PART SUBMISSION WARRANT (PSW)

DaimlerChrysler Ford General Motors Part Submission Warrant

Part Name OHC BACKPLATE ASM, INCANDESCENT Customer Part Number 012006516BA

Shown on Drawing No. AKJ92707/AHW13883 Org. Part Number 012006516AA

Engineering Change Level BA Dated 5/8/2008

Additional Engineering Changes none Dated N/A

Safety and/or Government Regulation Yes No Purchase order number 34481 Weight 0.1400

Checking aid No. NA Checking Aid Engineering Change Level AC01 Dated 10/1/2004

ORGANIZATIONAL MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION

INNOTEC GROUP 735 ROYAL TECHNOLOGIES CORP

Supplier Name Supplier Code Customer Name/Division

441 E Roosevelt Aaron McClelland

Street Address Buyer/Buyer Code

Zeeland MI 49464 GMX 222

City Region Postal Code Country Application

Materials Reporting
Yes No n/a
Has customer-required Substances of Concern information been reported?.
Submitted by IMDS or other customer format 34543911/4.01 (Node ID 85091873)

Yes No n/a
Are polymeric parts identified with appropriate ISO marking codes?

REASON FOR SUBMISSION

Initial submission Change to Optional Construction or Material
Engineering Change(s) Sub-Supplier or Material Source Change
Tooling: Transfer, Replacement, Refurbishment, or additional Change in Part Processing
Correction of Discrepancy Parts produced at Additional Location
Tooling Inactive > than 1 year Other - please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.
Level 2 - Warrant with product samples and limited supporting data submitted to customer.
Level 3 - Warrant with product samples and complete supporting data submitted to customer.
Level 4 - Warrant and other requirements as defined by customer.
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.

SUBMISSION RESULTS
The results for dimensional measurements material and functional tests appearance criteria statistical process package
These results meet all drawing and specification requirements: YES NO (If "NO" - Explanation Required)
Mold / Cavity / Production Process

DECLARATION
I affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all
Production Part Approval Process Manual 4th Edition Requirements. I further affirm these samples were produced at the rate of 480/ 8 hours.
I also certyify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.

EXPLANATION/COMMENTS: This is a material change per DCS File Log #15251336, with supporting data as requested by
the customer.

Is each Customer Tool properly tagged and numbered? Yes No

Organization Authorized Signature (CR/DR) Date 5/13/2008

Print Name Roosevelt Stewart Phone No. 616-990-1664 Fax No. 616-748-6909

Title Engineer Email roosevelt.stewart@innotecgroup.com

FOR CUSTOMER USE ONLY (IF APPLICABLE)

Part Warrant Disposition: Approved Rejected Other

Customer Signature Date

Print Name Customer Tracking Number (optional)

The original copy of this document shall remain at the supplier' location Optional: customer tracking
July 1999 CFG-1001 while the part is active (see Glossary). number: # ______________
PROCESS FLOW DIAGRAM
 GMX222 Cell Manual

GMX222 OHC backplate Process Flow Diagram

Written by: JR Approved by: JT

Project Name: GMX222 OHC Lighting Record #: 280FM001 Doc. #: 01FM39
Part #: L0035103 Rev AA01 Rev. Date: 5/13/2008 Rev. Level: F
Part Name: GMX222 OHC lighting backplate Original Date: 11/8/2004
Company Name/ Code: Innotec Lighting Receive
Key Contact/Tel: Roosevelt Stewart Retention Time: 1 calendar yr. Move
Core Team: Roosevelt Stewart, Jon Elenbas After service life Process
of the product

Process Process Flow Characteristic Target Tolerance

# & Name Diagram Product Process
10A - Receive + Inspect Packaging Clean Clean

Low Profile Female Switch, Alps

10B - Receive + Inspect Switches Correct part# VSPED3222

10C - Receive + Inspect Resin Correct Part # EM3110

Correct Color Natural 1511
Resin passes GMP.PC.004 specs GMP.PC.004
Resin passes FMVSS-302 FMVSS-302

10D - Receive + Inspect Bulbs Correct part# W5W

10E - Receive + Inspect Colorant Part # 60-904

Color Black

10F - Receive + Inspect Steel Material Specification Per Doc 001FM162

Coating thickness Per Doc 001FM162
Material width 6.500" +/- .005"
Material thickness 0.016" +/- .0025"

10G - Receive + Inspect Screws Correct part# W506921 S437

10H - Receive + Inspect Reflectors, RH Correct part# L0031045

10I - Receive + Inspect Reflectors, LH Correct part# L0031046

15A - Move Components to Storage Area Moved Place within labeled storage areas

20A - Move Components to Line Moved Place within labeled areas

25A - Vacuum Load Resin into Dryer Correct Resin Loaded Resin in Hopper

25B - Load Steel onto Decoiler Per Start Up Instructions Orientation Per Operator Instructions

25C - Load Switches into Bowl Feeder Correct switches Alps VSPED3222

25D - Manual Load Switches into Tote Correct switches Alps VSPED3222

25E - Load Bulbs into Bowl Feeder Correct bulbs W5W

25F - Manual Load bulbs into Tote Correct bulbs W5W

25G - Load screws into Tote Correct screws W506921 S437

25H - Load RH reflector onto station Correct reflector L0031045

25I - Load LH reflector onto station Correct reflector L0031046

25J - Dry Resin Dryer Parameters .01% Max moisture

25K - Vacuum Load Resin from dryer Correct Resin

EM3110

25L - Download Program into Molding Machine Correct Program GMX222

25M - Load Colorant into Hopper Correct Colorant 60-904 (Black)

25N - Start Circuit Die Web Fed correctly Curl Up

30A - Form Circuit Functionally correct Verified in subsequent processes GO/ NoGo
Connector height 0.8mm +/- 0.1mm
Switch terminal height 0.6mm +/- 0.1mm

@BCL@7C1482F5.xls 1
 GMX222 Cell Manual

Bulb clip gap 1.1mm +/- 0.1mm

Orientation, stamping
35A - Feeder Loads Circuit into Mold Cavity retained in tool Orientation/retained prior to molding

Orientation, stamping
35B - Manual Load Circuit into Mold Cavity retained in tool Proper Orientation

35C - Mold Station 1/detach circuit Circuit Separated Circuit completely separated

35D - Part transferred to station 2

40A - Mold Machine Program Parameters

40B - Mold Closes

40C - Circuit lanced Functionally correct GO/ NoGo

40D - Part Molded No Short Shot None

40E - Mold Opens

45A Part transferred from mold Move to correct location

45B - Manual un-Load from mold cavity Move to correct location

45C - Part is manually detached from plastic web Runner detached 4 runners detached
Brass detached 1 brass flag detached

Inspect per Visual

45D - Manual Visual Inspection Inspection sheet No visual flaws

45E - Contingency Manual, Molded part Put into a temporary

unloaded into tote tote Placed in tote

50A - Install 2 switches Switches Installed Fully seated Two switches installed

50B - Manual Install 2 switches Switches Installed Fully seated Two switches installed

50C - Transfer Part to bulbs station Correct Location

55A - Install bulbs into part Bulbs Installed Fully seated Two bulbs installed

55B - Manual Install 2 bulbs Bulbs Installed Fully seated Two bulbs installed

58A - Bulbs burned in Bulbs burned in Light up bulbs both bulbs light up

58B - Transfer part to cut-off station Correct Location

60A - Part detached from Web Cut edges clean Max vestige <1mm

60B - Transfer part to Check Station Per Print Poke Yoke Program/ Auto Reject Go/ NoGo

65A - Manual Install 2 reflectors Reflector Installed Fully seated 2 Reflectors Installed

65B - Screw reflector into part Screws installed Fully seated 4 screws installed

65C - Transfer part to Electrical Check Per Print Poke Yoke Program/ Auto Reject Go/ NoGo

70A - Verify Electrical poke yoke PM Sheet 1x/week GO/ NoGo

70B - Machine Performs Electrical Testing Circuit Separated Circuit completely separated
Both Bulbs Light Both bulbs light up/amp draw test

Current Draw 370mA +/-37mA

Circuits Change State Switch Location Circuits change state 8 times GO/ NoGo

70C - Contingency Manual, Parts checked

manually Circuit Separated Circuit completely separated

Bulbs Light Up Both bulbs light up/amp draw test

Current Draw 370mA +/-37mA

@BCL@7C1482F5.xls 2
 GMX222 Cell Manual

Circuits Change State Switch Location Circuits change state 8 times GO/ NoGo

70D - If part is bad, mark and place in reject tote Issue written on part All bad parts logged

70E - Parts ejected by machine Failed any above test All bad parts ejected
Passed all above test All good parts sent to pack
Put into a temporary
70F - Good parts packed Proper Quantity in the Tote tote 36 parts

Rework parts reworked to saleable state

75A - All rework completed Per part specs per print/100% inspection

80A - Perform Quality Checks after part is Ref Quality Doc Sheet/Key Quality Ref Quality Doc Sheet/Key Quality
completely assembled Characteristics Characteristics

80B Write Issue # on Bad Parts, record them on

containment sheet, and place in reject bin Per Containment Instructions Ref Containment Log Sheet

80C - Label tote Proper Label L0035103

85A - Perform Visual Containment Ref Containment Log Sheet Performed Ref Containment Log Sheet

Ref Shipping
90A - Totes placed on skid
Instructions
Ref Shipping
90B - Parts Shipped
Instructions

95A - Revalidation Must meet customer owned DVP&R Performed

@BCL@7C1482F5.xls 3
SUBMISSION EXCEPTION REPORTS
 SUBMISSION EXCEPTION REPORT
RISK RATING SYSTEM
P = Probability of Occurance
441 E. Roosevelt Ave. Zeeland 49464 S = Seriousness of Failure
Ph:(616) 772-5959 Fax:(616) 772-6006 R = Risk Priority Number = P x S

DATE 5/13/2008 RATING PROBABILITY (P) RATING SEVERITY (S)

PART NAME OHC BACKPLATE ASM, INCANDESCENT 1 <100 PPM Failure will never be severe enough to cause
PART NUMBER 012006516BA REVISION LEVEL BA 2 <1000 PPM 1 customer dissatisfaction, customer approval of
warrant expected.
PRINT NUMBER AKJ92707/AHW13883 3 <10,000 PPM
PREPARED BY: Roosevelt Stewart 4 <100,000 PPM Part does not meet customer requirements.
10
OTHERS INVOLVED 5 Every Part ACTION NEEDED.

RATING
NO. FAILURE DESCRIPTION ACTION RESPONSIBILITY VERIFICATION
P S R

Validation testing for GMX 222 covered by 044L, GMT 201, LX GH have the same
surrogate data from attached testing design consisting of incandescent bulb
1 NA NA NA NA results. Innotec and switch.