Type of Study: Counter Weight Lifting Frame

Uniform Loading Both Supported Beam

Location
Longitudinal Beam 3.65m L
Force Per Meter
:
13.08 N/mm*
Design Force (W)
:
47744.08 N*
Material Type
:
W6x6x30 *
11730000 mm4*
Area of Moment (Ix) :
Length of Supported
Beam (L)
3650 mm*
:
Modulus of Elasticity (E)
200000 N/mm2*
:
Beam Height (H)
:
157.5 mm*
252000 mm3*
Section Modulus (Z) :

Safety Factor: UNKNOWN

g=

9.81 m/s2*

Stress at any point (S)

S(x) =
=

-86.44 N/mm2
-8.81 kg/mm2

Where x = distance of load indicated

x=
1825 mm*
Note:
positive value means force acting upward
negative value means force acting downward

Stress at center of constant cross section

S(c) =
S(c)=
=

-86.44 N/mm2
-8.81 kg/mm2

Deflection at any given point

y=

12.89 mm

Deflection at center

y=

12.89 mm

Type of Study: Counter Weight Lifting Frame

Uniform Loading Both Supported Beam

Location
Longitudinal Beam 1.28m L
Force Per Meter
:
13.08 N/mm*
Design Force (W)
:
16743.13 N*
Material Type
:
W6x6x30 *
11730000 mm4*
Area of Moment (Ix) :
Length of Supported
Beam (L)
1280 mm*
:
Modulus of Elasticity (E)
200000 N/mm2*
:
Beam Height (H)
:
157.5 mm*
252000 mm3*
Section Modulus (Z) :

g=

9.81 m/s2*

Stress at any point (S)

S(x) =
=

-10.63 N/mm2
-1.08 kg/mm2

Where x = distance of load indicated

x=
640 mm*
Note:
positive value means force acting upward
negative value means force acting downward

Stress at center of constant cross section

S(c) =
S(c)=
=

-10.63 N/mm2
-1.08 kg/mm2

Deflection at any given point

y=

0.19 mm

Deflection at center

y=

0.19 mm

Type of Study: Counter Weight Lifting Frame

Uniform Loading Both Supported Beam

Location
Transverse Beam 3.05m L
Force Per Meter
:
13.08 N/mm*
Design Force (W)
:
39895.73 N*
Material Type
:
W6x6x30 *
11730000 mm4*
Area of Moment (Ix) :
Length of Supported
Beam (L)
3050 mm*
:
Modulus of Elasticity (E)
200000 N/mm2*
:
Beam Height (H)
:
157.5 mm*
252000 mm3*
Section Modulus (Z) :

g=

9.81 m/s2*

Stress at any point (S)

S(x) =
=

-60.36 N/mm2
-6.15 kg/mm2

Where x = distance of load indicated

x=
1525 mm*
Note:
positive value means force acting upward
negative value means force acting downward

Stress at center of constant cross section

S(c) =
S(c)=
=

-60.36 N/mm2
-6.15 kg/mm2

Deflection at any given point

y=

6.28 mm

Deflection at center

y=

6.28 mm

Type of Study: Counter Weight Lifting Frame

Uniform Loading Both Supported Beam

Location
Transverse Beam 1.14m L
Force Per Meter
:
13.08 N/mm*
Design Force (W)
:
14911.85 N*
Material Type
:
W6x6x30 *
11730000 mm4*
Area of Moment (Ix) :
Length of Supported
Beam (L)
1140 mm*
:
Modulus of Elasticity (E)
200000 N/mm2*
:
Beam Height (H)
:
157.5 mm*
252000 mm3*
Section Modulus (Z) :

g=

9.81 m/s2*

Stress at any point (S)

S(x) =
=

-8.43 N/mm2
-0.86 kg/mm2

Where x = distance of load indicated

x=
570 mm*
Note:
positive value means force acting upward
negative value means force acting downward

Stress at center of constant cross section

S(c) =
S(c)=
=

-8.43 N/mm2
-0.86 kg/mm2

Deflection at any given point

y=

0.12 mm

Deflection at center

y=

0.12 mm

KNOWN

Plate
Block

Total kg
Total F
F/mm

1868 kg
28800 kg

30668 kg
300853.1 N
13.08057 N/mm

Plate
Block

Total kg
Total F
F/mm

1868 kg
28800 kg

30668 kg
300853.1 N
13.08057 N/mm

Plate
Block

Total kg
Total F
F/mm

1868 kg
28800 kg

30668 kg
300853.1 N
13.08057 N/mm

Plate
Block

Total kg
Total F
F/mm

1868 kg
28800 kg

30668 kg
300853.1 N
13.08057 N/mm

Type of Study: Lifting Frame Padeye

Max static sling load

4066.2 kN

Shackle selection
Shackle Type:
Required safety factor
Min Breaking Load (MBL)=
Safety Factor

414.50 MT

500.00 MT WLL
4
4
x
4.83 OK

500.00 MT WLL =

Use shackle type: Crosby G-2160 Shackle

Sling selection
Required safety factor
Min Breaking Load (MBL)
Sling MBL
UC

4
16265.0 kN
19649.4 kN
0.828

Sling Diameter (from table/catalogue)

Lifting Eye Design
Load factor for this force, DAF =
Lifting attachment design load=

OK

Sling MBL:
224.0 mm

2.00
8132.49 kN

Permissible Stresses as listed earlier

Shackle Info:
SWL
Pin diameter
Inside Width
Inside Length

[D]
[B]
[H]

Padeye Design
Pin Hole
Radius of main plate
Radius of cheek plate (1)
Radius of cheek plate (2)
Main plate thickness (tm)
Fy
Cheek Plate (1) thk (tc)
0.75tm
Effect cheek plt thk (tce)
Cheek Plate (2) thk (tc2)
0.75tc
Effect cheek plt (2) thk (tc2e)
Fy

500 MT
180.0 mm
250.0 mm
630.0 mm
Use:
189.0 mm

190

360 mm
315 mm
270 mm
60 mm
345 MPa
35 mm
45 mm
35 mm
25 mm
26.25 mm
25 mm
345 MPa

360
320
270

* Use min value 35 : 45

* Use min value 25 : 26.25

STRESS CHECK
Bearing Stress
UC
Pull Out Shear
Shear area
Shear stress
UC
Check Clearance (sling/padeye)
available gap

251.08 MPa
0.808

80800 mm
80280 MPa

mm

OK

OK

OK

Tension Failure
The lifting eye shall be checked against tension failure at the point of minimum cross se
Area at tension failure
Tension stress
UC
Shear stress at weld cheek plate-main plate
F=Load/cheek plate
Aw=weld area/cheek plate
w=fillet weld leg length E70
Shear stress at weld
UC

mm
MPa

OK

kN
mm
mm
MPa

OK
OK

Check spacing between jaw/padeye (one side)

Spacing
min
max

mm
mm
mm

OK

g=

9.81 m/s

2000 MT

160 Shackle

500.00 MT WLL

1658.0 MT

19649.43
2003 MT

mm
mm
mm
mm

alue 35 : 45

alue 25 : 26.25

Accurate earth gravity force:

9.8067

Allowable bearing stress

Allowable shear stress

310.5 MPa

MPa

(some practice req. only 6mm)

of minimum cross section area.

Allowable tensile stress

E70 Fy =

MPa

MPa

Allowable shear stress

MPa

m/s