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Induction Cooking
Everything You Need to Know
Introduction
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APPLICATION NOTE
Load
N:1
VIN
Load
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Heat Sink
Line
Voltage
Auxiliary Power
Supply
Coil
FAN
Inducted Current
GLAS
Electrical
Magnetic Field
COIL
FERRITE
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Coil
Current
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I sec + I In @
IIn
VIN
Np
Ns
I sec + I In @ N p
IIn
Load
VIN
Np:Nsec
Load
Np:1
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Electromagnetic Induction
H @ dl + i
f+
(eq. 1)
B @ dA
(eq. 2)
B+m@H
(eq. 3)
m + m0 @ mr
(eq. 4)
df
dt
(eq. 5)
e+N@
Fe
in
i1
df e
u0
dt
e
A
Skin Effect
J + JS @ ed
d+
w2 @@ m
(eq. 6)
(eq. 7)
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JS
Ie
H
I
Depth d [m]
Figure 7. Current Density as a Function of Depth and Skin Effect and Eddy Current
Heat Transfer
Q + P + R @ i2 + v @ i
(eq. 8)
Pot
Eddy Current
Top Plate
Coil
High Frequency
Resonant Converter
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RESONANT CONVERTER FOR INDUCTION COOKING APPLICATIONS
simultaneously, resulting in high power switching losses
and stress. In these circuits snubbers are usually added in
order to reduce the voltage transients on the power devices,
and the switching loss into the power devices. The switching
power losses are proportional to the switching frequency,
thus limiting the maximum switching frequency of
the power converters [6].
Switch Control
Signal
off
on
off
Toff
Ton
Toff
time
Voltage and
Current
vd
vd
ion
von
0
tdelay_on
Tdelay_off
trise_i
Power Losses
vd ion
time
tfall_i
tfall_v
trise_v
von ion
time
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I
Imax
Hard Switching
Area
Snubber
Switching Area
Soft Switching
Area
Vmax
S1
VBus
S2
Ceq
Leq
S1
Req
Cr
Ceq
VBus
Leq
S1
S1
S3
S4
S2
Cr
(a)
(b)
Ceq
Laux
Ceq
Leq
Req
Leq
VBus
S1
Req
Cr
Req
VBus
(c)
S1
(d)
Figure 11. Samples of the Topologies Presented in Literature in the Last Decades
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Resonant Half-Bridge
Z series + jwL ) 1 ) R
jwC
w+2@p@f
Q+
Z0
w res +
Load
Lr
VBUS
(eq. 11)
D1
Z0 +
B
Rload
QL +
D2
T2
Cr
L r @ C r
CL
Z0
r pot
(eq. 12)
(eq. 13)
(eq. 14)
(eq. 15)
+ a tan
Lr
Cr
r pot
(eq. 16)
(eq. 10)
f res +
T1
(eq. 9)
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+90
w0
90
Z0 = R
w0
Figure 14. Impedance Module and Phase of the Equivalent Half-Bridge Resonant Circuit
Power
VA
time
Capacitive Region
VA
Point of
Minimum
Load
ILOAD
0
time
Inductive Region
Resonance Frequency
Frequency
Figure 15. Output Power vs. Switching Frequency for Maximum Load and Minimum Load
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waveform for both switches for a switching frequency above
the resonant frequency. Basically the normal operation can
be split in four intervals: t0t1, t1t2, t2t3 and t3t4.
Figure 18 illustrates the current in one switch.
The conduction sequence of semiconductor devices is
D1T1D2T2. Lets consider t0-t1 (Figure 17). Before t0
the current flows through T2 and when T2 is turned off D1
is forced to go in conduction, while the gate of T1 is still
switched off. This is in order to avoid cross conduction.
The time where neither the gate of T1 nor the one of T2 is in
on state is called dead time. At t0 the gate of T1 is activated,
but the current still flows through D1 as shown in Figure 17.
At t1 the current goes from negative to positive and starts to
flow into T1. The reverse recovery current of the diode flows
through the opposing IGBT without causing any further
losses into the resonant half-bridge devices. At the turn on
the losses into the devices are zero, while at turn off
the losses are quite relevant due to the cross between
the high current and the high voltage. In fact at t2 the switch
T1 is turned off while the current is still high and this leads
an overlap with the voltage causing turn off losses in
the device. In addition the Miller effect is present, leading an
increase of the transistor input gate charge and reducing
the turn off speed resulting in an increase of the losses.
The intervals t2t3 and t3t4 are the same as the previous
ones except T2 and D2 are now the operational devices.
VA
ILoad
ISW1
0 t0
t1
t2
t3
t4
T1
D1
VBUS
VGate T1
A
ILoad
ISW2
T2
D2
Load
Lr
B
Rload
Cr
VGate T2
VGate T1
t0
t1
VGate T2
t2
t3
t4
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VA
ILoad
ISW1
0 t0
t1
t2
t3
t4
T1
D1
VBUS
VGate T1
A
ILoad
Load
Lr
B
ISW2
Rload
T2
Cr
D2
VGate T2
VGate T1
t0
t1
VGate T2
t2
t3
t4
Figure 17. Resonant Half-Bridge Waveforms for a Switching Frequency > Resonant Frequency.
Upper Graph: Load Current (Red) and Voltage at the Central Point A (Blue).
Lower Graph: Gate Voltage for the Higher Side IGBT (Blue) and the Lower Side IGBT (Red).
VA
IIGBT1
ISW1
T1
D1
VBUS
VGate T1
A
ILoad
ISW2
T2
D2
Load
0
Lr
t0
t1
t2
t3
t4
t2
t3
t4
B
Rload
Cr
VGate T2
VGate T1
0
t0
t1
Figure 18. Resonant Half-Bridge Waveforms for the High Side IGBT T1 for
Switching Frequency > Resonant Frequency.
Upper Graph: IGBT1 Current (Red) and Voltage Collector Emitter IGBT1 (Blue).
Lower Graph: Gate Voltage for the Higher Side IGBT (Blue).
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Quasi-Resonant
E ^ 1 L @ I 2pk
2
V res ^
ISW
VBUS
Cr
T1
D1
2 C@ E
T ON @ V dc*bus
LC
(eq. 20)
Lr
CBUS
(eq. 19)
ICoil
V dc*bus
L
Load
(eq. 18)
(eq. 17)
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VB
Load
ILoad
VBUS
Lr
CBUS
Cr
D1
T1
t0
t1
t2
t3
t4
t1
t2
t3
t4
VGate T1
t0
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YES
NO
PI
NO
YES
Power request
from the user
f1 = P1
f2 = P2
fn = Pn
Pan Detection
Start
Check
Temperature
YES
NO
YES
NO
Stop everything
YES
Is the
Devices
Temperature
within the
limits T2?
Protections
Everything is within
the limits?
Is the
Devices
Temperature
within the
limits T1?
NO
Stop everything
Depend of the user request usually there is a frequency sweep. To Power is averaged along three of four
semi cycles for each frequency in order to generate a table where each power level is associated with
correspondent frequency (like a lookup table)
First of all the control operates a PAN detection in order to detect if there is any PAN.
Once the PAN is detected the algorithm move on the next step.
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Figure 21. Flow Chart of a Generic Resonant Half-Bridge for Induction Cooking Control Algorithm
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YES
NO
PI
NO
YES
TON_1 = P1
TON_2 = P2
TON_n = Pn
Pan Detection
Start
Power request
from the user
Check
Temperature
YES
NO
YES
NO
Stop everything
YES
Is the
Devices
Temperature
within the
limits T2?
Protections
Everything is within
the limits?
Is the
Devices
Temperature
within the
limits T1?
NO
Stop everything
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Figure 22. Flow Chart of a Generic Quasi-Resonant for Induction Cooking Control Algorithm
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WAVEFORMS DURING NORMAL OPERATION
In this paragraph we will show actual waveforms of
the two converters during normal operation. Figure 23
shows the power and the phase of a resonant half-bridge for
Power (W)
2400
2200
2000
1800
1600
1400
X: 4.504e+04
Y: 1234
1200
1000
2.5
3.5
4.5
5
104
Frequency (Hz)
60
40
Psi (deg)
20
20
40
60
80
2.5
3.5
Frequency (Hz)
4.5
5
104
Figure 23. Vin 220 Vac 1200 W Power and Phase for a Resonant Half-Bridge Inverter
for a Cooking Application
Figure 24, Figure 25, Figure 26, Figure 27, Figure 28,
and Figure 29 show the normal operation waveforms of
a resonant half-bridge inverter for different switching
frequencies starting from 45 kHz (1,200 W) down to
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Figure 24. Vin 220 Vac 1200 W 45 kHz Switching Frequency Operation for a Resonant Half-Bridge Inverter:
C1 Low Side IGBT Gate Voltage (10V/div) C2 Low side IGBT Collector Emitter Voltage (200 V/div) C3 High Side
IGBT Gate Voltage (10 V/div) C4 Coil-Load Current (20 A/div). Time 5 ms/div
Figure 25. Vin 220 Vac 1500 W 35 kHz operation for a Resonant Half-Bridge inverter: C1 Low Side IGBT
Gate Voltage (10 V/div) C2 Low side IGBT Collector Emitter Voltage (200 V/div) C3 High Side IGBT Gate
Voltage (10 V/div) C4 Coil-Load Current (20 A/div). Time 5 ms/div
Figure 26. Vin 220 Vac 1800 W 30 kHz Operation for a Resonant Half-Bridge Inverter: C1 Low Side IGBT
Gate Voltage (10 V/div) C2 Low side IGBT Collector Emitter Voltage (100 V/div) C3 High Side IGBT Gate
Voltage (10 V/div) C4 Coil-Load Current (20 A/div). Time 5 ms/div
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Figure 27. Vin 220 Vac 2300 W 27 kHz Operation for a Resonant Half-Bridge Inverter: C1 Low Side IGBT
Gate Voltage (10 V/div) C2 Low side IGBT Collector Emitter Voltage (100 V/div) C3 High Side IGBT Gate
Voltage (10 V/div) C4 Coil-Load Current (20 A/div). Time 5 ms/div
Figure 28. Vin 230 Vac 2450 W 24.7 kHz Operation for a Resonant Half-Bridge Inverter: C1 Low Side IGBT
Gate Voltage (10 V/div) C2 Low side IGBT Collector Emitter Voltage (100 V/div) C3 High Side IGBT Gate
Voltage (10 V/div) C4 Low Side IGBT Collector Emitter Current (20 A/div). Time 10 ms/div
Figure 29. Vin 230 Vac 2450 W 24.7 kHz Operation for a Resonant Half-Bridge Inverter: C1 Low Side IGBT
Gate Voltage (10 V/div) C2 Low side IGBT Collector Emitter Voltage (100 V/div) C3 High Side IGBT Gate
Voltage (10 V/div) C4 Low Side IGBT Collector Emitter Current (20 A/div). Time 5 ms/div
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Figure 30 and Figure 31 show the normal operation
waveforms of a Quasi-Resonant inverter for cooking
Figure 30. Vin 220 Vac 2100 W 65 kHz operation for a Quasi-Resonant Inverter: C2 IGBT Collector Emitter
Voltage (200 V/div) C3 IGBT Gate Voltage (20 V/div) C4 IGBT Collector current (20 A/div). Time 1 ms/div
Figure 31. Vin 220 Vac 2100 W 65 kHz Operation for a Resonant Half-Bridge Inverter: C2 IGBT Collector
Emitter Voltage (200 V/div) C3 IGBT Gate Voltage (20 V/div) C4 IGBT Collector current (20 A/div). Time 2 ms/div
Figure 32. Vin 220 Vac 2100 W 65 kHz Operation for a Resonant Half-Bridge Inverter: C2 IGBT Collector
Emitter Voltage (200 V/div) C3 IGBT Gate Voltage (20 V/div) C4 IGBT Collector current (20 A/div). Time 10 ms/div
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CONCLUSION
Induction heating technology for cooking applications is
a very attractive technology which is becoming very popular
due to the high conversion efficiency. In this application
note a comprehensive overall description of how induction
heating for cooking systems works has been discussed.
The matters described provide not only a background of
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REFERENCES
[13] V. Crisafulli, C. V. Pastore, New control method to
increase power regulation in a AC/AC
Quasi-Resonant converter for high efficiency
induction cooker, Power Electronics for Distributed
Generation Systems (PEDG), 2012 3rd IEEE
International Symposium on, vol., no., pp.628,635,
2528 June 2012
[14] V. Crisafulli, A. Gallivanoni, C. V. Pastore, Model
based design tool for EMC reduction using spread
spectrum techniques in induction heating platform,
Optimization of Electrical and Electronic Equipment
(OPTIM), 2012 13th International Conference on,
vol., no., pp.845,852, 2426 May 2012
[15] N. A. Ahmed, A. Eid, Hyun Woo Lee, M. Nakaoka,
Y. Miura, T. Ahmed, E. Hiraki, Quasi-Resonant
Dual Mode Soft Switching PWM and PDM
High-Frequency Inverter with IH Load Resonant
Tank, Power Electronics Specialists Conference,
2005. PESC 05. IEEE 36th Issue Date: 16-16 June
2005 On page(s): 28302835
[16] I. Hirota, H. Omori, K. A. Chandra, M. Nakaoka,
Practical evaluations of single-ended load-resonant
inverter using application-specific IGBT and driver
IC for induction-heating appliance, Power
Electronics and Drive Systems, 1995., Proceedings
of 1995 International Conference on , vol., no.,
pp.531-537 vol.1, 2124 Feb 1995
[17] I. Hirota, H. Omori, M. Nakaoka, Performance
evaluations of single-ended quasi-load resonant
inverter incorporating advanced-2nd generation
IGBT for soft switching, Industrial Electronics,
Control, Instrumentation, and Automation, 1992.
Power Electronics and Motion Control., Proceedings
of the 1992 International Conference on, vol., no.,
pp.223228 vol.1, 913 Nov 1992
[18] H. Ogiwara, M. Nakaoka, Zero-current
soft-switched high-frequency induction-heating
inverter using bipolar-mode normally-off
SITs, Industry Applications Society Annual
Meeting, 1993., Conference Record of the 1993
IEEE , vol., no., pp.11061112 vol.2, 28 Oct 1993
[19] K. Chatterjee, V. Ramanarayanan, Optimum design
of single switch resonant induction
heater, Industrial Electronics, 1992., Proceedings of
the IEEE International Symposium on, vol., no.,
pp.858859 vol.2, 2529 May 1992
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GLOSSARY
Induction Heating
Alternating Current
Magnetic Field Intensity
Flux Density
IH
AC
H
B
Permeability
Permeability in Free Space
m0
Relative Permeability
Electromotive Force (EMF)
mr
e
Magnetic Flux
Number of Turns
Current Density
Current Density at the Surface of the Conductor
F
N
J
JS
Skin Depth
Depth
d
d
Angular Frequency
Power Converted from Electrical Energy
R
ZVS
ZCS
HB
QR
Zseries
w0
Q
Resonant Frequency
fres
IGBT
MOS
BJT
PT
NPT
FS
to Thermal Energy
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