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48 FINE WOODWORKING Photos, except where noted: Anissa Kapsales; this page: Aaron Barna
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
S HOP S MA R T
IT A LL S TA RT S WIT H T HE LUMBE R
THREE DIFFERENT TYPES OF GRAIN
FLATSAWN
Flatsawn wood, the least stable of the
three, has big, cathedral-like patterns but a
tendency to cup. Roberts tends to reserve
flatsawn boards for panels and tops, where
the grain pattern works well and wood
movement can be controlled.
QUARTERSAWN
Quartersawn lumber is cut 90º
to the growth rings and
is very stable. It has
straight lines on
two opposite
faces. Roberts
usually uses
quartersawn
boards where wood movement
is a concern, in drawer parts
for example.
Boule
RIFTSAWN
From the same tree. Boules, or flitches, are sets of boards that were
Riftsawn boards have straight lines
consecutively cut from the same log, like a flitch of veneer. Lumber cut on all four sides and are best used
this way will have perfectly matching color and all three types of grain for parts with all four sides exposed,
that furniture makers need: flatsawn, quartersawn, and riftsawn. such as legs.
BOARD 2
Rails
BOARD 1
Rails
TWO BOARDS
Legs
FROM ONE TREE
Lumber from the same
tree guarantees that
the grain and color will
match. To take advantage
of that, Roberts used
these boards for all of
the similar parts—legs,
rails, stiles, dividers, and
drawer fronts.
Veneers for
fronts of dividers
and aprons
Stiles Drawer
Stiles fronts
BOARD 4
BOARD 3
Veneer for
TWO MORE BOARDS door panels
COMPLETE THE CASE
The final two boards
match the first two in
color and are used in Veneer for book-
places that complement matched side
the other parts—the top, panels
sides, and door panels.
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
S T RA IGHT E N THE GR A IN
C OR RE C T T H E A NGLE A S YOU MI LL
52 FINE WOODWORKING Photos, facing page (bottom) and p. 54 (left): Aaron Barna
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
TOP
S HOW OFF C ONS IS T E NT GR A IN A ND C OLOR
MATCHING OPTIONS
Book-matched boards are hinged open, Slip-matched boards are placed side If you have a long board that is not thick
like a book opening, as they are by side as they are resawn, creating a enough for a book-match or slip-
resawn. This creates a mirror repeating grain pattern. match, crosscut it and edge-glue
image of the grain on the halves for a good color
each side. match and similar
grain patterns.
DRAW E R S
CONS IDE R BOT H LOOK S A ND MOV E ME NT
I f you are building inset drawers, solid drawer fronts can bind
as they expand from changing humidity. The narrower the
drawer front, the less of an issue this is. If your drawer fronts are
should veneer it onto something more stable, such as quarter-
sawn lumber. Sides and bottoms also should be of quartersawn
lumber, so they don’t expand and contract much across the grain.
tall and you are worried about movement, quartersawn lumber This will help the drawer function at its best in any season. Bot-
is best (at 5½ in. tall, these drawers were borderline, so I used toms should expand toward the back, which means that the grain
quartersawn). If you want to use figured wood on the fronts, you should run parallel to the face.
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
PA NE LS
CONS IDE R US ING V E NE E R Veneers maximize
a beautiful board.
A lthough I didn’t have to use veneers for the door panels (the
frame-and-panel construction allows for the expansion and
contraction of solid wood), I chose to because I wanted to extend
Roberts decided
to show off a nice
piece of figured
wood in his door
a gorgeous piece of walnut crotch across the inside and outside
panels. To stretch
of the door panels. To do this, I resawed the board into eight the one board he
slices, one for each side of the four doors. had, he resawed
it and glued the
veneers to a sub-
strate. To prevent
warping, both sides
of the substrate
should be veneered
at the same time.
Walnut crotch
veneer
Yes Yes No
DOOR FR A ME S
GRA I N DIR E C TION IS E S S E NTIA L
54 FINE WOODWORKING
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JULY/AUGUST 2009 55
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.