Beruflich Dokumente
Kultur Dokumente
MODEL
7050
THIRD EDITION
APRIL 1997
CODE# CSM-7050
7050
SERVICE MANUAL
THIRD EDITION
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained in
this service manual is complete or accurate. It is understood that the user of this manual must assume all risks
or personal injury and/or damage to the equipment while
servicing the equipment for which this service manual
is intended.
CONTENTS
TABLE OF CONTENTS
REVISION HISTORY ................................................... vii
SAFETY PRECAUTIONS ............................................. ix
SAFETY CIRCUITS ...................................................... xi
OPERATION
See table of contents in operation section
MAIN BODY
OUTLINE AND COMPOSITION ................................. 2-1
IMAGE READ MECHANISM ...................................... 2-2
Outline .................................................................. 2-2
IMAGE PROCESSING ............................................... 2-3
Outline .................................................................. 2-3
Analog Processing ................................................ 2-3
A/D Conversion ..................................................... 2-3
Shading Correction ............................................... 2-3
Brightness/Density Conversion ............................. 2-4
AES Processing .................................................... 2-4
Text/Halftone Dot Identification ............................. 2-4
Filtering ................................................................. 2-4
Magnification Processing ...................................... 2-5
Reversal Processing ............................................. 2-6
Copy Correction ................................................. 2-6
SGU Selector ........................................................ 2-6
Write Density Control ............................................ 2-6
Error Dispersion Processing ................................. 2-6
Image Compression Processing ........................... 2-6
Memory ................................................................. 2-6
Two-Beam Control............................................... 2-6
IMAGE WRITE ........................................................... 2-7
Outline ................................................................. 2-7
Collimator Lens ................................................... 2-8
Beam Combining Prism ...................................... 2-8
Compression Prism ............................................. 2-8
Fine Adjustment Prism ......................................... 2-8
Polygon Mirror ..................................................... 2-8
f Lens ................................................................. 2-8
Cylindrical Lenses ............................................... 2-9
Index Sensor ....................................................... 2-9
IMAGE FORMATION ............................................... 2-10
Charging ............................................................ 2-10
Exposure ........................................................... 2-10
Developing ........................................................ 2-10
Transfer ............................................................. 2-10
Separation ......................................................... 2-11
Cleaning ............................................................ 2-11
PCL .................................................................... 2-11
SYSTEM CONFIGURATION ................................... 2-13
System Configuration ........................................ 2-13
Outline of the System ......................................... 2-14
SPACE REQUIREMENTS ....................................... 2-15
iii
2-16
2-18
2-19
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-26
2-26
2-29
2-29
2-29
2-29
2-31
2-32
2-33
2-33
2-33
2-33
2-39
2-43
2-44
2-44
2-46
2-47
2-47
2-47
2-48
2-51
2-52
2-55
2-55
2-55
2-56
2-59
2-59
2-60
2-61
2-61
2-61
2-62
2-65
2-66
2-66
2-67
2-68
Revised 3/99
DIAGRAMS
ELECTRICAL PARTS LAYOUT DRAWING ............... 3-1
CONNECTOR LAYOUT DRAWING ........................... 3-4
OVERALL WIRING DIAGRAM ................................... 3-7
CONTROL BOARD CIRCUIT DIAGRAM ................. 3-23
OPERATION BOARD/1 CIRCUIT DIAGRAM ........... 3-35
OPERATION BOARD/2 CIRCUIT DIAGRAM ........... 3-36
OPERATION BOARD/3 CIRCUIT DIAGRAM ........... 3-37
DC DRIVER BOARD CIRCUIT DIAGRAM ............... 3-38
TONER CONTROL SENSOR BOARD CIRCUIT
DIAGRAM ............................................................... 3-45
TRANSFER PAPER DETECTING BOARD
CIRCUIT DIAGRAM ................................................ 3-46
TRANSFER PAPER LED BOARD CIRCUIT
DIAGRAM ............................................................... 3-47
DRUM BOARD CIRCUIT DIAGRAM ........................ 3-47
TIMING CHART
TIMING CHART .......................................................... 4-1
ADU TIMING CHART ................................................. 4-2
JAM LIST
Paper Jam ................................................................. 5-1
FS-103/FS Cross-Reference Table ........................... 5-7
iv
CONTENTS
Warning ..................................................................... 5-8
Trouble .............................................................. 5-10
LIST OF CONNECTOR DISCONNECTIONS .......... 5-16
Paper Jamming ................................................. 5-16
Warning ............................................................. 5-16
Warning ............................................................. 5-17
Others ................................................................ 5-18
ADJUSTMENT
HOW TO USE THE ADJUSTMENT MANUAL ............ 6-1
ADJUSTMENTS WHEN REPLACING PARTS ........... 6-1
SETTING AND CHECKING WITH THE P
FUNCTION ............................................................... 6-3
List of Confirmation Item by Means of the
P Function ........................................................... 6-3
Confirmation of the PM Count and Resetting ...... 6-3
Setting the Density Shift ........................................ 6-4
Confirmation of the Drum Count and Resetting . 6-4
Service Data Control Operation Mode Access .... 6-4
Function to Control Data ...................................... 6-5
DIAGNOSTICS
47 MODE AND MULTI MODE .................................... 7-1
Method of Setting the 47 Mode............................ 7-1
Initializing the NVRAM ......................................... 7-2
Charge Corona Current Adjustment ................... 7-3
Transfer Current Adjustment ............................... 7-3
Separation (AC) Current Adjustment ................... 7-3
Separation (DC) Current Adjustment .................. 7-3
Charge Grid Voltage Adjustment ......................... 7-4
Developing Bias Adjustment ............................... 7-4
Test Pattern Density Adjustment ......................... 7-5
Initial Setting ........................................................ 7-5
Adjustment Mode List .......................................... 7-5
L Detection Adjustment ....................................... 7-6
Telephone Number Setting ................................. 7-6
Input Check List ................................................... 7-7
Output Check List ................................................ 7-9
Adjustment Mode List ........................................ 7-12
47 Mode Input/Output List for FS-103 ................ 7-14
25 MODE ................................................................. 7-15
Selection Method ............................................... 7-15
ECM ................................................................... 7-15
Copy Control/Service Control Mode Enable ..... 7-15
Data Control Function Select ............................ 7-15
Pre-heat Mode Temperature Selection ............. 7-16
Pre-heat Mode Shut Off Time ............................ 7-16
Selection of Fusing Control During Auto Shut
Off ..................................................................... 7-16
Setting of Auto Shut Off and Auto Pre-heat
Timing .............................................................. 7-16
Selecting Outside Erasing the Original ............... 7-17
Auto Outside Erasing the Original ....................... 7-17
Selecting Preliminary Rotation of Polygon
Motor ................................................................. 7-17
Revised 3/99
SERVICE
INSTALLATION
INSTALLATION .......................................................... 9-1
Site Requirements ................................................ 9-1
Unpacking ............................................................. 9-1
Accessories .......................................................... 9-2
Installation Procedure ........................................... 9-3
L-Detection Adjustment ......................................... 9-8
Paper Size Setting ................................................ 9-9
Confirmation of Operation ................................... 9-12
INDEX
Revised 3/99
vi
vii
viii
ix
SAFETY CIRCUITS
Exposure Lamp (L1) Overheating
Protection Circuit
xi
This function turns OFF TS1 or TS2, directly cutting off the
power to L2, L3 and L4, if the temperature of the either
upper fusing roller or lower fusing roller exceeds the
specified value.
CAUTION:
Do not substitute a different electrical
conductor in place of TS1 or TS2.
xii
CAUTION
ATTENTION
VORSICHT
High temperature
Haute temperature
Hohe temperaturen
risque de brlure.
Soyez prudent en retirant
une feuille coince.
Risque de brlure.
Soyez prudent en retirant la feuille coince.
Brandverletzungsgefahr.
Bei Beseitigung von Papierstaus vorsichtig
vorgehen.
CAUTION:
CAUTION:
This portion is
internally very hot.
Do not touch it, lest
you should get burnt.
CAUTION:
CAUTION:
The ADU guide plate is not
latched. Do not release it,
lest you may cause injury.
CAUTION
VORSICHT
ATTENTION
HIGH
TEMPERATURE
HEISSE INNENFLACHEN
TEMPERATURE ELEVEE
CAUTION:
This portion is
internally very hot.
Do not touch it, lest
you should get burnt.
CAUTION:
You may be burned or injured if you touch any area that you are advised by any caution label
to keep yourself away from.
Do not remove caution labels. If any caution label or caution indicator is soiled, clean the label.
If you cannot make it legible or if the caution label is removed, please contact your Service
Centre.
xiii
OPERATION
OPERATIONS
User's Reference Guide Availability
7050 User's Reference Guides may be ordered from the East
Coast Parts Distribution Center using standard ordering procedures.
7050 User's Reference Guide
OP-01-7050
1-1
1-2
MAIN BODY
Polygon mirror
Developing unit
PCL
Fusing unit
Cleaning
unit
Separation
corona unit
PSL
Transfer
OPC drum
corona unit
Figure 1
In a digital copier, the light reflected from the original is converted into electrical signals, subjected to image processing, then
converted back into light and directed onto the drum.
Figure 1 shows the composition of the machine, and Figure 2 an outline of the digital copying process.
Optical data
Electrical signal
Electrical signal
Image processing
Image read
Original
Image write
Optical data
PCL
Cleaning
Charging
Developing
Fusing
Figure 2
2-1
1st mirror
2nd mirror
Lens
CCD image sensor
Figure 3
Outline
A halogen lamp is used as the light source. The light from the
lamp is directed onto the original.
The light reflected off the original is reflected by the 1st, 2nd and
3rd mirrors shown in Figure 3. Then, it is passed through the
lens and directed onto the CCD image sensor.
The CCD image sensor consists of 5000 pixels. One pixel is
7 m in length, and the length on the original that can be read
by one pixel is 63.5 m.
2-2
3rd mirror
MAIN BODY
IMAGE PROCESSING
CCD image
sensor
A/D
conversion
Brightness/density
conversion,
AES processing,
Text/dot pattern
judgement, filter/
magnification
processing
reversal
processing
Shading correction
A/D board
Write density
control
Selector SGU
Image write
Error dispersion
processing
Data compression
and expansion
Copy correction
2-beam control
Memory
Electronic RDH
Figure 4
White Correction
Outline
Black Correction
The output voltage from each pixel of the CCD sensor
when the exposure lamp is out is memorized as the
minimum output voltage for that pixel.
Analog Processing
In the analog processing unit, the minute signals from the CCD
sensor are amplified and level-shifted into the A/D conversion
range.
Amplification and level-shifting are done automatically during
shading correction timing by an electronic variable resistor.
There is no need for any manual adjustment.
A/D Conversion
The image signals from the analog processing unit are converted one pixel at a time into 9-bit digital signals.
Shading Correction
Shading correction evens out the light distribution of the CCD
sensor. The following correction takes place at the specified
timing.
Figure 5
2-3
Brightness/Density Conversion
Density
176 mm
28mm
Figure 8
AES Processing
A density that is suitable for the density of the original is
automatically selected by AES processing, and a suitable
copy made.
176 mm
210mm
Figure 9
176 mm
Filtering
The appropriate filtering takes place according to the kind of
original and the selected magnification.
Figure 7
2-4
MAIN BODY
Magnification Processing
Write position
Figure 11
Density Correction
Figure 11 is a graph the vertical axis of which represents
density (256 steps) and the horizontal axis of which represents
position: Here, the distance between E2 and E1 of Figure 10
is set out on the horizontal axis and divided into 16 steps. If the
position with respect to write data W2 is
, the density S can
be obtained using the following equation.
S = E1 + ( E2 E1 ) x
16
Original read position
Density
Write position
Fig.10
Position
Figure 12
2-5
Reversal Processing
Copy Correction
Memory
Two-beam control
This function is used to adjust the timing of the laser data from
the two beams and also to detect and correct any deviation
between the two beams.
Selector, SGU
Selector is a function that switches between the image signal
from the electronic RDH, and the read time image processed
signal.
SGU is a function that generates various test patterns .
Copy density
2-6
MAIN BODY
IMAGE WRITE
CY2 lens
f lens unit
Polygon mirror
V mirror unit
3rd mirror
CY1 lens
Stepping motor
Compression prism 1
Semiconductor laser LD1
Glass cover
Collimator lens unit 2
Index mirror
Index sensor
Fine adjustment
prism 1
3rd mirror
2nd mirror
1st mirror
Figure 14
Outline
Figure 14 shows the layout of the various parts of the write unit.
The processed image data is emitted by semiconductor lasers.
The light from these lasers is sent via the path shown in Figure
15 to the OPC drum.
Semiconductor laser 1
(LD1)
Semiconductor laser 2
(LD2)
Compression prism 1
Compression prism 2
Beam combining
prism
f lens
unit
V mirror
unit
3rd mirror
OPC drum
Cylindrical lens 2
(Cy2)
Index sensor
Index mirror
Figure 15
2-7
Polygon mirror
Collimator Lens
Polygon Mirror
Semiconductor
laser
Collimator
lens
Parallel
beam
Figure 18
f Lens
The polygon mirror rotates at a constant angular speed.
Consequently, if a general image forming lens were to be used,
the speed at which the laser beam scans the surface of the
drum would vary between the center and the edge of the drum,
as shown in Figure 19.
Figure 16
Laser beam
Semiconductor laser 1
Polygon
mirror
Drum;
Scanning
speed falls as
beam
approaches
center of
drum.
Figure 19
Fig.17
Laser beam
Compression Prism
Drum;
Scanning
speed is
constant.
Polygon
mirror
f lens
Cylindrical
lens
Figure 20
2-8
MAIN BODY
Cylindrical Lenses
Two lenses, cylindrical lens 1 (Cy1) and cylindrical lens 2
(Cy1), are used to eliminate the tilt error of the polygon mirror.
Cylindrical lenses 1 and 2 are positioned before and after the
polygon mirror, as shown in Figure 21. The laser beam is
focused on the polygon mirror by cylindrical lens 1, and the
light reflected off the polygon mirror is once again focused on
the drum by cylindrical lens 2.
The optical relationship between the polygon mirror and the
drum face with respect to cylindrical lens 2 is that of image and
object. Consequently, even if the polygon mirror is tilted, the
light path is corrected by cylindrical lens 2, ensuring that the
beam is scanned along the same line.
Semiconductor
laser
Cylindrical lens
1 (Cy1)
Collimator lens
f lens unit
Polygon
mirror
Mirror
Cylindrical lens
2 (Cy2)
Drum
Figure 21
Index Sensor
This sensor is intended to determine the leading edge write
position for each scan in the axial direction of the drum, and
also to determine the positions of the two beams.
2-9
IMAGE FORMATION
Developing
Charging
Figure 22
Figure 24
Exposure
Transfer
Drum
Transfer
corona unit
PSL
Figure 23
Figure 25
2-10
MAIN BODY
PCL
Separation
Drum
Figure 26
Figure 28
Cleaning
Cleaning blade
Drum
Figure 27
2-11
2-12
MAIN BODY
SYSTEM CONFIGURATION
System Configuration
2-13
System Configuration
2-14
MAIN BODY
SPACE REQUIREMENTS
2-15
PRODUCT SPECIFICATIONS
Type
Type:
Console type
(floor-mounted type)
Copying method:
Indirect electrostatic method
Original table method: Fixed
Photosensitive
material:
OPC
Sensitizing method:
Laser writing method
Paper feed method:
Two stacked trays (total capacity
of 500 sheets of 20 lb. paper)
Two LCT trays (1000 & 1500
sheet capacity of 20 lb. paper)
Bypass tray (150 sheet capacity
of 20 lb. paper)
Copy Paper
Plain paper
Option
Key counter
Finisher:
Weekly timer:
Expansion memory unit:
Image processor:
Functions
Originals:
Original size:
Copy size:
Magnification
Fixed magnifications:
8.5x11
4.9
4.9
4.9
Special functions:
FS-102/FS-103
WT-101K
MU-101/MU-102
IP-201
Machine Particulars
User set
magnifications:
Two
Zoom magnification: x0.50 to 4.00 (1% steps)
Vertical magnification: x0.50 to 4.00 (1% steps)
Horizontal
magnification:
x0.50 to 4.00 (1% steps)
Warm-up time:
Approximately 6.5 minutes
(68F, rated voltage)
First copy time (seconds)
Size
Manual
AES
APS
8.5x11
50
1 to 999
AES, manual
arbitrarily set density
(two settings)
OHP intersheet, thin paper/thick
paper mode, 2 IN 1; 4 IN 1
mode, intersheet, insertion
page, chapter demarcation,
book copy, repeat, text/photo
mode, reversed black and
white mode, erasure outside
original area, fold erasure,
2-16
Power source:
Power consumption:
Weight:
Machine dimensions
Max. 1500 W
Approximately 440 lb.
MAIN BODY
Service
Service interval: Every 120,000 copies
Materials
Developer:
Toner:
Drum:
2-17
CENTER CROSS-SECTION
Charge
corona unit
Exposure lamp
ADF
Cleaning unit
PCL
Image read unit
Fusing unit
Upper tray
Conveyance unit
2nd paper feed unit
Lower tray
LCT-1500 tray
2-18
MAIN BODY
2-19
2-20
MAIN BODY
2-21
2-22
MAIN BODY
2-23
2-24
MAIN BODY
2-25
EXTERNALS
Composition
Main switch
Operation panel
Left side
upper
cover
ADF
Front door
Bypass feed
table
Left side
lower cover
Lower tray
ADU
LCT-1000
tray
Paper feed
and
conveyance
door
ADF
connector
FNS connector
Right side
upper cover
Rear cover
LCT
conveyance door
LCT-1500
tray
(2) Pull out the ozone filter box toward you, then attach the
handle to the board mounting panel and secure it.
(3) Pull up ozone filter (S), then pull it out and remove it.
Set screw
Set screws
Set screw
ADF
connector
(CN102)
Handle
Set screws
Set screw
Set screw
2-26
MAIN BODY
Procedure
(1) Remove the nine set screws, then remove the rear
cover.
(2) Pull forward ozone filter (H) and remove it.
Procedure
(1) Open the front door and the ADU conveyance door.
(2) Loosen the four set screws, then remove the left side
upper cover.
Left side
upper cover
Set
screws
Ozone
filter (H)
Front door
ADU
conveyance
Set screws
Platen
glass
Glass
holder
Developing
suction filter
Set screws
Filter box
(5) Remove the two set screws, then remove the original
stopper plate.
(6) Remove the platen glass.
2-27
(7) Remove the two set screws, and remove the upper
cover (center).
Set screw
Set screw
Upper cover (center)
(8) Remove the old dustproof filter, then install the new
dustproof filter (filter has adhesive strip).
Dust prevention
filter
2-28
MAIN BODY
DRIVE UNIT
Composition
Mechanisms
Mechanism
*1 Drum drive
*1 Developing sleeve drive
*1 Developing agitator drive
2nd paper feed drive
conveyance drive
Fusing and exit drive
ADU lead-in drive
Toner recycle
Procedure
(1) Remove the drum unit from the main body. (Refer to
the drum carriage section.)
(2) Remove the nine set screws, then remove the rear
cover.
(3) Remove the three set screws, then remove the two
flywheels.
Method
Gear drive (dedicated motor)
Gear drive (dedicated motor)
Gear drive (dedicated motor)
Timing belt + gear drive
Timing belt + gear drive
Timing belt + gear drive
Timing belt + gear drive
Timing belt + gear drive
Set screws
Caution:
2-29
Guide screw
Connectors
(CN204 and 205)
Set screw
Slotted hole
Developing drive
gear unit
Set screw
Bearing
Drum
drive gear
Main motor
unit
Set screw
Connector (CN324)
(4) Remove the spring, then loosen the two set screws
and remove the tension from main body drive belt.
(5) Remove the three set screws, then remove the fusing
drive plate.
Set screw
Fusing input
gear
Spring
Set screws
(Loosen)
Main body drive belt
E-ring
2-30
MAIN BODY
M1 (Main) Control
Set screws
Paper feed
drive plate
Polyslider
Bearing
Operation
M1 is a 40 V drive DC motor which drives the ADU paper
exit/conveyance, toner recycle, conveyance, 2nd paper
feed and fusing sections. M1 is PLL-controlled by feedback
signals from a speed sensor installed inside M1 itself,
maintaining it at a constant speed.
M1 goes ON when the start print button is pressed, and
goes OFF again when the final copy has been exited.
If the upper fusing roller fails to reach the set temperature
within the specified time from the start of warmup, M1
remains ON until the completion of warmup.
Developing drive
gear
Poly-slider
Paper feed
input gear
Signals
Input signal
Paper feed
drive shaft
Output signals
(11) Reinstall the paper feed drive shaft and fusing input
gear in the opposite sequence to removal.
2-31
M4 (Drum) Control
Signals
Input signal
2-32
MAIN BODY
READ SECTION
Composition
Optics unit
CCD unit
Front
Optics cooling fan (FM2)
V mirror
(2nd and 3rd mirrors)
Mechanisms
Mechanism
Light source
Exposure
Scanning
Lamp power supply
Cooling of optics
Method
Halogen lamp (170 W)
Light source shift slit exposure
1st, 2nd and 3rd mirror shift
Lamp cord
Cooling of intake air using a fan
A/D converter
board (ADB)
2-33
(4) Remove the eight set screws, then remove lens light
blocking cover 1.
Caution:
Set screws
Set
screws
Procedure
(1) Remove the glass holder, original stopper plate, and
upper cover (center).
(2) Remove the two set screws, then remove the glass
stopper plate.
Set
screws
Set screws
Lens light
blocking
cover 1
Connector (CN49)
Set screws
(3) Remove the two set screws, then remove lens light
blocking cover 2.
Set screws
Set screws
Set screws
2-34
MAIN BODY
Caution:
Electronic RDH
Connector (CN420)
Procedure
(1) Remove the glass holder, original stopper plate, platen
glass and the upper cover (center).
(2) Move the exposure unit to the notch on the main frame
fitted on the paper exit side.
(3) Remove the two set screws, then remove mirror support
plate 2.
Connector (CN412)
(8) Remove the two set screws, then remove the CCD
unit.
Exposure lamp
CCD unit
Spring
Set screws
Lamp terminal
2-35
Set screw
Connector
(CN384)
Caution:
Set screws
Wiring
securing plate
Set screws
Procedure
(1) Remove the glass holder, original stopper plate, upper
cover (center) and the operation panel.
(2) Remove the seven set screws, then remove the front
door and disconnect the five connectors (CN10, 212,
213 383 and 414).
Exposure unit
Connector (CN414)
Connector
(CN383)
Set screws
Connector
(CN10)
Connector
(CN212)
Caution:
Connector
(CN212)
Operation
panel
Set screws
(3) Move the exposure unit to the notch in the main body
frame on the paper exit side.
(4) Remove the set screw, then remove the wiring securing
plate and disconnect the connector (CN384).
(5) Remove the four set screws, then remove the exposure
unit.
Exposure unit
Jig
2-36
MAIN BODY
(6) Pass the inner wire through the notch in the wire
stopper, reverse it at pulley 2, then pass it around the
inside of the V mirror pulley and around pulley 3, in that
sequence, and attach the lug terminal to the spring
securing plate. Temporarily secure the spring securing
plate with the screw.
(7) Insert the jigs into the exposure unit mounting positions
from the front.
Caution:
Exposure unit
Jig
Note: The wire stopper is provided with two grooves. Use the
outer groove for the rear side, and the inner one for the
front side.
Connector
(CN388)
Connector
(CN41)
Connector
(CN381)
V mirror unit
Front cover
Set
screws
Set screws
Set screws
Set screws
Front door
Set screws
2-37
Caution:
Ensure that the end of the outer wire coincides with the
metal bead, and the end of the inner wire coincides
with the wire terminal.
Pull out the outer wire in the paper exit direction from
the top of the drive pulley, and pull out the inner wire in
the paper feed direction from the top of the drive pulley.
Four turns
9
4
49
Metal bead
Five turns
10
5
Wire stopper
Front
Rear
Metal bead
Metal bead
Pulley 1
V mirror unit
11
6
Pulley
Drive pulley
Metal bead
Rear
Pulley 1
it
un e
re piec
u
s
po ing
Ex ount
m
Metal bead
Wire
stopper
Pulley 3
Spring
Optics wire (front)
Pulley 2
V mirror unit
Pulley 3
Wire stopper
13
8
10
5
Metal bead
Wire stopper
Set screws
Pulley Spring securing plate
2
Exposure unit
mounting piece
Lug terminal
Metal bead
Metal bead
Pulley
V mirror unit
11
6
2-38
8
3
MAIN BODY
Operation
Operation of M12
M12 is a 3-phase brushless DC motor which is driven using
a 3-phase bipolar method. The current flowing through the
windings is switched according to the position of the rotor
which is detected by a sensor (magnetic sensor) inside the
motor.
FB
2-39
Other operations
During copying
When manual density has been selected
During a platen copy operation
Scanning speed
280 mm/sec (life size)
1520 mm/sec
Exposure unit
Exposure scan
Press copy button
Exposure unit
PS3
Exposure scan
Exposure scan
Home position
(PS7 and PS5 ON)
AES mode
During a platen copy operation
Shading correction
read operation
Exposure unit
AES scan
Exposure scan
2-40
MAIN BODY
During an ADF copy operation (1-1)
Original conveyance
AES mode
Exposure unit
Original conveyance
Exposure unit
Stop
Stop
AES scan
Exposure scan (rear half)
Exposure scan
AES scan
Exposure scan (front half)
Exposure scan
Signals
Input signals
Exposure unit
AES scan
Stop
Stop
Stop
Exposure scan
AES scan
Exposure scan
AES scan
Exposure unit
2-41
Output signals
2-42
MAIN BODY
Signals
Exposure Control
Input signals
Operation
L1 light intensity control
The light intensity from L1 is determined by the output
voltage from the CVR circuit in DCPS2.
Rated output: 60 VDC
Protection from abnormality
Hardware timer circuit
If L1 remains ON continuously for at least 408 seconds
for some reason or other, the hardware timer in the CVR
of DCPS2 operates, turning OFF the main relay (RL1).
As a result, current to the AC loads including L1 is cut off.
Temperature fuse
If L1 exceeds a certain temperature, f1 (optics temperature
fuse) melts, cutting off the current to L1. (f1 melting
temperature: 121C)
2-43
APS Control
The original is read by the A/D converter board (ADB) and the
CCD sensor installed on the ADB.
Operation
The light reflected off the exposed original passes through a
lens to the CCD sensor. The analog voltages that correspond
to the input light intensity are A/D-converted in the ADB, and
output to the image processing board (IPB).
Operation
APS detection operation
APS detection is an operation that detects the paper size
according to the particular ON/OFF combination of PS41
(long), and PS42 (APS (inner)).
Photosensor
LED
2-44
MAIN BODY
The relation between each sensor and the paper size is
shown below.
APS sensor
Paper size
11x17
8.5x14
8.5x11R
8.5x5.5R
8.5x11
8.5x5.5
C
PS41
ON
ON
OFF
OFF
OFF
OFF
C
PS42
ON
OFF
OFF
OFF
ON
OFF
ADF(DF-306)
PS45 goes ON
PS44
Signals
Input signals
2-45
AES Control
Operation
AES detection operation
2-46
MAIN BODY
WRITE UNIT
Composition
Index mirror
Collimator lens unit 1
Cylindrical lens 2
3rd mirror
Polygon mirror
Cylindrical lens 1
f lens unit
Laser driver board 2
Collimator lens
unit 2
V mirror unit
Mechanisms
Mechanism
*1 Scan
Light source
*2 Positioning
*3 Laser beam combining
CY2 lens
Method
Polygon mirror
(Rotational speed: 16535 rpm)
Laser diodes (two)
(Output: max 15 mW)
Index sensor fine
adjustment prism
Beam combining prism
Polygon mirror
f lens unit
V mirror unit
3rd mirror
Stepping motor
CY1 lens
Compression
prism
Beam
combining prism
Semiconductor
laser LD1
Fine adjustment
prism
Compression
prism
Collimator
lens unit
Glass cover
Index mirror
Index sensor
3rd mirror
Fine adjustment
prism
Semiconductor
laser LD2
OPC drum
2nd mirror
1st mirror
2-47
*2: Positioning
Each laser beam is positioned by the compression prism
and the fine adjustment prism.
This is adjustable only in the factory, not in the field.
Warning:
Do not remove the cover from the write unit other than
to clean the polygon mirror.
Procedure
(1) Remove the glass holder, original stopper plate, and
platen glass.
Semiconductor laser 1
Screws
Board cover
(2) Remove the two screws, then remove the board cover.
(3) Remove the 13 screws, then remove the board
protection cover.
Screws
Screws
Board
protection
cover
Screws
Screws
Screws
2-48
MAIN BODY
(4) Disconnect the four connectors (CN421, 422, 423 and
424) from the image processing board (IPB).
Connector
(CN424)
Connector Connector
(CN421)
(CN422)
Connector
(CN423)
Connector
(CN95)
Screws
(5) Loosen the four screws, then remove the upper cover
on the right side.
(6) Remove the eight screws, then remove the write unit
cover.
Screws
Screws
Screws
Screws
Screws
2-49
Screws
Electronic RDH
Procedure
(1) Remove the top cover on the left side.
(2) Disconnect the connector (CN49).
(3) Remove the eight screws, then remove the fan
mounting plate.
Connector (CN49)
Screws
Screws
Screws
2-50
MAIN BODY
Signals
M5 (Polygon) Control
CB output signals
Operation
M5 is a 3-phase brushless DC motor which is driven
using a 3-phase bipolar method. The current flowing
through the windings is switched according to the position
of the rotor which is detected by a sensor (magnetic)
inside the motor.
This motor rotates the polygon mirror, causing the laser
beams from LDB1 and 2 (laser diode boards 1 and 2) to
be scanned in the axial direction of the drum. The speed
of the motor is maintained constant by PLL control.
M5 is powered by 24 VDC. The rotational speed is as
follows.
State of the machine
During copy
During idling
Rotational speed
High speed (16,535 rpm)
One of the following four speeds can
be selected using the 25 mode.
14,000 rpm *
11,024 rpm *
8,000 rpm *
Stop *
2-51
Operation
Image processing
The following processing is done by the image processing
board (IPB).
Shading correction
Implementation timing
White correction
When the machine is switched ON
When the front door or the side door is opened
and closed
Every 1000 copies
Black correction
When the start print button is pressed
Brightness/density conversion
AES processing
Filtering
Copy correction
2-52
MAIN BODY
Direction of rotation of drum
When realtime output
When superfine mode is selected.
1st copy in either normal or fine mode with
platen mode or RADF (1-1) mode.
When PS4 (paper feed restart) goes ON
When data is output from the E-RDH memory
When the copy paper reaches the specified
position
During paper feed from the tray, LCT or ADU:
After the specified period from when PS18 (no
feed) goes ON
During bypass paper feed:
After the specified period from the start of
bypass paper feed
Laser beam position correction
Axial direction of drum
The index sensor detects the magnitude of the
error. This error is corrected by changing the timing
of the light emission from the laser.
Direction of rotation of drum
The index sensor detects the degree of
misalignment, and M40 (laser correction motor)
changes the angle of the fine adjustment prism of
laser LD1, thus adjusting the beam in the up/down
direction.
Signals
CB output signals
Write timing
Axial direction of drum
In this machine, the INDEX signal from INDEXSB
determines the laser write start timing for each scan in
the axial direction of the drum.
INDEX
Laser output
1
Laser output
2
Image area
1st scan
Symbol
a
b
bc
cd
de
2nd scan
Description
When laser goes ON during 1st scan
When index sensor goes ON
The timing at left is controlled by counting the
LD1 IRCLK and LD2 IRCLK signals. It differs
depending upon the paper size.
2-53
CB input signal
2-54
MAIN BODY
DRUM UNIT
Composition
Drum
PCL
Charge
corona unit
PCL
Cleaning unit
Separation claws
Drum
Developing unit
Cleaning unit
PSL
Mechanisms
*1
Mechanism
Carriage supply
PCL
Auxiliary separation
Drum
Method
Fixed rail
LED
Separation claws
Separation
claw
Swing clutch
Separation
solenoid (SD4)
Swing block
2-55
Drum cover
Caution:
Conveyance lever
Procedure
(1) Open the front door, loosen the set screw, release the
lock plate of the toner supply unit, then pull forward the
toner supply unit and secure it in place.
Screws
(4) Remove the three screws, then slowly pull forward the
drum unit. (Raise the toner recycle unit and then
remove the screw at the center of the drum.)
Caution: There is a possibility of the drum rotating in reverse,
so retain the cleaner idler gear to prevent the drum
from rotating.
Screws
Lock plate
Drum unit
Cleaner idler gear
2-56
MAIN BODY
Drum
Procedure
(1) Remove the drum unit from the main body.
(2) Remove the charge corona unit, developing unit and
cleaning blade from the drum unit. (For the sequence
of removing these parts, refer to the charge corona
unit, developing unit and cleaning/recycle unit sections.)
(3) Remove the cleaner idler gear and the drum fixing
coupling.
Note: Before removing the drum, in order to reprevent the
toner from dropping, rotate the cleaner idler gear (B)
counterclockwise and remove the toner remaining
between the drum and guide roller. If the toner cannot
be removed, rotate the drum clockwise a bit, then
detach the drum keeping the toner on the place.
(4) Gently lift out the drum while holding it at both ends to
ensure that you do not damage the photosensitive
surface.
Spring
Swing block
2-57
Swing clutch
Screws
(6) Remove the spring and the e-ring from the separation
claw unit.
(7) Remove the three screws of the claws (one screw
each), then remove the three claws.
Procedure
(1) Remove the charge corona unit. (Refer to the charge
corona section for the method of removing the PCL.)
(2) Disconnect the connector (CN20) from the drum board.
(3) Press inward the hooks at the front and rear of the PCL
cover, and remove the PCL.
Screws
Connector (CN20)
Charging corona unit
E-ring
Charging wire
cleaning motor (M7)
Separation claws
Spring
Drum
Connector (CN34)
Separation claw
solenoid press-fit
ass'y
Screws
2-58
MAIN BODY
PCL/PSL Control
Operation
Operation
Signals
Output signals
Signals
Output signal
2-59
Operation
ON/OFF timing
The paper guides go ON and OFF in synchronism with M4
(drum).
Applied voltage
-500 VDC
Signal
Output signal
2-60
MAIN BODY
Drum board
Separation corona bridge
Separation
corona unit
Transfer
corona unit
PCL
Mechanisms
Mechanism
Method
Scorotron (DC negative corona discharge)
*1 Charge
Discharge wire: tungsten 0.06 mm dia.
Grid plate: stainless steel 0.1 mm dia.
With auto wire cleaner
DC positive corona discharge
*2 Transfer
Discharge wires: tungsten 0.06 mm dia.
With auto wire cleaner
Separation AC corona discharge
Discharge wires: tungsten 0.06 mm dia.
With auto wire cleaner
Charge wire
cleaning motor (M7)
Charge wire cleaning
block
Charge wires
2-61
Caution:
Procedure
(1) Open the front door, and release the conveyance
lever.
(2) Remove the screw, then remove the transfer and
separation corona unit cover.
Separation wires
Screw
Conveyance lever
Procedure
(1) Remove the drum unit from the main body.
(2) Disconnect the connector (CN21).
(3) Lift out the charge corona unit.
Screw
Chargecorona unit
Connector (CN168)
Connector (CN21)
2-62
MAIN BODY
Procedure
(1) Remove the transfer and separation corona unit
(2) Push in the six hooks at the rear of the back plate while
grasping then with a pair of tweezers, and remove the
separation corona bridge.
Screws
Hooks
Charge wire
cleaning block (B)
Hooks
Procedure
(1) Remove the charge corona unit.
(2) Remove the two springs, then slide the charge control
plate toward the charge wire cleaning motor and
remove it.
Narrow
Wide
2-63
Procedure
(1) Remove the charge corona unit.
(2) Remove the charge control plate.
(3) Remove charge wire cleaning block (B).
(4) Remove the screw, then remove the spark arrestor
plate (rear).
Procedure
(1) Remove the charge corona unit.
(2) Remove the charge control plate.
(3) Remove charge wire cleaning block (B).
(4) Remove the charge wires.
(5) Turn the charge corona unit upside down, then remove
the stop ring, and remove charge wire cleaning block
(A).
Screw
Stop ring
Charge wire
Spring
Separation wire
cleaning block
Transfer and
separation
wire cleaning
motor (M8)
2-64
MAIN BODY
Procedure
(1) Remove the transfer and separation corona unit.
(2) Remove the separation corona bridge.
(3) Remove the spark arrestor plate (front).
(4) Remove the transfer wire cleaning block and the
separation wire cleaning block.
(5) Remove the spark arrestor plate (rear).
(6) Remove the spring from each wire, then remove each
wire. Each wire comes away together with the support
rubber.
Spark arrestor
plate (front)
Spark arrestor
plate (rear)
Transfer wire
Separation
corona bridge
Support rubber
Transfer wire
cleaning block
Spring
Procedure:
(1) Turn the copier OFF and remove the transfer/separation
corona from the main body.
(2) Check the position of the wire pressure pad of the
separation cleaning block assembly (refer to the
illustration). If the position of the pad is correct, go to step
(3). If the pad is not positioned correctly, replace the
separation cleaning block assembly.
Separation
wire cleaning
block
Separation
wires
Support rubber
Transfer and
separation motor
(M8)
2-65
Revised 3/99
Charge Control
Transfer/Separation Control
S SHIFT (AC)
T SHIFT
Operation
Operation
Transfer
A positive DC high voltage is used for transfer.
Separation
An AC high voltage is used for separation.
Charging
A scorotron charging method is used. 24 VDC input from the
CB is raised to a negative DC high voltage which is then
discharged.
Charging correction by means of the grid voltage
The grid voltage is output from HV1 to the charge plate.
Signals
Input signals
Signal
Input signal
4 to 10 V
-600 to -900 A
Revised 3/99
4 to 10 V
-500 to -900 V
2-66
4 to 10 V
50 to 600 A
MAIN BODY
4 to 10 V
4.0 to 5.7 kV
4 to 10 V
0 to -400 A
M7 (charge wire cleaning) is driven by the drum drive board
(DCDB) via the drum relay board (DB). The DCDB is controlled
by the CB.
Operation
M7 is used to drive the charge wire cleaning unit. Also,
the drive voltage and rotational speed of M7 are as
follows.
Drive voltage: 12 VDC
Cleaning of the charge wire takes place if the fusing
temperature is less than 50C when the machine is
switched ON.
Cleaning operation
The home position of the cleaning unit is on the front side
of the machine. The cleaning unit operates as follows.
Home position
Rear
Cleaning (forward)
Cleaning (return)
2-67
Revised 3/99
M7 stop conditions
The M7 CONT signal becomes [H] and M7 stops when
the M7 LD signal becomes [L], regardless of whether M7
is rotating in the forward or reverse direction.
Cleaning operation
The home position of the cleaning unit is on the front side
of the machine. The cleaning unit operates as follows.
Signals
Home position
Output signals
Rear
Cleaning (forward)
Cleaning (return)
Signals
Output signals
Operation
M8 is used to drive the transfer/separation wire cleaning
unit. The drive voltage and rotational speed of M8 are as
follows.
Drive voltage: 12 VDC
Cleaning of the transfer/separation wire takes place if the
fusing temperature is less than 50C when the machine is
switched ON.
Revised 3/99
2-68
MAIN BODY
DEVELOPING UNIT
Composition
Developing sleeve
Toner density sensor
(TDS)
Developing sleeve
Agitator wheel
Flow of developer
Mechanism
Mechanism
Developing
Developing bias
Developer agitation
Agitator screw
Method
2-component developer
DC negative
Main agitation;
Auxiliary agitation
Drum
Developer
regulation plate
Agitator wheel
The drive for the developing unit is divided into the drive for
the developing sleeve and that for the agitating section.
These parts are driven by the developing drive motor (M3)
and the agitator screw motor (M35), respectively.
Agitator screw
Toner absorption duct
2-69
Disassembly/Assembly
Caution:
Developing sleeve
Developing gear
Procedure
(1) Remove the drum unit from the main body.
(2) Remove the developing unit from the drum unit.
(3) Release the hooks on the developing unit cover, then
lift up and remove the cover.
Developing unit
Hooks
2-70
MAIN BODY
(4) Tilt the developing unit, then rotate the developing
gear in the counterclockwise direction until all of the
developer adhering to the inside of the developing unit
and the magnet roller is discharged.
Developing sleeve
Developing gear
Developing gear
Agitator gear
(5) Add fresh developer evenly from the top of the agitator
screw.
(6) Rotate the agitator gear counterclockwise until all of
the developer enters the developing unit.
(7) Repeat steps (5) and (6) until all of the developer has
been supplied to the developing unit.
Developer
Screws
2-71
Board cover
Connector (CN19)
Toner control board unit
Screws
Operation
M3 is a 40 V drive DC motor which drives the developing
sleeve. M3 is PLL-controlled by feedback signals from a
speed sensor installed inside M3 itself, maintaining it at a
constant speed.
M3 goes ON after the specified time from when the start
print button is pressed, and goes OFF again after the
specified time from the completion of charge control.
Signals
Input signal
2-72
MAIN BODY
Operation
Operation
Signals
Output signals
Signals
Input signal
2-73
2 to 8 V
-400 to -700 VDC
Signals
Input signals
TDS ANG (TDS > CB)
An analog voltage proportional to the toner density is
output.
Operation
Toner density detection
The TDS detects the density of the toner in the developing
unit using an L detection method, and outputs an analog
voltage signal that is proportion to the density to the CB.
The CB compares the detected voltage with the reference
voltage corresponding to the initial density of the developer,
and judges the necessity of supplying toner.
Toner supply operation
M10 is driven by 24 VDC supplied from the DC driver board
(DCDB).
Supply time
0 sec
0.24 sec
0.48 sec
0.72 sec
0.96 sec
1.20 sec
1.80 sec
2-74
MAIN BODY
Implementation timing
When the power is switched ON
Every 1000 copies
Signals
Input signals
Operation
Dmax control is intended to control the maximum density
for each machine based on the reference level.
Contents of implementation
Latent images are created several times at the
maximum exposure, the images are developed while
the rotational speed of the sleeve is varied, then each
density is read by the PDI on the TCSB.
The rotational speed of the sleeve when the density
reaches the reference level is stored in memory as the
optimum sleeve speed, then subsequently developing
is carried out at this sleeve speed until Dmax correction
takes place next.
2-75
Revised 3/98
Contents of implementation
Exposure is performed while the laser exposure is
varied over several steps, and development is
performed at the sleeve speed resulting from Dmax
correction.
Subsequently, each density is read by PD2 on the
TCSB, and the toner density and the gradation
characteristics of the toner density is detected.
The gradation characteristics obtained here are used
as the correction values for the laser exposure amount.
Implementation timing
When the power is switched ON
Signals
Input signal
Operation
Copy density
Original density
2-76
MAIN BODY
24VDC
Operation
FM30 is a 24 V DC motor.
It goes ON and OFF in synchronism with M1 (main).
Signals
Input signals
2-77
Shutter
Toner conveyance screw
Mechanisms
Mechanism
*1 Toner supply
Toner level detection
Toner agitating
Toner box
*2 Toner leakage
prevention
Method
Screw conveyance
Piezoelectric method 185g50g
Agitator plate
Capacity 1330g
Toner supply shutter
Shutter
Toner supply port
2-78
MAIN BODY
(4) Close the toner supply unit, then remove the e-ring.
(5) Pull out the shutter toward the bottom, then remove the
toner supply unit.
E-ring
Shaft
Screw
(6) Reinstall the toner supply unit in the opposite sequence to removal.
Screw
Toner supply unit cover
Connector (CN17)
Connector (CN14)
2-79
Operation
Toner level detecting sensor
A piezoelectric device is used as the TLD.
When the level of toner in the toner box becomes low, the
supply toner signal is output to the CB. As a result, a
message is displayed on the LCD (VFD1, VRD2) connected to OB2 (operation board 2).
Detection timing
The detection timing is as follows.
When the machine is switched ON
When the front door is opened and closed
During a copy operation
Signals
Input signal
2-80
MAIN BODY
Cleaning blade
guide roller
Toner conveyance
screw
Cleaning blade
Mechanisms
Mechanism
Drum cleaning
Toner recycle
Toner collection
Method
Cleaning blade
(weight type)
Screw conveyance to the
developing unit
Toner guide roller
Be sure that the power cord has been unplugged from the power outlet.
Caution:
2-81
Procedure
(1) Open the front door, then remove the drum unit.
(2) Remove the charging corona unit.
(3) Remove the two set screws, then remove the cleaner
cover.
Cleaning blade
Cleaner cover
Blade spacer
Blade mounting
plate
Screw
Set screws
Blade spacer
Jig (small)
Jig (large)
Blade rotation
shaft bearing
Drum cover
2-82
MAIN BODY
(4) Remove the left and right screws (one each), then
remove the left and right shaft positioning pieces.
(5) Lift out the guide roller.
Screw
Guide roller
(6) Remove any toner that has dropped off the guide
roller.
(7) Install the guide roller and the two shaft positioning
pieces, then secure them temporarily with the two
screws.
Drum
Jig (large)
Jig (small)
(8) Install the drum, then insert the centering jigs into both
sides of the drum.
(9) Install the two springs, bring the guide roller into
contact with the drum, then secure the guide roller
securely by fully tightening the two screws that you
secured temporarily.
(10)Install the cleaning blade.
(11)Rotate the drum one revolution.
(12)Remove the centering jigs from both sides of the drum
and store them inside the drum cover.
(13) Install the charging corona unit and developing unit.
(14) Install the drum unit in the main body.
Springs
2-83
Feed roller
Upper tray
motor
Bypass plate
Lower tray
motor
Double feed
prevention roller
Paper feed roller
Bypass
paper feed
solenoid
Feed roller
Double feed prevention roller
Bypass
clutch
Paper feed
clutch (upper)
Conveyance
clutch
Paper feed
clutch (lower)
Mechanisms
Mechanism
Paper stack
*1 Paper lift pressure
reduction
*2 Paper lift-up
Double feed prevention
*3 Cassette loading
1st paper feed
Mechanism
2nd paper feed
Method
Tray (2-stage)
Swivel roller
Paper lift-up plate
Torque limiter
Front loading
Feed roller, 1st paper feed solenoid
*5 Remaining paper
indication
2-84
Method
Registration roller, 2nd paper feed
clutch
Feed roller, bypass paper feed solenoid
Cassette detection switch
(upper cassette: tact switch,
(lower cassette: write paper size to
memory.)
Index sheet
MAIN BODY
Up/down
base release
lever
Swivel roller
Paper
2-85
Be sure that the power cord has been unplugged from the power outlet.
Procedure
(1) Open the front door; then pull out the upper/lower tray
in the forward direction.
(2) Loosen the five screws; then remove the right side
upper cover.
(3) Loosen the two screws; then remove the right side
lower cover.
Tension spring
Tray
Screws
Screw (behind
bypass feed)
Index sheet
Remaining paper
detection lever
Right side
upper cover
Screws
Screws
Connector
(CN144)
Screws
Connector
(CN7)
2-86
MAIN BODY
(4) Remove each e-ring, then pull out each roller from the
shaft.
(5) Remove the rubber from each roller (paper feed rubber
and paper supply rubber).
a. Procedure
(1) Remove the paper feed unit.
(2) Remove the screw and bypass feed base shaft bearing, then remove the bypass feed base.
Bypass paper
feed MC
Paint mark
(3) Reinstall the bypass feed base in the opposite sequence to removal.
Procedure
(1) Remove the paper feed unit.
(2) Disconnect the connectors of the bypass paper feed
MC and the bypass no paper detecting PS (CN233
and 47).
(3) Remove the screw, then remove the bypass paper
feed unit.
Procedure
(1) Remove the bypass paper feed unit.
(2) Remove the bypass feed base.
(3) Cut the three wiring bands so as to free the wiring.
(4) Remove the e-ring, then remove the bypass feed liftup gear.
Wiring bands
Wiring
E-ring
2-87
Double feed
prevention roller
Paint mark
Pin
Guide plate
E-ring
Spring
Actuator
(8) Remove the four screws, then free the bypass feed
bottom plate.
(9) Lift the bypass feed bottom plate using the shaft side
as a pivot.
Procedure
(1) Remove the paper feed unit.
(2) Remove the three screws, then remove the upper
cassette rail (front).
Shaft
Screws
2-88
Screw
MAIN BODY
(3) Remove the two e-rings, then shift the left and right
shaft bearings to the outside, and remove the upper
stage 1st paper feed roller unit.
Procedure
(1) Remove the paper feed unit.
(2) Remove the upper cassette rail (front).
(3) Remove the two screws, then remove the double feed
prevention roller unit.
Shaft
bearing
E-ring
Feed roller
Shaft bearing
Paper feed roller
E-ring
Screws
(4) Remove the three e-rings, then pull out the shaft and
remove the double feed prevention roller.
(5) Remove the double feed prevention rubber from the
double feed prevention roller.
(4) Pull out the three e-rings, the three shaft bearings, the
paper feed reference actuator and the two shafts of the
paper feed roller unit, then remove each roller.
(5) Remove the rubber from each roller (feed rubber (A)
and the double feed prevention rubber).
E-rings
Feed roller
Shaft bearing
(double feed
Shaft bearing
prevention rubber)
E-ring
Paint mark
Shaft bearing
Paint mark
Shaft bearing
Paper feed
reference
actuator
E ring
Shaft bearing
Shaft bearing
Shaft
Double feed
prevention roller
Double feed rubber
E-ring
2-89
(5) Pull out the three e-rings, the three shaft bearings, the
paper feed reference actuator and the two shafts of the
paper feed roller unit, then remove each roller.
(6) Remove the rubber from each roller (feed rubber (A)
and the double feed prevention rubber).
Procedure
(1) Remove the paper feed unit.
(2) Remove the upper cassette rail (front).
(3) Remove the three screws, then remove the lower
cassette rail (front).
Feed roller
Shaft bearing
(double feed
Shaft bearing
prevention rubber)
E-ring
Screws
Paint mark
Shaft bearing
Shaft bearing
Paper feed
reference
actuator
E-ring
Set screw
Shaft bearing
Shaft bearing
E-ring
Cassette rail (front)
(4) Remove the three e-rings, then shift the left and right
shaft bearings to the outside, and remove the lower
stage 1st paper feed roller unit.
E-ring
Procedure
(1) Remove the paper feed unit.
(2) Remove the upper and lower cassette rails (front).
(3) Remove the two screws, then remove the double feed
prevention roller unit.
Shaft bearing
2-90
MAIN BODY
(4) Remove the three e-rings, then pull out the shaft and
remove the double feed prevention roller.
(5) Remove the double feed prevention rubber from the
double feed prevention roller.
Caution:
Procedure
(1) Remove the drum unit, transfer/separation unit, and
paper feed unit.
(2) Remove the flywheel.
(3) Disconnect the connector (CN86).
(4) Remove the screw, then remove the rotation stopper
of the 2nd paper feed clutch (MC3).
Caution: DO NOT touch the drum drive gear with a screwdriver when removing the screws.
E-rings
Paint mark
Screw
Shaft
Double feed
prevention roller
Rotation
stopper
E-rings
Connector (CN86)
(5) Loosen the screw, then remove the 2nd paper feed
clutch and the gear. (Clutch and gear are one part.)
intermediate conveyance
clutch (MC8)
Screw
Gear
Connector (CN234)
2-91
Procedure
(1) Withdraw the upper tray, then remove the three screws.
(2) Withdraw the upper tray further, then lift it out.
Screws
Connector (CN42)
Connector (CN71)
Connector (CN85)
(7) Remove the two screws on the front and back, then
pull out and remove the 2nd paper feed unit.
Upper tray
Screw
Screw
2nd paper feed unit
Lower tray
Screw
2-92
MAIN BODY
DCPS1
Operation
OFF timing
Specified count on the P counter
Intermediate conveyance control
The paper fed from the upper and lower trays is conveyed
by the rotational power of M13 to the 2nd paper feed section
by MC8 (conveyance). This conveyance section is also
used for feeding paper from the ADU and LCT. However,
it not used for bypass paper feed.
MC8 ON timing
When PS20 or PS21 is ON
2-93
MC3 ON timing
Output signals
Signals
Input signals
2-94
MAIN BODY
Output signals
Operation
ON timing
M17 or M18 is turned ON by the paper size detecting
sensor.
OFF timing
M17 or M18 is turned OFF by PS16 or PS17 going ON.
Signals
Input signals
2-95
Signals
Input signals
Operation
Tray (upper) paper size detection
The paper size detection board has four switches which
detect the position of the rear guide in the tray (upper). The
paper size is detected according to the particular ON-OFF
combination of these switches.
The relation between the state of the switches on the paper
size detection board and the paper size is shown below.
Paper size
11x17
OFF
OFF
OFF
ON
8.5x14
ON
OFF
OFF
ON
8.5x11
OFF
ON
OFF
ON
OFF
8.5x5.5
OFF
ON
ON
OFF
OFF
ON
OFF
8.5x11R
ON
ON
ON
OFF
8.5x5.5R
OFF
ON
OFF
OFF
2-96
MAIN BODY
Operation
No paper detection control
When a paper feed tray or the bypass feed tray becomes
empty, PS12, PS13 or PS15 goes ON. As a result, the
corresponding LED on operation board 1 (OB1) lights, and
a message is displayed on the LCD (VFD1, VFD2) connected to operation board 2 (OB2).
Signals
Input signals
2-97
Mechanisms
Mechanism
*1 Feed
1st paper feed
Double feed prevention
No paper detection
Paper size detection
Paper conveyance
Conveyance drive
To prevent the 1st paper feed roller from touching the paper
and causing a paper jam when the paper tray is being
removed, the paper feed roller is designed so that it drops
down and touches the paper only when paper feed is taking
place.
This operation takes place as a result of the LCT paper feed
solenoid driving the paper feed swivel plate.
Method
Roller swiveling
1st paper feed roller; paper feed
solenoid, paper feed clutch
Torque limiter
Photosensor
None
Roller conveyance
Timing belt
Feed roller
LCT paper feed
SD (SD141)
2-98
MAIN BODY
Shaft bearing
Be sure that the power cord has been unplugged from the power outlet.
Procedure
(1) Open the front door, then withdraw the LCT1000 tray/
LCT1500 tray in the forward direction.
(2) Loosen the four screws, then remove the right side
upper cover.
(3) Loosen the two screws, then remove the right side
lower cover.
(4) Disconnect the two intermediate connectors (CN722,
728).
(5) Remove the four screws, then remove the LCT1000
paper feed/conveyance section.
LCT1000 tray paper feed/
conveyance section
E-ring
Shaft bearing
E-ring
Paper feed roller
CN722
LCT1500 tray
(3) Pull out the three e-rings, the three shaft bearings, the
paper feed reference actuator and the two shafts of the
paper feed roller unit, then remove each roller.
(4) Remove the rubber from each roller (feed rubber (A)
and the double feed prevention rubber).
Feed roller
Shaft bearing
(double feed
Shaft bearing
prevention rubber)
E-ring
CN728
Paint mark
Shaft bearing
Screws
LCT 1000 tray
Shaft bearing
Paper feed
reference
actuator
E-ring
(6) Reinstall the 1000 tray paper feed/conveyance section in the opposite sequence to removal.
Shaft bearing
Shaft bearing
Procedure
(1) Remove the LCT1000 paper feed/conveyance section.
(2) Remove the two e-rings, then shift the left and right
shaft bearings to the outside, and remove the paper
feed roller unit.
E-ring
2-99
(4) Remove the three e-rings, then pull out the shaft, and
remove the double feed prevention roller.
(5) Remove the double feed prevention rubber from the
double feed prevention roller.
Procedure
(1) Remove the four screws, then remove the LCT1000
paper/conveyance section.
(2) Loosen the two screws, then remove the LCT conveyance door.
E-ring
Paint mark
Screw
Double feed
prevention roller
Double feed prevention
roller
LCT conveyance door
Screw
(3) Remove the two screws, then remove the double feed
prevention roller unit. (When reinstalling the roller,
push it downward and secure it.)
Push-down
direction
Screws
Shaft
Screws
2-100
MAIN BODY
CL1
Signals
Input signals
CL1
CL1 CONT
Output signals
The 1st paper feed from the 1000 tray takes place as a result
of the transmission of the rotational force of M140 (LCT paper
feed) by means of CL1 (LCT 1st paper feed (1000)). The paper
feed roller does not touch the paper at this time, so SD141 (LCT
1st paper feed (1000)) swivels, bringing the paper feed roller
into contact with the paper.
M140, CL1 and SD141 are driven by the DC driver board
(DCDB) which is controlled by the CB. Related signals are
PS141 (LCT no paper detection (1000)), PS144 (LCT
conveyance (1000)), and PS210 (LCT pre-feed (1000)).
Operation
1st paper feed operation timing
OFF timing
Specified count on the P counter
No paper detection control
When the copy paper in the LCT1000 tray runs out, PS141
goes ON, the corresponding LED on operation board 1
(OB1) lights, and a message appears on the LCD (VFD1,
VFD2) connected to operation board 2 (OB2).
2-101
Mechanisms
Mechanism
*1 Feed
1st paper feed
Double feed prevention
No paper detection
Paper size detection
Paper conveyance
Conveyance drive
To prevent the 1st paper feed roller from touching the paper
and causing a paper jam when the paper tray is being
removed, the paper feed roller is designed so that it drops
down and touches the paper only when paper feed is taking
place.
This operation is takes place as a result of the LCT paper
feed solenoid driving the paper feed swivel plate.
Method
Roller swivel
1st paper feed roller, paper feed
solenoid
Torque limiter
Photo sensor
None
Roller conveyance
Timing belt
Feed roller
LCT paper feed SD
(SD140)
2-102
MAIN BODY
(3) Remove the two e-rings, then shift the left and right
shaft bearings to the outside, and remove the upper
stage 1st paper feed roller unit.
Shaft bearing
Feed roller
E-ring
LCT1500 tray
conveyance section
Shaft bearing
Paper feed roller
E-ring
(4) Pull out the three e-rings, the three shaft bearings, the
paper feed reference actuator and the two shafts of the
paper feed roller unit, then remove each roller.
(5) Remove the rubber from each roller (feed rubber (A)
and the double feed prevention rubber).
(3) Reinstall the 1500 tray paper feed/conveyance section in the opposite sequence to removal.
Feed roller
Shaft bearing
(double feed
Shaft bearing
prevention rubber)
E-ring
Procedure
(1) Remove the LCT1500 paper feed/conveyance section.
(2) Remove the two screws, then remove the conveyance
cover.
Paint mark
Shaft bearing
Shaft bearing
Paper feed
reference
actuator
E-ring
Screw
Conveyance cover
Shaft bearing
Shaft bearing
E-ring
2-103
CL2
CL2
CL2 CONT
Screws
Pushing direction
(3) Remove the three e-rings, then pull out the shaft and
remove the double feed prevention roller.
(4) Remove the double feed prevention rubber from the
double feed prevention roller.
E-ring
Paint mark
The 1st paper feed from the 1500 tray takes place as a result
of the transmission of the rotational force of M140 (LCT paper
feed) by means of CL2 (LCT 1st paper feed (1500)). The paper
feed roller does not touch the paper at this time, so SD140 (LCT
1st paper feed (1500)) swivels, bringing the paper feed roller
into contact with the paper.
M140, CL2 and SD140 are driven by the DC driver board
(DCDB) which is controlled by the CB. Related signals are
PS140 (LCT no paper detection (1500)), PS146 (LCT
conveyance (1500)), and PS200 (LCT pre-feed (1500)).
Operation
Double feed
prevention roller
Double feed prevention
roller
Shaft
OFF timing
Specified count on the P counter
2-104
MAIN BODY
2. Signals
a. Input signals
Rev. 4/96
2-105
Rear stopper
Tray
Wire (B)
1500 tray
Wire (A)
Auxiliary wire
Tray
Tray motor
(M141, M142)
Front cover
Tray
Rear stopper
Remaining paper
indicator window
Wire (B)
Coupling gear
Drive pulley
Wire (A)
Side guides
Remaining paper indicator window
Front cover
1000 tray
Mechanisms
Mechanism
Paper lift-up
*1 Paper lift-up
Cassette loading
*2 Remaining paper indication
Method
Tray 1 stage
Wire drive
Front loading
Index sheet
Index sheet
Remaining paper
indication lever
Tray
Tension spring
2-106
MAIN BODY
Caution:
Caution:
Be sure that the power cord has been unplugged from the power outlet.
Procedure
(1) Withdraw the 1500 tray, then remove the four screws.
(2) Lift out the 1500 tray.
Procedure
(1) Withdraw the 1000 tray, then remove the four screws.
(2) Lift out the 1000 tray.
Screws
1000 tray
Be sure that the power cord has been unplugged from the power outlet.
Screws
1500 tray
Screws
Screws
2-107
Caution:
Remove the
restraining covers.
Wire restraining cover
Wire (B)
Wire (A)
Wire (B)
Tray
Auxiliary wire
2
4
Wire (A)
Wire (A)
Auxiliary wire
Drive pulley
Set screws
E-ring
2-108
MAIN BODY
Wire length
3430.4mm (1500 tray)
2360.4mm (1000 tray)
Wire (A)
5430.4mm (1500 tray)
3550.4mm (1000 tray)
Wire (B)
2140.5mm (2500 tray)
1570.5mm (1000 tray)
Auxiliary wire
Wire restraining
cover
Wire (B)
Wire (A)
Tray
Wire (A) Wire (B)
Wire (A)
Auxiliary
wire
Auxiliary wire
8
Wire (A)
Wire (B)
Auxiliary wire
Drive pulley
Set screws
6
E-ring
2-109
Signals
Input signals
Operation
When MS141 or MS142 detects a paper tray, M141 or
M142 goes ON, causing the corresponding tray to rise.
The tray rises until PS142 or PS143 detects the upper limit
of the paper and goes ON, then M141 or M142 goes OFF,
and the tray stops rising.
The paper is fed until PS142 or PS143 goes OFF, then
M414 or M142 goes ON once again, and the tray rises.
The lowering operation of both the 1500 tray and 1000 tray
takes place mechanically.
2-110
MAIN BODY
ADU gate
solenoid
(SD152)
ADU cooling fan
(M152)
Conveyance
roller
Timing belt
Mechanisms
Mechanism
*1 Paper path selection
Paper conveyance
Method
Selector guide
Conveyance roller
Selector guide
2-111
Selector Guide
Be sure that the power cord has been unplugged from the power outlet.
Procedure
(1) Remove the cover at top left of the main body.
(2) Disconnect the two connectors (CN94, 530), then
remove the six screws, and remove the ADU paper
exit/conveyance section.
SD 152 CONT
PS158
A
Paper exit/
conveyance
section
Operation
Screws
CN94
CN530
View in A direction
Signals
Input signals
2-112
MAIN BODY
PS158 (PS158 > DCDB > CB)
This is the signal which detects the open/closed state
of the ADU conveyance door.
[H]: ADU conveyance door open
[L]: ADU conveyance door closed
ADU DB output signals
M152 (ADU cooling fan) is installed in the paper exit/conveyance section in order to prevent curling of the paper.
M152 is driven by the DC driver board (DCDB) which is
controlled by the CB.
Operation
ON timing
After the specified time from when MC3 (2nd paper feed)
goes ON
OFF timing
When M4 (drum) goes OFF
Signals
Input signals
2-113
Mechanisms
*1
*2
*3
Mechanism
Paper feed
Paper path
Paper conveyance
Conveyance drive
Jam clearance
Method
Non-stack selection
Selector gate
Conveyance roller (one)
Reversal roller (one)
Paper exit rollers (four)
Timing belts (four) + gear
Selector gate, conveyance
guide plate (B), opening/
closing of conveyance
guide plate (upper)/(lower)
Conveyance roller
Face side
Drum
Reversal roller
2-114
Reverse side
MAIN BODY
Selector gate
Selector gate
Selector gate
Paper
Paper
Selector gate
Conveyance unit
2-115
Be sure that the power cord has been unplugged from the power outlet.
Procedure
(1) Withdraw the ADU unit, then remove the four screws.
(2) Withdraw the ADU unit completely and lift it out.
Screws
Operation
Paper feed control
M151 goes ON after the specified time from when MC3
(2nd paper feed) goes ON. When PS152 detects the
leading edge of the paper conveyed from the ADU paper
exit/conveyance section and goes ON, CL151 goes ON,
causing the rotational force of M151 to be transmitted to the
conveyance roller. As a result, paper is fed to the stacker
from the bottom of the selector gate. CL151 goes OFF after
the specified time from when PS152 detects the trailing
edge of the paper and goes OFF.
For the second sheet of paper, CL151 goes ON again after
the specified time from when CL152 is turned OFF by the
passage of the 1st sheet. The same operation is repeated
for the subsequent sheets as well.
2-116
MAIN BODY
M151 goes OFF 80 ms after PS19 (optics sync) goes OFF
when the series of control operations in the ADU is completed.
Reversal control
When CL151 goes OFF, CL152 goes ON after the specified
time, and the rotational force of M151 is transmitted to the
reversal roller. As a result, the paper in the ADU paper feed
section is reversed and conveyed, then exited from the top
of the selector gate to the conveyance section. CL152 is
turned OFF after the specified time from when PS153 goes
OFF as a result of detecting the trailing edge of the paper.
Signals
Input signals
PS151 (PS151>DCDB>CB)
This is the no paper in stacker detection signal
[H]: Paper in stacker
[L]: No paper in stacker
PS153 (PS153>DCDB>CB)
This is the paper at entrance of ADU paper feed
section detection signal.
This signal becomes [H] when paper is detected.
PS157 (PS157>DCDB>CB)
This is the paper jam at border section (paper exit side)
of main body and ADU detection signal.
[H]: Paper in stacker
[L]: No paper in stacker
M151 LD (PS153>DCDB>CB)
This signal becomes [L] when M151 reaches the
specified speed.
Output signals
2-117
Conveyance Control
Output signals
Operation
CL153 goes ON as soon as PS19 goes ON, and conveys
the reversed and conveyed paper from the stacker to the
main body paper feed unit. CL153 goes OFF as soon as
PS18 (no feed) goes OFF.
Signals
Input signals
PS154 (PS154>DCDB>CB)
This is the jammed paper at entrance of ADU
conveyance section detection signal.
This signal becomes [ L ] when paper is detected.
PS156 (PS156>DCDB>CB)
This is the jammed paper at exit of ADU conveyance
section detection signal.
This signal becomes [ L ] when paper is detected.
2-118
MAIN BODY
Operation
LED1 consists of a horizontal row of LEDs which light when
a paper from the ADU turns PS19 (optics synchronizing)
ON. (Invisible light because of infrared LED.) IPDB is
installed opposite LED1. The paper passage position is
detected by counting the number of LEDs 1 being blocked
off by the passage of the paper.
Signals
Input signal
SO 0 to 6 (IPDB>CB)
This is the paper passage position detection signal.
Output signals
DEI 0 to 2 (CB>IPDB)
This is the data send request signal.
2-119
CONVEYANCE SECTION
[1] Composition
Conveyance unit
Conveyance belt
Mechanisms
Fusing unit
Mechanism
*1 Paper conveyance
Drum unit
Method
One conveyance belt
2-120
MAIN BODY
Procedure
(1) Open the front door, then remove the drum unit and the
fixing unit. (For the method of removing the drum unit,
refer to the sub-sections concerning the drum unit and
the fixing unit.)
(2) Detach the hook from the left side of the conveyance
guide plate, then remove the guide plate while tilting it
as shown in the figure below.
Conveyance roller
Shaft bearing (front)
Hook
E-ring
Conveyance belt
Conveyance unit
Screw
2-121
Be sure that the power cord has been unplugged from the power outlet.
Procedure
(1) Open the front door, then remove the upper/lower tray
and the paper feed unit.
(2) Open the CB toward you, then grasp the latch of the
connector (CN15) with radio pliers, and push it toward
the front of the main body.
Connector latch
Operation
FM14 is a 24 V drive DC motor. It goes ON and OFF in
synchronism with M4 (main).
Connector (CN15)
Signals
Input signal
FM14 LD (FM14>DCDB>CB)
This signal becomes [L] when FM14 reaches the
specified speed.
Output signals
(3) Remove the three screws, then remove the conveyance suction motor.
Conveyance suction
motor (FM14)
Screws
2-122
MAIN BODY
FUSING UNIT
Composition
Oil pad
Oil application roller
Cleaning pad
Mechanisms
Mechanism
Fusing
*1 Heat source
Method
Pressure + heat roller
Heater lamp (one upper and one lower
lamp)
Cleaning
Fusing cleaning roller (silicone oil)
Upper roller
Aluminum + PFA coating
Lower roller
Silicone rubber + PFA tube
Separation
Separation claws (6 upper and 3 lower
claws)
Temperature
Contact type thermistor (uses a control
detection
and spare sensor)
Overheating
Non-contact type thermostat
prevention
1 each for upper and lower
Neutralizing
Neutralizing brush
*2
Pressure release Pressure release cam, spring
Pressure cam
Pressure spring
Lower fusing roller
2-123
Procedure
(1) Remove the fusing unit.
(2) Remove the screw, then remove the lamp terminal
cover.
Screw
Lamp terminal
Screw
(5) Reinstall the fusing lamp (upper) in the opposite sequence to removal.
Caution:
2-124
MAIN BODY
Lamp holder
Fusing heater
lamp (lower)
Screw
Faston
Faston
Screw
Lock pin
E-ring
2-125
Screw
Hex screws
Oil application
roller
Screws
Upper fusing cover
E-ring
Hex screws
(4) Open the oil pad to the upper side, then slide it left and
right, and remove it.
Fusing cleaning roller
Bearing casing
(front side)
Oil pad
Correct
Incorrect
Front
Revised 12/97
2-126
Rear
MAIN BODY
Collar
Heat insulation sleeve
C-ring
(6) Reinstall the upper fusing roller in the opposite sequence to removal.
Gear
Procedure
(1) Remove the fusing heater lamp (upper), fusing heater
lamp (lower) and upper fusing roller.
(2) Remove the two screws, then remove the fusing
entrance cover.
(3) Remove the two screws at the front, then remove the
two bearing holders.
(4) Remove the bearing, then pull out the upper fusing
roller from the front.
Fusing entrance cover
Bearing
Bearing holder
Screws
Screw
2-127
Note:
Bearing
Bearing
Screws
(8) Reinstall the lower fusing roller in the opposite sequence to removal.
Entrance guide plate (lower)
(5) Remove the two screws, then remove the paper exit
plate.
Screws
Springs
Screw
Lower fusing claws
(6) Raise the lower fusing roller, then remove it from the
paper exit side.
(7) Remove the two bearings from the lower fusing roller.
(5) Reinstall the lower fusing claws in the opposite sequence to removal.
2-128
MAIN BODY
Wiring band
Wiring band
Connector (CN98)
Upper paper exit
roller unit
Shaft
Springs
Screw
Screw
Springs
Shaft
Pin 4
Pin 3
Pin 1
Pin 2
(4) Remove the two screws, then remove fusing temperature sensor 1.
(5) Remove the screw, then remove fusing temperature
sensor 2.
Upper fusing claws
Screw
Screws
(4) Reinstall the upper fusing claws in the opposite sequence to removal.
Fusing temperature
sensor 2
Fusing temperature sensor 1
2-129
Installation procedure
(1) Secure fusing temperature sensor 2 with the screw,
then place the sensor element in contact with the
upper fusing roller.
(2) Set the fusing temperature sensor positioning jig between fusing temperature sensor 1 and the upper
fusing roller, then secure fusing temperature sensor 1
with two screws so that the clearance between the
sensor and the upper fusing roller is within the standard
value.
Screws
Fastons
Screw
(a)
Thermostat (upper)
Installation procedure
(1) Set the thermostat positioning jig (for the upper fusing
roller) between the thermostat (upper) and the upper
fusing roller, then secure the thermostat (upper) with
the screw so that the clearance between the thermostat
(upper) and the upper fusing unit is the standard value.
a
Upper fusing roller
Standard: a =0.750.1mm (when pressure is applied)
(3) Coat the screw of each sensor with screw lock agent.
(4) Insert the connector pins on the end of the cable of
each sensor to a position that corresponds to CN98.
(5) Reinstall the other parts in the opposite sequence to
removal.
2-130
MAIN BODY
(2) Coat the screw of the installed thermostat (upper) with
screw lock agent.
(3) Connect the two fastons.
(4) Install the other parts in the opposite sequence to
removal.
Screw
Thermostat positioning
jig (for upper roller)
Thermostat (upper)
(a)
Caution:
Thermostat (lower)
Thermostat
(upper)
Screw
a
Upper fusing roller
Faston (rear)
(b)
A
B
2-131
Installation procedure
(1) Set the thermostat positioning jig (for the lower fusing
roller) between the thermostat (lower) and the lower
fusing roller, then secure the thermostat (lower) with
the screw so that the clearance between the thermostat
(lower) and the lower fusing unit is the standard value.
Jig B
Jig A
Screw
Thermostat (lower)
2-132
MAIN BODY
Signals
S. GND
PS24 L
5VDC
6-A9
6-B8
6-B9
Input signals
PS24 (PS24>CB)
This is the fuser detect PS signal.
[H]: Lever is up (non-operating position)
[L]: Lever is down (operating position)
Output signals
L2 CONT (CB>DCPS2)
This signal controls the ON/OFF state of L2.
[L]: L2 ON
[H]: L2 OFF
L4 CONT (CB>DCPS2)
This signal controls the ON/OFF state of L4.
[L]: L4 ON
[H]: L4 OFF
L2 DRIVE (DCPS2>L2)
This is the L2 AC(N) supply line.
The AC supply is switched ON or OFF according to L2
CONT.
L4 DRIVE (DCPS2>L4)
This is the L4 AC(N) supply line.
The AC supply is switched ON or OFF according to L4
CONT.
PS24
CB
Operation
Temperature control
Warmup
The CB turns ON the fusing heater lamp circuit in DC
power supply unit 2 (DCPS2) as soon as the main
switch is turned ON, causing L2 and L4 to go ON until
the upper fusing roller reaches the specified
temperature. Upon completion of warmup, L4 goes
ON and OFF in synchronism with L2. If the upper
fusing roller does not reach the specified temperature
within a certain time from the start of warmup, L2, L4,
and M1 (main) remain ON until the completion of
warmup.
Set temperature = 200C; warmup time = approx. 7 min.;
room temperature = 20C
Lamp
L2
L4
Warming up
ON/OFF
ON/OFF
In copying
ON/OFF
ON
MODE
2-133
AC (C)
Operation
Current flows through the following parts if the power cord
is plugged into the power outlet, regardless of whether or
not SW1 (main) is ON or OFF.
Circuit breaker (CBR)
If an internal part short circuits, causing a current of more
than 8 A to flow, the breaker goes OFF, cutting off the
power to the machine.
Noise filter (NF)
The noise filter is used to reduce noise entering the machine via the power line, and also external leakage of noise
generated in the machine.
Internal heaters 1, 2 and 3 (HTR1, 2, 3)
These heaters are used to remove humidity from the paper
feed tray and the inside of the LCT.
Weekly timer (optional)) (W.T.)
This timer uses various time control functions to switch the
machine ON and OFF.
Operation
Power supply
When SW1 (main) is turned ON, AC power is supplied to
DC power units 1, 2 and 3 (DCPS1, 2 and 3). As a result,
DCPS1 supplies DC power to the CB, DC driver board
(DCDB) and A/D converter board (ADB). The CB starts
controlling the internal circuits and also starts the following
operations.
Initial operation of operation board (OB)
Warmup of the fusing rollers
Low speed operation of the various fans
DCPS2 supplies 24VDC to RL1, FS-102, and DF-306. RL1
turns ON after a certain period by a signal from the CB, then
supplies AC power to the AC-driven parts.
2-134
MAIN BODY
DC output voltages and corresponding symbols
Signals
Output signal
Operation
A 24 V DC motor is used for each cooling fan.
Operation of FM11
During idling: low speed rotation
During a copy operation: High speed rotation
Operation of FM22
During idling: low speed rotation
During a copy operation: High speed rotation
Operation of FM16
During idling: low speed rotation
During a copy operation: High speed rotation
Operation of FM2
ON only during a copy operation.
Signals
Output signals
2-135
Input signal
FM11 LD (FM11>DCDB>CB)
This signal becomes [L] when FM11 reaches the set
speed.
FM16 LD (FM16>DCDB>CB)
This signal becomes [L] when FM16 reaches the set
speed.
FM22 LD (FM22>DCDB>CB)
This signal becomes [L] when FM22 reaches the set
speed.
FM2 LD (FM2>DCDB>CB)
This signal becomes [L] when FM2 reaches the set
speed.
2-136
MAIN BODY
Operation
LED drive operation
The various LEDs are turned ON and OFF by ICs (shift
register/latch driver).
Each IC turns ON/OFF the LED connected each output
terminal, according to serial data from the control board
(CB).
2-137
KEY
KEY
KEY
KEY
SEL 0
SEL 1
SEL 2
SEL 3
KEY
SW001
SW015
SW016
SW017
RTN O
KEY
SW009
SW010
SW011
SW008
RTN 1
KEY
SW005
SW006
SW007
SW012
RTN 2
Stop/Clear
KEY
SW013,014
SW002
SW003
SW004
RTN 3
Copy
Interrupt
Auto Reset
Super Size
KEY
SW004
SW007
SW002
SW003
RTN 4
Enlarge
Magnification
Copy Density
Copy Density
KEY
SW005
SW015
SW007
SW021
RTN 5
Reduce
Spare
Reduction Shift/Shift
Output
KEY
SW013
SW013
SW015
SW006
RTN 6
2 IN 1/4 IN 1
Text/Photo
Book Copy
KEY
SW001
SW018
SW004
SW003
RTN 7
Copy Mode
Preheat
Memory
KEY
SW009
SW008
SW010
SW011
RTN C
F2
Set F1
F3
F4
KEY
SW014
SW006
SW013
SW012
RTN D
Image Read
Single Step
KEY
SW012
SW009
SW010
SW005
RTN E
Memory
Repeat
KEY
SW014
RTN F
Timer Setting
SW011
Intersheet
: OB1,
: OB2,
SW001
Timer Cancel
: OB3,
Initial state
Lit green (ready state)
01
Flashing (auto priority mode) *
Lit (auto priority mode) *
Lit (auto priority mode) *
Lit
Fixed
The LEDs corresponding to all of
the set paper sizes are lit.
2-138
MAIN BODY
Signals
Input signals
KEY RTN 0 to F (OB1>CB)
This is the signal returned from the button signal input
section.
Output signals
OB DATA (CB>OB1)
This is the LED display data.
OB CLOCK (CB>OB1)
This is the clock signal used to read OB DATA. Data
is read in synchronism with this signal.
OB LATCH (CB>OB1)
This is the data latch signal. When this signal becomes
[L], the read data is displayed on the LED.
Counter Control
Operation
This machine counts copies by means of two software
counters.
Paper jam
ndicates the count on
I the paper exit counter.
C(K)
This counter counts in synchronism with the paper exit
counter.
C(T)
This counter counts in synchronism with the paper exit
counter.
2-139
Signals
Option Control
Input signals
PS25 (PS25>CB)
This is the PS25 state signal.
When this signal is [L], PS25 goes ON, indicating that
the paper has been exited.
Output signals
(FS-103)
In this machine, the weekly timer and memory card options are
controlled by the CB.
Operation
The weekly timer, memory card, and FNS contain a CPU
which controls the flow of data with the main body CB.
(Refer to the option manual for details of each option.)
Power is supplied to the FNS by DCPS2 (DC power supply
unit). The weeklt timer has its own power supply and power
is supplied to the memory card via the CB.
2-140
MAIN BODY
Operation/output timing of coin vender signal
Pin No.
1
Signal name
Vender copy
Description
Copy in progress
Kind of signal
Output timing
Output from when the copy button is pressed Open collector 35 V, 200 mA
Vender copy
signal
Paper feed signal
Paper size
4
5
0 to 3
6
7
Vender two-
Two-sided copy
select signal
Spare terminal
made.
sided copy
N.C.
9
10
N.C.
P.GND
Spare terminal
Power ground
2-141
2-142
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
4-1
4-2
JAM LIST
JAM LIST
This section contains paper jam operating conditions.
Paper Jam
Classifica- Jam
tion
code
Main body
J10-2 When
operating
paper feed
jam
J10-4
J11-1 When
stationary
J11-2 When
operating
J11-3
J11-4
J12-1 When
stationary
J12-2 When
operating
J12-3
J12-4
LCT
paper feed
jam
J13-1 When
stationary
J13-2 When
operating
J13-3
J14-1 When
stationary
J14-2 When
operating
J14-3
Causes
PS14 (register) is not turned ON
within 2 seconds from ON of SD3
(bypass feed).
PS30 (bypass) is ON at the time of
ON of SD3 (bypass feed).
PS20 (pre W try (upper)) is ON during idling.
PS20 (pre W try (upper)) is not turned
ON within 400 msec from ON of an
SD1 (1st paper feed (upper)).
PS18 (no feed) is not turned ON
within 650 msec from ON of an SD1
(1st paper feed (upper)).
PS20 (pre W try (upper)) is ON for
ON of SD1 (1st paper feed (upper)).
PS21 (pre W try (lower)) is ON during idling.
PS21 (pre W try (lower)) is not turned
ON within 400 msec from ON of SD2
(1st paper feed (lower)).
PS18 (no feed) is not turned ON
within 820 msec from ON of SD2
(1st paper feed (lower)).
PS21 (pre W try (lower)) is ON for
ON of SD2 (1st paper feed (lower)).
PS210 (LCT pre W try (1000)) is ON
during idling.
PS210 (LCT pre W try (1000)) not
turned ON within 420 msec from ON
of SD141 (LCT paper feed (1000)).
PS144 (LCT conveyance (1000)) is
not turned ON within 2 seconds from
ON of SD141 (LCT paper feed
(1000)).
PS200 (LCT pre W try (1500)) is ON
during idling.
PS200 (LCT pre W try (1500)) is not
turned ON within 370 msec from ON
of SD140 (LCT paper feed (1500)).
PS146 (LCT conveyance (1500)) is
not turned ON within 2.4 seconds
from ON of SD140 (LCT paper feed
(1500)).
5-1
Classification
Conveyance
jam
Jam
code
J16 When
stationary
When
operating
J17-1 When
stationary
J17-2 When
operating
J17-3
J17-4
J17-5
J17-6
J19
When
stationary
When
operating
J21
J30-1
J30-2
J31
J32
Revised 3/99
When
stationary
When
operating
Causes
PS14 (register) is ON during idling.
PS14 (register) is not turned OFF
within 1300 msec from completion
of exposure.
PS18 (no feed) or PS19 (optics sync)
is ON during idling.
PS157 (ADU gate) is turned ON
within 280 msec from start of copying.
PS19 (optics sync) is not turned ON
within 560 msec from ON of PS157
(ADU gate).
PS19 (optics sync) is not turned ON
within 430 msec from the start of
reconveyance in right lengthwise
transport in LCT paper feed.
PS18 (no feed) is not turned ON
within 390 msec from the start of
reconveyance in right lengthwise
transport in LCT/ADU reverse side.
A loop is not completed within 400
msec from ON of a PS18 (no feed).
PS146 (LCT pass detection) or
PS144 (LCT feed) is ON during idling.
PS146 (LCT pass detection) has
not turned ON within 300ms after
the 1st feeder of LCT1 was ON.
PS144 (LCT feed) has not turned
ON within 440ms after 1st feeder of
LCT2 was ON.
Drum jam sensor is ON.
PS14 (register) is not turned OFF
within paper size length + 20 mm
from ON of MC3 (2nd paper feed).
PS14 (register) is not ON when MC3
(2nd paper feed) is ON.
PS25 (paper exit) is not turned ON
within 2000 msec from ON of MC3
(2nd paper feed).
PS25 (paper exit) was turned ON
within 280 msec from copy start.
PS25 (paper exit) is ON during idling.
PS25 (paper exit) is not turned OFF/
ON within 2000 msec from completion of exposure.
5-2
JAM LIST
Jam
code
J61 When
operating
J62 When
stationary
When
operating
ADF
Classification
ADF
paper exit
jam
When
stationary
When
operating
J72
When
stationary
When
operating
FS-102
FNS
conveyance
jam
J63
FS-103
FNS
J74
paper exit
jam
FNS
J75
stapler jam
FS-103
J72-01 When
stationary
J72-02
J72-03
J72-04
J72-05
J72-06
Causes
ADF was opened during ADF
operation.
PS304 (original passage) is ON during idling in ADF mode.
PS304 (original passage) is not
turned ON within a certain period
from the start of ADF original.
PS304 (original passage) is not
turned OFF within a certain period
from its ON.
PS304 (original passage) ON when
original setting is completed.
PS305 (original exit) is ON during
idling in ADF mode.
PS305 (original exit) is not turned
ON within a certain period from the
start of ADF original exit.
PS305 (original exit) is not turned
OFF within a certain period from its
ON.
PS305 (original exit) is not turned
ON within a certain period from the
start of RADF original reversing.
PS805 (paper pass 1) or PS806
(paper pass 2) are ON during idling.
During operation, the front cover
was opened or a finisher was separated from the main body.
PS805 (paper pass 1) or PS806
(paper pass 2) are not turned ON
within a certain period from ON of
PS25 (paper exit).
In finisher, paper conveyance was
not carried out properly.
Papers having different widthwise
sizes were delivered on a staple
tray.
Stapler did not operate correctly.
PS4 (FIN entrance passage)
detected paper.
PS5 (stacker conveyance passage)
detected paper.
PS4 (FIN entrance passage) and
PS5 (stacker conveyance passage)
detected paper.
PS6 (paper exit 1) detected paper.
PS4 (FIN entrance passage) and
PS6 (paper exit 1) detected paper.
PS5 (stacker conveyance passage)
and PS6 (paper exit 1) detected
paper.
5-3
Finisher/main body is
stopped immediately.
FS-103/main body is
stopped immediately.
Revised 3/99
Classifica- Jam
tion
code
FS-103
J72-07 When
stationary
J72-08
J72-09
J72-0A
J72-0B
J72-0C
J72-0D
J72-0E
FS-103
J72-0F
J72-10
J72-11
J72-12
J72-13
J72-14
J72-15
J72-16
J72-17
Causes
PS4 (FIN entrance passage), PS5
(stacker conveyance passage), and
PS6 (paper exit 1) detected paper.
PS1 (printer paper exit) is ON.
PS1 (printer paper exit) and PS4
(stacker conveyance passage) are
ON.
PS1 (printer paper exit) and PS5
(stacker conveyance passage) are
ON.
PS1 (printer paper exit), PS5 (stacker
conveyance passage), and PS4 (FIN
entrance passage) are ON.
PS1 (printer paper exit) and PS6
(paper exit 1) are ON.
PS1 (printer paper exit), PS4 (FIN
entrance passage), and PS6 (paper
exit 1) are ON.
PS1 (printer paper exit), PS5
(stacker conveyance passage), and
PS6 (paper exit 1) are ON.
PS1 (printer paper exit), PS6 (paper
exit 1), PS5 (stacker conveyance
passage), and PS4 (FIN entrance
passage) are ON.
PS20 (stacker paper 0) is ON.
PS20 (stacker paper 0) and PS4
(FIN entrance passage) are ON.
PS20 (stacker paper 0) and PS5
(stacker conveyance passage) are
ON.
PS20 (stacker paper 0), PS5 (stacker
conveyance passage), and PS4 (FIN
entrance passage) are ON.
PS20 (stacker paper 0) and PS6
(paper exit 1) are ON.
PS20 (stacker paper 0), PS4 (FIN
entrance passage), and PS6 (paper
exit 1) are ON.
PS20 (stacker paper 0), PS5
(stacker conveyance passage), and
PS6 (paper exit 1) are ON.
PS20 (stacker paper 0), PS6 (paper
exit 1), PS5 (stacker conveyance
passage), and PS4 (FIN entrance
passage) are ON.
Note: For several of the jam conditions listed in this section, the jam codes for FS-103A equipped machines differ from those
of FS-103 equipped machines. For example, if both finishers are experiencing the same exact jam condition, such as: PS4
(FIN entrance passing) is not turned ON after the copy is conveyed throught the main body paper exit photosensor, code
J72-41 would appear on FS-103A equipped machines however, code J72-21 would appear on FS-103 equipped
machines. This service manual provides FS-103 codes only. For this reason, a table has been included at the end of this
paper jam section which provides cross-reference information to determine the corresponding FS-103 jam codes for
FS-103A equipped machines.
Revised 3/99
5-4
JAM LIST
Classifica- Jam
tion
code
J72-18 When
FS-103
stationary
J72-19
J72-1A
J72-1B
J72-1C
J72-1D
J72-1E
FS-103
J72-1F
J72-21 When
operating
J72-22
J72-23
J72-24
J72-26
J72-27
J72-28
J72-29
Causes
PS20 (stacker paper 0) and PS1
(printer paper exit) are ON.
PS20 (stacker paper 0), PS1 (printer
paper exit), and PS4 (FIN entrance
passage) are ON.
PS20 (stacker paper 0), PS1 (printer
paper exit), and PS5 (stacker
conveyance passage) are ON.
PS20 (stacker paper 0), PS1 (printer
paper exit), PS5 (stacker
conveyance passage), and PS4 (FIN
entrance passage) are ON.
PS20 (stacker paper 0), PS1 (printer
paper exit) and PS6 (paper exit 1 )
are ON.
PS20 (stacker paper 0), PS1 (printer
paper exit), PS4 (FIN entrance
passage), and PS6 (paper exit 1)
are ON.
PS20 (stacker paper 0), PS1 (printer
paper exit), PS5 (stacker
conveyance passage), and PS6
(paper exit 1) are ON.
PS20 (stacker paper 0), PS1 (printer
paper exit), PS4 (FIN entrance
passage), PS5 (stacker conveyance
passage), and PS6 (paper exit 1)
are ON.
PS4 (FIN entrance passage) does
not turn ON after paper goes past
main body paper exit PS.
PS6 (paper exit 1) does not turn ON
after paper goes past PS4 (FIN
entrance passage) (only in offset
mode).
PS5 (stacker conveyance passage)
does not turn ON after paper goes
past PS4 (FIN entrance passage).
PS5 (stacker conveyance passage)
does not turn OFF within a certain
period from when it turned ON.
PS6 (paper exit 1) does not turn ON
within a certain period from when
M7 (paper exit roller) turned ON. (In
staple mode only.)
PS4 (FIN entrance passage) does
not turn OFF within a certain period
from when it turned ON.
After PS4 (FIN entrance passage)
turns ON, it does not turn OFF. (Subtray exiting only.)
After PS4 (FIN entrance passage)
turns ON/OFF, PS12 (paper exit)
does not turn ON/OFF.
5-5
Revised 3/99
Classifica- Jam
tion
code
FS-103
J72-31 When
operating
J72-32
J72-33
J72-41
FS-103
J72-42
J72-43
J72-44
J72-45
J72-46
J72-47
ADU
paper feed
jam
J92
When
operating
J93
When
stationary
ADU
When
operating
ADU
paper exit
jam
Revised 3/99
J94
Causes
PS17 (stapler F HP) does not turn
ON within a certain period from
when M10 (stapler F) turned ON.
PS15 (stapler R HP) does not
turn ON within a certain period
from when M9 (stapler R) turned
ON.
PS15 (stapler R HP) and PS17
(stapler F HP) do not turn ON
within a certain period from when
M9 (stapler R) and M10 (stapler
F) turned ON.
PS4 (FIN entrance passage) does
not turn ON after paper goes past
main body paper exit PS
PS6 (paper exit 1) does not turn
ON after paper goes past PS4
(FIN entrance passage) (Only in
offset mode.)
PS5 (stacker conveyance
passage) does not turn ON after
paper goes past PS4 (FIN
entrance passage).
PS5 (stacker conveyance
passage) does not turn OFF
within a certain period from when
it turned ON.
PS6 (paper exit 1) does not turn
ON within a certain period from
when M7 (paper exit roller)
turned ON.
PS6 (paper exit 1) does not turn
OFF within a certain period from
when it turned ON.
PS4 (FIN entrance passage)
does not turn OFF within a certain
period from when it turned ON.
PS152 (ADU paper feed) is not
turned ON within 2000 msec from
ON of PS25 (paper exit).
During idling, PS152 (ADU paper
feed), PS153 (ADU reversal) or
PS157 (ADU gate) is ON.
PS157 (ADU gate) is turned ON
within 280 msec from the copy start.
CL151 (ADU paper feed) is not
turned OFF within 1500 msec from
ON of PS152 (ADU paper feed).
PS154 (ADU paper exit 1) is not
turned ON within 640 msec from
OFF of PS152 (ADU paper feed).
PS156 (ADU paper exit 3) is not
turned ON within 900 msec from ON
of PS154 (ADU paper exit 1).
5-6
JAM LIST
Jam
code
J95 When
stationary
ADU
Classification
ADU
paper exit
jam
J96
When
operating
Causes
During idling, PS154 (ADU paper
exit 1), PS155 (ADU paper exit 2),
PS156 (ADU paper exit 3) or PS151
(ADU no paper) is ON.
5-7
Revised 3/99
Warning
Machine warnings appear as flashing jam codes (3 digits) on the magnification display LED..
Main body
Warning
ClassificaCauses
code
tion
Paper feed
P17 Paper feed door (upper) of the main body
door (upper)
was opened.
open
Paper feed
P19 Paper feed door (lower) of the main body
door (lower)
was opened.
open
Paper exit
P33 Paper feed door was opened.
door open
Front door
P51 Front door was opened.
open
P81 When a key counter is not mounted on a
Key counter
not mounted
machine to be equipped with the key
counter.
L detection
connector
coming off
P27
Electronic
RDH
memory
overflow
P45
ADU open
P91
Tray 3 over
loading of
transfer
papers
Tray 4 over
loading of
transfer
papers
P13
P14
Releasing method
5-8
Set ADU.
JAM LIST
Finisher
ADF
Classification
Reversal
enclosure
open
Leaving an
original
Warning
Operation in case of warning
Causes
code
*1
Drawing out
of original
P68
*1
No feed
P69
Paper
remaining
on tray
P74
No staple in
stapler
P76
Stapler unit
not mounted
P78
Releasing method
Close reversal enclosure.
Remove original by
opening and closing ADF.
Set original after drawing
it once.
Recovery is not
conducted.
Set original after drawing
it once.
Conduct JOB recovery
operation. (Remaining
paper
process
is
necessary when papers
remain in the main body
during book copying.)
Remove paper from tray.
(Continue remaining
output operation with copy
ON.)
Load a new staple
cartridge.
During idling or copying, tray paper detec- After receiving from finisher the
tion or staple tray detection detected pa- signal showing excessive
sheets loading, a warning is
per.
displayed at a pause in the copy
sets.
Staples in a staple cartridge were used In staple mode, copying is
continued until the number of
up.
sheets to be stapled is reached.
Stapler unit is not mounted.
Set a stapler unit.
*1: During copy operation, when an ADF original is removed or inserted, P68 or P69 occurs, depending on timing. When this
happens the recovery method is different.
5-9
Trouble
Classification
Warning
code
Paper feed
lifting
trouble
F18-1
(upper)
F18-2
(lower)
F18-3
(10)
F18-4
(15)
Main body
Wire
cleaning
trouble
High voltage
power
source
trouble
Fusing high
temperature
trouble
Fusing low
temperature
trouble
Operation in case of
Releasing
warning
method
PS16 (upper limit (upper)) is not The main body is stopped Main switch
turned ON within 7.5 seconds from immediately if it is in copy OFF ON
process, and main relay
ON of M17 (upper try).
PS17 (upper limit (lower)) is not is turned OFF.
turned ON within 7.5 seconds from
ON of M18 (lower try).
PS143 (LCT upper limit (1000)) is
not turned ON within 7.5 seconds
from ON of M142 (LCT try (1000)).
PS142 (LCT upper limit (1500)) is
not turned ON within 7.5 seconds
from ON of M141 (LCT try (1500)).
Causes
Transfer/separation unit
DCDB (DC driver board)
Main switch
OFF ON
R e m o v e
jammed paper.
5-10
Main body
JAM LIST
ClassificaWarning
Causes
tion
code
Snapping
F36-1 A prescribed temperature is not
reached within 40 seconds from
of
fusing
the start of warmup. (Fusing
sensor
sensor snapping detection software operates.)
F36-2 A prescribed temperature is not
reached within 40 seconds from
the start of warmup. (Fusing
sensor snapping detection circuit operates.)
Optics re- F41-1 Each PS in optics is not turned ON
turning trouwithin 5 seconds from the start of
ble
optics returning in initial search.
(PS3 (shading position),PS4 (paper feed restart),PS5 (optics
return),PS7 (optics timing))
F41-2 Home position sensor is not
turned ON when optics stops in
optics return.
F41-3 Optics return signal is not turned
ON within 120 msec from start
of brake when optics return.
Original glass detection is OFF.
Glass open F41-4 PS8 (glass) is OFF.
trouble
Operation in case of
Releasing
warning
method
Main relay is turned OFF, Change a key
and all keys are not ac- word at address
cepted.
of P47 to 0 in 25
mode.
Main switch
OFF ON
R e m o v e
jammed paper.
PS8 (glass)
Original glass mounting
failure
CVR trouble
Set
original
glass, and OFF
ON of main
switch .
OFF of main
switch ON
Remove
jammed paper,
if any.
5-11
CB (control board)
DCPS2 (DC power supply unit 2)
L1 (exposure lamp)
Exposure temperature fuse
Main body
ClassificaWarning
Causes
tion
code
Image
E46-0 During APC, when LDB1 (laprocessing
ser diode board 1) or LDB2
error
(laser diode board 2) sensed
an error.
E46-1 (Not used)
.
E46-2 An error of the FIFO of the ERDH.
E46-6 An error of the extension of the
E-RDH.
E46-8 An error in the INDEXSB (index sensor board).
When no change is observed
in outputting the NDEXSB in
executing the APS.
Image
processing
CPU error
Operation in case of
warning
During copying the main
body
is
stopped
immediately. The main
relay is turned OFF and
all keys are not accepted.
Releasing
method
Turn the main
switch from OFF
to ON. If there is
jamming paper,
remove it.
5-12
JAM LIST
Warning
ClassificaCauses
code
tion
error
in
M35
Motor speed F51-1 Speed
(developing screw).
abnormality
F51-2 Speed error in M1 (main).
Operation in case of
Releasing
warning
method
The main body is stopped Turn the main
immediately. The main switch from OFF
relay is turned OFF and to ON.
all keys are not accepted.
F52-1
Main body
Fan lock
abnormality
F52-2
F52-3
F52-4
F52-5
F52-6
F52-7
ADF
ADF
abnormality
E60
E67
5-13
Classification
Finisher
abnormality
Warning
Causes
code
E70 Communication error
F77-1 M801 (conveyance) error
F77-2 M802 (1st exiting) error
F77-3 M803 (2nd exiting) error
FS-102
FS-103
M2 (roller
shift)
abnormality
M3 (tray UP/
DOWN)
abnormality
M5 (register
plate)
abnormality
M7 (paper
exit roller)
abnormality
M8 (paper
exit)
abnormality
Operation in case of
Releasing
warning
method
The main body and the Turn the main
finisher are stopped switch from OFF
immediately. The main to ON.
relay is turned OFF,
rejecting any key input.
5-14
JAM LIST
Weekly timer
FS-103
Warning
code
Main body
Causes
F83-3
F83-4
Operation in case of
warning
The main body is stopped
immediately and the main
relay is turned OFF,
rejecting any key input.
Releasing
method
5-15
Weekly timer
Paper Jams
Code
J10
J11
J12
J13
J14
J17
J19
J21
J30
J31
J32
J92
J93
J94
J96
Warning
Code
P17
P27
P33
P51
P81
5-16
JAM LIST
Warning
Code
E46
E47
E80
F18-1
F18-2
F18-3
F18-4
F22-1
F22-2
F35-1
F36-2
F41-2
F41-4
F43-2
F49-0
F49-1
F49-2
F49-3
F49-4
F49-5
F50
F51
F51-9
F52
F53
F55
F56
F57
F58
F59
E48-2
CN9(control board), CN72(rear of the optical motor), CN74(rear of the optical motor), CN76(rear of the optical motor),
CN92(rear of the optical motor)
CN97(optical)
CN12(lower right of the front surface), CN14(toner replenishing)
CN48(upper left of the front surface), CN329(DC drive board)
CN11(above the control board), CN15(above the control board)
CN49(above the exit paper surface), CN93(above the exit paper surface)
CN94(upper right of the DC drive board), CN521(DC drive board), CN554(ADU), CN564(ADU vertical conveyance)
CN124(upper left of the rear surface), CN125(upper left of the rear surface), CN200(DC drive board), CN201(upper left
of the rear surface)
CN421, CN422, CN423, CN424 (IP board)
5-17
Code
F67
F83-1
CN28(lower left power supply of the paper exit surface), CN382(lower left power supply of the paper exit surface)
CN30(control board), CN88(lower right power supply of the paper exit surface), CN90(DC drive board), CN99(DC drive
board)
CN88(lower right power supply of the paper exit surface), CN99(DC drive board), CN150(control board), CN151(DC
drive board)
CN29(lower left power supply of the paper exit surface), CN60(control board)
CN476(weekly timer), CN477(weekly timer)
F83-2
F83-3
FJ3
Others
Classification
Conditions
Power supply
error
Power supply was not turned ON. CN383(upper left of the front surface), CN390(lower right of the rear
surface), CN393(lower of the rear surface), CN397(lower right power
supply of the paper exiting surface), CN398(weekly timer), CN475(weekly
timer), CN479(weekly timer), CN752(lower right of the rear surface)
Operation unit
error
Image
error
5-18
JAM LIST
Classification
Error in warmup
Conditions
Warmup is not completed.
Shading is not completed.
Lamp
abnormality
CN29(power source of the lower left of the exit paper surface), CN81(lower
right of the DC drive board), CN380(power source of the lower left of the exit
paper surface)
CN20(drum), CN31(upper of the rear surface), CN70(upper left of the rear
Adhesion of carrier
surface)
Front edge or rear edge was dirty. CN31(upper of the rear surface), CN71(upper of the control board)
CN73(optical), CN77(optical)
Touch the right side of optical.
Upward/downward elevation motor CN25(paper feed), CN58(paper feed), CN59(paper feed), CN79(paper
continued to rotate. (Gear is feed)
damaged)
LCT elevation motor continued to CN701(DC drive board), CN711(1500LCT), CN724(1000LCT), CN728(1000
LCT drawer)
rotate. (Gear is damaged)
CN41(upper left of the front surface)
Total counter was not operated.
CN137(optical), CN143(optical), CN146(optical), CN152(left of the rear of
APS did not function.
optical)
CN130(optical), CN133(optical), CN134(optical), CN138(optical), CN163(left
APS sensed erroneously.
of the rear of optical)
FIN did not recognize (Only G mode CN43(power source of the lower left of the exit paper surface), CN101(right
could be selected or not operated.) (lower) of rear surface), CN114(control board)
CN102(right (upper) of the rear surface), CN116(control board)
ADF was not recognized.
CN505(ADU drawer), CN510(DC drive board), CN531(ADU)
ADF was not recognized.
(Only 1-1 and 2-1 could be
recognized.)
The upper/lower step tray could not CN56(rear of the control board)
be recognized.
CN120(control board), CN121(DC drive board), CN706(DC drive board),
LCT was not recognized.
CN709(1500LCT drawer), CN733(LCT stand), CN734(LCT stand)
Lower fusing lamp was not lit.
Dirt
Operation
error
Recognition
abnormality
5-19
Classification
Recognition
error
Others
Conditions
Paper on a tray was not detected.
(There is a paper display that a
paper will be replaced.)
Weekly timer did not recognize.
Verticle downward movement
occurred in the vicinity of ADU inlet.
J21 did not appear during drumwinding jamming.
5-20
ADJUSTMENTS
ADJUSTMENTS WHEN
REPLACING PARTS
1.
2.
3.
Mode
Indicates the adjustment mode.
[47] : 47 mode
[25] : 25 mode
[36] : 36 mode
[35] : 35 mode
[ ] : Normal mode
Code
It shows the code used in each mode and a copy quantity
setting button.
VR
[] None
Indicates the VR number on the CB1 (main body control
board).
Indicates the board name when neither VR or DSW
applies.
2.
3.
4.
5.
Page
Conditions
New:
(Empty circle):
6-1
Part Name
Adjustment of gradation
16
15
14
13
12
11
10
L detection adjustment
Mode
47
47
47
47
47
47
47
36
36
36
36
36
36
25
35
35
Code
91
98
92
93
94
96 67-9 16
80
Page
7-2
No.
7-2
7-3
7-3
7-4
7-4
7-6 7-31 7-32 7-32 7-31 7-30 7-33 7-19 7-44 7-55
7-56
Condition
Drum
New
Developer
New
New
New
New
New
New
Optics wire
New
Write unit
10
Memory IC
11
New
-
New means replace with a new part and reset means to reset the part.
The circles will have a number when there is an adjustment priority.
6-2
ADJUSTMENTS
Confirmation Method
Step
1
Operation button
P + 1
Density shift
P + 3
Developing count
P + 4
PM count
P + 5
Drum count
P + 7
ECM/data control
P + 9
Operation point
Operation (display)
While pressing the P button, press P button,
copy quantity
copy quantity button 5.
button
Confirm the PM count on the
message display.
Resetting Method
Remarks
Reinitialization
impossible
Reinitialization
possible (See
the next page.)
Reinitialization
possible (See
47-95 mode.)
Reinitialization
possible (See
47-90 mode.)
Reinitialization
possible (See
47-91 mode.)
Reinitialization
possible (See
data control.)
Step
1
2
3
4
5
6-3
Operation (display)
While pressing the page quantity
buttons 4 and 7, turn ON the main
switch.
Press 090 using the copy quantity
button.
Press the start print button.
Input a start date using the copy
quantity button.
Press the start print button.
Operation point
Copy quantity
button,
main switch
Copy quantity
button
Start print button
Copy quantity
button
Start print button
Setting Method
Step
1
3
4
Operation point
Operation (display)
While pressing the P button, press P button,
copy quantity
copy quantity button 3.
button
Confirm the density shift display (1
to 5) on the message display (see
*1).
Select a mode by means of a char- Character/photograph button
acter/photograph button.
Input a density shift number which Copy quantity
is requested to change by means button
of the copy quantity setting button
Press F1 in the menu selection Menu selection
button
button.
Step
1
2
Density shift
Dark 2
Dark 1
Standard
Light 1
Light 2
5
6
7
8
Confirmation Method
Step
1
Operation point
Operation (display)
While pressing the P button, press P button,
copy quantity
copy quantity button 7.
button
Confirm the drum count by means
of a message display.
Resetting Method
Step
1
2
3
4
5
Operation (display)
While pressing the page quantity
buttons 4 and 7, turn ON the main
switch.
Press 091 using the copy quantity
buttons.
Press the start print button.
Input a start date by means of the
copy quantity buttons.
Press the start print button.
Revised 3/98
Operation point
Main switch
Copy quantity
button,
main switch
Enter the password - if none has Copy quantity
been set, enter 0000000. The button
display goes to {Service Control
Operation Mode] when a valid
password is entered.
Select one of the desired items: Copy quantity
button
1: Limit parts count
2: Read parts copy count
3: Parts count reset
4:
-------5: Read jam count
6:
-------7: Read mode copy count
8: Read SC count
Start print button
Enter the selected item.
Scroll through the entries within UP/DOWN buttons
the selected mode.
STOP/CLEAR
To return to step 1, above.
buttons
Turn the unit OFF and back ON Main switch
again to return to normal printer
operation.
Operation (display)
If the unit is ON, turn it OFF.
Press the [P] button while turning
the power ON.
Operation point
Copy quantity
button,
main switch
Copy quantity
button
Start print button
Copy quantity
button
Start print button
6-4
ADJUSTMENTS
Address No.
P05
P25
P52
Setting data
0
0
0
0
1
0
--
--
0
2
0
0
2
8
--
--
--
--
Reset of counters.
All reset
Individual reset
Detailed procedure 2
See *2.
--
--
--
--
--
See
*4.
See
--
--
*4.
P05 = 0 : ECM is not selected; 1 : select the ECM (no stop in limit); 2 : select the ECM (stop after copy operation); 3 : select
the ECM (stop immediately)
P25 = 0 : protection; 1 : cancel copy control protection; 2 : cancel service control protection
P52 = 0 : no function; 8 : cancel protection;
6-5
Revised 3/98
Operation Procedure
Step
1
2
3
4
5
Operation point
Operation (display)
While pressing the P button, press P button,
copy quantity
copy quantity button 9.
button
Input a master key code (8 digits). Copy quantity
button
Copy quantity
Input a control item number (*)
button
Start print button
Press the start print button. (*)
(*)
In the case of 1, 4, 6, 7 , 8, and 9
In the case of 5
5-1 Select a counter number.
5-2 Press the start print button.
In the case of 3
5-1 Select an item.
5-2 Set limit number.
5-3 Press the start print button.
In the case of 2 (all reset)
5-1 Press the start print button.
Reduction/magnification button
Paper size
11x17
8.5x14
8.5x11
8.5x5.5
5.5x8.5
8.5x14
8.5x11
10
Bypass feed
Reduction/magnification button
Start print button
Reduction/magnification button
Copy quantity
button
Start print button
Paper size
11x17
8.5x14
8.5x11
8.5x5.5
5.5x8.5
8.5x14
8.5x11
Bypass feed
Start print
button
No.
1
2
3
4
5
6
7
8
No.
1~20
21
22
Paper size
Counting copy frequency.
Counting frequency of manual paper feeding copy.
Counting frequency of the main body upper step
paper feeding.
Counting frequency of the main body lower step
23
paper feeding.
Counting frequency of the PFU upper step paper
24
feeding.
Counting frequency of the PFU lower step paper
25
feeding.
Counting copy frequency of the ADU paper feeding.
26
Counting copy frequency of the main body paper
27
ejecting.
28~30 Counting frequency of ADU paper feeding.
Stop/clear
button
Red/mag button
Start print button
Stop/clear
button
While pressing the P button, press P button,
the stop/clear button and return to stop/clear
button
the normal mode.
Press the stop/clear button. (*)
6-6
ADJUSTMENTS
* 6 Counting Copying Number for Each Mode Used
No.
1
2
3
4
5
No.
1
2
3
4
6
* 5 Counting the Frequency of Jamming for Each Origin
Point
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Jamming
J10
J11
J12
J13
J14
J16
J17
J19
J21
J31
J32
J61
J62
J63
J72
J75
J92
J93
J94
J11-1
J11-2
J11-3
J11-4
No.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Jamming
J12-1
J12-2
J12-3
J12-4
J13-1
J13-2
J13-3
J13-4
J14-1
J14-2
J14-3
J14-4
J30
J74
J95
J96
J10-2
J10-4
J17-1
J17-2
J17-3
J17-4
J17-5
J17-6
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
6-7
Copy mode
Copy quantity in one side>one side mode.
Copy quantity in one side>both side mode.
Copy quantity in both sides>one side mode.
Copy quantity in both sides>both side mode.
Copy quantity from one side to one side when using
the ADF.
Copy quantity from one side to both sides when
using the ADF.
Copy quantity in a staple sort mode.
Copy quantity in a sort mode.
Copy quantity in a group mode.
Frequency of staple.
Copy quantity in the same magnification.
Copy quantity in a fixed magnification of 1.41/2.00.
Copy quantity in a fixed magnification of 1.22/1.55.
Copy quantity in a fixed magnification of 1.15/1.29.
Copy quantity in a fixed magnification of 0.86/0.77.
Copy quantity in a fixed magnification of 0.82/0.65.
Copy quantity in a fixed magnification of 0.71/0.50.
Copy quantity in an arbitrary magnification.
Copy quantity in a zoom magnification.
Copy quantity in the maximum magnification of
2.00.
Copy quantity in the minimum magnification of 0.50.
Copy quantity in the AMS mode.
Copy quantity in the APS mode.
Copy quantity in the AES mode.
Copy quantity in the interruption mode.
Copy quantity in the manual feeding mode.
Copy quantity in the page continuous copying mode.
Copy quantity in the frame erasure mode.
Copy quantity in the folding erasure mode.
Copy quantity in the same magnification image shift
mode.
Copy quantity in the reduction magnification image
shift mode.
Copy quantity in a thick paper mode.
Copy quantity in a thin paper mode.
Copy quantity in an inter-sheet 1.
Copy quantity in an inter-sheet 2.
Copy quantity in an OHP mode.
Copy quantity in a mixed mode.
Reading frequency of a job memory.
Frequency of utilizing a pre-heating mode.
Copy start frequency when a set quantity is 1.
Copy start frequency when a set quantity is 2 to 5.
Copy start frequency when a set quantity is 6 to 10.
Copy start frequency when a set quantity is 11 or
more.
Copy start frequency in intersheet 1.
Copy start frequency in intersheet 2.
No.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Copy mode
Copy quantity in photographic mode.
Quantity of paper feeding in DF thick paper.
Frequency of using a lengthwise/widthwise magnification change mode.
Frequency of using a book memory.
Frequency of using a single step.
Frequency of using a character/photograph mode.
Frequency of using a character mode.
Frequency of using an arbitrary density.
Frequency of using an OHP mode 2.
Frequency of using an intersheet 3.
Frequency of using an intersheet 4.
Frequency of using an inserted page.
Frequency of using a chapter control.
Frequency of using a compound copy.
Frequency of using a repeat copy
Frequency of using a black and white reversing.
Frequency of using a outside document.
Revised 3/98
6-8
DIAGNOSTICS
47 Model
This mode provides self-diagnostic functions by activating I/O
(input/output) checks of loads and signals. Various adjustments
are also performed in this mode.
Setting method
a. Turn the main switch OFF.
b. Turn the main switch back ON while pressing down on the
4 and 7 copy quantity buttons.
c. To check input signals
(1) Enter the code (using the copy quantity buttons) for the
desired signal (sensors, etc.) by referring to the I/O
check list.
(2) The level of the signal (Hi or Lo) will appear on the
magnification display.
Note: Hi and Lo indicate the signal level applied to the CB,
it does not pertain to the mechanical state of the sensor
or switch. The mechanical position of the sensor or
switch with respect to what signal it produces at the CB
is dependent upon its function in the copier.
d. To check outputs loads
(1) Enter the code (using the copy quantity buttons) for the
desired output (load, etc.) by referring to the I/O check
list.
(2) Press the start print button.
Depending on the output, a load will be activated or a
signal will be output.
Start print button Code
Before pressing Input
Output
After pressing
2. Multimode
This mode exists within the 47 mode. It enables multiple I/
O checks from a single I/O check code. The functions that
support the multimode are indicated by an M marked in
the I/O check code list.
Setting Method
a. Enter the 47 mode.
b. Enter the code (using the copy quantity buttons) for the
desired I/O. (Only codes that support the multimode can be
used.)
c. Press the P button.
d. The standard mode (existing within the multimode) will
flash on the copy quantity display.
e. Enter the desired multimode number using the copy quantity
buttons.
f. The multimode number will flash on the copy quantity
display.
g. Press the P button.
h. Press the start print button.
i. After setting the multimode, perform the check in accordance
with the requirements of the particular 47 mode I/O check.
j. Turn the main switch OFF to cancel the 47 multimode.
Description
Input signal level indication
Output load operation/signal
7-1
1.
2.
3.
4.
5.
6.
7.
8.
9.
Setting Method
Important note: Assuming that the developer in the machine is
good and does not need replacing, enter mode 47, code 17, and
record the L-detection reference data before proceding with the
initialization, which will reset this value. Reenter this recorded
data after the initialization process is completed. If this step is
not performed, new developer will have to be added and the Ldetection adjustment performed.
Step
Operation (display)
1
While pressing copy quantity
buttons 2 and 5, turn ON the main
switch.
2
Select address P00 and enter 0
at this address.
4
5
Adjustment
Charge corona grid
Horizontal magnification
Lead edge timing (copy)
Lead edge timing (ERDH)
Lead edge erase
Loop timing
L-detection *
Paper size settings for trays 2, 3, and 4
Gradation
Mode/Code
47/007
36/093
36/091
36/098
36/092
36/094
47/095
25/069
35/080/P6 (LD1)
35/080/P7 (LD2)
Entry
Copy quantity
buttons,
main switch
Magnification/
reduction button
or the P and
copy quantity
buttons
Copy quantity
buttons,
main switch
Copy quantity
buttons
START PRINT
button, main
switch
Copy quantity
buttons,
main switch
Revised 3/99
7-2
DIAGNOSTICS
Setting Method
Setting Method
Step
Operation (display)
1
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
2
Enter 002 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 2.
3
Press the P button.
4
The existing data will flash on the
display.
5
Using the copy quantity buttons,
enter the value necessary to adjust
the charge corona current to within
standards.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
Step
1
P button
3
4
Copy quantity
buttons
3
4
5
P button
Copy quantity
buttons
P button
Setting Method
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 003 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 3.
Press the P button.
The existing data will flash on the
display.
Using the copy quantity buttons,
enter the correct value to adjust
the transfer current to within
standards.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
Step
1
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 004 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 4.
Press the P button.
The existing data will flash on the
display.
Using the copy quantity buttons,
enter the correct value to adjust
the AC separation current to within
standards.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
Setting Method
Step
1
2
P button
3
4
Copy quantity
buttons
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 006 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 6.
Press the P button.
The existing data will flash on the
display.
Using the copy quantity buttons,
enter the correct value to adjust
the DC separation current to within
standards.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
P button
Copy quantity
buttons
7-3
P button
Revised 3/99
Setting Method
Step
1
3
4
5
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 007 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 7.
Press the P button.
The existing data will flash on the
display.
Using the copy quantity buttons,
enter the correct value to adjust
the charging grid voltage to within
standards.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
P button
Copy quantity
buttons
3
4
P button
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 011 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 11.
Press the P button.
The existing data will flash on the
display.
Using the copy quantity buttons,
enter the correct value to adjust
the developing bias to within
standards.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
P button
Copy quantity
buttons
7-4
P button
DIAGNOSTICS
Setting Method
Step
1
3
4
5
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 013 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 13.
Press the P button.
The existing data will flash on the
display.
Using the copy quantity buttons,
enter the value corresponding to
the test pattern desired.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
Setting method
Step
1
2
P button
3
Copy quantity
buttons
4
Initial Setting
This setting reinitializes the machine back to the initial
factory settings.
Setting Method
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 093 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 93.
Press the start print button.
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
Reduction/
magnification
button
*1: See the adjustment mode list in this section for a complete
listing of these adjustment items.
Step
1
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 094 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 94.
Press the start print button. An
item and corresponding data are
displayed.
Press the reduction/magnification
button to select a different
adjustment item (*1).
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
7-5
L-Detection Adjustment
Setting Method
Step
1
Setting Method
Step
1
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 095 using the copy quantity
buttons.
Confirm that the copy quantity display indicates 95.
Press the start print button.
The stirring screw in the
developing unit rotates and the
L-detection sensor detects the
developer density.
After about 5 minutes, sensing
automatically stops and ADJ
OK is displayed.
2
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
4
Start print button
5
6
7-6
Operation (display)
While pressing copy quantity
buttons 4 and 7, turn ON the main
switch.
Input 180 using the copy quantity
buttons.
Press the start print button. The
following will be displayed:
Entry
Copy quantity
buttons,
main switch
Copy quantity
buttons
Start print button
TEL NO.
XXX-XXX-XXXX
Enter the telephone number using Copy quantity
the copy quantity buttons. Press P buttons, start
print button
for a dash (-).
Set/F1 button
Stop/clear
Press the set/F1 button.
button
Press the stop/clear button.
DIAGNOSTICS
Analog signal
Paper feed
000
001
002
003
004
005
006
007
008
009
010
012
020
022
023
Optics
030
Multi
mode
DCPS2
TLD
TCSB
TCSB
TCSB
*1
*2
M
M
*3
PS14
PS20
PS19
PS144
PS146
PS25
PS11
PS160
PS158
PS24
PS7
PS3
PS5
PS4
Name
CVR FB signal
Toner level detecting signal
Internal temperature detecting signal
TH1 signal
TH2 signal
Humidity sensor signal
TH1
TH2
016
019
Paper feed
and
conveyance
Symbol
No paper
OFF
Paper
ON
OFF
ON
OFF
ON
ON
OFF
OFF
ON
OFF
ON
6: ADF/EE
7: Over run
PS2
PS1
048
049
Main body
*1 - PS12, PS13, PS15, PS140, PS141 *2 - PS16, PS17, PS142, PS143 *3 - PS20, PS21, PS200, PS210
7-7
Revised 3/98
Classification Code
Intrinsic
function
ADF
and
RADF
Sorter
and
Finisher
Multi
mode
050
Name
Interlock signals
1: ADF open/close interlock
2: Reversal portion interlock
060
MS301
MS302
064
PS301
DF306
1: No paper detecting
069
079
080
ADU
Symbol
082
PS158
Interlock signal
PS152
PS153
PS157
PS154
PS156
PS151
PS155
Paper
1:
2:
3:
4:
5:
6:
7:
detecting signal
Paper feed
Reversal detect
Vertical conveyance
Paper exit 1
Paper exit 3
No paper
Paper exit 2
Connect
Notconnect
OPEN
CLOSE
PAPER
NO
PAPER
ADF
NO
ADF
FS
NO FS
OFF
ON
OFF
ON
ON
OFF
089
Signal for connect ADU
7-8
DIAGNOSTICS
Analog signal
Temporary
Paper feed
000
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
Symbol
L1
M10
HV1
HV2
HV2
HV2
HV2
HV1
HV1
HV1
020
SD1
SD2
SD141
SD140
SD3
021
M13
M13
M140
022
MC5
MC6
CL1
CL2
MC7
Multi
mode
Exposure lamp
Toner supply motor
Charging
Transfer
Separation (AC)
Transfer + separation (AC + DC)
Separation (DC)
Grid
Dmax / LED
JAM detecting LED
Guide plate
Bias
M
M
M
M
M
M
M
M
M
M
Name
023
Optics
024
025
029
030
031
032
033
034
035
036
037
038
039
MC8
MC3
SD4
M12
M5
M
M
7-9
X
X
X
Revised 3/99
Classification Code
040
041
Symbol
M1
M4
Multi
mode
M
FM16, FM2
FM14
042
FM11
FM22
FM152
Main body
Intrinsic
function
043
044
C(T)
M7, M8
045
L2,L4
046
047
048
049
050
M7
M8
051
052
053
054
055
056
057
PCL
PSL
M35
M10
060
M301
M3
M7
M8
M
064
069
RADF
080
ADU
Adjustment
process and
others
084
090
091
092
093
094
095
096
097
098
099
Revised 3/99
M151
CL151
CL152
CL153
SD152
M
M
M
Name
Main motor (1-31; use 16)
Drum motor
Fan motor
1: Main fan
2: Optical fan
3: Suction fan
4: Image processing fan
5: Electronic RDH fan
6: ADU fan
7: Developing fan
Total counter
Charge cleaning mtr -> Trans./Sep. cleaning mtr (continuous)
Fusing heater lamp
1: Thin paper mode
2: Standard mode
3: Thick paper mode
Charge cleaning motor
Transfer/separation cleaning motor
Operation unit (all are lit)
Buzzer
Setting the rotation number of the developing driving motor in
400 dpi
PCL
PSL
Developing screw motor
Toner supply motor
Message test
Charge cleaning motor, returning
Transfer/separation cleaning motor, returning
Drive (DF306)
1: Conveyance belt (forward)
2: Conveyance belt (reverse)
Switch (DF 306)
1: Paper feeding plate solenoid
2: Paper feeding solenoid
3: Reversing solenoid
4: Swing back solenoid
5: Speed reduction paper exiting solenoid
Test mode
1: Single-sided document continuously
2: Single-sided document one by one
3: Double-sided document continuously
4: Double-side document one by one
ADU paper feed motor
ADU load
1: Clockwise clutch
2: Counterclockwise clutch
3: Conveyance clutch
4: Longitudinal conveyance solenoid
PM counter clear
Process counter clear
1: Drum counter
Process initial setting (all settings)
Initial setting (data return in delivery from process) 36 mode
Adjustment mode list display mode* (see page 7-12)
L-detection reference value automatic adjustment (developing
counter reset)
Process delivery completing setting 25/36 mode
Lighting adjustment
1: Mode 1
2: Mode 2
Transfer and separation humidity setting
Unvolatile reference mode
7-10
X
X
DIAGNOSTICS
Classification Code
600dpi mode
Special mode
103
104
106
107
111
136
137
140
150
160
180
190
191
192
193
197
198
199
Symbol
HV2
HV2
HV2
HV1
HV1
M1
M3
Multi
mode
M
M
M
M
M
M
M
M
M
M
M
M
M
Name
Transfer
Separation (AC)
Separation (DC)
Grid
Bias
Laser 1 PWM
Laser 2 PWM
Main motor speed
Setting the rotation number of the developing driving motor in
600 dpi
Setting password of the weekly timer (0000 = no password)
Telephone number setting
AGC setting
AOC setting
Setting a targeted value of white correction
Setting a targeted value of black correction
Checking the SIMM volume of the electronic RDH
Checking SIMM of the electronic RDH
Setting offset quantity for correcting sub-scanning slip
Additional codes:
120
114
7-11
X
X
X
X
Contents of message
1st line
2nd line
1. Charge current
47-002+P
170
0~255
2. Transfer current
47-003+P
0~255
SEPARAT (AC)(1)ADJ
47-004+P
SEPARAT (DC))(1)ADJ
47-006+P
5. Grid voltage
47-007+P
50
(87 outside Japan)
100
(100 outside Japan)
67
(57 outside Japan)
145
47-011+P
169
0~255
6. Developing bias
Nonadjustable
0~255
0~255
0~255
7. Transfer current
TRANSFER (2) ADJ
(600dpi)
8. Separation (AC) current SEPARAT (AC)(2)ADJ
(600dpi)
9. Separation (DC) current SEPARAT (DC)(2)ADJ
(600dpi)
10. Grid voltage (600dpi)
GRID (2) ADJ
47-103+P
0~255
47-104+P
0~255
47-106+P
0~255
47-107+P
0~255
47-111+P
0~255
Dmax ADJ
47-018+P
50
0~255
47-036+P
88
0~99
47-037+P
88
0~99
47-136+P
50
0~99
47-137+P
50
0~99
35-005+P+3
20
-64~+64
35-005+P+4
20
-64~+64
35-005+P+7
20
-64~+64
35-005+P+8
20
-64~+64
SEPARATOR CLAW ON
25-01+P
0~9
25-02+P
0~9
LD CENTERING (1)ADJ
36-097+P
-32~+32
LD CENTERING (2)ADJ
35-016+P
-32~+32
Note: If 47/94 will not display, use 47/96 to turn ON. 47/92 will disable 47/94.
Revised 3/98
7-12
DIAGNOSTICS
Contents of message
List of adjustments
1st line
2nd line
TRAY 3
TRAY 4
+51
-94~+99
(-99~+99)
-100~+99
(-99~+99)
-100~+99
(-99~+99)
-99~+99
+28
0~99
-20
-20~+20
16
-1~31
+10
-20~+90
+60
-20~+90
7
17
0~9
(-9~+9)
1~32
1~32
+24
+29
See note
below
X
X
00998
01060
62
00524
68
84
45
TRAY 2
44
TRAY 1
Nonadjustable
0~999999
0~999999
0~999999
0~999999
7-13
Revised 3/99
Contents of message
List of adjustments
1st line
2nd line
COPY COUNT(BYPASS)
0~999999
COPY COUNT(ADU)
0~999999
D-MAX ERROR(1)
0~255
D-MAX ERROR(2)
0~255
D-MAX ERROR(3)
0~255
GAMMA ERROR(1)
0~255
GAMMA ERROR(2)
0~255
Nonadjustable
*1 = Drum monitor does not become 6 volts. *2 = Dmax signal does not become 1.5 volts. *3 = Dmax signal does not
change. *4 = Gamma signal does not become 9 volts. *5 = Gamma signals are higher than programmed values.
Item
M1
M7
M14
M2
M2
M2
M8
M3
M3
M12
Function/Description
Conveyance motor
Paper exit roller motor
Stacker entrance motor
Roller shift motor (1 rotation)
Roller shift motor (forward)
Roller shift motor (reverse)
Paper exit opening motor
Tray up/down motor (raise)
Tray up/down motor (lower)
Stapler rotation motor (angled)
Multi Mode
19
20
23
26
28
30
31
32
33
34
40
Item
M12
M5
M11
M10
M9
SD1/SD5
SD2
SD4
SD1
SD3
Function/Description
Stapler rotation motor (vertical)
Alignment plate motor
Stapler movement motor
Front stapler motor
Rear stapler motor
Gate/bypass solenoid
Printer paper exit solenoid
Paper exit opening solenoid
Gate solenoid
Grip solenoid
Reset/run mode
Using mode 47, code 76, enter the appropriate multimode number and press the START PRINT button.
Multi Mode
01
02
03
04
05
06
07
10
12
13
15
16
17
20
21
23
24
25
26
Revised 3/99
Item
PS2
PS3
PS4
PS5
PS6
PS7
PS8
PS9
PS11
PS12
PS14
PS15
PS16
PS17
PS18
PS20
PS21
PS22
MS1
Function/Description
Tray upper limit sensor
Tray lower limit sensor
Finisher entrance passage senor
Stacker conveyance passage sensor
Paper exit - 1 sensor
Stapler paper exit upper limit sensor
Alignment plate home position sensor
Paper exit belt home position sensor
Stapler movement home position sensor
Paper exit opening sensor
Rear stapler empty sensor
Rear stapler home position sensor
Front stapler empty sensor
Front stapler home position sensor
Roller shift home position sensor
Stacker empty sensor
Stapler rotation home position 1 sensor
Stapler rotation home position 2 sensor
Finisher door interlock
7-14
DIAGNOSTICS
25 MODE
Copy Control/Service Control Mode Enable
Setting Method
1. Turn the main switch OFF.
2. Turn the main switch back ON while pressing buttons 2 and
5. This will enable the 25 mode.
3. Select the address where the data is to be changed.
There are two ways to select the address:
a. Using the reduction/magnification buttons. The address
(P.**) will appear on the display.
b. Using the copy quantity buttons.
(1) Press the P button. The current address selected
will flash on the display.
(2) Enter the desired address by pressing the copy
quantity buttons. The selected address will flash on
the display.
(3) Press the P button. The display will change from a
flashing address number to one that is constantly lit.
4. The data currently stored in that address will appear in the
display (tens digit).
5. Enter the new data by pressing the copy quantity buttons.
The newly entered data will appear in the display (ones
digit).
6. Press the start print button. This will rewrite the data and
change the display to show the new data in the tens digit
position.
7. Turn the main switch OFF to cancel the 25 mode.
Step
1
Operation
Enter the 25 mode.
This feature sets the protection for the service control operator
mode.
Step
1
Operation
Enter the 25 mode.
ECM Setting
Step
1
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
7-15
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start print button
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Step
1
This feature selects the shut-off time for the pre-heat mode.
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Step
1
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Revised 3/99
7-16
DIAGNOSTICS
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Step
1
Step
1
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Entry
Copy quantity
buttons, main
switch
Magnification/
Select address P90.
reduction button, or the P and
copy quantity
buttons.
Copy quantity
Enter the required data:
0: No preliminary rotat. 16535rpm buttons
(default)
1: Preliminary rotation at 14000 rpm
2: Preliminary rotation at 11024 rpm
3: Preliminary rotation at 8000 rpm
4: Stop
Start print button
Press the start print button.
Operation
Enter the 25 mode.
Step
1
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
7-17
Revised 3/99
ATS Selection
This feature allows for selecting functions when the auto button
is pressed or when an original is place in the ADF.
Step
1
3
4
Operation
Enter the 25 mode.
Step
1
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start print button
4
*1: Automatic button function and ADF original setting indication.
Automatic button
ADF original setting
function
indication
ADF select
Full auto
0
ADF select
Manual select*
1
Full auto
Full auto
2
Manual select*
Manual select*
3
*Selectable by 25 mode, address P58.
This feature specifies whether or not the machine will count one
11x17 copy as two 8.5x11 copies.
Step
1
3
4
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start print button
ADF select
ADF
Platen
ADF
Platen
ADF
Platen
ADF
Platen
APS select
APS
APS
Manual
Manual
APS
APS
Manual
Manual
AES select
AES
AES
AES
AES
Manual
Manual
Manual
Manual
7-18
Operation
Enter the 25 mode.
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Data
Step
1
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start print button
DIAGNOSTICS
Step
1
3
4
Operation
Enter the 25 mode.
Select addresses:
P67: Tray 2
P68: Tray 3
P69: Tray 4
Enter the required data:
0 to 9 (see *1)
Press the start print button.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start print button
Step
1
Operation
Enter the 25 mode.
Modify data.
0 - 9 (*1)
Press the start print button.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start print button
*1
Paper size
11x17
8.5x14
8.5x11R
8.5x11
8.5x5.5
Data
0
1
2
3
4
5
6
7
8
9
Operation
Enter the 25 mode.
Modify data.
0: Sub-tray is not used.
2: Sub-tray is used. (Reverese
paper exit)
3: Sub-tray is used. (Normal
paper exit)
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
7-19
Modification
Stops immediately (at max. 50 sheets)
Stops immediately (at max. 45 sheets)
Stops immediately (at max. 40 sheets)
Stops immediately (at max. 35 sheets)
Stops immediately (at max. 50 sheets)
Stops when current set of copy completes. (every 50 sheets)
Stops when current set of copy completes. (every 45 sheets)
Stops when current set of copy completes. (every 40 sheets)
Stops when current set of copy completes. (every 35 sheets)
Stops when current set of copy completes. (every 50 sheets)
This feature selects the language that will appear in the display.
Step
1
Operation
Enter the 25 mode.
Step
1
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Modifies data
FS-102
0: No control overload
5: Stops when paper quantity
exceeds specification or more
than 25 copies are stapled.
FS-103
0-9 (refer to *1)
Start print button
Press the start print button.
Operation
Enter the 25 mode.
Modify data
0: 11x17
4: 5.5x8.5
1: 8.5x14
5: SPECIAL
2: 8.5x11
3: 8.5x11R
Press the start print button.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Modify data
0: 11x17
4: 5.5x8.5
1: 8.5x14
5: SPECIAL
2: 8.5x11
3: 8.5x11R
Press the start print button.
0~3
6~9
*2
Non-staple mode
Group mode
Offset mode
*1
Data
Step
1
Operation
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Operation
Enter the 25 mode.
Paper size
B6R, A5R, 5.5x8.5R
B5R, B5, A4R, A4
8.5x11R, 8.5x11
B4R, F4R, A3R
8.5x14R, 11x17R
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Staple mode
Number of
sheets
2~9
1~20
21~30
31~40
41~50
7-20
A3, 11x17
1 staple
2 staple
place
places
100 sets
50 sets
20 sets
15 sets
30 sets
30 sets
25 sets
25 sets
20 sets
20 sets
DIAGNOSTICS
Step
1
3
4
*
Entry
Copy quantity
buttons, main
switch
Select address according to Magnification/
reduction butdesired waiting time.
ton, or the P and
P22: 3rd digit (102)
copy quantity
P23: 2nd digit (101)
buttons.
P24: 1st digit (100)
Copy quantity
Input the waiting time.
buttons
(1 to 255 seconds)
Start print button
Press the start print button.
Operation
Enter the 25 mode.
Step
1
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Step
1
Operation
Enter the 25 mode.
Step
1
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Operation
Enter the 25 mode.
Input 0.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start printbutton
Operation
Enter the 25 mode.
Select addresses:
P27: 5th digit (105)
P28: 4th digit (104)
P29: 3rd digit (103)
Entry
Copy quantity
buttonss,
main switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Start print button
Operation
Enter the 25 mode.
7-21
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
This feature selects how the copier will operate when the
hardware key counter (optional) is removed during a copy
cycle.
Step
1
Operation
Enter the 25 mode.
Step
1
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
4
Start print button
Step
1
Step
1
Sets the master key code for entering into the ECM and data
control system operator modes.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
Step
1
4
Start print button
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
7-22
Entry
Copy quantity
buttons, main
switch
Magnification/
Select addresses P72 to P79.
reduction button, or the P and
copy quantity
buttons.
Copy quantity
Enter the required data:
Input the master key code into P72 buttons
(upper digits) to P79 (lower digits).
Press the start print button.
Start print button
Operation
Enter the 25 mode.
DIAGNOSTICS
Operation
Enter the 25 mode.
Entry
Copy quantity
buttons, main
switch
Magnification/
reduction button, or the P and
copy quantity
buttons.
Copy quantity
buttons
*
Data
1-2 mode
2-1 mode
0
1
2
3
4
5
6
7
Shift on a
reverse side
Deleates a
right margin
on copying
paper
S h i f t s
copying
paper to the
left
4
5
6
7
2-2 mode
2-1 mode
Shifts even pages to the right. Shifts a front side to the right.
Deletes a right margin on a backside.
Shifts a backside to the left.
Shifts paper to the right.
Shifts a front side to the right. Shifts even pages to the right.
Deletes a right margin on a
backside.
Shifts a front side to the right. Shifts paper to the right.
Deletes a right margin on a
backside.
Shifts a backside to the left.
Shifts even pages to the right. Shifts a front side to the right.
Shifts a backside to the left.
Shifts a backside to the left.
Shifts paper to the right.
Shifts a front side to the right. Shifts even pages to the right.
Shifts a backside to the left.
Shifts a front side to the right. Shifts paper to the right.
Shifts a backside to the left.
7-23
Item
00
01
02
03
04
Change details
0~5
05
Selecting ECM
0~5
06
07
0,2,3
08
0~2
09
10
0-9
11
12
13
0~2
0: 160C
14
0~3
0~9
Remarks
1: 170C
0: American
2: French
2: 180C
1: British
3: Japanese
15
16
0: 11x17
3: 8.5x11R
17
Jumping selection of the paper size (select by using P+cassette seize button)
1: 8.5x14
4: 5.5x8.5
2: 8.5x11
5: SPECIAL
0~9
18
19
20
21
22
23
24
25
26
27
28
29
0~9
0-9
0~1
0
0
0
0
1
0~2
0, 5
5
1
2
0
0~9
0~9
0 through 3: 1 hour
4 through 6: 2 hours
7 through 9: 3 hours
*D
0: Selected
1 second to 255 seconds
0: Protection
1: Canceling copy control protection
2: Canceling service control protection
0: No
5: Yes ( 5mm frame)
30
*1: Stops (at max. 45 sheets); 2: Stops (at max. 40 sheets); 3: Stops (at max. 35 sheets); 4: Stops (at max. 50 sheets); 5:
Stop after current copy (at max. of 50 sheets); 6: Stop after current copy (at max. 45 sheets); 7: stop fter current copy (at
max. 40 sheets); 8: Stop after current copy (at max. 35 sheets); 9: Stop after current copy (at max. 50 sheets).
Revised 3/98
7-24
DIAGNOSTICS
Address
Item
Change details
Remarks
*C
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
105
104
103
102
101
100
PM counter
0~7
0~9
1
1
9
9
9
9
46
105
104
103
Drum counter
102
101
100
Selecting input of an intersheet original
copy number
Switching finisher priority
47
0~9
48
Automatic resetting
0~2
49
50
51
52
0~2
0~1
0~8
0
0
0
0
53
54
55
1
0
3
56
0~3
57
0,1,5,6
58
0~7
59
60
61
0-2
0~2
0~3
0
0
2
62
0~6
0~1
0
0
0
0
0
0
0
0~2
0~9
0: Manual
1: Automatic counting
0: Non sort
2: Group
0: Cancellation
0: No
2: 2 minutes
1: Sort
0: No
0: 1 count
1: Yes
1: 2 counts
0: No function
8: Canceling protection
1 ~ 9: Abnormal
1: 1 minute
63~65
7-25
Revised 3/99
*A
*D
AES select
AES
AES
AES
AES
Manual
Manual
Manual
Manual
*C
Data
1-2 mode
2-1 mode
0
1
2
3
4
5
6
7
Shift on a
reverse side
Deleates a
right margin
on copying
paper
S h i f t s
copying
paper to the
left
Data
Operation
Performing lower limit detection by
PS3 (tray lower limit)
Detecting PS7 (staple paper exit upper
limit) abnormal ON by exiting paper
(more than 1 sec)
Detecting PS2 (tray upper limit)
abnormal ON by exiting paper.
Stop at predetermined number of
copies. (*2)
0~3
6~9
*1
Offset mode
Paper size
B6R, A5R, 5.5x8.5R
B5R, B5, A4R, A4
8.5x11R, 8.5x11
B4R, F4R, A3R
8.5x14R, 11x17R
Staple mode
Number of
sheets
2~9
1~20
21~30
31~40
41~50
A3, 11x17
1 staple
2 staple
place
places
100 sets
50 sets
20 sets
15 sets
30 sets
30 sets
25 sets
25 sets
20 sets
20 sets
*E
Data
0
1
2
3
4
5
6
7
Revised 3/98
Boot as
Copier/Printer
Copier
Printer
Copier
Printer
Copier
Printer
Copier
Printer
FS-103 - Unload
Paper Tray (P74)
Detection
Detection
No detection
No detection
Detection
Detection
No detection
No detection
DIAGNOSTICS
Address
Item
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
Change details
Remarks
KBM:2
0~9
KBM:3
0: 11x17
3: 8.5x11
6: 9: 8.5x11
1: 8.5x14
4: 5.5x8.5
7: 8.5x14
2: 8.5x11R
5: 8.5x5.5
8: 8.5x11R
KBM:3
0~1
0~3
0~9
0
0
0
0
0
0
0
0
88
0,1
0: All is transversal
!: 8.5x11/8.5x8.5/transversal only for manual feeding
89
IP-201 connection
0 -7
90
0~4
91
0~3
92
0,1
93
94
95
96
97
98
X
X
X
X
X
X
7-27
Revised 3/98
7-28
DIAGNOSTICS
36 MODE
Running Test Mode
Setting Method
Step
1
2
3
4
5
6
7
8
Operation
While pressing copy quantity
buttons 3 and 6, turn ON the main
switch.
Input an address using the copy
quantity buttons.
Press the start print button.
Step
1
2
Remarks (status)
Selecting mode
36.
Operation (display)
Set to mode 36.
Input the running code (see *1)
Operation point
Page quantity
buttons.
Press the start print button. Start print button
(Initialization takes place)
After completing warming up, Start print button
press the start print button. (running
test mode starts.)
Stop the text by using the stop/ The stop/clear
clear button.
button.
7-29
Mode
x100
No paper
x100+no paper
Intermittent copy
Intermittent copy+no paper
x100
No paper
x100+no-paper
Intermittent copy
Intermittent copy+no paper
Total counting
Not counting
Counting
The lead edge timing adjustment adjusts the distance from the
front edge of the copy to the starting point where the image
begins. This adjustment occurs in two ways:
Step
1
2
3
4
5
6
7
8
9
Note:
There is also a lead edge timing adjustment (printer
system) in Mode 35 - 80, P3. However, it is not used
because it is an outputting timing when this machine is
used as a printer.
Lead edge timing function in each tray and adjustment
function in modification are not equipped with.
10
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 94.
buttons
Press the start print button to start Start print button
the initial processing.
Place an original on the platen
glass.
Select a paper feed tray.
Paper size button
Press the copy button.
Copy button
Visually confirm the outputted
copy.
Press the P button.
P button
The existing value flashes on the Copy quantity
copy quantity display.
buttons
Variable range of set value
- 20 to 00 to 50 (99)
Standard value (targeted)
00
Variable amount by one step
1ms
Press the P button.
P button
Operation (display)
Set to mode 36.
7-30
DIAGNOSTICS
2
3
4
5
6
7
8
Step
1
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 93.
buttons
Press the start print button to start Start print button
the initial processing.
Place an original on the platen
glass.
Start print button
Press the start print button.
Check for any deviation in size
between the original and the copy.
P button
Press the P button.
The existing value flashes on the Copy quantity
buttons
copy quantity display.
Variable range of set value
- 20 to 00 to 20
Standard value (targeted)
00
Variable amount by one step
0.1 %
P button
Press the P button.
Operation (display)
Set to mode 36.
2
3
4
5
6
7
8
9
10
200
7-31
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 91.
buttons
Press the start print button to start Start print button
the initial processing.
Place an 11x17 original on the
platen glass
Copy quantity
Select a copy quantity of one.
buttons
Start print button
Press the start print button.
Visually confirm the lead edge
timing of the copy.
P button
Press the P button.
The existing value flashes on the Copy quantity
buttons
copy quantity display.
Variable range of set value
- 99 to 00 to 99
Standard value (targeted)
00
Variable amount by one step
0.1 mm
P button
Press the P button.
Operation (display)
Set to mode 36.
2
3
4
5
6
7
8
9
10
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 98.
buttons
Press the start print button to start Start print button
the initial processing.
Place an 11x17 original on the
platen glass.
Copy quantity
Select a copy quantity of two.
buttons
Start print button
Press the start print button.
Visually confirm the lead edge
timing of the second copy.
P button
Press the P button.
The existing value flashes on the Copy quantity
buttons
copy quantity display.
Variable range of set value
- 99 to 00 to 99
Standard value (targeted)
00
Variable amount by one step
0.1 mm
P button
Press a P button.
Operation (display)
Set to mode 36.
Step
1
2
3
4
5
6
7
8
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 92.
buttons
Press the start print button to start Start print button
the initial processing.
Place an original on the platen
glass.
Start print button
Press the start print button.
Visually confirm the amount of
deletion at the lead edge of the
copy.
P button
Press the P button.
The existing value flashes on the Copy quantity
buttons
copy quantity display.
Variable range of set value
00 to 99
Variable amount by one step
1 pixel (63.5 m)
P button
Press a P button.
Operation (display)
Set to mode 36.
Image
+3 mm
Paper
Erasing amount
3 mm
7-32
DIAGNOSTICS
Centering Adjustment
Step
1
Operation (display)
Set to mode 36.
4
5
6
7
8
Operation point
Copy quantity
buttons, main
switch
Copy quantity
buttons
Start print button
P button
Copy quantity
buttons
P button
Reading
(3)
Writing
(1)
Surface copy
Tray 1
Tray 2
Tray 3
Tray 4
7-33
(2)
2
3
4
5
6
8
9
10
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 80.
buttons
Press the start print button to start Start print button
the initial processing.
Select 11x17, from one side to Copy mode button
one side mode.
Select an adjustment tray.
Paper size button
While pressing the P button, select P button + the
code 1.
copy quantity
buttons
The existing value flashes on the Copy quantity
copy quantity display.
buttons
Variable range of set value
- 32 to 32
Variable amount by one step
62.5mm
Press the P button.
P button
Press the start print button to out- Start print button
put the test pattern.
Fold the test pattern longitudinally
and confirm whether or not the left
line and the right line exactly match.
Operation (display)
Set to mode 35.
(*1)
Step
1
2
3
4
5
6
7
9
10
11
11
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 80.
buttons
Press the start print button to start Start print button
the initial processing.
Press theimage quality button and SET/F1 button
select the HIGH mode.
Select 5.5"x8.5", from one-sided Copy mode button
to 2-sided mode.
Select tray #1.
Paper size button
While pressing the P button, select P button + the
code 2.
copy quantity
buttons
The existing value flashed on the Copy quantity
copy quantity display.
buttons
Variable range of set value
- 94 to 94
Variable amount by one step
62.5mm
Press the P button.
P button
Press the start print button to
Start print button
output the test pattern.
Confirm that the central lines of the
front surface and the rear surface
of the test pattern exactly match.
Operation (display)
Set to mode 35.
(*1)
7-34
DIAGNOSTICS
Adjustment on Original Image for One-sided
Step
1
2
3
4
5
6
7
8
Operation point
Copy quantity
buttons, main
switch
Copy quantity
Designate address 97.
buttons
Press the start print button to start Start print button
the initial processing.
Place an original on the platen
glass.
Start print button
Press the start print button.
Visually confirm the outputted
copy.
P button
Press the P button
The existing value flashed on the Copy quantity
buttons
copy quantity display.
Variable range of set value
- 32 to 00 to 32
Standard value (targeted)
00
Variable amount by one step
1 pixel (63.5 m)
P button
Press the P button.
Operation (display)
Set to mode 36.
DESCRIPTION
RANGE
P-1
Magnification length
(lead to trail)
-20 to +20
One step = 0.1%
P-4
-00 to -09
One step = 2msec.
P-5
Registration 2
(memory)
-99 to +99
One step = 0.1mm
P-6
Registration timing 1
(first copy)
-99 to +99
One step = 0.1mm
P-7
Image missing
(lead edge deletion)
00 to +99
One step = 1 pixel
(63.5m)
P-8
Loop timing
(tray)
-20 to +50
One step = 0.1%
P-0
DF-306 registration
(select 1:1 & 2:1)
-99 to +99
One step = 0.47mm
7-35
Mode 36 List
For process
Classification
Code
x100 mode
No-paper mode
x100 +
no-paper mode
Intermittent copy
mode
Intermittent copy +
no-paper mode
x100 mode
No-paper mode
x100 +
no-paper mode
Intermittent copy
mode
Intermittent copy +
no-paper mode
Lead edge timing
adjustment mode
(copy type)
92
93
Vertical magnification
adjustment
94
96
Optical brake
adjustment mode
97
98
Mode wherein the amount of lead edge deletion is adjusted while copying
from the lead edge of the original, deletion for set pixel number.
00 99
Change the amount of data 1 = 1 pixel = 62.5 m
Mode wherein the vertical magnification is adjusted while copying.
- 20 00 20
(short) (standard) (long)
Changing the amount of data 1 = 0.1 %
Mode wherein amount of paper feed loop is adjusted while copying.
- 20 00 50
(small) (standard) (large)
Changing the amount of data 1 = 1 msec
Mode wherein the starting time for optical braking is adjusted while copying.
0
9
(small) (standard) (large)
Changing the amount of data 1 = 2 msec
Mode wherein one-sided of the surface is adjusted while copying
- 32 00 32
(small) (standard) (large)
Changing the amount of data 1 = 1 pixel = 62.5 m
Mode wherein the timing between the copy and the original image is adjusted while
outputting from the E-RDH.
- 99 00 99
(slow) (standard) (fast)
Changing the amount of data 1 = 0.1 mm
00
01
02
03
For development
04
10
11
12
13
14
91
Adjustments
Contents
Mode
Revised 3/98
Same operation as above, but the counter is enabled when selecting these codes.
Mode wherein the timing between the copy and the original image is adjusted while
copying.
- 99 00 99
(slow) (standard) (fast)
Changing the amount of data 1 = 0.1 mm
7-36
DIAGNOSTICS
35 MODE
This procedure is for adjusting the lead edge timing when the
copier is selected as a PRINTER while in the super-fine mode.
Note: Do not use this adjustment when the copier is selected as
a COPIER refer to the lead edge timing adjustment performed
in the 36 mode in that situation.
Setting Method
Step
1
2
3
4
5
6
8
9
Remarks (status)
Select mode 35
2
3
Selecting an
address
Conduct initial
processing
While pressing the P button, select P button + the
copy quantity
a code number (*1)
buttons
Display data
Press the P button. (*1)
Input the new data using the copy Modify data
quantity setting buttons. (*1)
Switch positive/negative using the
stop/clear button.
Operation
While pressing copy quantity
setting buttons 3 and 5, turn the
main switch ON.
Input an address location using
the copy quantity setting buttons.
Press the start print button.
Entry
Copy quantity button, main
switch
Copy quantity button
Designate address 80.
Press the start print button Start print button
to start the initial
processing.
Select 11x17 from 1 -sided Paper size and copy mode
buttons
to 1-sided mode.
Press the start print button Start print button
to output the test pattern.
Check the lead edge timing
of the test pattern.
Standard: 3.0mm
If the test pattern is not P and 3 buttons
within standards, press the
P and 3 buttons.
The existing value will Copy quantity button
flash on the display. Select
a new value (-99 00
99). Each step = 0.1mm.
P button
Press the P button.
Repeat steps 6 through 9
until the lead edge timing
is within the standards.
Step
Operation
1
Set to mode 35.
5
6
Data modification
is
completed
Conduct test
Press the start print button. (*1)
copy
Turn the main switch from OFF to Return to the
normal mode
ON.
Press the P button. (*1)
9
10
7-37
Revised 3/99
Mode 35 List
7-38
DIAGNOSTICS
35-01
[Check item]
* When the density is set to 70 (halftone)
If white stripes, black stripes, or uneven density can be seen, determine which of the two systems is
abnormal: the scanner system or the printer system.
* When the density is set to 0 (white)
If the test pattern is fogged, determine which of the two systems is abnormal: the scanner system or the
printer system.
* When the density is set to 255 (black)
If the density is light, determine which of the two systems is abnormal: the scanner system or the printer
system.
*
For details of setting the density, refer to [8] "Setting the Test Pattern Density" on page 7-5.
Test pattern
7-39
35-02
Test pattern
7-40
DIAGNOSTICS
35-03
Test pattern
7-41
35-05
Test pattern
7-42
DIAGNOSTICS
35-11
Test pattern
7-43
Test pattern
31mm
Edge of paper
237mm
0m
190mm
20mm
Edge of paper
28
0m
28
190mm
35-16
7-44
DIAGNOSTICS
35-60
Test pattern
7-45
35-30
Test pattern
7-46
DIAGNOSTICS
35-32
Test pattern
7-47
35-36
Test pattern
7-48
DIAGNOSTICS
35-37
Test pattern
7-49
35-80
(P+1)
Test pattern
7-50
DIAGNOSTICS
35-80
(P+2)
Test pattern
7-51
35-80
(P+3)
Test pattern
7-52
DIAGNOSTICS
35-80
(P+4)
Test pattern
7-53
Revised 3/98
35-80
(P+5)
Test pattern
7-54
DIAGNOSTICS
35-80
(P+6)
Test pattern
7-55
35-80
(P+7)
Test pattern
7-56
DIAGNOSTICS
OTHER ADJUSTMENTS
One-sided Adjustment
Tools used
Phillips screwdriver
Pyramid chart (11x17)
Securing screw
Securing
screw
Step
1
2
3
4
Step
1
2
3
4
5
Operation
Partially pull the top tray out.
Loosen the 2 screws shown.
Move the side plate and adjust for one-sided.
After adjustment, tighten the 2 screws and then
make copies to check the results.
Repeat steps 1 through 4 until the one-sided
adjustment is within standards.
7-57
Operation
Partially pull the lower tray out.
Loosen the 4 screws shown.
Move the cover forward or backward to adjust for
one-sided.
After adjustment, tighten the 4 screws and then
make copies to check the results.
Repeat steps 1 through 4 until the one-sided
adjustment is within standards.
Adjustment screw
Front cover
Securing screw
Securing
screw
Bypass tray
Securing screw
Step
1
2
3
4
Operation
Loosen the adjustment screw and lower the bypass tray.
Move the guide forward or backward.
After adjustment, make copies to check the results.
Repeat steps 1 through 3 until the one-sided
adjustment is within standards.
Step
1
2
Operation
Pull the LCT tray out.
Loosen both screws of the front cover. Then
loosen the screw of each one-sided adjustment
plate (one plate on each side).
Move the one-sided adjustment plate forward or
backward until the one-sided adjustment is within
standards.
Within 3 mm
Center of image
Within 3 mm
Center of image
Center of paper
Center of paper
7-58
DIAGNOSTICS
Set screw
Securing screw
One-sided
adjustment
plate
Step
1
2
If the tray is tilted, paper skew may occur. Adjust the tray so that
the tray and the paper feed roller shaft are parallel to each other.
Be sure to perform this adjustment after replacing wires A and
B.
Operation
Pull the ADU out.
Loosen both screws of the front cover. Then
loosen the 2 screws of each one-sided adjustment
plate (one plate on each side).
Move the one-sided adjustment plate forward or
backward until the one-sided adjustment is within
standards.
Note: Move left and right plate in the opposite
directions.
Tools required
Phillips head screwdriver
Adjustment method
(1) Loosen the set screw of the wire adjustment plate on the
front of the tray.
(2) Perform the adjustment by moving the wire adjustment
plate so that the top faces of both ends of the tray
coincide with the scribed scales, as shown in the figure.
(3) Upon completion of the adjustment, tighten the wire
adjustment plate securely with the set screw.
Center of image
Center of paper
Scribed scaled
Tray
7-59
7-60
MAINTENANCE
SERVICE SCHEDULE
Service Schedule
Classification
36
48
60
72 84
96 108 120
Maintenance
(Every 120,000 copies)
Periodic check (I)
(Every 240,000 copies)
Periodic check (II)
(Every 360,000 copies)
Periodic check (III)
Main
body
RADF
(DF-306)
Finisher
(FS-102)
Finisher
(FS-103)
(Every 1,080,000copies)
Periodic check (II)
(Every 2,520,000copies)
8-1
Maintenance Items
Main body (Every 120,000 copies)
No. Classification
1
Preparation
Fusing unit
Drum unit
Service item
Number
Implementation classification
of parts CleanReplaceLubriSupply
Check
replaced ing
ment
cation
2
Cleaning pad
Blower brush
Blower brush
Material used
Tools used
1 each
1
8-2
MAINTENANCE
No. Classification
Developing
unit
Service item
(1)
(2)
(3)
(4)
(1)
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Material used
Tools used
Blower brush & cleaning pad
1
Blower brush & cleaning pad
Blower brush & cleaning pad
3
1 each
Blower brush
Drum cleaner & cleaning pad
Drum cleaner & Cleaning pad
Cleaning pad & blower brush
Drum cleaner & cleaning pad
1 each
Plas Guard No. 2
Drum cleaner & cleaning pad
Drum cleaner & cleaning pad
Blower brush
Note 1: A maintenance procedure to enhance the performance of the transfer/separation corona is provided in the CORONA UNIT
SECTION of this service manual.
2: The actual replacement cycle for double feed prevention rollers is 80,000 copies. Check the total counter for each tray and
replace the double feed prevention rollers as needed.
8-3
Revised 3/99
No. Classification
11 Paper feed
unit (Main
body/LCT)
Service item
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Material used
Tools used
Blower brush
Plas Guard No. 2
Drum cleaner & cleaning pad
Blower brush
Blower brush
8-4
MAINTENANCE
No. Classification
11 Paper feed
unit (main
body/LCT)
12 Reading
section
Service item
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Material used
Tools used
Plas Guard No. 2
Drum cleaner & cleaning pad
(24) Gears
(25) Conveyance roller (upper and
lower)
(26) Swing/feeding roller
(27) Double feed prevention roller
(28) Horizontal conveyance roller
installation
(1) Platen glass (removal)
(2) Exposure lamp
(3) Reflection mirror
(4) Lens
(5) 1st, 2nd and 3rd mirror
(6) White reference board cover
glass
(7) APS sensor
(8) Photo interrupter
(9) Supply cord check
(10) Wire tension
(11) Optics guide rail oilling
(12) Dust proof filter 25SA62100
8-5
No. Classification
Service item
15 Final check
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Material used
Tools used
Service item
Number
Implementation classification
of parts CleanReplaceLubriCheck
Supply
replaced ing
ment
cation
Material used
Tools used
Cleaning pad
Paper feed
(1) Double feed prevention sheet
unit
Conveyance (1) Conveyance belt
unit
(2) Each sensor
(3) Neutralizing brush
(4) Drive gear
Service item
Implementation classification
Number
ReplaceLubriof parts CleanCheck
Supply
ment
cation
replaced ing
Material used
Tools used
Drum cleaner & cleaning pad
Drum cleaner & cleaning pad
Drum cleaner & cleaning pad
Drum cleaner & cleaning pad
Drum cleaner & cleaning pad
Blower brush
Drum cleaner & cleaning pad
8-6
MAINTENANCE
No. Classification
1
2
3
4
5
6
Number
Cleanof parts
ing
replaced
Service item
Implementation classification
Check
Lubrication
ReplaceSupply
ment
Material used
Tools used
*1: If noise occurs due to lack of oil, apply plas guard No.2.
*2: This work confirms if the staple is exchanged by CE.
3
4
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Service item
Charge
corona unit
Material used
Tools used
1
1
1
6
2
3
1
Paper feed
unit
Implementation classification
Number
ReplaceCleanLubriof parts
Supply
Check
ment
ing
cation
replaced
Service item
(1) Double feed prevention roller
25SA40960
540040562
Material used
Tools used
Actual replacement 80k
See bulletin #12
8-7
Service item
Fusing unit
Optics unit
ADU
Paper feed
unit
454075040
(2) Fusing roller (lower)
25SA53720
(3) Fusing claw (lower)
25BA53330
(4) Fusing roller shaft holder
25BA76030
(1) Exposure lamp
25SA83010
(1) Paper exit conveyance pulley
25SA76550
(1) Resist roller (lower)
25SA41050
(2) Resist roller (upper)
25SA41060
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Material used
Tools used
2
1
3
2
1
2
1
1
Paper feed
unit
Service item
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Material used
Tools used
25BA40320
25SE83030
25SE83050
Fusing unit
No. Classification
Service item
Drum unit
Transfer &
Separation
corona unit
Paper feed
unit
Fusing unit
Revised 3/99
Implementation classification
Number
ReplaceLubriof parts CleanCheck
Supply
ment
cation
replaced ing
1
1
1
8-8
Material used
Tools used
MAINTENANCE
Writing unit
Drum unit
Paper feed
unit
Charging
corona unit
5
6
Developing
unit
Fixing unit
ADU
Service item
(1) Polygon mirror cleaning
Right side plate and writing unit
removing/Polygon mirror
surface cleaning/Right side
plate and writing unit installing
(1) Toner control board unit
25SA-910*
(1) Paper feed clutch
25SA8201*
(2) Paper feed drive shaft assembly
25BA-7653*
(3) Paper feed idler gear/A
25BA7704*
(4) Paper feed regulation gear/upper
25SA7726*
(5) Paper feed drive motor
25SA8003*
(1) Charging corona unit (PCL
included)
25SA-250*
(1) Developing unit
25SA-300*
(1) Temperature sensor 2
25SA8844*
(1) Conveyance pulley/C
25SA7659*
(2) Paper conveyance roller
25SA4310*
(3) ADU conveyance roller/D
25SA5016*
Implementation classification
Number
ReplaceLubriof parts CleanSupply
Check
ment
cation
replaced ing
Material used
Tools used
Cotton swabs and a 1:1
mixture of isopropyl
alcohol and acetone
1
1
1
1
1
1
1
1
1
2
2
2
2
Service item
Paper feed
unit
1212ER4057*
(2) Paper supply rubber
12ER4034*
(3) Double feed prevention roller
12ER4031*
Implementation classification
Number
ReplaceLubriof parts CleanCheck
Supply
ment
cation
replaced ing
Material used
Tools used
1
2
Stapler unit
Service item
Implementation classification
Number
ReplaceLubriof parts CleanCheck
Supply
ment
cation
replaced ing
Material used
Tools used
8-9
Revised 3/99
FNS (FS-103)
Regular service (I) (Every 1,080,000 copies)
No. Classification
1
Service item
Implementation classification
Number
LubriReplaceof parts CleanCheck
Supply
cation
ment
replaced ing
Material used
Tools used
No. Classification
1
Drive unit
Service item
Implementation classification
Number
LubriReplaceof parts CleanCheck
Supply
cation
ment
replaced ing
Material used
Tools used
*1: When the motor is removed, remove it holding the up-down tray to the paper exit.
SERVICE MATERIALS
Service materials that are considered to be standard (for all models), such as plastic bags or other containers cleaning pads,
setting powder, lubricants, and cleaners, are not listed. Refer to Konica's Tool Bulletin series for a complete listing of standard
service items available from Konica's Parts Distribution Center. The Tool Bulletin series also provides information for obtaining
materials that are not supplied by Konica.
8-10
MAINTENANCE
Description
Shape
7050K0010
Temperature sensor PS
adjusting jig
7050K0020
Optics position
adjusting jig
00M6-2-00
00M8-1-00
Thermostat PS
adjusting jig
(upper roller)
00M8-2-00
Thermostat PS
adjusting jig
(lower roller)
00VD-2002
00VD-5000
8-11
Quantity
Remark
Tool No.
Description
Shape
00VC-2-00
Drum cover
Order from
R & K Supply Company *
Blower brush
DM15XL
Meter
8-12
Quantity
Remark
INSTALLATION
9-1
9-2
INSTALLATION
9-3
9-4
INSTALLATION
9-5
9-6
INSTALLATION
9-7
9-8
INSTALLATION
9-9
9-10
INSTALLATION
9-11
9-12
INDEX
INDEX
Symbols
A-B
ADF frame erasing ........................................................... 7-21
ADF mode lead edge erasure setting .............................. 7-22
Adjustments
Adjustments when replacing parts .............................. 6-1
Centering adjustment ................................................ 7-33
Charge corona current ............................................... 7-3
Charge grid voltage .................................................... 7-4
Developing bias .......................................................... 7-4
Initial setting ................................................................ 7-5
L detection .................................................................. 7-6
Lead edge timing adjustment ................................... 7-31
When in printer mode (Mode 35 adjustment) .... 7-37
Lead-to-trail magnification ........................................ 7-31
One-sided ................................................................. 7-57
Optical brake ............................................................. 7-33
Original lead edge erasure adjustment .................... 7-32
Paper feed loop ........................................................ 7-30
Separation (AC) current .............................................. 7-3
Separation (DC) current ............................................. 7-3
Telephone number setting ......................................... 7-6
Test pattern density .................................................... 7-5
Transfer current .......................................................... 7-3
Tray tilt ...................................................................... 7-59
Adjustment mode list (setting method) .............................. 7-5
Adjustment mode list (table) ............................................ 7-12
Address map of the 25 mode ........................................... 7-24
ADU paper exit/conveyance drive unit ............................ 2-22
ADU paper exit/conveyance section ............................. 2-111
10-1
Revised 3/99
C
CCD unit ........................................................................... 2-34
Cancellation of fusing abnormality ................................... 7-21
Center cross section ........................................................ 2-18
Centering adjustment ....................................................... 7-33
Charge control ................................................................. 2-66
Charge corona current adjustment .................................... 7-3
Charge grid voltage adjustment ........................................ 7-4
Claws
Fusing (lower) ......................................................... 2-128
Fusing (upper) ......................................................... 2-129
Separation ................................................................. 2-57
Cleaning
Charge corona wires ................................................. 2-61
Polygon mirror ........................................................... 2-49
Transfer and separation ............................................ 2-62
Cleaning/toner recycling unit ............................................ 2-81
Composition .............................................................. 2-81
Disassembly and reassembly ................................... 2-81
Mechanisms .............................................................. 2-81
Cleaning blade ................................................................. 2-81
Connector layout diagram .................................................. 3-4
Cooling fan control ......................................................... 2-135
Composition
ADU paper exit /conveyance section ...................... 2-111
ADU paper feed/conveyance section ...................... 2-114
Cleaning/toner recycling unit ..................................... 2-81
Conveyance section ................................................ 2-120
Corona unit ............................................................... 2-61
Developing unit ......................................................... 2-69
Revised 3/99
10-2
INDEX
PCL/PSL ................................................................... 2-59
Separation claw ........................................................ 2-59
Toner density ............................................................ 2-74
Toner level detection ................................................ 2-80
Transfer/separation .................................................. 2-66
Control board circuit diagram .......................................... 3-23
Conveyance control ....................................................... 2-118
Conveyance belt ............................................................ 2-121
Conveyance section ...................................................... 2-120
Composition ........................................................... 2-120
Disassembly and reassembly ................................ 2-121
FM14 (conveyance suction) control ....................... 2-122
Mechanism ............................................................. 2-120
Conveyance suction motor (FM14) ............................... 2-122
Copy control/service control mode enable ...................... 7-15
Corona unit ...................................................................... 2-61
Charge control .......................................................... 2-66
Composition ............................................................. 2-61
Disassembly and reassembly .................................. 2-62
M7 (charge wire cleaning) control ............................ 2-67
M8 (transfer/separation cleaning) control ................. 2-68
Mechanisms ............................................................. 2-61
Transfer/separation control ....................................... 2-66
Corona wires
Charge ............................................................. 2-61, 2-64
Transfer and separation ................................... 2-62, 2-65
Counter control ............................................................... 2-139
D
Data control function selection ......................................... 7-15
DC driver board circuit diagram ....................................... 3-38
Developer ......................................................................... 2-70
Developing bias adjustment ............................................... 7-4
Developing bias control .................................................... 2-73
Developing drive unit ....................................................... 2-20
Developing suction filter ................................................... 2-27
Developing unit ................................................................ 2-69
Composition .............................................................. 2-69
Developing bias control ............................................. 2-73
Disassembly and reassembly ................................... 2-70
Dmax control/drum jam control ................................. 2-75
FM 30 (developing suction) control ........................... 2-77
Gray scale correction control .................................... 2-76
M3 (developing drive) control .................................... 2-72
M35 (agitator screw) control ..................................... 2-73
Mechanisms .............................................................. 2-69
Toner density control ................................................ 2-74
Diagrams, wiring ................................................................ 3-1
Connector layout ......................................................... 3-4
Control board circuit .................................................. 3-23
DC driver board circuit .............................................. 3-38
10-3
Revised 3/99
F
Feed/conveyance drive unit, ADU paper ......................... 2-23
Finisher initial mode setting .............................................. 7-21
Filters
Developing suction .................................................... 2-27
Dust prevention ......................................................... 2-27
Ozone (H) ................................................................. 2-27
Ozone (S) .................................................................. 2-26
FM14 (conveyance suction) control ............................... 2-122
FM30 (developing suction) control ................................... 2-77
Front edge of the original adjustment (erasing) ............... 7-32
FS-102/103 overload control select ................................. 7-20
FS-103/103A paper jam code cross-reference table ........ 5-7
FS-103 original count over control .................................. 7-19
FS-103 sub-tray select (printer) ....................................... 7-19
Fusing application roller ............................................... 2-126
Fusing claws (lower) ...................................................... 2-128
Fusing claws (upper) ..................................................... 2-129
Fusing cleaning roller .................................................... 2-126
Fusing control during automatic shut-off selection .......... 7-16
Fusing heater lamp (lower) ............................................ 2-125
Fusing heater lamp (upper) ........................................... 2-124
Fusing input gear ............................................................. 2-30
Fusing roller (lower) ....................................................... 2-127
Fusing roller (upper) ...................................................... 2-127
Fusing temperature sensors 1 and 2 ............................. 2-129
Fusing unit ..................................................................... 2-123
Composition ........................................................... 2-123
Disassembly and reassembly ................................ 2-124
Fusing temperature control ..................................... 2-133
Mechanisms ........................................................... 2-123
G-H
Gray scale correction control ........................................... 2-76
Revised 3/99
10-4
INDEX
K
Key counter operation selection ...................................... 7-22
L
L detection adjustment ....................................................... 7-6
Lamps
Exposure ................................................................... 2-35
Fusing lamp (lower) ................................................ 2-125
Fusing lamp (upper) ................................................ 2-124
PCL ........................................................................... 2-58
LCT 1000 tray paper feed/conveyance section ................ 2-98
Composition .............................................................. 2-98
Disassembly and reassembly ................................... 2-99
LCT 1000 tray PF/no paper detection control ......... 2-101
Mechanisms .............................................................. 2-98
LCT 1500 tray paper feed/conveyance section .............. 2-102
Composition ............................................................ 2-102
Disassembly and reassembly ................................. 2-103
LCT 1500 tray PF/no paper detection control ......... 2-104
Mechanisms ............................................................ 2-102
LCT paper tray ............................................................... 2-106
Composition ............................................................ 2-106
Disassembly and reassembly ................................. 2-107
Mechanisms ............................................................ 2-106
Tray up/down control .............................................. 2-110
Lead edge timing adjustment .......................................... 7-31
When in printer mode (35 mode adjustment) ........... 7-37
Lead-to-trail magnification adjustment ............................ 7-31
List of 35 mode ................................................................ 7-38
List of 36 mode ................................................................ 7-36
List of connector disconnections ..................................... 5-16
Others ....................................................................... 5-18
Paper jams (j codes) ................................................. 5-16
Warning (E, F, P codes) ............................................ 5-16
N
No paper detection control .............................................. 2-97
NVRAM, Initializing the ...................................................... 7-2
O
Oil pad ......................................................................... 2-126
One-sided adjustment ..................................................... 7-57
Operation board/1 circuit diagram ................................... 3-35
Operation board/2 circuit diagram ................................... 3-36
Operation board/3 circuit diagram ................................... 3-37
Operation panel control ................................................. 2-137
Operation section ............................................. See chapter 1
Optical brake adjustment ................................................. 7-33
Optics wire ....................................................................... 2-37
M
M1
M3
M4
M5
M7
10-5
Revised 3/99
P-Q
P function, setting and checking with ................................. 6-3
Confirmation items by means of the P function ........... 6-3
Density shift ................................................................ 6-4
Drum count and resetting ............................................ 6-4
Functions to control data ............................................ 6-5
PM count and resetting ............................................... 6-3
Service Data Control Operation Mode Access ........... 6-4
Paper exit/conveyance drive unit, ADU ............................ 2-22
Paper feed control ........................................................... 2-93
Paper feed/conveyance drive unit, ADU ........................... 2-23
Paper feed/conveyance unit, 1000 tray ............................ 2-24
Paper feed/conveyance unit, 1500 tray ............................ 2-25
Paper feed drive shaft ...................................................... 2-30
Paper feed drive unit ........................................................ 2-21
Paper feed loop adjustment ............................................ 7-30
Paper feed/reversal control ........................................... 2-116
Paper feed unit ................................................................ 2-84
Composition ............................................................. 2-84
Disassembly and reassembly ................................. 2-86
Mechanisms ............................................................. 2-84
No paper detection control ....................................... 2-97
Paper feed control .................................................... 2-93
Paper size detection control ..................................... 2-96
Paper up/down control ............................................. 2-95
Paper guide plate control ................................................ 2-60
Paper size detection control ............................................ 2-96
Paper size setting for trays 2, 3 and 4 ............................. 7-19
Paper up/down control ..................................................... 2-95
Parts that operate when the main switch is OFF .......... 2-134
Parts that operate when the main switch is ON ............ 2-134
PCL
........................................................................... 2-58
PCL/PSL control .............................................................. 2-59
Periodic checks ................................................................. 8-7
PM cycle setting ............................................................... 7-21
Polygon mirror ................................................................. 2-49
Polygon motor low speed rotation timing ........................ 7-17
Preliminary rotation of polygon motor selection .............. 7-17
Priority of the paper size .................................................. 7-20
Product specifications ..................................................... 2-16
Revised 3/99
10-6
INDEX
adjustment ) (35-80, P+4) ....................................... 7-53
Linearity evaluation pattern (35-16) ......................... 7-44
Overall halftone (35-01) ............................................ 7-39
Process overall halftone (35-60) .............................. 7-45
Read gate array built-in pattern (35-30) ................... 7-46
Write gate array built-in pattern (35-36) ................... 7-48
Writing unit for centering (35-80, P+1) ...................... 7-50
Main scanning sub-scanning alignment
(35-80, P+5) ............................................................ 7-54
Thermostat (lower) ......................................................... 2-131
Thermostat (upper) ........................................................ 2-130
Timing charts
ADU ............................................................................ 4-2
Main body ................................................................... 4-1
Toner control board unit ................................................... 2-71
Toner control sensor board circuit .................................... 3-45
Toner density control ........................................................ 2-74
Toner level detection control ............................................ 2-80
Toner level detection selection ........................................ 7-22
Toner supply unit .............................................................. 2-78
Composition .............................................................. 2-78
Disassembly and reassembly ................................... 2-79
Mechanisms .............................................................. 2-78
Toner level detection control ..................................... 2-80
Transfer current adjustment ............................................... 7-3
Transfer paper LED board circuit diagram ...................... 3-47
Transfer paper detecting board circuit diagram .............. 3-46
Transfer/separation control .............................................. 2-66
Transfer/separation corona maintenance ....................... 2-65
Tray paper feed conveyance unit, 1000 .......................... 2-24
Tray paper feed conveyance unit, 1500 .......................... 2-25
Tray tilt adjustment ........................................................... 7-59
Tray up/down control ..................................................... 2-110
S
Selector guide (ADU paper exit conveyance section) ... 2-112
Separation claw control .................................................... 2-59
Separation claws .............................................................. 2-57
Separation claw solenoid press-fit asssembly ................. 2-58
Separation (AC) current adjustment ................................... 7-3
Separation (DC) current adjustment .................................. 7-3
Service materials .............................................................. 8-10
Service schedule ................................................................ 8-1
Setting the 25 mode ......................................................... 7-15
Setting the 35 mode ......................................................... 7-37
Setting the 36 mode ......................................................... 7-29
Setting the 47 mode and multimode .................................. 7-1
Shut-off time selection in the pre-heat mode ................... 7-16
Space requirements ......................................................... 2-15
Special tools list ............................................................... 8-11
Specifications ................................................................... 2-16
Switching auto/manual priority ......................................... 7-18
Switching the contents of normal/high ............................. 7-22
Switching longitudinal line paper/transverse line
paper .............................................................................. 7-23
System configuration ........................................................ 2-13
W-X-Y-Z
T-U-V
10-7
Revised 3/99
Revised 3/99
10-8