Beruflich Dokumente
Kultur Dokumente
Insulation
material
XLPE
Custom
DEFAULT
Core number
Cable size
sqmm
300
Conductor
material
C
Rated voltage,
kV
1
Sqmm
0
0
Cover %
0.00%
0.00%
Weight, kg/km
0
Cost/m
Custom
DEFAULT
CABLE CONSTRUCTION
Met.Tape
screen
0
Met.Wire
screen
0
Cons Bedding
Cons wire
Lead Bedding
Lead sheath
Inner sheath
LDPE
MDPE
HDPE
LSOH
XL3/0500C11.CFPFWF!
Layer
Conductor
COPPER
Wire size :
Wire lay :
Fic. Thickness, mm
Fic. Diameter, mm
DL = 19.5
ti = 1.8
Dc = 23.1
2.62
60
Coloured
Insulation screen
NOT REQUIRED
Metallic screen
Tx= 0
D = 23.1
NO METALLIC SCREEN
No copper tape select
No copper wire select
Core
Df = 49.9
ts= 0
Ds = 49.9
Concentric conductor
NO CONS CONDUCTOR
tw= 0
D = 49.9
Ts = 0.0
D = 49.9
Lead sheath
NO LEAD
tpb = 0.0
Dpb = 49.9
Inner sheath/
Bedding/
Seperation sheath
Ts = 0.6
D = 51.1
TA = 2.5
DX = 56.1
Wire armour
Tw =
GALVANISED STEEL ARMOUR
Outer Sheath
QX2014 (PVC ST2 Black)
ts = 3.0
D = 62.0
CONSTRUCTION
Sqmm
0
0
CONCENTRIC CONDUCTOR
Wire no
Spacing
Size
0
2.00
1.00
0
0.00
0.00
Armour
Outer sheath
Size
0
Cover %
0.00%
0.00%
Weight, kg/m
0
Cost/m
FR IEC 603323-C
0
Note
Thickness refer Table A.1
1) If cable size >= 630sqmm, Semiconducting tape need to be applied on top conductor
2) if cable size >=300, Rated voltage >=30 need semiconducting tape over conductor
3) All HV cable need semiconducting tape over conductor
1) LV cable do not require to have conductor screen
TYPE
Conductor
Seperation sheath
Seperation sheath
Conductor screen
Insulation
COPPER
NOT REQUIRED
NOT REQUIRED
NOT REQUIRED
PE2070 (Ins.Compound-LV N
Insulation screen
Seperation sheath
Seperation sheath
Core
Seperation sheath
Seperation sheath
Seperation sheath
Conc Conductor
Seperation sheath
NOT REQUIRED
NOT REQUIRED
NO METALLIC SCREEN
NO METALLIC SCREEN
NOT REQUIRED
MULTI CORES CABLE
PN2550 x 1 (Polyester Non-W
PC5055 x 1 (Polyester Film T
NO CONS CONDUCTOR
NO CONCENTRIC CONDUC
NO CONS CONDUCTOR
Seperation sheath
Lead sheath
Inner sheath
Armour
Seperation sheath
Outer sheath
NOT REQUIRED
NO LEAD
QX2014 (PVC ST2 Black)
GALVANISED STEEL ARMO
NOT REQUIRED
QX2014 (PVC ST2 Black)
Metallic Screen
W s = nt x tt x wt + (nw x dw2 x ) / 4
W s = 0.0
nt = 0
tt = 0
wt = 0
nw = N/A
dw = 0.00
ts = 0.4
ts = 0.6
Cross-section area =
(nw x dw2 x ) / 4
1) Multi core Lead cable required extruded bedding under lead sheath
Thickness of seperation sheath
Ts = 0.02D + 0.6
Fic.Diameter over the seperation sheath
D = Du + 2Ts
2) Single core Lead cable required lapped bedding under lead sheath
3) Single core cable at Rated voltage <=3.3kV do not required lapped bedding
4) Single core, aDia => 40mm SN2060x1, aDia => 20mm SN2045x1, aDia < 20mm SN2025x1
Thickness for lead sheath for all shaped conductor <= 8.7/15 kV
tpd = 0.03Dg + 0.6
Thickness for lead sheath for all other cable
tpd = 0.03Dg + 0.7
Fic.Diameter over the lead sheath
Dpb = Dg + 2tpb
Thickness of seperation sheath
Ts = 0.02Du + 0.6
Ts = 0.02Du + 0.5
Ts = 0.02Du + 0.8
Need revisit
rounded to the nearest 0.1 mm
If tape armour thickness < 0.2mm
If tape armour thickness > 0.2mm
1.25
1.6
0.5
0.8
2.0
2.5
3.15
0.8
Flat wire
0.8 for fic.diameter under armour > 15mm
nil for fic.diamter under armour <= 15mm
Fic.Diameter for armour
DX = DA + 2TA + 2TW
TA = Thickness or diameter of armour
TW = Thickness of counter helix tapes, if greater than 0.3
Fic.Diameter for double tape armour
DX = DA + 4TA
1) Single core, aDia < 60, PY0250 x1, aDia >= 60, PY0250x2
2) Multi core QWQ, aDia < 87, Not required, aDia >= 87, PY0250x2
3) Multi core CQWQ, aDia < 84, GN0250x1, aDia >= 84, PY0250x2
4) Multi core PQWQ, aDia < 70, Not required, aDia >= 70, PY0250x2
5) Multi core CPQWQ, aDia < 70, GN0250x1, aDia >= 70, PY0250x2
6) If no armour, tape no required
Thickness for oversheath
ts = 0.035D + 1.0
D = Fic.Diameter under oversheath
Fic.Diameter for outer sheath
D = Dx + 2ts
TYPE
COPPER
NOT REQUIRED
NOT REQUIRED
NOT REQUIRED
PE2070 (Ins.Compound-LV Natural)
NOT REQUIRED
NOT REQUIRED
NO METALLIC SCREEN
NO METALLIC SCREEN
NOT REQUIRED
MULTI CORES CABLE
PN2550 x 1 (Polyester Non-Woven Tape)
PC5055 x 1 (Polyester Film Tape)
NO CONS CONDUCTOR
NO CONCENTRIC CONDUCTOR
NO CONS CONDUCTOR
NOT REQUIRED
NO LEAD
QX2014 (PVC ST2 Black)
GALVANISED STEEL ARMOUR
NOT REQUIRED
QX2014 (PVC ST2 Black)
20.80
20.80
23.1
24.22
1.80
23.1
49.9
52.85
52.95
0.25
0.05
49.9
49.9
49.9
49.9
51.1
56.1
55.99
61.04
1.60
2.50
62.0
66.67
2.96
QTY
Unit
11690
0
0
0
484
Kg
Sqmt
Sqmt
Litre
Litre
0
0
0
0
0
0
193
195
0
0
0
Litre
Sqmt
Kg
Kg
Sqmt
0
Sqmt
Sqmt
Sqmt
Kg
Sqmt
0
0
260
2859
0
565
Sqmt
Litre
Litre
Kg
Sqmt
Litre
thickness calculation
hen armor and bedding no select, value still appear
ckness when using double steel tape armour
Cos
Length, Mtr/km
1000
Modify
0.9378
7.37
290
4.57
0.9968
1003
Tape angle,
80
12
0.9200
12.19
290
7.53
0.9914
1009
Wire angle,
12.7
18
0.8270
16.53
290
10.16
0.9843
1016
Lay multiplier
13.9
23
0.7658
20.54
290
12.56
0.9761
1025
Air space %
Lap %
Width,mtr
Length, mtr
Wire Compact
0.0
CONSTRUCTION
TYPE
Dia
Lay
Size
Lay
2.62
60
Conductor
COPPER
Seperation sheath
NOT REQUIRED
ok
15
0.00
Seperation sheath
NOT REQUIRED
ok
15
0.00
Conductor screen
NOT REQUIRED
Insulation
Insulation screen
NOT REQUIRED
Seperation sheath
NOT REQUIRED
ok
15
Metallic Screen
NO METALLIC SCREEN
15
ok
15
NO METALLIC SCREEN
0.00
Seperation sheath
NOT REQUIRED
Core
Seperation sheath
ok
15
0.05
Seperation sheath
ok
15
0.055
Seperation sheath
NO CONS CONDUCTOR
15
Conc Conductor
NO CONCENTRIC CONDUCTOR
Seperation sheath
NO CONS CONDUCTOR
15
Seperation sheath
NOT REQUIRED
Lead sheath
NO LEAD
Inner sheath
Armour
Seperation sheath
NOT REQUIRED
15
Outer sheath
0.00
2.50
70
Total Length
7022
12104
18287
23564
60977
Length, Mtr/km Sq.Mt,m2/km Thickness,mm
60977
Tolerance,% Diameter
Sqmm
Cos
Qty
Total
20.80
1.0
20.80
Kg
2923
11690
5.0
20.80
80.0
Sqmt
5.0
20.80
80.0
Sqmt
-5.0
20.80
Litre
1.8
-5.0
24.22
Litre
121
484
-5.0
24.22
Litre
Sqmt
Kg
Kg
Sqmt
5.0
24.22
0.00
0.00
2.0
24.22
0.00
1.0
24.22
5.0
24.22
0
0
339.88
Unit
80.0
0.00
13.7
0.97
52.32
3868
193
0.25
5.0
52.85
Sqmt
193
193
3551
195
0.05
5.0
52.95
Sqmt
195
195
5.0
52.95
Sqmt
0.00
1.0
52.95
Kg
0.00
13.7
0.97
5.0
52.95
Sqmt
0.00
0.0
52.95
Sqmt
0.00
1.0
52.95
Litre
1.60
-5.0
55.99
Litre
260
260
2.50
1.0
61.04
Kg
2859
2859
5.0
61.04
Sqmt
2.96
-5.0
66.67
Litre
565
565
74196
0
345.38
18.5
0.95
0
F(B25="GN2550 x 1 (Non-woven grey tape)",Calculator!H44,IF(B25="SB1040 x 1 (Semiconductive Binder Tape)",Calculator!H44,IF(B25="S
LME
Premium
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Aluminium
Size
25
35
50
70
95
120
150
185
240
300
400
500
630
800
Wire cdx
act
7
7
19
19
19
19
37
37
37
60
60
60
60
60
Wire iec
7
7
7
19
19
19
19
37
37
37
60
60
60
60
Resistant
ohm/km
1.2000
0.8680
0.6410
0.4430
0.3200
0.2530
0.2060
0.1640
0.1250
0.1000
0.0778
0.0605
0.0469
0.0367
Area IEC
(No air)
24
33
44
64
88
112
137
173
226
283
364
468
603
771
Area IEC
(3% air)
24
34
45
66
91
115
142
178
233
291
375
482
622
794
Area CDX
act
25
35
47
68
96
118
154
186
244
302
399
516
638
839
Resistant
ohm/km
0.7340
0.5290
0.3910
0.2700
0.1950
0.1540
0.1260
0.1000
0.0762
0.0607
0.0475
0.0369
0.0286
0.0224
Area IEC
(No air)
23
33
44
64
88
112
137
172
226
283
362
466
601
768
Area IEC
(3% air)
24
33
45
66
91
115
141
177
232
292
373
480
619
791
Area CDX
act
27
38
51
72
102
126
155
199
254
323
410
523
670
839
Copper
Size
25
35
50
70
95
120
150
185
240
300
400
500
630
800
Wire cdx
act
7
7
19
19
19
19
19
37
60
60
60
60
60
60
Wire iec
7
7
7
19
19
19
19
37
37
37
60
60
60
60
Wire size
Wire size
cdx (3% air) iec (3% air)
2.10
2.10
2.47
2.47
1.75
2.88
2.10
2.10
2.47
2.47
2.78
2.78
2.21
3.08
2.47
2.47
2.83
2.83
2.49
3.17
2.82
2.82
3.20
3.20
3.63
3.63
4.11
4.11
Wire size
cdx act
2.12
2.53
1.77
2.13
2.53
2.81
2.30
2.53
2.90
2.53
2.91
3.31
3.68
4.22
Area%
5%
(No air) Tolerance
4.56
ok
7.35
5.56
5.64
7.41
5.07
10.63
7.23
7.36
6.18
8.85
9.40
5.45
8.11
Average: 7.06
Area%
5%
(3% air) Tolerance
1.69
ok
4.57
ok
2.73
ok
2.81
ok
4.63
ok
2.22
ok
7.95
4.45
ok
4.58
ok
3.36
ok
6.11
6.68
2.61
ok
5.36
Average: 4.27
Wire size
Wire size
cdx (3% air) iec (3% air)
2.10
2.10
2.47
2.47
1.74
2.87
2.10
2.10
2.47
2.47
2.78
2.78
3.07
3.07
2.47
2.47
2.22
2.83
2.49
3.17
2.81
2.81
3.19
3.19
3.63
3.63
4.10
4.10
Wire size
cdx act
2.2
2.62
1.85
2.2
2.62
2.91
3.22
2.62
2.32
2.62
2.95
3.33
3.77
4.22
Area%
10%
(No air) Tolerance
11.94
13.84
13.87
11.80
13.89
11.62
11.77
13.77
11.01
12.40
11.70
10.80
10.21
8.50
ok
Average: 11.94
Area%
10%
(3% air) Tolerance
9.29
ok
11.26
11.28
9.15
ok
11.31
8.96
ok
9.13
ok
11.19
8.34
ok
9.77
ok
9.05
ok
8.12
ok
7.51
ok
5.76
ok
Average: 9.30
Table A1
Cross section conductor
D <=120
D <=630
D <=1600
Select value
CONDUCTOR SCREEN
Cross section core
A<=240
A<=400
A= 500
A= 630
A= 800
A= 1000
Select value
<33kV
0.5
0.6
0.7
0.8
0.9
1.0
0.0
Table 6
Rated Voltage
V <= 1KV, A <=240
V <= 1KV, A >240
V <= 3.3KV
V <= 6KV
V > 6KV
Select value
Insulation thickness
0
1.8
2.0
2.8
0
1.8
<33kV
0.5
0.5
0.5
0.5
0.5
0.5
0.5
INSULATION SCREEN
Table A2
Cross section metalic screen
A <50
A =>50
Select value
Fic.Diameter Increment
0
0
0
NOT REQUIRED
1.00
1.70
72.57
27
21
37.04%
Lay up
If single core
N/A
Single core
Multi core
1st layer
NOT REQUIRED
PN2550 x 1 (Polyester Non-W
Lapped ficticious
0
0
0
1
1
1
0
0
1
Status
error
0
NOT REQUIRED
SB1060 x 1 (Semiconductive Binder Tape)
NOT REQUIRED
SB1060 x 1 (Semiconductive Binder Tape)
CONCENTRIC CONDUCTOR
CU wire size (select)
Spacing (select)
Perimeter before wire screen
Wire number
CU wire sqmm
Coverage%
Table A2
Cross section Cons.Conductor
A <95
A =>95
A>600
Select value
1.00
2.00
156.75
52
41
33.33%
Fic.Diameter Increment
0
0
0
0
Single core
Multi core
Lead sheath
Single core cable
Three core cable
Select value
2.3
2.2
2.2
Table 8-Thickness of extruded inner covering for Rated voltage >= 6KV
Fic Dia under sheath
Thickness of inner covering
fDia <= 25mm
1.0
fDia <= 35mm
1.2
fDia <= 45mm
1.4
fDia <= 60mm
1.6
fDia <= 80mm
1.8
fDia > 80mm
2.0
Select value
1.6
Table 8-Thickness of extruded inner covering for Rated voltage <= 3.3KV
Fic Dia under sheath
Thickness of inner covering
fDia <= 40mm
0.4
fDia > 40mm
0.6
Select value
0.6
Wire armour
Round wire armour (diameter)
Tape armour steel (thickness)
Tape armour alum (thickness)
Flat armour (thickness)
Armour size
2.5
0.5
0.5
0.8
Fic.Thickness TW
increament fic.dia neglected
shall be add in fic.diameter
Price list
Copper wire
Aluminium wire
Copper tape
Galvanised steel wire
Price/BU
25.44
1.18
27.23
NOT REQUIRED
wire 1.00mm)
2nd layer
NOT REQUIRED
PC5055 x 1 (Polyester Film Tape)
Extruded ficticious
0
0
0
0
0
0
1
NOTE
Exist
Exist
Exist
Not exist. Need Extruded
Exist
Not exist. Need Extruded
Exist
1
1
NOT REQUIRED
x 1 (Semiconductive Binder Tape)
NOT REQUIRED
x 1 (Semiconductive Binder Tape)
wire 1.00mm)
en Polyester Tape)
-woven grey tape)
COPPER
Size
25
35
50
70
95
120
150
185
240
300
400
500
630
800
Lay
85
90
160
160
160
180
192
230
230
283
300
300
390
412
1strand
1st
0.924
2 strand
1st
0.919
0.932
0.935
0.939
0.937
0.932
Dia Act
6.10
7.05
8.10
9.80
11.60
13.00
14.20
15.90
18.20
20.15
22.70
26.45
29.70
33.78
2nd
0.797
0.830
0.802
0.825
0.800
0.810
ALUMINIUM
Multiplier
14
13
20
16
14
14
14
14
13
14
13
11
13
12
14
3 strand
1st
0.935
2nd
0.802
3rd
0.830
0.000
4 strand
1st
0.941
0.935
0.926
0.936
0.933
0.956
0.938
2nd
0.938
0.820
0.932
0.946
0.948
0.936
0.920
3rd
0.819
0.887
0.814
0.803
0.822
0.818
0.827
4th
0.754
0.734
0.712
0.811
0.769
0.815
0.766
Size
25
35
50
70
95
120
150
185
240
300
400
500
630
800
Lay
90
107
140
148
159
169
192
218
232
263
263
290
285
412
1 strand
1st
0.967
0.929
0.948
Dia Act
6.15
7.05
8.15
9.80
11.55
13.00
14.10
15.90
18.20
20.15
22.70
26.40
29.70
33.85
2 strand
1st
0.970
0.962
0.968
0.943
0.961
2nd
0.848
0.857
0.830
0.899
0.858
3 strand
1st
0.949
0.935
0.948
0.944
2nd
0.870
0.850
0.879
0.866
3rd
0.772
0.889
0.836
0.832
4 strand
1st
0.968
0.951
0.952
0.956
2nd
0.830
0.902
0.894
0.972
3rd
0.929
0.868
0.864
0.842
0.956
0.956
COPPER
0.937833
0.91995
0.827
0.765817
0.936
0.907
0.818
0.864
ALUMINIUM
0.956
0.907
0.864
CONCENTRIC
CONDUCTOR
MINIUM
Multiplier
15
15
17
15
14
13
14
14
13
13
12
11
10
12
13
4th
0.771
0.705
0.802
0.788
Size
25
35
50
70
95
120
150
185
240
300
400
500
630
800
Lay
145
220
235
255
280
205
315
335
365
395
430
480
535
590
WIRE AR
Size
25
35
50
70
95
120
150
185
240
300
400
500
630
800
0.824
0.778
0.77776
WIRE ARMOUR
Lay
190
200
205
220
235
255
265
280
300
320
345
380
415
455
Sin
0.985
0.985
Sin
0.985
Sin
0.985
Sin
0.985
Sin
0.985
0.985
Sin
0.985
Sin
0.985
Sin
0.985
Metallic tape
Length,mtr Width,mtr Lapping % Lap num
1000
0
15
#DIV/0!
Sin
0.985
Total SqMt
#DIV/0!
#DIV/0!
Total SqMt
#DIV/0!
Total SqMt
#DIV/0!
Total SqMt
#DIV/0!
Total SqMt
193.38
195.32
Total SqMt
#DIV/0!
Total SqMt
#DIV/0!
Total SqMt
#DIV/0!
Total SqMt
#DIV/0!