TXR To 11kv Ais Cab Size

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DATE
REV. NO.
DESCRIPTION
REVISIONS
CHECKED
APPROVED
LARSEN & TOUBRO LIMITED

ECC Division EDRC
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TOTAL NO. OF PAGES

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TITLE :
DATE
DSGN
PTS
21.03.05
CHKD
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24.03.05
APPD
HVB
26.03.05
DESIGN CALCULATION - MV CABLE SIZE
CODE
DOC.No. 2
RELEASED FOR
PRELIMINARY
TENDER
INFORMATION
APPROVAL
CONSTRUCTION
REV.
0
2 of 16

ECC Division - EDRC
PROJECT
TITLE
DOCUMENT NO
ADWEA
DATE
2076-LT-000-EL-DC-3059-00
DESIGN CALCULATION - MV CABLE SIZING
PREPARED
DESIGN CALCULATION
MV CABLE SIZING
CHECKED
3/12/2016
SHEET
3 of 16

ECC Division - EDRC
PROJECT
TITLE
ADWEA
DOCUMENT NO
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
3/12/2016
SHEET
4 of 16

ECC Division - EDRC
PROJECT
TITLE
DOCUMENT NO
ADWEA
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
INDEX
0.0.0
SYMBOLS & UNITS
1.0.0
DESIGN INPUTS
2.0.0
ENVIRONMENTAL DETAILS
3.0.0
CABLE DATA
4.0.0
TYPE OF LAYING
5.0.0
CHECKING OF SHORT CIRCUIT WITHSTAND CAPABILITY
6.0.0
CHECKING OF THERMAL AMPACITY
7.0.0
CHECKING OF STEADY STATE VOLTAGE DROP
8.0.0
RESULT
9.0.0
ANNEXURE-1 : TABLE FOR ALL CABLES
3/12/2016
SHEET
5 of 16

ECC Division - EDRC
PROJECT
TITLE
ADWEA
DOCUMENT NO
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
3/12/2016
SHEET
6 of 16

ECC Division - EDRC
PROJECT
TITLE
0.0.0
ADWEA
DOCUMENT NO
2076-LT-000-EL-DC-3059-00
PREPARED
SYMBOLS & UNITS

A
Area of cross section of conductor
A1
De-rating factor for Air temperature
A2
De-rating factor for grouping
A3
De-rating factor for
Sq.mm
cosQ Power factor

E/UE Earthed / un-earthed voltage rating of cable
kV
Eff
Efficiency
Supply Frequency
Hz
G1
De-rating factor for Variation in Ground temperature
G2
De-rating factor for Variation in Thermal Resistivity of soil
G3
De-rating factor for Depth of laying
G4
De-rating factor for Horizontal formation
Ic-Air
Current carrying capacity of conductor in Air
Ic-DR
De-rated Continuous rating of conductor
Ic-Gd
Current carrying capacity of conductor in Ground
IF
Short Circuit withstand capacity required
kA
IL
Load Current
Isc
Short circuit withstand current of Conductor
kA
K-Air Overall de-rating factor for Air

Kd
DATE
Derating factor
K-Gd Overall de-rating factor for Ground

L
Length of Cable
No. of runs of cables
Mtrs
Real Power of Load
kW
Reactive Power of Load
kVAR
Resistance of Cable for the length selected
Ohm
Rc
AC Resistance per unit length of Cable
ohm/Km
Apparent Power of Load
kVA
Design Ambient Temperature
Duration of Fault withstand capability
seconds
System Voltage
Volts
Vc
Voltage Grade of Cable
Vd
Voltage drop
Reactance of of Cable for the length selected
Ohm
Xc
Inductive reactance of cable
ohm/Km
CHECKED
3/12/2016
SHEET
7 of 16

ECC Division - EDRC
PROJECT
TITLE
ADWEA
DOCUMENT NO
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
3/12/2016
SHEET
8 of 16

ECC Division - EDRC
PROJECT
TITLE
1.0.0
DOCUMENT NO
ADWEA
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
3/12/2016
SHEET
DESIGN INPUTS
Load Details
1.1.1
Load Description
11Kv SWGR
1.1.2
Fed By
Transformer
Inputs
1.2.1
System Voltage
11 kV
1.2.2
Frequency
50 Hz
1.2.3
Short Circuit withstand capacity required
IF
31.5 kA
1.2.4
Duration of fault withstand capacity
1.2.5
Load
1.2.6
Load power factor
CosQ :
1.2.7
Length of cable
1.2.8
Efficiency
Eff
2.0.0
ENVIRONMENTAL DETAILS
2.1.1
Design Ambient Temperature
3.0.0
CABLE DATA
3.1.0
Voltage Rating
3.1.1
No. of Cores
3.1.2
Cross Section Area
3.1.3
Conductor Material (Copper / Aluminium)
Copper
3.1.4
Insulation
XLPE
3.1.5
Catalogue Reference
Polycab
3.1.6
Current carrying Capacity
3.1.7
Resistance of Conductor
(Refer Spec E-005, 250MVA)
1 s
20000 kVA
0.9
50 m
90.00%
50 oC
(Std Tech & Site

Data -AppendixA)
6.6kV(UE)/11kV(E)
1
500 Sq.mm
Ic-Air
800 A
Table-24
Ic-Gd
565 A
Table-24
Rc
0.0468 Ohm/KM
Table-1
9 of 16

ECC Division - EDRC
PROJECT
TITLE
DOCUMENT NO
ADWEA
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
3.1.8
Reactance of Conductor
Xc
3.1.9
Short circuit withstand current of Conductor
Isc
3.1.10
No. of Runs selected
CHECKED
0.107 Ohm/KM
71.4 kA for 1 sec
2
3/12/2016
SHEET
Table-4
Table-2
10 of 16

ECC Division - EDRC
PROJECT
TITLE
DOCUMENT NO
ADWEA
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
4.0.0
Type of Laying
4.1.0
Laying in Ground
4.1.1
Ground Temperature
45
4.1.2
Variation in Thermal Resistivity of Soil
150
4.1.3
Depth of Laying
4.1.4
Horizontal formation, No. of Cables and & space
4, 30
cm
4.2.0
Laid in Air
4.2.1
Air Temperature
50
4.2.2
Horizontal formation (Touching or Spacing)
1 Dia
4.2.3
No. of Cables and No. of Tiers
3, 1
5.0.0
CHECKING OF SHORT CIRCUIT WITHSTAND CAPABILITY

Fault withstand capacity of cable for 1 sec
Duration of Fault withstand capacity of cable required
t :
Fault withstand capacity of cable for required duration
3/12/2016
SHEET
71.4 kA
(From 3.1.9)
1 sec
Isc /Sqrt(t) x n
142.8 kA
----- (1)
IF
31.5 kA
----- (2)
G1
0.87
Table 5-1B
De-rating factor for variation in Thermal Resistivity of Soil G2
Table-5-3
De-rating factor for Depth of Laying
G3
0.99
Table-5-2
Horizontal formation (Touching or Spacing)
G4
0.72
Table-6 D
Over all derating factor for Ground
K-Gd
G1xG2xG3xG4xG5
Short circuit withstand capacity required
(From 1.2.3)
Since (1) is greater than (2), the cable is safe
6.0.0
CHECKING OF THERMAL AMPACITY
6.1.0
Calculation of De-rating factor for laying in Ground

De-rating factor for variation in Ground Temperature
11 of 16

ECC Division - EDRC
PROJECT
TITLE
DOCUMENT NO
ADWEA
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
:
K-Gd
CHECKED
0.87 x 1 x 0.99 x 0.72

0.620136
3/12/2016
SHEET
12 of 16

ECC Division - EDRC
PROJECT
TITLE
6.2.0
6.3.0
DOCUMENT NO
ADWEA
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
De-rating factor for Air Temperature
A1
0.9
De-rating factor for grouping
A2
0.96
Over all derating factor for Air
K-Air
A1 x A2
0.9 x 0.96
SHEET
K-Air
Ic-DR
Ic-Air x K-Air A
800 x 0.864 A
691 A
Ic-GD x K-Gd A
565 x 0.6201A
350 A
Table 5-1A
0.864
Calculation of De-rated current carrying capacity
De-rated Current Carrying capacity of Cable in Ground
Ic-DR
De-rated Current Carrying capacity of cables selected
:
:
Current Carrying capacity required

Load Current
IL
Minimum of Ground & Air x n

1382 A
----- (3)
Load Current
S / Sqrt(3) / V / Eff
20000/1.732/11/0.9
1166 A
----- (4)
Since (3) is greater than (4), the cable is safe

7.0.0
3/12/2016
Calculation of De-rating factor for laying in Air
De-rated Current Carrying capacity of Cable in Air
6.4.0
DATE
CHECKING OF STEADY STATE VOLTAGE DROP

Steady state voltage drop
Vd
I (R CosQ + X SinQ)
Resistance of cable for the length selected
Rc x L / 1000 / n
0.0468 x 50/1000 / 2
0.00115 Ohm
Reactance of cable for the length selected
Xc x L / 1000 / n
0.107 x 50/1000 / 2
0.0027 Ohm
13 of 16

ECC Division - EDRC
PROJECT
TITLE
DOCUMENT NO
ADWEA
2076-LT-000-EL-DC-3059-00
PREPARED
Steady state voltage drop
Percentage Voltage drop
DATE
Vd
3/12/2016
CHECKED
SHEET
1166( 0.00115x0.9+0.0027x0.435889894354067)
2.57907857 v
%VD :
:
:
Vd / V /1000 / 1.732 * 100

2.57907856540547/11/1000/1.732*100
0.01 %
----(5)
14 of 16

ECC Division - EDRC
PROJECT
TITLE
DOCUMENT NO
ADWEA
Allowed voltage drop
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
5 %
3/12/2016
SHEET
----(6)
Since (5) is lesser than (6), the cable is safe
11.0.0
RESULT
a)
Cable Selected
6.6kV(UE)/11kV(E)Core x 500 Sq.mm XLPE

Copper Cable
b)
No.of runs
2 run
c)
Maximum Voltage Drop (%)
0.01%
d)
SC Withstand Capability
142.8
kA
15 of 16

ECC Division - EDRC
PROJECT
TITLE
ADWEA
DOCUMENT NO
DATE
2076-LT-000-EL-DC-3059-00
PREPARED
CHECKED
3/12/2016
SHEET
Annexure-I to MV Cable Sizing Calculation

Design Inputs
SI.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
From
000SG911
000SG911
000SG911
OH-1
OH-2
OH-3
000SG911
000SG911
000CM911
000CM911
000CM911
000CM911
000CM911
000CM911
000CM911
To
OH line-1
OH line-2
OH line-2
000TF922
000TF922
000TF922
000CM911
000CM911
400FN020
400FN030
400FN035
400FN050
400ML010
510FN010
600FN020
Description
Power supply to Transformer 000TF922
Power supply to 000CM911
Roller Mill Fan
Roller Mill ESP ID Fan
Dilution Air Recirculation Fan
Primary combustion Air Fan
Roller Mill
First Stage Crystaliser Vent Fan
Dryer Air Blower
Voltage
(kV)
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
Fault
Current
IF
(kA)
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
Fault
w/s
time
(sec)
1
1
1
1
1
1
1
1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
kW
Rating
870
825
350
250
780
186.4
230
kVA
Rating
Cable Data
Efficiency Cos Q SinQ
3000
3000
3000
3000
3000
3000
3610
3610
0
0
0
0
0
0
0
0.985
0.985
0.985
0.985
0.985
0.985
0.9
0.9
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.83
0.85
0.85
0.83
0.85
0.85
0.87
0.87
0.86
0.86
0.87
0.89
0.86
0.88
0.88
0.56
0.53
0.53
0.56
0.53
0.53
0.49
0.49
0.51
0.51
0.49
0.46
0.51
0.47
0.47
Length
(m)
160
160
160
65
65
65
160
85
180
130
130
150
200
134
100
Insulation
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
HT-XLPE
SC w/s Capability
SI.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
SI.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
From
000SG911
000SG911
000SG911
OH-1
OH-2
OH-3
000SG911
000SG911
000CM911
000CM911
000CM911
000CM911
000CM911
000CM911
000CM911
From
000SG911
000SG911
000SG911
OH-1
OH-2
OH-3
000SG911
000SG911
000CM911
000CM911
000CM911
000CM911
000CM911
000CM911
000CM911
To
OH line-1
OH line-2
OH line-2
000TF922
000TF922
000TF922
000CM911
000CM911
400FN020
400FN030
400FN035
400FN050
400ML010
510FN010
600FN020
To
OH line-1
OH line-2
OH line-2
000TF922
000TF922
000TF922
000CM911
000CM911
400FN020
400FN030
400FN035
400FN050
400ML010
510FN010
600FN020
Description
Roller Mill Fan
Roller Mill
Dryer Air Blower
Description
Roller Mill Fan
Roller Mill
Dryer Air Blower
Cable
w/s 1s
57.10
57.10
57.10
57.10
57.10
57.10
34.30
34.30
13.60
13.60
10.00
10.00
13.60
10.00
10.00
Rc1 (pu)
0.009632
0.009632
0.009632
0.003913
0.003913
0.003913
0.00772
0.004101
0.04446
0.03211
0.04459
0.05145
0.0494
0.045962
0.0343
Cable
w/s for t
57.10
57.10
57.10
57.10
57.10
57.10
68.60
68.60
43.01
43.01
31.62
31.62
43.01
31.62
31.62
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
Result
G1
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Steady State Voltage Drop

Voltage
Allowed
%VD
Xc1 (pu) Drop
%VD
0.01264 4.81014 0.05%
5%
0.01264 4.74653 0.05%
5%
0.01264 4.74653 0.05%
5%
0.00514 1.95412 0.02%
5%
0.00514 1.92828 0.02%
5%
0.00514 1.92828 0.02%
5%
0.0068 3.80614 0.04%
5%
0.00361 2.02201 0.02%
5%
0.0171 6.29939 0.07%
5%
0.01235 4.31424 0.05%
5%
0.013 2.41129 0.03%
5%
0.015 1.96027 0.02%
5%
0.019 6.27525 0.07%
5%
0.0134 1.31476 0.01%
5%
0.01 1.21067 0.01%
5%
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
Result
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
G2
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
G3
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
G4
0.72
0.72
0.72
0.72
0.72
0.72
0.72
0.72
Type
3Cx400
3Cx400
3Cx400
3Cx400
3Cx400
3Cx400
3Cx240
3Cx240
3Cx95
3Cx95
3Cx70
3Cx70
3Cx95
3Cx70
3Cx70
Runs
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
Grd.
517
517
517
517
517
517
387
387
237
237
202
202
237
202
202
Thermal Ampacity
Derating-Air
De-rating factor for Ground

Reqd.
Type of Laying
K-Gd
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
A1
A2
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.96
0.96
0.96
0.96
0.96
0.96
0.68
0.68
0.68
0.68
0.68
0.68
0.68
0.68
0.68
Air
602
602
602
602
602
602
442
442
257
257
217
217
257
217
217
Rac
/
Km
0.0602
0.0602
0.0602
0.0602
0.0602
0.0602
0.0965
0.0965
0.247
0.247
0.343
0.343
0.247
0.343
0.343
Ground
X
/
Grd. Ther Dept
km
Temp mal
h
0.079
45 Resis
150
1
t.
0.079
45 150
1
0.079
45 150
1
0.079
45 150
1
0.079
45 150
1
0.079
45 150
1
0.085
45 150
1
0.085
45 150
1
0.095
0.095
0.1
0.1
0.095
0.1
0.1
Derated Current
K-Air Grd
0.86
0.86
0.86
0.86
0.86
0.86
0.61
0.61
0.61
0.61
0.61
0.61
0.61
0.61
0.61
321
321
321
321
321
321
480
480
0
0
0
0
0
0
0
Air
520
520
520
520
520
520
541
541
157
157
133
133
157
133
133
Final
321
321
321
321
321
321
480
480
157
157
133
133
157
133
133
Reqd. I
319.72
319.72
319.72
319.72
319.72
319.72
378.00
378.00
134.14
127.20
53.34
37.25
120.26
28.09
34.66
Resu
lt
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Air
Hor. Air Hori.
Form Temp Form
5, 30
50 1t, 3
5, 30
50 1t, 3
5, 30
50 1t, 3
5, 30
50 1t, 3
5, 30
50 1t, 3
5, 30
50 1t, 3
5, 30
50 1t, 3
5, 30
50 1t, 3
50 6t, 6
50 6t, 6
50 6t, 6
50 6t, 6
50 6t, 6
50 6t, 6
50 6t, 6
Cabl
es,
touch
1D
1D
1D
1D
1D
1D
1D
1D
Touch
Touch
Touch
Touch
Touch
Touch
Touch

TXR To 11kv Ais Cab Size

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TOTAL NO. OF PAGES

DESIGN CALCULATION - MV CABLE SIZE

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

SYMBOLS & UNITS

CHECKING OF SHORT CIRCUIT WITHSTAND CAPABILITY

CHECKING OF THERMAL AMPACITY

CHECKING OF STEADY STATE VOLTAGE DROP

ANNEXURE-1 : TABLE FOR ALL CABLES

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

SYMBOLS & UNITS

Area of cross section of conductor

De-rating factor for Air temperature

De-rating factor for grouping

De-rating factor for

cosQ Power factor

De-rating factor for Variation in Ground temperature

De-rating factor for Variation in Thermal Resistivity of soil

De-rating factor for Depth of laying

De-rating factor for Horizontal formation

Current carrying capacity of conductor in Air

De-rated Continuous rating of conductor

Current carrying capacity of conductor in Ground

Short Circuit withstand capacity required

Short circuit withstand current of Conductor

K-Air Overall de-rating factor for Air

K-Gd Overall de-rating factor for Ground

No. of runs of cables

Real Power of Load

Reactive Power of Load

Resistance of Cable for the length selected

AC Resistance per unit length of Cable

Apparent Power of Load

Design Ambient Temperature

Duration of Fault withstand capability

Voltage Grade of Cable

Reactance of of Cable for the length selected

Inductive reactance of cable

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

Short Circuit withstand capacity required

Duration of fault withstand capacity

Load power factor

Design Ambient Temperature

Cross Section Area

Conductor Material (Copper / Aluminium)

Current carrying Capacity

(Refer Spec E-005, 250MVA)

(Std Tech & Site

LARSEN & TOUBRO LIMITED

DESIGN CALCULATION - MV CABLE SIZING

Short circuit withstand current of Conductor