Beruflich Dokumente
Kultur Dokumente
Biotechnology Advances
journal homepage: www.elsevier.com/locate/biotechadv
Key Laboratory of Industrial Biotechnology, Ministry of Education & School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
Department of Biotechnology & Food Technology, Faculty of Applied Sciences, Durban University of Technology, P.O. Box 1334, Durban, 4001, South Africa
Department of Microbiology, University of Stellenbosch, Private Bag X1, Matieland, 7602, South Africa
d
Key Laboratory of Industrial Fermentation Microbiology, Ministry of Education & The College of Biotechnology, Tianjin University of Science & Technology, Tianjin 300457, China
b
c
a r t i c l e
i n f o
Article history:
Received 18 October 2012
Received in revised form 4 February 2013
Accepted 25 February 2013
Available online 6 March 2013
Keywords:
Escherichia coli
Metabolic engineering
Bioprocess
Biochemical product
Industrial platform
a b s t r a c t
In order to decrease carbon emissions and negative environmental impacts of various pollutants, more bulk
and/or ne chemicals are produced by bioprocesses, replacing the traditional energy and fossil based intensive route. The Gram-negative rod-shaped bacterium, Escherichia coli has been studied extensively on a
fundamental and applied level and has become a predominant host microorganism for industrial applications.
Furthermore, metabolic engineering of E. coli for the enhanced biochemical production has been signicantly
promoted by the integrated use of recent developments in systems biology, synthetic biology and evolutionary
engineering. In this review, we focus on recent efforts devoted to the use of genetically engineered E. coli as a
sustainable platform for the production of industrially important biochemicals such as biofuels, organic acids,
amino acids, sugar alcohols and biopolymers. In addition, representative secondary metabolites produced by
E. coli will be systematically discussed and the successful strategies for strain improvements will be highlighted.
Moreover, this review presents guidelines for future developments in the bio-based chemical production using
E. coli as an industrial platform.
2013 Elsevier Inc. All rights reserved.
Contents
1.
2.
3.
4.
5.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biofuels production . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
Hydrogen production . . . . . . . . . . . . . . . . . . . . .
2.2.
Bioethanol production . . . . . . . . . . . . . . . . . . . . .
2.3.
Advanced biofuels production using recombinant E. coli as efcient
2.3.1.
1-Butanol and 1-propanol production . . . . . . . . .
2.3.2.
2-Methyl-1-butanol and 3-methyl-1-butanol production
2.3.3.
Isopropanol and isobutanol production . . . . . . . . .
Organic acids . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
Lactic acid production . . . . . . . . . . . . . . . . . . . . .
3.2.
Succinic acid production . . . . . . . . . . . . . . . . . . . .
3.3.
Production of other organic acids . . . . . . . . . . . . . . . .
Amino acids production . . . . . . . . . . . . . . . . . . . . . . .
L-Threonine production . . . . . . . . . . . . . . . . . . . .
4.1.
L-Valine production . . . . . . . . . . . . . . . . . . . . . .
4.2.
L-Phenylalanine production
. . . . . . . . . . . . . . . . . .
4.3.
4.4.
Production of other amino acids . . . . . . . . . . . . . . . .
Sugar alcohols . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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biocatalyst
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1. Introduction
Currently commodity chemicals and traditional fuels are predominantly produced from fossil based resources and have played an
essential role in international social and economic development.
However, with the rising concerns of the sustainability, carbon dioxide
release into the atmosphere and the negatively environmental impact
of traditional petrochemical based products and fossil fuels, the biotechnological route of production from renewable carbon sources is
a desirable alternative to petrochemical-based production (Bozell
and Petersen, 2010; Bruschi et al., 2011). The economic potential of
biotechnology industry has become an important contribution to the
world economy in recent years: its global value is estimated about
500 billion dollars in 2011, compared to only 54 billion dollars in
1999 and 101 billion dollars in 2003 (Bruschi et al., 2011). Increasingly
bulk chemicals (such as organic acid, amino acid, and biofuels) and ne
chemicals (antibiotics, vitamins, pharmacy chemicals, sweeteners, and
performance materials) have been produced by the intervention of biotechnology at an industrial scale. Many industrial processes are based
on the catalytic activities of microorganisms and therefore strains
need to be developed and selected that grow rapidly to a high cell
density with high volumetric and specic productivities (activity per
fermentation volume or biomass), and yield products from substrates
close to the theoretical maximum. Additional properties of high stress
tolerance, and simple molecular manipulation based on available genetic
information are desirable (Huffer et al., 2012).
Extensive fundamental studies on Escherichia coli over the last
50 years have resulted in the bacterium becoming the prime prokaryotic genetic model. Moreover, since the beginning of the modern
biotechnology era in the late 70s, E. coli has been used widely for molecular cloning methodologies and as a host to produce primary and
secondary metabolites. Representative biochemical products are
summarized in Table 1. E. coli possesses a number of excellent properties, such as a rapid doubling time and growth rate, ease of high-celldensity fermentation, low production cost and, detailed knowledge of
the metabolism and most importantly, the availability of excellent
genetic tools for strain improvement. These characteristics make
E. coli an ideal candidate for both metabolic engineering and
commercial-scale production of desirable bioproducts (Table 1).
Traditionally, strain improvement was achieved mainly by multiple
rounds of random mutagenesis and selection, which are still very useful
nowadays (Portnoy et al., 2011; Sonderegger and Sauer, 2003). In the
latest decade, the development of gene deletion approaches (Bloor
and Cranenburgh, 2006; Datsenko and Wanner, 2000; Murphy et al.,
2000) enabled efcient genome DNA inactivation and greatly improved
metabolic engineering of E. coli. A more systematic and integrated
approach for biotechnological process development and optimization
became prevalent. Furthermore, metabolic engineering of E. coli has
been employed to broaden the variety of available products (Table 1).
In view of the above, this review highlights the current trends towards
the bio-based production of chemicals using genetically modied E. coli
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1213
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1219
as a sustainable biocatalytic platform and the impact on industrial biotechnology. Therefore, essential primary and secondary metabolites
produced by engineered E. coli are evaluated and discussed. In addition
we show that systematically engineered E. coli will pave a broad avenue
for the development of a green replacement for petrochemical products
and play a critical role as a novel platform in industrial microorganism
and pharmaceutical biotechnology. The physiology, biochemistry,
genomics and methodology of this microorganism have been extensively studied (Blattner et al., 1997; Bloor and Cranenburgh, 2006)
and are outside the scope of this review whereas strategies to improve
the catalytic efciency of E. coli are given more emphasis.
2. Biofuels production
Concerning availability and abundance of biomass resources, as
well as environmental pollution of fossil fuels, development of
bioenergy as an alternative fuels has gained more attention in recent
past. Generally, biofuels includes the hydrogen, bioethanol and advanced
fuels (Table 1) but the catabolic pathways to synthesize these products
are diverse (Fig. 1). In this section, we discuss the progress in biofuels
production by engineered E. coli and highlight some of successful strategies for increasing catalytic efciency of cell.
2.1. Hydrogen production
As an alternative for petroleum fuels, microbial production of
hydrogen as a future fuel is a promising possibility (Kim and Lee, 2010;
Panagiotopoulos et al., 2009). Hydrogen is a highly energy dense source
and its conversion to heat or power is simple and clean when combusted
with oxygen as only water is formed without generation of pollutants
(Hoffmann, 2002). Biological production of hydrogen using biomass as
a feedstock is less energy-intensive, sustainable, eco-friendly, and considered to be neutral for CO2 emissions (Panagiotopoulos et al., 2009).
A number of newly isolated microbes i.e. Thermoanaerobacterium
thermosaccharolyticum, Clostridium beijerinckii and Sporoacetigenium
mesophilum have been reported in literature for hydrogen production,
but with limited production (Cai et al., 2011; Oh et al., 2011). The low
yield has been a major obstacle for the hydrogen production through
microbial fermentation of glucose. Kim et al. (2009) attempted to overcome the limitations with natural isolates by metabolically engineering
E. coli strains for hydrogen production. Deletion of hycA, a negative
regulator for formate hydrogen lyase and two uptake hydrogenases
(hya and hyb), resulted in carbon ux alterations to H2 pathway. H2
yield was further improved to 2.11 mol/mol glucose fermented by
deletion of lactate dehydrogenase (ldhA) and fumarate reductase
(frdAB) under reduced H2 pressure in batch experiments. Using a similar
genetic approach, H2 was produced with an improved yield by an
engineered E. coli strain (Maeda et al., 2008). A recent report showed a
high volumetric productivity of 2.4 H2/L/h using immobilized cells of a
genetically recombinant E. coli, which has deletion mutations in uptake
hydrogenases (hyaAB), lactate dehydrogenase (ldhA) and fumarate
1202
Table 1
Representative bio-based chemicals produced by genetically engineered E. coli.
Bio-based chemical
Industrial
applications
Engineering strategy
Fermentation process
Carbon
source
Refs
Biofuels
Hydrogen
Immobilized
recombinant cells
Formate
Xylose and
glucose
1-Propanol
Gasoline additive,
allround solvent
Glucose
Seol et al.
(2011)
Bioethanol
1-Butanol
Shen et al.
(2011)
Advanced fuel,
alternative gasoline
Glucose
Connor et al.,
(2010)
Isopropanol
Biodiesel, precursor of
polypropylene
Glucose
Inokuma et
al. (2010)
Isobutanol
Glucose
3-Methyl1-butanol
Glucose
Atsumi et al.
(2008b)
L-Lactic
Food, beverages,
biopolymer
Glucose and
xylose
Dien et al.
(2002)
Glucose
122.8 g/L;
0.866 g/g
Zhou et al.
(2011b)
Glucose
Vemuri et al.
(2002)
Glucose
Glucose
Zhu et al.
(2008)
Causey et al.
(2003)
acid
Polymers, food,
cosmetics, and
pharmaceuticals
Glucose
Trinh et al.
(2008)
Atsumi and
Liao (2008a)
Lee et al.
(2007)
Glucose
7.55 g/L;
0.378 g/g
Park et al.
(2007)
Glucose
0.33 g/g
Baez-Viveros
et al. (2007)
Glucose
Zhao et al.
(2011)
Glucose
3 g/L; 66 mg/g
Chavez-Bejar
et al. (2008)
Glucose and
xylose
8.52 g/Lb;
4 mol/mol
Akinterinwa
and Cirino
(2011)
D-fructose
362 mM;
0.84 mol/mol
Kaup et al.
(2004)
Glucose
130 g/L
Emptage et
al. (2003)
Glycerol
Either of
glucose,
xylose or
sucrose
Glucose
18 g/L
Clomburg
and Gonzalez
(2011)
Yim et al.
(2011)
Yan et al.
(2009)
1203
Table 1 (continued)
Bio-based chemical
a
b
c
d
Industrial
applications
Engineering strategy
Fermentation process
Carbon
source
Refs
PHA
Biopolyesters and
biofuel
Choi et al.
(1998)
Taxol precursor, a
potent anticancer drug
6.6-L Fermentor
fed-batch culture with
pH-control
Fed-batch and liquid
liquid two-phase cultivation carried out in 1-L
bioreactors
Glucose
Taxadiene
Glucose
1.02 g/L
Ajikumar et
al. (2010)
Echinomycin
Antitumor, antibacterial
and antiviral activity
Glucose
0.6 mg/L
Watanabe et
al. (2006)
Anthracyclines
Bacterial aromatic
polyketides, antibiotics
and anticancer drugs
3 mg/L
Zhang et al.
(2008)
CoQ10
Zahiri et al.
(2006b)
Fed-batch fermentation
carried out in 1-L bioreactors and minimal
medium
High-cell density,
Glucose
fed-batch fermentation in
2-L fermentor, IPTG
induction
Fermentation with a
Glycerol
rotary shaking incubator
and optimization of pH
dehydrogenase (frdAB) (Seol et al., 2011). Although, biological H2 production was signicantly improved by genetically modied E. coli strain,
many critical barriers involved in the yield, productivity and metabolic
robustness are still not at a level that would allow commercialization.
2.2. Bioethanol production
Bioethanol is the predominant renewable liquid energy source
capturing 90% of the current world biofuel market (Antoni et al.,
2007), with annual production of more than 105 billion liters in
2011. Production by Saccharomyces cerevisiae of starch-based ethanol
and sugar cane-based ethanol are now mature industries but these
biomass sources compete with food and feed (Geddes et al., 2011b),
which leads to a global increase in the price and demand for food
crops. Ethanol production from xylose, glucose or mixture sugars
(main compounds of plant lignocellulose residues) has been intensively
investigated for more than 20 years (Alterthum and Ingram, 1989; Ohta
et al., 1990) and many companies are attempting to commercialize the
process. The recalcitrance of lignocellulose (cellulose and hemicellulose) to direct microbial fermentation to ethanol has resulted in the
requirement for complicated pretreatment processes (Himmel et al.,
2007). Ethanologenic E. coli strains have the advantage that they are
able to ferment pretreated biomass directly (Alterthum and Ingram,
1989; Moniruzzaman et al., 1997; Zaldivar et al., 2000; Zheng et al.,
2012). For example, E. coli strains which are adapted to phosphoric
acid hydrolysates, can ferment hemicellulose and cellulose-derived
sugars together in a single 80-l bioreactor vessel, termed simultaneous
saccharication and co-fermentation (SScF), and an ethanol yield of
0.27 g/g bagasse was obtained (Nieves et al., 2011). In another example,
deletion of mgsA encoding methylglyoxal synthase (and methylglyoxal)
resulted in the co-metabolism of glucose and xylose, and increased
the fermentation rate of ethanologenic E. coli by accelerating the cometabolism of hexose and pentose sugars to ethanol (Yomano et al.,
2009).
However, inhibitors present in lignocellulose hydrolysates such as
furfural, 5-hydroxymethyl furfural, acetate and soluble products
released from dilute acid pretreatment are toxic for most organisms
including E. coli and reduce ethanol yield drastically (Mills et al.,
2009). The toxicity problem can be partially overcome by increasing
tolerance of strains to hydrolysate inhibitors. In recent reports,
1204
Fermentative
pathways
1-Butanol
adc (Ca)
adh (Cb)
Acetoacetate
Acetone
Isopropanol
adhE2 (Ca)
atoAD (EC)
Butyraldehyde
ctfAB (Ca)
Ethanol
Acetate
adhE2 (Ca)
adhE (Ec)
atoB (Ec)
Butyryl-CoA
Acetyl-CoA
Acetoacetyl-CoA
adhB (Zm)
adhE (Ec)
Acetaldehyde
thl (Ca)
bcd-etfBA (Ca)
hbd (Ca)
crt (Ca)
Crotonyl-CoA
3-Hydroxybutyl-CoA
Pyruvate
pdc (Zm)
Glucose
1-Propanol
L-Threonine
Valine
biosynthesis
kivd (Ll)
adh2 (Sc)
2-Ketobutyrate
Norvaline
biosynthesis
2-Ketovalerate
Isoleucine
biosynthesis
2-Keto-3methyl-valerate
1-Butanol
2-Ketoisolvalerate
Leucine biosynthesis
Kivd (Ll)
adh2 (Sc)
2-Keto-4-methylpentanoate
Isobutanol
Kivd (Ll)
adh2 (Sc)
Pyruvate
Nonfermentative
pathways
Kivd (Ll)
Kivd (Ll)
adh2 (Sc)
adh2 (Sc)
2-Methyl-1-butanol
3-Methyl-1-butanol
Fig. 1. Fermentative pathways and nonfermentative pathways in E. coli for the production of a number of biofuels (Clomburg and Gonzalez, 2010; Shen et al., 2011). Various synthetic and metabolic strategies have been successfully employed for the enhanced production of candidate biofuel compounds (shown in the brown shaded boxes). Relevant reactions are represented by the name of the genes and enzymes. Abbreviations of genes and enzymes: adc, acetoacetate dehydrogenase; adh, secondary alcohol dehydrogenase;
adhB, alcohol dehydrogenase; adhE, acetaldehyde/alcohol dehydrogenase; adhE2, secondary alcohol dehydrogenase; atoAD, acetyl-CoA:acetoacetyl-CoA transferase; atoB,
acetyl-CoA acyltransferase; bcd, butyryl-CoA dehydrogenase; crt, crotonase; ctfAB, acetoacetyl-CoA transferase; etfBA, electrotransfer avor protein; hbd, -hydroxy butyryl-CoA dehydrogenase; pdc, pyruvate decarboxylase; thl, acetyl-CoA acyltransferase; kivd, ketoisovalerate decarboxylase; adh2, alcohol dehydrogenase; Cb, C. boidinii; Ca, C. acetobutylicum; Ec, E.
coli. Ll, L. lactis; Sc, S. cerevisiae.
was thought that wild type E. coli cannot convert glycerol into ethanol in
chemically dened medium under anaerobic condition because of lack
of electron acceptors, which hampers the potential use of glycerol as
carbon source in bioprocesses (Booth et al., 2005; Shams Yazdani and
Gonzalez, 2008). However, recombinant strains producing fuels and
other high-value reduced chemicals using glycerol as substrate without
requiring external electron acceptors have been reported by inducing
the dormant, native 1,2-propanediol fermentative pathway in E. coli
(Dharmadi et al., 2006; Gonzalez et al., 2008; Murarka et al., 2008).
Dharmadi et al. (2006) demonstrated that glycerol can be converted
into reduced compounds such as ethanol and succinate by E. coli
under anaerobic and acidic conditions, and the activity of the formate
hydrogen-lyase and F(0)F(1)-ATPase systems were also found to facilitate the fermentative metabolism of glycerol for this process (Gonzalez
et al., 2008). Based on this investigation, they engineered E. coli for the
efcient conversion of crude glycerol to ethanol, (Shams Yazdani and
Gonzalez, 2008). Recombinant E. coli overexpressing glycerol dehydrogenase and dihydroxyacetone kinase and deleting fumarate reductase
and phosphate acetyltransferase produced ethanol-hydrogen from
unrened glycerol at yields exceeding 95% of the theoretical maximum
and specic rates in the order of 1530 mmol/g cell/h. These results are
superior to previous reported for the conversion of glycerol to ethanolH2 or ethanol-formate by other organisms and equivalent to those
achieved in the production of ethanol from sugar using engineered
E. coli strains (Shams Yazdani and Gonzalez, 2008). Another example
involved in converting glycerol to ethanol was reported with a novel
approach by employing oxygen as the electron acceptor in well dened
microaerobic culture conditions (Trinh and Srienc, 2009). In this study,
rational design with minimized metabolic functionality tailored to
efciently convert glycerol to ethanol using elementary node analysis
and adaptive laboratory evolution were implemented sequentially. As
a result, the strain converted 40 g/L glycerol to ethanol in 48 h with
90% of the theoretical ethanol yield (Trinh and Srienc, 2009).
2.3. Advanced biofuels production using recombinant E. coli as efcient
biocatalyst
Ethanol, as a traditional bulk chemical manufactured from various
feedstocks, is at present the main biofuel by volume as mentioned
above. However ethanol has a number of limitations as a fuel because
of its high hygroscopicity, low energy density, corrosiveness and
incompatibility with existing fuel infrastructure (Atsumi and Liao,
2008b; Zhang et al., 2011). Fortunately, other advanced biofuels, typically
higher alcohols (C4 and C5) such as butanol and isopentanol, terpenes
and fatty acid ethyl esters, have similar properties to current petroleum
based transportation fuels which could overcome the problems associated with the utilization of bioethanol (Atsumi and Liao, 2008b). Nevertheless, advanced fuels production by biological processes is still not
commercially feasible, except 1-butanol produced by Clostridium species (Jones and Woods, 1986), because of the absence of robust and
efcient biocatalysts. Therefore, much more research attention has
recently been dedicated to the development of microbial advanced
fuels. For example the fermentative and 2-keto acid pathways of
E. coli were employed to develop a catalyst for advanced fuels production
(Fig. 1) with 2-keto acid route being paid more attention for mediumchain alcohols production (Atsumi and Liao, 2008b; Zhang et al., 2011).
Signicant progress in microbial advanced fuels production through
metabolic engineering of E. coli is described below.
2.3.1. 1-Butanol and 1-propanol production
E. coli lacks some of the relevant pathways for advanced fuels
production and metabolic engineering has afforded the opportunity
to produce non-traditional biofuels through the construction of nonnative biosynthesis pathways (Atsumi and Liao, 2008b; Atsumi et al.,
2008b). 1-Butanol is attractive as an alternative biofuel with high
energy density and favorable compatibility with the potential to
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microbial organic acids are end-products, or at least natural intermediates in major metabolic pathways. Because of their functional
groups, organic acids extremely useful as starting materials for the
chemical, food and feed industries (Sauer et al., 2008). However, a
low efciency of bio-conversion of sugar to the desired product
together with a low yield and productivity limits the current market
for some organic acids dominated by the petrochemical industry.
Once a competitive fermentation technology based on strain improvement for these acids is established, the market for microbial produced
acids should increase (Bozell and Petersen, 2010). In this section, recent
critical advances in strain development for organic acid production
by metabolic engineering approaches using E. coli as a platform
are discussed with emphasis on lactic acid, succinic acid and 3hydroxypropionic acid as examples.
3.1. Lactic acid production
glucose
ptsG
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glycerol
galP
PEP
glpF
gldA
glk
glpK
PEP
pyruvate
glpABC
glpD
dhaKLM
glucose 6-P
pyruvate
DHAP
pck
2PEP
ppc
pps
lactate
pykA
pykF
ldhA
pyruvate
pyc
poxB
pflB
pdh
pta-ackA
maeA maeB
formate
acetyl CoA
acetate
adhE
ethanol
glyoxyate
C
mAB
2-oxo
gluta
rate
suc
cin
ate
B
hA
oA
sd
-C
yl
in
cc
su
fr
dA
te
ara
fum
aceA
e
BC
fu
citr
ate
ate
cet
loa
dh
oxa
m
aceB
malate
malat
rate
isocit
Fig. 2. Lactic acid and succinic acid pathways from glucose and glycerol in E. coli and enzymes involved in metabolic regulation (Blankschien et al., 2010; Wendisch et al., 2006;
Zhang et al., 2010; Zhou et al., 2011b). The three pathways for succinic acid production are indicated by the thick blue, red, and purple arrows, respectively. Relevant biochemical
reactions are represented by the names of the gene(s) coding for the enzymes (all E. coli genes unless otherwise specied): aceA: isocitrate lyase; aceB: malate synthase; ackA,
acetate kinase; adhE, acetaldehyde/alcohol dehydrogenase; dhaKLM, dihydroxyacetonekinase; frdABCD, fumarate reductase; fumABC, three isoenzymes of fumarases; gldA, glycerol
dehydrogenase; glk, glucose kinase; glpABC, anaerobic glycerol-3-phosphate dehydrogenase; glpF, glycerol facilitator; glpK, glycerol kinase; ldhA, D-lactate dehydrogenase; maeA/
maeB, NADH/NADPH malice enzymes, respectively; mdh, malate dehydrogenase; pck, phosphoenolpyruvate carboxykinase (E. coli or A. succinogenes); pdh, pyruvate dehydrogenase
complex; pB, pyruvate formate-lyase; poxB, pyruvate oxidase; ppc, phosphoenolpyruvate carboxylase; pps, PEP synthase; pta, phosphoacetyl transferase; ptsG, phosphotransferase
system; poxB, pyruvate oxidase; pyc, L. lactis pyruvatecarboxylase; pykA/pykF, pyruvate kinase.
produced D-lactate with a titer of 110 g/L, a yield of 0.95 g/g glucose
but only trace amounts of co-products in mineral salts medium
supplemented with 1 mM betaine. However, the chiral impurity of 5%
implicated that purication will be required adding to production cost.
A higher titer of D-lactate with 138 g/L was achieved by metabolic
engineering strain E. coli ALS974 (aceEF, p, poxB, pps, frdABCD) using a
dened medium and dual-phases process (aerobic growth and anaerobic
production) (Zhu et al., 2007). Overall productivity of 3.5 g/L/h, and an
overall yield of 0.86 g/g glucose were reported in a feed-batch fermentation. Noteworthy was that this strain necessitated the use of acetate to
form pyruvate during aerobic phase and that the reduction in the formation of succinic acid depended on the precise control of the acetate
concentration.
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Aerobic, 33
Oxygen-limited, 42
Repression
Active cIts
Byproducts
PR
Transcription
PL
ldhA
Glucose
Biomass
Pyruvate
Lactic acid
TCA
Inactive cIts PR
Byproducts
PL
ldhA
Glucose
Biomass
Pyruvate
Lactic acid
TCA
Fig. 3. An efcient strategy of D-lactate production through metabolic control approach in engineered E. coli with 30 g/L glucose in the initial M9 medium (Zhou et al., 2012a,
2012b). Lactate biosynthesis was inhibited in cells with competing pathways deleted when grown at 33 C under aerobic conditions due to inactive PR & PL promoters. When
cells were shifted to oxygen-limited and 42 C conditions, the promoters are activated and D-lactate production increases signicantly. Less substrate was used in TCA cycle and
by-product formation, and much more of the carbon ux was directed to the D-lactate pathway. In the top part, the dotted arrow shows the time when the culture was shifted
from 33 C to 42 C. The blue line indicates the time when the culture was shifted from the aerobic cultivation to the oxygen-limited production phase. Additions of glucose of
136.2 (A), 136.2 (B), 150.9 (C) and 136.2 g (D) were made to the bioreactor as indicated by arrows. In the bottom part, the red and grey arrows indicate the active pathways
and inactive pathways, respectively.
engineered E. coli strain can be applied. For example, the operating cost
including of separation and purication processes is one of bottlenecks
for the biotechnological production of optically pure lactic acid.
Weusthuis et al. (2011) suggested a solution where lactate is
co-produced with ethanol in an existing ethanol factory and separated
during distillation with minimal extra costs. The poor tolerance of lactic
acid producing E. coli strains to low pH requires application of large
amounts of Ca(OH)2, CaCO3 or other bases to maintain a neutral pH
during fermentation process and in some cases (special for calcium
ions) this could has become a big waste disposal problem in commercial
organic acids distillation. Development of acid tolerant E. coli strains by
directed evolution or systematic metabolic engineering would be preferable for commercial production.
3.2. Succinic acid production
Succinic acid was identied as one of the top 12 building block
chemicals by the U.S. Department of Energy (Bozell and Petersen,
2010). It is not only used in many elds such as agriculture, chemical,
food, and pharmaceutical industries, but also can offer a huge potential
alternative as a C4-dicarboxylic acid platform to be converted to other
chemicals such as 1,4-butanediol, tetrahydrofuran, -butyrolactone,
N-methyl pyrrolidinone, and 2-pyrrolidinone (Delhomme et al., 2008;
Sauer et al., 2008; Wendisch et al., 2006). The market potential for
succinic acid and its immediate derivatives was estimated to be up to
245,000 tons per year (Bozell and Petersen, 2010) but most commercially available succinic acid is presently produced by a petrochemical
process which generated negatively economical and ecological impacts.
Excitingly, the signicant progress in the development of an economically competitive route of succinic acid production from renewable resources has been made. Commercial succinic acid production via the
industrial biotechnology route has been reported by the Requette
(http://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_
roquette_commercialize_bio_based_succinic_acid.pdf.) and Bioamber
(http://www.bio-amber.com/press_releases.php.) companies. Many
literature reports on succinic acid production from renewable substrates have been published including a number of processes based on
engineered E. coli strains (Jantama et al., 2008a; Lee et al., 2005).
E. coli naturally produces succinic acid in a minor amount as an
intermediate of the central metabolism or as a fermentation endproduct via the reductive tricarboxylic acid (TCA) branch (Fig. 2). There
are three alternative routes to form succinic acid: the PEP-pyruvateoxaloacetate node (the reductive TCA branch), the oxidative TCA branch
and the glyoxylate shunt, respectively (Fig. 2), each of which is involved
in redox balance and energy regeneration. The formation of 1 mol of
succinic acid via the reductive pathway is calculated to consume 2 mol
of NADH and 1 mole of CO2, whereas 1 mol of glucose can furnish only
2 mol of NADH through the glycolytic pathway (Fig. 2). Therefore, the
redox balance and high succinic acid yield are closely tied to the pool of
NADH and these existing complex metabolic networks and regulation
mechanisms requires alternative strategies of metabolic engineering
of E. coli for succinic acid production to be considered.
A feasible alternative strategy is to engineer E. coli to anaerobically
overproduce succinic acid by amplication of phosphoenolpyruvate
carboxylase (PPC) which catalyzes PEP to oxaloacetate (OAA) with
CO2 consumption (Kim et al., 2004; Millard et al., 1996). Stols and
Donnelly (1997) investigated whether the amplication of the malic
enzyme gene would restore fermentative metabolism of glucose and
produced succinic acid as a major fermentation product in E. coli
NZN111, a strain unable to ferment glucose because of inactivation of
the genes ldhA and p. When recombinant E. coli NZN111 harboring
malic enzyme gene was cultured in LB medium containing 20 g/L sorbitol as a more reduced carbon source under a CO2 atmosphere, 10 g/L of
succinic acid was produced (Hong and Lee, 2002). These results were
consistent with the prediction of in silico metabolic ux analysis (Lee
et al., 2002), which indicated that redox balancing was important for
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process, the above strain produced 58.3 g/L succinic acid with a yield
of 0.94 mol/mol glucose and a productivity of 1.08 g/L/h under strictly aerobic conditions (Lin et al., 2005a), which pointed to a promising
system for large-scale succinic acid production. Alternatively, an
engineered E. coli strain, using sucrose as carbon source to aerobically
produce succinic acid with a mol yield up to of 1.90, was achieved by
overexpression of scr genes (scrK, Y, A, B, and R genes converting sucrose to -D-fructose and -D-glucose 6-phosphate) and Lactococcus
lactis pyc gene (Wang et al., 2011b).
To expand the range of available substrates and efciently convert
inexpensive feedstock to high value bio-based products such as
succinic acid, glycerol, sucrose, fructose and/or a mixture sugar were
tested to produce succinic acid by various genetically modied E. coli
strains (Blankschien et al., 2010; Kang et al., 2011; Wang et al., 2011a,
2011b). In a successful example, Blankschien et al. (2010) created an
E. coli strain by overexpression of the L. lactis pyruvate carboxylase
gene and by blocking pathways for the synthesis of by-products,
which produced succinic acid with a yield of about 0.69 g/g glycerol
from 20 g/L glycerol in 72 h, on par with the use of glucose as a feedstock. Similarly, Zhang et al. (2010) created an E. coli strain able to
efciently convert glycerol to succinic acid without introduction of
non-native E. coli genes. Upon mutational activation of phosphoenolpyruvate carboxykinase gene (pck*), and inactivation of ptsI (encoding
PtsI of the phosphorelay system) and pB gene (encoding pyruvate
formate-lyase), the resulting engineered strain converted 128 mM
glycerol to 102 mM succinic acid with 80% of the maximum theoretical
yield during anaerobic fermentation in mineral salts medium. Nevertheless, low growth, poor fermentation performance and long culture
period are major limitations for these strains. In another example,
21.07 g/L succinic acid and 0.54 g/L polyhydroxyalkanoate (PHA) was
produced simultaneously from a mixture of glycerol and fatty acid by
a modied E. coli strain created by Kang et al. (2011). However, similar
to the problem for lactate production mentioned above, the need for
medium neutralization process and the poor acid tolerance of the cell
are major disadvantages for succinic acid production by metabolically
engineered E. coli strains.
3.3. Production of other organic acids
In addition to lactic acid and succinic acid as discussed above,
other organic acids such as pyruvate, acetate and malate are also
important bulk chemicals and have a wide range of industrial applications. Currently, production of these acids is mainly by traditional
petrochemical-based routes and/or biotechnological processes by wild
type organisms. However, some investigations have recently reported
that metabolically engineered E. coli strains have been employed to
overproduce these acids In one example, Causey et al. (2003) created
an excellent E. coli strain by sequential genetic modication, which
can efciently convert sugar to acetate as the primary product. Upon
introduction of the ldhA, pB, frdBC, atpFH, adhE and sucA genes mutations together with the blocking of native fermentation pathways,
oxidative phosphorylation and TCA function, the resulting strain
named E. coli TC36 produced up to 878 mM acetate with 75% of the
maximum theoretical yield from a mineral salts medium containing
glucose as carbon source. Moreover, the same group further genetically
manipulated the TC36 strain by deletion of poxB and ackA genes to yield
pyruvate strain E. coli TC44 that accumulated up to 749 mM pyruvate
with a yield of 0.75 g/g glucose (Causey et al., 2004). All major nonessential pathways consuming pyruvate in this multiple mutated strain
were absent and the utilization of pyruvate for cell growth was reduced.
In an another example, Tomar et al. (2003) constructed an overproducing pyruvate E. coli strain by deletion of the gene encoding the
E2p subunit of the PDHC and ADH encoding gene in a PEP carboxylase
decient strain. Using this genetically engineered strain, 425 mM
pyruvate was obtained with a yield of about 0.60 to 0.74 g/g glucose
but some byproducts such as acetate and lactate were also detected.
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Ribulose 5-phosphate
Glycolysis
Erythrose 4-phosphate
ppc
aroF
aroG
aroH
Phosphoenolpyruvate
Pyruvate
Oxaloacetate
3-deoxy-D-arabinoheptulosonete 7-phosphate
ilvBN
aspC
ilvGM
TCA
aroB
ilvIH
L-Aspartate
3-Dehydroquinic acid
2-Acetolactate
thrA
-Lysine
metL
lysC
Aspartyl phosphate
aroD
ilvC
3-Dehydroshikimic acid
2,3-Dihydroxyisovalerate
aroE
asd
ilvD
Shikimatic acid
Aspartate semialdehyde
thrA
metL
-Leusine
aroL
aroK
2-Ketoisovalerate
Shikimic acid-3-phosphate
ilvE
L-Homoserine
aroA
thrB
L-Valine
Homoserine phosphate
3-Enolpyruvyl-shikimate
-5-phosphate
Cystathionine
aroC
thrC
L
Leusine
responsive protein
Homocysteine
-Threonine
Chorismate
sm
trpE
Prephenate
p
L
tdcC
-Threonine
livJ
-Valine
-Tyrosine
-Phenylalanine
pheA
-Tryptophann
ygaZH
Transproter
Exporter
-Threonine
-Methionine
L
rhtA
rhtB
rhtC
Transproter
typA
Exporter
-Valine
Fig. 4. The biosynthetic pathway and regulatory circuits involved for L-valine, L-threonine, L-methionine, and aromatic amino acids in E. coli (Dong et al., 2011; Lee et al., 2007; Park
and Lee, 2008). The shaded boxes represent genes encoding enzymes catalyzing the corresponding reactions. The thick grey arrows indicate the glycolysis pathway and pentose
phosphate pathway. The thick red arrows indicate the related catalytic steps in the amino acid pathways. The blue dotted arrows indicate the feedback inhibition and the black
dotted arrows indicate the feedback activation.
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FDH from formate and the regeneration of NAD+ by MDH from fructose
in the recombinant cells resulted in a cofactor cycle system that
supported mannitol production (Kaup et al., 2004). In additional, a
glucose facilitator transporter was expressed to increase the efciency
of fructose uptake. The resulting strain was used to produce about
91 g/L mannitol with a molar yield of about 90% when fed-batch cultivation was conducted (Kaup et al., 2004). Furthermore, overexpression
of a putative permease from L. pseudomesenteroides resulted in an
increase of mannitol yield by 20%, whereas increasing available NAD
pool and controlling CO2 concentration had no signicant impact on
mannitol productivity (Heuser et al., 2009).
6. Biopolymer and monomers production
Currently, petroleum-based polymers are preferred for household
and industrial applications. However the growing awareness of
sustainability of supply and environmental issues, bio-based polymers
from renewable feedstocks, possessing biodegradable, biocompatible
and multipurpose features, are more attractive alternatives to traditional
materials. Recently, metabolically engineered E. coli has been employed
to produce various biopolymers and monomers (Lee et al., 2011a; Zeng
and Sabra, 2011). Many building block chemicals such as lactic acid,
succinic acid, fumaric acid, itaconic acid, and diols including 1,3propanediol (1,3-PDO), 1,2-propanediol (1,2-PDO), 2,3-butanediol
(2,3-BDO) and 1,4-butanediol (1,4-BDO) can be used as a monomer
for polymers. In addition, biopolymers such as polyhydroxyalkanoates
(PHAs) and polylactic acid (PLA) are generally used for biodegradable
polymers and can be microbiologically produced. Here, we briey
describe E. coli as a robust biocatalyst for monomers production and
polymer synthesis, together with the limitations and opportunities.
Lactate and succinic acid production have been discussed in Sections 3.1
and 3.2 and will not be dealt further.
6.1. 1,3-Propanediol and 1,2-propanediol
1,3-PDO, one of most important and attractive monomers for the
synthesis of polyesters for fabric and textile applications, was traditionally produced from fossil resources. However, 1,3-PDO produced
from glucose by a recombinant E. coli strain has been commercial
for a number of recent years (Nakamura and Whited, 2003). Although
this biological route agrees with code of sustainability as well as the
high selectivity and the mild operation conditions, the high cost of
the process limits ability of compete with production via the chemical
route. Therefore, strain improvement by metabolic engineering has
attracted much attention to improve economical production of
1,3-PDO recently.
1,3-PDO pathway is a two-step sequential enzymatic process from
glycerol. Initially, glycerol is converted to an intermediate 3hydroxypropionaldehyde by glycerol dehydratase encoded by the
gene dhaB, then is reduced to 1,3-PDO by an NADH-dependent
1,3-propanediol oxidoreductase encoded by the gene dhaT. Because
of absence of a dha regulon, E. coli is unable to produce 1,3-PDO
(Tong et al., 1991). Owing to the ability of K. pneumoniae and Clostridium
species to anaerobically convert glycerol to 1,3-PDO and availability of
the cheap glycerol, many attempts have been made to increase
K. pneumoniae or C. pasteurianum 1,3-PDO yield and production using
various metabolic and fermentation strategies (Jun et al., 2010; Seo
et al., 2009; Xu et al., 2009). However, the most successful process
described to date by recombinant E. coli production of 1,3-PDO. DuPont
and Genencor International Inc. created an industrial E. coli strain
overproducing 1,3-PDO from glucose by introduction of glycerol pathway from S. cerevisiae and 1,3-PDO pathway from K. pneumonia
(Nakamura and Whited, 2003). The resulting strain produced 1,3-PDO
with a titer of more than 130 g/L, which is the highest titer reported to
date. However, little detailed scientic literature about this work has
been published and only patents were disclosed (Emptage et al., 2003;
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density fermentation, and the fragility of cells (Choi and Lee, 1999;
Rehm, 2010).
In terms of versatile characteristics, PHAs can be classied into
three main types based on the sizes of the monomers: short-chain
length (scl) consisting of monomer units of C3 to C5, medium chain
length (mcl) consisting of monomer units of C6 to C14, and scl-mcl
PHAs consisting of monomers ranging in size from C4 to C14. Metabolic
engineering approaches have been employed to develop an E. coli strain
able to efciently convert cheap renewable feedstocks to PHSs
(Andreessen et al., 2010; Kang et al., 2004; Li et al., 2007; Nikel et al.,
2006), and to synthesize novel PHA homopolymers and copolymers
(Chen, 2009; Nomura et al., 2004; Park et al., 2012). Many research
groups have constructed recombinant E. coli strains to produce PHA, especially polyhydroxybutyrate (PHB, the most widespread and
best-known PHAs), by introducing genes responsible for PHAs biosynthesis into the host from different organisms such as Pseudomonas
aeruginosa (Langenbach et al., 1997; Qi et al., 1997), Alcaligenes latus
(Choi et al., 1998), Thiocapsa pfennigii (Liu and Steinbuchel, 2000) and
Azotobacter species (Nikel et al., 2006). In a notable example, constitutive expression of an operon responsible for PHA biosynthesis pathway
of A. latus in E. coli resulted in the accumulation PHB with a unprecedented titer of 140 g/L, and a high productivity of 4.63 g/L/h when a
pH-stat fed-batch process was used. This recombinant strain synthesized PHB more efciently than those of harboring the Ralstonia
eutropha genes (Choi et al., 1998) and has demonstrated a higher
productivity compared to those native PHAs producers.
Chen and coworkers developed a number of recombinant E. coli
strains for production of PHA homopolymers and copolymers including
PHB (Li et al., 2009), poly(3-hydroxybutyrate-co-3-hydroxyvalerate)
[P(3HB-co-3HV)] (Jian et al., 2010), poly(3-hydroxybutyrate-co-4hydroxybutyrate) [P(3HB-co-4HB)] (Li et al., 2010), and poly(3hydroxybutyrate-co-3-hydroxyhexanoate) (Lu et al., 2003). Among
them, 23.5 g/L cell dry weight containing 62.7% P(3HB-co-4HB) with a
12.5 mol % 4HB monomer content was obtained from glucose, which
is the highest 4HB monomer content in P(3HB-co-4HB) produced
from unrelated carbon sources. In addition, coexpression of the mutant
fabH (encoding 3-ketoacyl-ACP synthase III) and phaC genes in E. coli
JM109 resulted in scl-mcl PHAs copolymer production from glucose
(Nomura et al., 2004). This study indicated that implementation of
metabolic engineering can control the composition of PHA copolymers.
Furthermore, the above mentioned recombinant E. coli strain harboring
PHA biosynthesis pathway of A. latus was also used to accumulate
P(3HB-co-3HV), which is more exible and stronger than PHB increasing
its range of applications. When an improved nutrient feeding strategy,
acetic acid induction, and oleic acid supplementation were applied,
203.1 g/L cell concentration and 158.8 g/L P(3HB-co-3HV) were
achieved with a 10.6 mol% 3HV fraction and a high productivity of
2.88 g/L/h (Choi and Lee, 1999). In addition, the metabolic engineering
strategy was designed to develop E. coli cells able to produce PHAs
containing 2HB monomer (Park et al., 2012).
Recombinant E. coli efciently converts inexpensive carbon
sources into a diverse range of PHAs with different chemical and
material properties, which is an important approach for lowering the
production cost. Therefore, the economic feasibility of PHAs production
is a crucial parameter in the evaluation of biocatalyst efciency. A
recombinant E. coli strain bearing the PHA biosynthetic genes from Azotobacter sp. was created to utilize whey together with corn steep liquor
as main carbon and nitrogen sources for PHA accumulation (Nikel et al.,
2006). Constitutive expression of genes involved in lactose transport
and utilization together with the absence of the lactose repressor generated efcient PHB production with an intracellular concentration
of 72.9% of the cell dry weight, and a volumetric productivity of
2.13 g/L/h in a fed-batch laboratory-scale bioreactor. In another study,
using a recombinant E. coli strain harboring the A. latus PHA biosynthesis genes, the pH-stat fed-batch cultures were carried out with a concentrated whey solution containing 280 g/L lactose to produce nal
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cell and PHB concentrations of 119.5 and 96.2 g/L, respectively, with a
productivity of 2.57 g/L/h (Ahn et al., 2000). With similar substrates,
Jae Park et al. (2002) investigated PHA production by recombinant
E. coli in a 30-and 300-L scale fermenters, and 35.5 g/L PHB with a
70% polymer content and 20 g/L PHB with a 67% polymer content
were obtained, respectively. Xylose and cellulose hydrolysates have
also been evaluated for PHB production by a genetically E. coli strain
(Lee, 1998). Recently, Metabolix, Inc. and Archer Daniel Midland
(ADM) have opened the rst commercial-scale plant to produce a
corn syrup-based PHB by recombinant E. coli (Chen, 2009).
6.4. Polylactic acid and copolymers production
Polylactic acid (PLA) and its copolymers are promising biomassderived polymers because of their merits such as biodegradability,
biocompatibility, compostability, and low toxicity to humans (Lasprilla
et al., 2012; Mehta et al., 2005). The typical PLA production route
contains two steps: the fermentative production of lactate and the
subsequently chemically ring-opening polymerization. At present the
commercial process is complicated and costly (Jung and Lee, 2011). An
exciting and recent development is the bio-based one-step production
of polylactic acid by construction of synthetic pathways in E. coli as
a cell factory (Jung et al., 2010; Yang et al., 2010). In these studies,
Clostridium propionicum propionate CoA-transferase and Pseudomonas
sp PHA synthase (PhaC) were subjected to directed enzyme evolution
to improve their bioconversion performance in the respective generation of lactyl-CoA and incorporation of lactyl-CoA into the polymer.
The genes encoding the engineered propionate-CoA transferase and
PhaC were introduced into E. coli host and thus in vivo biosynthetic pathways for the production of PLA and lactate-containing polymers were
established. Owing to the low titer of polymer, in silico genome-scale
metabolic-ux analysis of E. coli was applied to reveal further geneticengineering approaches. Based on the information of in silico genomescale simulation, the metabolic pathways were rationally engineered
by increasing additional precursors and knocking out the competing
pathways including ackA, ppc and adhE genes as well as replacing the
promoters of D-lactate dehydrogenase (ldhA) and acetyl-CoA synthetase (acs) genes with the strong trc promoter. Accordingly, PLA homopolymer production was notably enhanced up to 11% of dry cell
weight from glucose by this engineered strain.
More recently, this E. coli strain was further engineered to simplify
the fermentation process by overcoming induction expression and
feeding succinic acid, and consequently efcient production of PLA
and lactate-containing copolymers was achieved (Jung and Lee,
2011). In addition metabolic engineering of bacterial biosynthesis
pathways in an E. coli host has led to the heterologous production of
new unnatural polymers, such as polythioesters and lactate-based
polyesters (Lutke-Eversloh et al., 2002; Taguchi et al., 2008).
Homopolythioesters were produced from the precursor substrate,
3-mercaptoalkanoate by a recombinant E. coli strain harboring
genes encoding phosphotransbutyrylase and butyrate kinase from
Clostridium acetobutylicum and the nonspecic PHA synthase from
T. pfennigii. These new polymers showed the unique properties with
low crystalline order or improved thermal stability when compared
with PHAs and petrochemical-derived polymers.
7. Biosynthesis of complex natural compounds in E. coli
Secondary metabolites are a class of extremely structural-diverse
compounds, which are naturally synthesized in low quantities by
their native hosts but serve many critical functions in an organism's
survivability and reproduction (Mitchell, 2011; Pitera et al., 2007).
Furthermore, this class of natural products has been extensively
used in industrial, agricultural and biomedical production. However,
owing to sophisticated structure of these molecules, efcient production by the chemical route is difcult (Mijts and Schmidt-Dannert,
1216
OP
Pyruvate
1217
Glyceraldehyde
3-phosphate
Acetyl-CoA
Acetyl-CoA
COA
COA
dxs
AAS
OH
1-Deoxylulose-5-phosphate
Acetoacetyl-CoA
OP
O
COA
OH
HMGS
dxr (ispC)
OH
OH
4-Cytidine-5'-diphospho2-methylerythritol
Hydroxymethylglutaryl
-CoA
HOOC
COA
OP
OH
OH
HMGR
ispD
OH
OH
2-Methylerythritol4-phosphate
OH
HOOC
OPP-cyt
OH
Mevalonate
MK
OH
OH
ispE
Mevalonate-5-phosphate
OP
OP
2-Phospho-4-cytidine-5'diphospho-2-methylerythritol
HOOC
PMK
OPP-cyt
OH
OH
Mevalonatediphosphate
OH
OPP
ispF
HOOC
OP
PMD
PO
Methyleryhtritol-2,4cyclodiphosphate
OH
MVA pathway
OH
ispG
1-Hydroxy-2-methyl-2OPP butenyl-4-diphosphate
OH
ispH
MEP pathway
OPP
idi
Dimethylallyldiphosphate
OPP
Isopentanyldiphosphate
Fig. 5. Mevalonate and non-mevalonate isoprenoid pathways in E. coli strain (Daum et al., 2009; Misawa, 2011). Red boxes indicate the genes encoding the corresponding key
enzymes and are shown: dxs, 1-deoxy-D-xylulose 5-phosphate synthase; dxr, 1-deoxy-D-xylulose 5-phosphate reductoisomerase; ispD, 4-diphosphocytidyl-2-methylery-thritol
synthase; ispE, 4-diphosphocytidyl-2-methylerythritol kinase; ispF, 2-methylerythritol-2,4-cyclodiphosphate synthase; ispG, 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate
synthase; ispH, 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate reductase; idi, isopentenyl diphosphate-dimethylallyl diphosphate isomerase; AAS, acetoacetyl-CoA synthase;
HMGS, HMG-CoA synthase; HMGR, HMG-CoA reductase; MK, mevalonate kinase; PMK, phosphomevalonate kinase; PMD, mevalonate diphosphatede carboxylase.
of the endogenous prpRBCD genes as well as overexpression of the endogenous prpE and birA genes were achieved. When gene expression was
coordinately induced at low temperature, the resulting cellular catalyst
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