carbon steel.
60
DISHED ENDS:
Fig. 6.3
This is the closing part of the shell. It is in the shape of a dish so it is called dished end.
It is used to give more surface area so that it can bear more pressure. Depending on the
design, there are four types of dished ends.
Torispherical
Hemispherical
Ellipsoidal
Toriconical
Saucer type
Crown & Petals
Torispherical dishend is easy to manufacture as there is only one radius whereas in
ellipsoidal-dishend there are two radii. In case of hemispherical dished end, though it has
61
only one radius, it cannot be manufactured easily because it requires bigger capacity
press as compared to other ones.
TUBES:
Fig. 6.4
The tube is the part through which the working fluid passes. The heat interaction takes
place through the tubes. The two basic types of tubes are planned and finned. The outer
diameter of the tubes varies from 6 mm to 40 mm, with thickness depending upon the
material used and the diameter.
62
TUBESHEET:
Fig. 6.5
It is a flat plate with a provision for making a gasket joint around the periphery. A large
number of holes are drilled in the tubesheet depending on the pitch requirement of the
tubes. The most common process of fixing the tubes to the tubesheet is the tube expansion
process. This process is carried out with the help of other mechanical expanders (rollers) or
hydraulic expanders (probe).
Basically there are three types of tube sheet:
63
SPACERS
TIE RODS
Fig. 6.6
Baffles are spaced and held in position with the help of tie rods and spacer tubes. A tie
rod is stud, threaded at both ends of which one end is screwed to the tube sheet and the
other end is threaded to receive the lock nut. Spacer tubes are standard tubes cut to length
equal to the baffle spacing. 1-spacer tubes are slipped over the tie rods to form shoulders
between adjacent baffles.
CHANNEL:
64
It is the part which has both inlet and outlet nozzles fabricated on it. The tube side fluid
flows through it. The channel is bolted to the tube sheet and at the other end a channel
cover is provided. The channel may either be fabricated or are of cast construction or onepiece Bonnet type or Straight type with a separate bolted cover.
BAFFLES:
Fig. 6.7
The baffles are used to increase the rate of heat transfer by increasing the velocity and
turbulence of the shell side fluid. A higher heat transfer coefficient is achieved when a
liquid is kept in a state of turbulence. So by increasing the turbulence outside the tube i.e.
in the shell side by means of baffles, shell side fluid flows perpendicular to the axis of the
tubes. This causes considerable turbulence even when a small quantity of liquid flows
through the shell. The baffles are secured by means of baffle spacers mounted on bolts
65
called tie rods, which are screwed into the tube sheet. Baffles are of two types namely
transverse and longitudinal.
66
NOZZLE:
Fig. 6.8
The type of flanges defines a nozzle, flange face, rating of the schedule pipe, service of
the nozzle. It is fabricated by welding the flange to the pipe. The pipe is either fabricated or
standard pipes can be used. They are used for variety of functions viz. fluid inlet, fluid
outlet, piping vents, drain, etc.
RADIAL SETUP
TANGENTIAL SETUP
OFFSET SETUP
INCLINED SETUP
67
68
FLANGES:
Fig. 6.9
The flanges are provided on the channel and shell cover to bolt the respective parts of the
tubesheet. Here welding is not done as it is to be dismantled after a period of time for
cleaning. Varieties of flanges are used for variety of purposes in heat exchangers. Flanges
may be used on the shell to permit aligning of header. Another important use of the flanges
is to make piping connections and nozzle attachments.
69
SUPPORTS:
Horizontal shells are supported on two saddle supports while vertical shells are supported
on brackets. In case of saddle supports for fixed tubesheet heat exchanger, one of the
supports is fixed while the other is placed on rollers to facilitate the expansion of the shell.
GASKETS:
The function of the gasket is to interpose a semi-plate material between the flange
facings. The material through deformation under load seals minute surface irregularities to
prevent leakage of the fluid. In order to obtain a tight flanged joint, the gasket is inserted
between the contact faces of the flanges (coated with suitable lubricant) and then the faces
are drawn up and tightened with bolts. Gaskets can be of various types such as rubber
compressed asbestos fiber, metal, soft iron, etc.
70
71
1. FABRICATION OF SHELLS:-
4500 mm wide
x 125 mm thk Cold
The plate dimensions (Length, width), required for shell is calculated and plates of same
dimensions are cut and the weld edge is prepared.
72
Edge breaking of plate is carried out to avoid peak out considering Vee inside or outside
and then check with D/4 length template.
Then plates is rolled or pre-bent (in case of cones and scalene cones).
Fig. 7.2 Weld Edge Preparation
73
Each small length shell of main long shell, which is called shell course, is
circumferentially welded with other similar shell course.
74
Check for material identification, item no., and shell course no.
Check weld groove geometry i.e., land angle root gap etc.
Check offset.
Check tacking on the longitudinal seam as also tacking of supports etc. Tacking should
be free from defects like undercut, cracks, porosity improper fusion etc.
All conditions for the welding of production test plates shall be similar to the production
welding of the vessel.
Test plate shall be made from the same standard, grade & manufacturing process as that
of the material used in the construction of the vessel.
It is recommended that the test plate shall be taken from the same plate used in vessel or
from a different plate of the same batch.
75
Why preheating
It slows the cooling rate in the weld metal & base metal, producing a more ductile
metallurgical structure with greater resistance to cracking.
Slower cooling rate provides an opportunity for hydrogen that may be present to diffuse
out harmlessly reducing the potential of cracking.
It reduces the shrinkage stress in the weld and adjacent base metal , which is especially
important in higher restrained joints.
It raises same steel above the temperature above the temperature at which brittle fracture
would occur in fabrication.
Longitudinal seam welding directly start by SAW welding & the equipment used is SAW
boom.
76
The welding of reinforcement pads and saddle pads etc. to shell body is done, wherever
necessary.
77
Check for material identification, item no., and shell course no.
Check weld groove geometry i.e., land angle root gap etc.
Check offset.
Check tacking on the circ- seam as also tacking of supports etc. Tacking should be free
from defects like undercut, cracks, porosity improper fusion etc.
2. FABRICTION OF NOZZLES
The fabrication of nozzle is generally nozzle pipe to flange joint completion. However, in
case of large diameter nozzles the standard pipe may not be available. In such cases pipe
will be fabricated like shell and then this pipe will be welded to the flange if any.
78
3. MANUFACTURING OF DISH-END
Dish ends may be fabricated by pressing or by welding together profiled rolled plates
(petals). If the size of the dish end is small then it is generally manufactured by pressing,
otherwise it is manufactured by fabrication.
The following are the steps that are involved in fabrication of dish-ends:
The number of petals to be welded to crown is decided considering the ease of working.
Crown and petals are set up and rough tacking welds are done to make the structure
stable.
Then the crown seam is welded by SAW from inside as well as outside.
Trimming of petals is done to make the edge of dish end straight and weld edge is
prepared on edge for welding with shell.
4. DRILLING OF THE TUBE SHEETS AND BAFFLES:The tube sheets are manufactured in a particular way. Similarly baffles have particular
procedure.
79
Tube sheets and baffles are cut (if made from plates).
Drilling of holes on tubesheet is generally done on CNC drilling machine, because the
level of accuracy required in holes of tubesheet is high, both in diameter of holes as
well as in positioning of holes.
Outside diameter of the baffle in stacked condition is machine according to the actual
shell diameter, keeping required clearance.
Slotting is done on the baffles to make grooves, which are used, for making skeleton
assembly of the tube bundle.
5. ASSEMBLY OF TUBE BUNDLE:The tubesheet, baffles and tubes collectively in assembled conditions are called as a
Tube Bundle. Tube bundle may be assembled either inside shell or outside shell.
The following are the steps or assembly of tube-bundle when the tube bundle is
assembled.
80
U-Tubes
Baffles
Tie Rods
Tacking & Tightening of tie rods, nuts & spacers are checked.
81
82
6. SHELL ASSEMBLY OF HEAT EXCHANGER: Shell assembly will be done in two parts. First part will be completion of shell
fabrication; second part will be assembly of all parts.
In first part, shell flanges will be welded to the main shell. Shell nozzles, vent nozzles
are welded to the main shell as per given orientation.
The second part is assembly of externals like saddle support, seismic stops, nameplate
bracket and other parts with main shell.
The final machining of the main shell flanges will be carried out as a last stage.
The Tube bundle is inserted in the main shell.
Floating head cover is then assembled with the service gasket with the tube bundle.
The shell cover and channel cover are then bottled with the service gasket etc.
Then the testing of heat exchanger is carried out.
83
CONCLUSION
In plant training is intended to bridge the gap between the institutional
studies and practical experience in the industry. It was a great experience to work in a big
and esteemed organization- M/s LARSEN & TOUBRO LIMITED and get myself
acquainted with the industrial environment. The 22 weeks that I have spent in L&T have
definitely helped me in a great way and made me confident.
Invaluable contribution of training in my career
Apart from the general objectives achieved through this training has made in my
endeavor to become a successful engineer. These have been extremely important and seldom
recur in ones career. Hence they need a special mention as a part of the conclusions derived
from the in plant training.
Team work attitude
Working as a team to achieve a specific preset objective, is sincerely a different
experience in itself. Till this point of career there were not many situations where ones
abilities are called for, to work as a team. This in plant training has helped me gain this very
important quality.
Learning the constraint in the industrial atmosphere
It is a common belief that the study phase is a tough part of life. A job is usually
painted in rosy manner in comparison to the study phase. Nothing could be more away from
the fact. Working in the industry has lots of challenges to be met with. It is here that the
84
word commitment comes to the real life picture. A small error or lethargy in work can
cause a long ranging effect that join hands to reach a desired goal. Hence, meeting deadlines
of time seems challenging and one feels boosted because of an organized effort.
Importance of motivation and empowerment
As a trainee, while handling various assignments I found that when an individual is
motivated or empowered he works in resonance and the output is the optimum and the best
possible. On the contrary when anyone is forced to do any work, the result is not the best
and often leads to rework.
In the end, I conclude that such training not only gives commercial and
management exposure but also enables one to visualize work situations better. It acts as a
silver lining of knowledge to create confidence in a trainee. It is beyond doubt that this can
make one stand in good stead throughout future endeavors.
85
BIBLIOGRAPHY
I had visited the following websites for completion of my Inplant Training report during my
Training period.
www.ltindia.com
www.wikipedia.com
www.larsentoubro.com
ASME Codes
But mainly guidance provided by the inspectors & shop supervisors made an invaluable
enhancement of my knowledge at L&T.
86