Bulletin 3245-M1/UK

Installation Manual
DFH Series
Design 35

Proportional
DC Valve

Parker Hannifin GmbH

Hydraulic Controls Division
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.:
(+) 2131-513-0
Fax:
(+) 2131-513-230
www.parker.com
Copyright 2000, Parker Hannifin GmbH

Contents

Proportional DC Valve
Series DFH

Installation Manual
Contents
1. Introduction
Characteristics
2. Technical Data
Parameters
Block Diagram Valve Electronics
Wiring
EMV
3. Installation
Main Connector
Connecting Cable
4. Switching Circuitry
Block Diagram
Set Value Input
Min/Max Setting
Diagnostic Output
Position Control
Power Stage
Enable Signal Input
Voltage Monitor
Control Failure Monitor
5. Measuring Points
Main (Central) Connector
Diagnostic Sockets
6. Commissioning
Ambient Conditions
Input Circuitry
Enable Signal
Zero Point Equalising
7. Service
Test Unit
Trouble Shooting Diagram
Replacing The Electronic Unit
8. Ordering Code
9. After Sales Service

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Note
This document and other information from Parker Hannifin GmbH, its subsidiaries, sales offices and authorized distributors
provide product or system options for further investigation by users having technical expertise. Before you select or use
any product or system it is important that you analyse all aspects of your application and review the information concerning
the product or system in the current product catalogue. Due to the variety of operating conditions and applications for these
products or systems, the user, through his own analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance and safety requirements of the application are met. The
products are subject to change by Parker Hannifin GmbH at any time without notice.
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Series DFH

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1. Introduction
D*1FH

Mechanical null adjustment to optimize

the zero overlap spool position (servo)

Parker D**FH proportional directional control valves are equiped with high dynamically powered solenoids
and on-board electronics. The valve can be linked to any signal control system (i.e. PLC) by only one central
plug and wiring connection.
The D*1FH series have a four-hole mounting surface according to CETOP and a spool with four flow path
edges for standard applications.
The D*6FH series have a six-hole mounting surface according special Parker standard. The spool has five
flow paths to a particular design for regenerative applications with a cylinder area ratio of about 1 : 2.
D*6FH

Mechanical null adjustment to optimize

the zero overlap spool position (servo)
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Proportional DC Valve
Series DFH

Installation Manual
Characteristics

The valve electronics described in this documentation relates to the control of high response directional control valves with solenoids, series D**F.
The electronics is an integrad part of the valve,
unifying various functions necessary for the optimum usage of the valve and leading to an integrated solution. The result is an outstanding dynamic response, permitting the valve to be used in
closed loop controls. The integrated electronics
carry out the following functions:

Provides a specially designed output power

stage for high dynamic control of the solenoids
Constant current control of the solenoids
Overriding main stage stroke control
Specially developed position transducer for
high resolution high dynamic control
Differential input stage
Min/Max setting for valve operation
conditioning

Diagnostic output for valve stroke

Enable signal for power output stage
Low voltage monitoring of the supply voltage
with indicating lights giving operation status
Standard central plug connection, DIN 43563
Spindle operated trimpots for zero setting
equalising
All electronics completely interchangeable
Full conformity to the European EMC
standards

All the information have been carefully selected

and assembled and represents the actual
knowledge.

2. Technical Data
Parameters
Electrical
Supply voltage

[VDC]

Switch-on current
Current consumption max.
Fuse, to be provided externally
Input signal

18 ... 30
Ripple max. 5% eff.; noninductive
7.0 for 0,5mS (typ.)
2.0
2.5 medium time lag
0 ... 10V smoothed, noninductive*
optional 0 ... 20mA*
200 (at current input 500Ohm)
5
IP 54
7 x AWG 17, shielded
50

[A]
[A]
[A]
[V]

Input impedance
Resolution sensitivty
Protection standard
Connection cable
Cable length max.

[kOhm]
[mV]
[mm]
[m]

Hydraulics
Hydraulic fluid
Viscosity
Fluid temperature max.

Hydraulic oil according to DIN 51524 ... 535

30 ... 80
0 ... 60

[mm/s]
[C]

General
Orientation
Temperature drift of zero
Ambient temperature range

Optional
0,005 % stroke/0 C
-20 ... +60

[C]

*max. 30VDC against Pin G (ground)

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Series DFH

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Block Diagram Valve Electronics

Wiring

EMC
EN 50081-2
EN 50082-2

EN 55011
ENV 50140
ENV 50204
EN 61000-4-2

EN 61000-4-4
EN 61000-4-5
EN 61000-4-6

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3. Installation

Connecting Cable

Main Connector

Only one multicord cable is required for connecting

the valve electronics unit. The connections for
power supply, input signal, diagnostic output,
enable signal and earth fed through this cable. The
cable to be used is type

The connection of the valve electronics unit is

made by means of a 7pole round plug connector in
agreement with DIN 43563.
Mounted Plug Dimensions

7 X AWG17, shielded
This cable is commercially available and widely
distributed.

INSTALLATION GUIDE
TO PROVISION OF ELECTROMAGNETIC COMPATIBILITY
Power Supply

Connectors

The utilized power supply has to comply with the

EMC-standards (CE-sign, certificate of conformity).
Parker is offering the following power supplies:
EX00-N01
( 2.5 Amp.)
for 1 valve
EX00-N04
( 5.0 Amp.)
for 2 valves
EX00-N08
(10.0 Amp.)
for 4 valves
Relais and solenoids operating from the same
supply circuit as the valve electronics has to be
fitted by surge protection elements.

The central connection of the valve electronics

needs a connector 6pin+E according DIN 43563
featuring metal case and integrated cable shield
coupling. Parker can provide suitable connectors:

Wiring Cable

Grounding

The wiring cable between the control cabinet and

the valve has to be shielded. The central wiring has
to be installed from a 7wire cable that utilizes a
common shielding and a cross section of min.
AWG17. The capacity should not exceed a value of
approx. 130pF/m (wire/wire). The maximum cable
length is 50m. No power current lines may be
placed in parallel to the valves wiring cables. The
cable shield has to be connected to earth ground
at both ends (see also chapter Grounding). Please
be aware of ground-loops.

The mounting plate of the valve has to be connected

to the grounded metal machine frame. The Earth
wire to pin G of the central wire cable as well as the
cable shields of the valve connection cables should
be tied to earth ground at the control cabinet. A
low-ohmic potential compensation wire has to be
provided between the control cabinet and the
machine frame (cable wire >AWG17 cross section)
to prevent ground loops.

5004072

(Connector 6pin+E)

The connectors have to be installed according the

connection diagram, the cable shield has to be tied
on the whole periphery to the provided coupling
clamp.

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4. Switching Circuitry
Block Diagram

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Set Value Input

Diagnostic Output

The set-value input to the valve electronics unit is

available on pins D and E of the main connector.

To make available measurements for the

momentary position of the valve spool the valve
electronics unit provides a diagnostic output. This
is available at the main connector between pin F
and supply zero (pin B) as well as on the printed
circuit board of the valve electronics unit which
provides two diagnostic sockets. The sockets take
2mm plugs and can e.g. be used in the setting up
of the zero point. Other possible uses of the
diagnostic sockets are in the area of visual records
by using graphical recorders or digital registering
equipment for service information.

An input in the range 0 to 10V, optional 0 to 20

mA, gives a proportional movement of the main
stage valve spool. The relation between movement of the spool and input polarity can be seen in
the table below. It is important to note that the
information in the table refers to the position obtained by a set-value input with the zero on pin E.
For switching in the opposite direction (zero on pin
D) the directions are reversed.

Valve

Input signal *
on pin D
(0V on pin E)

The output is a 0...10V signal where the value of

10V normally represents the maximum permitted
stroke of the valve spool.

Flow
Valve - main spool

0...+10V

P-B

A-T

0...-10V

P-A

B-T

0...+10V

P-B

A1 A2 - T

0...-10V

P - A1

B - A2

0...+10V

P-B

A-T

The diagnostic output is short circuit proofed and

is fully operative up to a load of at least 2kOhms or
5mA. These values are more than adequate for
most measuring means.

D31F

D36F
D46F

The output is protected against accidental

application of an external voltage resulting from
cabling errors.

D41F

D81F
D91F

0...-10V

P-A

B-T

0...+10V

P-B

A-T

Position Control

0...-10V

P-A

B-T

0...+10V

P-B

A-T

0...-10V

P-A

B-T

The purpose of the position controller is to compare

the actual value of the spool as given by the valve
electronics sensor with the set value and provide
signals to the actuating solenoids to ensure that
the set position is achieved and maintained. The
sketch below shows the operating principle of the
control circuit.

D111F
* opposite polarity optional

The set value is fed into the unit as a difference

signal and has an input impedance of 200kOhms,
at current input 500 Ohms.
Min/Max-Setting
The min/max-setting option achieves a conditioning
of the valve operating range to a certain application.
The min-setting is used for valves with overlapped
main spools, it compensates for the mechanical
overlap by an offset-feature.
The max-setting limits the stroke of the valve
spool, equally the full input signal range will be
preserved and can be used with full resolution.

The controller operates on the basis of a PID

algorithm (PID = proportional / integral / differential) and is set up for optimal performance over the
controlled displacement.

Both settings are provided separately for both

valve operating directions.

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Series DFH

Installation Manual
Power Stage

Function

In the output stage the output signal of the position

controller is converted into an activating signal for
the operating solenoids.
Keeping the power relationships at the solenoid
constant as well as the need for rapid excitation of
the solenoids is achieved with controlled current
from a constant current control stage.The solenoid
current is measured in the valve electronic unit and
compared with the set-value for current in the
constant current controller. As long as there is a
difference between set and actual current values
the output stage will change the solenoid current in
order to equalise them.The solenoid also has a
superimposed dither signal which has been
carefully matched with the mechanics of the valve
to compensate for mechanical friction so that the
hysteresis will not influence the dynamics of the
valve.

Pin B: 0V

Pin C: 0V

Output disabled

Pin B: 0V

Pin C: 5...30V

Output enabled

The enable signal should preferably be switched

off together with the hydraulic pressure source in
order that the solenoid spools have no circulating
current when the hydraulic system is switched off.
This reduces energy loss and unnecessary heat
generation in the solenoid spools.

Enable Signal Input

Note

To switch-off the output stage the valve electronics

unit is fitted with an enable signal input which can
at any time be used to interrupt the solenoid
current irrespective of transducer signal or set
value. In this case the main spool takes up - without
any delay - the spring centered position in the
valve.

The enable signal does not provide security against

unwanted operation of a valve in the sense of the
accident prevention regulations. To block all possibility of a valve functioning under any
circumstances, further steps are necessary, e.g
the fitting of safety lock valves.

A further function of the enable signal input is to

limit the output of the position control. Normally on
switching off the activated solenoid the output of
the controller would be driven into saturation by the
Integral part of the PID system. Because of this, if
the solenoid is immediately switched on again the
valve spool is for a short period of time operated
indefinetily. To avoid this, the integral part of the
controller is switched out and a limit is placed on
the controller output for as long as the enable input
is switched off. When the enable signal is switched
on again the valve spool will immediately move
from it's central position and take up the required
set position.
The enable signal input is, as far as circuitry is
concerned, completely isolated from the rest of the
electronics to keep interference from peripheral
equipment away from valve electronic unit. It
requires a signal in the region of 5 to 30VDC with
a current supply of about 10mA. The enable signal
is fed into the unit via the central connector between
pins B and C.
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Installation Manual
Voltage Monitor
The supply voltage may therefore lie between 18
and 30V, with a ripple of no more than 5%. These
voltages are valid on load i.e. with valve electronics and enable signal connected.

An explanation of the light indicator is printed on

the placard on the cover.

The value of the supply voltage is supervised by an

integrated voltage monitoring.
Control Failure Monitor
If a failure >2% occurs within the position control
loop of the valve a control failure signal is given.
This is the case, if the valve spool does not reach
the predetermined position. The most important
reasons for this behaviour could be:

No or too low pilot presssure

Blocking or defective valve mechanics by dirt

Indicator green

The operating condition of the monitoring is indicated by a dual color LED within the valve electronics cover.

Normal operation

Indicator off

Supply voltage is outside the normal range

Indicator red

Control failure

5. Measuring Points
Note
Measurements as described at the points shown
on the diagram below may only be made by
experienced personnel (electronic) to ensure
that damage is not done to the valve electronic
unit.
Position Of The Measuring Points

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Main (Central) Connector

Diagnostic sockets

The normal operating voltage levels for the valve

electronic unit are available through the central
connector.
In particular, the following individual possibilities
are available:

The diagnostic sockets are for the purpose of

measuring the actual stroke of the valve. A correlation table

Pin

Signal level
representing

Measurement / range

Plus level
Supply voltage

+18...30V
measured against
pin B

Reference potential

Reference

Enable signal

+5...30V
measured against
pin E

Set value input

+0...10V
measured against
pin E

Set value input

-0...10V
measured against
pin D

Diagnostic signal
valve stroke

0...10V
measured against
pin B

Connection to
ground

Connection

Testpoint 1
yellow
outer
Testpoint 2
yellow
inner

Signal level
representing

Measurement value /
range

Diagnostic signal
valve stroke

0...10V
measured against
testpoint 2

reference potential

6. Commissioning
Ambient Conditions

Input Circuitry

The valve electronics unit has been designed to

work reliably together with the hydraulic valve as a
unit under normal industry conditions. It is protected
against environmental influences by its cast iron
housing which also prevents the entry of foreign
particles and is sealed against the entry of water.The
electronics are partly encapsulated and have a
protective coating of varnish.

The differential input of the valve electronic unit

ensures a freedom from input problems with the
users set value signals.

Even so, mechanical loading of the electronics box

as well as its use outside of the following installation
conditions is not allowed as permanent damage or
a reduction in working life cannot be ruled out. It is
advisable to install the unit directly by the machine,
protected from extreme environmental influences.

The following requirements must be met by the set

value signal:
Voltage Range
The set value voltage must lie in the range
+10V...0V...-10V (optional +20mA...0mA...-20mA).
Set Value Control System
There are three basic variations on set value
control:
Take the set value signal from a programmable
logic control unit (PLC).
Set value control through interface electronics.
Set value signals from preswitched controller.

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Parker can supply the following interface modules:
EZ00-154
Features:
Adjustable min/max setting for both stroke
directions.
Adjustable UP-/DOWN ramps setting.
24V supply input.
Input signal 0...10V
Output signal 0...10V
EZ00-155
Features:
Four set values which can be called up,
adjustable 0...100%.
Adjustable UP-/DOWN ramps setting.
24V supply input.
Call-off signals 5...30V.
Output signals 0...10V.
EZ00-150
Features:
Six set values which can be called up,
adjustable 0...100%.
Six dedicated adjustable ramp settings plus
zero ramp.
24V supply input.
Call-off signals 5...30V.
Output signals 0...10V
In addition a number of position control-modules
are available which, to meet particular requirements, are available in analogue or digital
form.Together with a palette of displacement measuring control system units using various
technologies and a few components a position
controlled electro-hydraulic axes can be realised.
Enable Signal
The valve electronic unit uses an enable signal
function in the range of 5...30V at pin C of the main
connector (see chapter "Enable Signal Input").
There are two different ways of controlling the
enable signal input:
Using the 24V supply voltage through an enable
switch provided by the user.
Feeding the enable signal from a control system
of the user with the reference (zero) point of
the user's control connected to pin B of the
central connector and the enable signal is
connected to pin C.

The enable signal must only be switched on to

the valve electronics unit when the valve is to be
used; all other times should be off.
Example: Start-up of a hydraulic control system
As against the supply voltage, which will be switched
on at the same time as the hydraulic system, the
enable signal should preferably not be switched on
until the hydraulic system has reached full pressure.
This will prevent any system disturbance.
Zero Point Equalising
The main valve spool takes up the spring-centred
position if the power fails or the enable signal has
not been given. Valves with overlap spools have a
factory adjusted zero point. Valves with zero lap
spools usually have mechanical centering. In this
case there is a possibility of the operating conditions
allowing the activated device e.g a cylinder, to
creep in an uncontrolled direction; the valve
electronics unit takes account of this possibility
and allows the creeping movement in a predefined
direction only.

Adjustment spindle for setting

zero (centered) position

Adjustment Of The Mechanical Zero Point

(zero lap spools only)
Tools
Allen Key SW6
Wrench SW19
Conditions
Valve electronics unit switched off,
hydraulics working.
Adjustment
1. Loosen locking cover nut of the adjusting
spindle.
2. Adjust the zero point until the actuator is in the
neutral position or takes up the desired creep
position.
3. Replace cover nut.

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Applying a set-value signal of 0V should face the
valve to it's electrical zero point. Valves with
overlapping type spools are factory-preset to null.
In the case of valves with zero lap spools it is
necessary for the user to adjust the electrical zero
point in accordance with its requirements. The
adjusting can be done via a selflocking spindle
trimmer in the valve electronic unit. The position of
the trimmer is shown on the placard on the cover.

First remove the locked cover of the valve electronic

unit. The position of the trimpots is shown on a
sticker on the internal side of the valve electronics
cover.
Adjustment
1. Feed in a command signal +50mV (resp.
0.1mA) at the input.
2. Adjust offset for corresponding valve side by
potentiometer "min b" (P5). (increasing = turn
clockwise).
3. Feed in a command signal +10V (resp. +
20mA) at the input.
4. Adjust the required spool stroke for corresponding valve side by potentiometer "max b"
(P7). (increasing = turn clockwise).
5. Repeat that procedure for opposite valve side.
Feeding in negative command signals with the
same set up procedure by using potentiometers "min a" (P6) as well as "max a" (P8).
6. Take into account that min has to be adjusted
before max.
Set Up Of The Max-Setting
(zero lap spools only)
The position of the trimpots is shown on a sticker
on the internal side of the valve electronics cover.

Equalising The Electrical Zero Point

Conditions
Mechanical zero point adjustment has been done.
Valve electronic unit is working.
Enable signal has been applied.
Set-value signal 0V.
Hydraulics working.
Adjustment
Using the zero point spindle-trimmer until the drive
remains in the rest position.

1. Check if the potentiometers "min a" (P6) and

"min b" (P7) are in their end position (fully
counterclockwise).
2. Feed in a command signal of +10V (resp. +20
mA) at the input.
3. Adjust the required spool stroke for corresponding valve side by potentiometer "max b"
(P7) (increasing = turn clockwise).
4. Feed in a command signal of -10V (resp.
20mA) at the input.
5. Adjust the required spool stroke for opposite
valve side by potentiometer "max a" (P8).
6. At last replace cover and seal.

Set Up Of The Min/Max-Setting

(overlapped spools only)
Tools
Allen Key SW3
Screwdriver 2mm
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7 Service
Commissioning Help
When commissioning a valve installed on a machine control unit the following question is frequently asked:
How can we operate the valve by hand independently of the overall control system to e.g. to adjust

the zero point or to set-up a newly installed cylinder?

An appropriate test unit is available by order no.
EX00-M03.

Test Unit EX00-M03

Technical Data

The test unit EX00-M03 is usable for the control of

proportional valves incorporating integrated electronics. It provides commissioning and function
test independently from the machine control system. The test unit is provided with all necessary
signal and measurement taps, making it possible
to proceed initial operation and diagnosis.

Control of valves incorporating integrated

electronics and central plug acc. to DIN 43563
(6pin+PE)
Main connection selectable 230/115VAC
Build-in fuses
Cordset included
Integrated digital voltmeter with test point
selector switch
Test jacks
Rugged metal enclosure with handles

Operator Panel

1
2
3
4
5
6
7
8
9

Voltage readout
Test point selector switch
Switch enable on/off
Command signal potentiometer V+
Command input selector switch
Command signal potentiometer VFuse 3A 24VDC
Power indicator
Test jacks

10
11
12
13

Main input 230/115VAC

Main switch
Voltage selector / main fuse
Valve control output socket

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Trouble Shooting Diagram

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Replacing The Electronic Unit
In case of a fault in the electronic unit the complete
unit must be replaced.

Bild 1
Transducer And Connecting Socket

Replacing The Electronic Printed Circuit Board

Tools
Allen key SW3,
Conditions
Hydraulics switched off.
Remove central connector; ensure unit voltage
supply is off.
Exercise great care when taking parts out and
keep them safe.
Replacement
1. Remove the closing cover on the back end of
the electronic box
2. Loosen plug s1 (Fig. 1)
3. Using the Allen key SW3 remove the fixing nut
of the displacement transducer. Keep the fixings safe. (Fig.2)
4. Remove the printed circuit board from the box
without using force
5. Install the new printed circuit board. The type
can be seen on a type label
6. Install in reverse order to the dismantling procedure
7. Re-do the electrical zero point as well as the
min/max-setting
8. Apply the closing cover including the seal.
Tighten the bolts M4/DIN912-8.8 so that the
cover fits tightly on the box

Bild 2
Fixing Components Of Transducer

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8. Ordering Code
D*1FH

F
Flow
control

DC
valve
Nominal
size

Nominal size

3
4
8
91)
11

NG10 / CETOP 5
NG16 / CETOP 7
NG25 / CETOP 8
NG25 / CETOP 8
NG32 / CETOP 10

1)

Pilot oil
guide

Spool
type
High
Response

Code

Flow

Design
series

Electronic
variation

Valve
accessories

Seal

Code Valve accessories

5)

Standard

85)

Monitor switch

only for spools with

positive overlapping

with enlarged connections

32mm
Code

Spool type

QA = QB QA > QB2)

Code

Electronic variation

Voltage input
0...10V
standard

Current input
0...20mA

with pos. overlap

E01

B31

E02

B32
Code

B34
Zero lap

2)

2)
3)
4)

E50

3)

3)

B60

E52

4)

B614)

Reduced flow rate on connection B,

nominal flow at connection A
Code A* for spool Q > Q optional
B
A
only D31FH
not for D111FH

Code
D31

Flow [l/min]
at Dp 5bar per flow path
D31
D41 D81/91

Seal

NBR

FPM

Code

Inlet

Drain

1
2
4
5

internal
external
internal
external

external
external
internal
internal

D111

(only E50 / B60)

20/33

55

105

32/55

80

140

190

250

240

310

400

500

1000

Central connector:
Plug 7pin, Order No.: 500 4072 (delivery
not included)

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Parker Hannifin GmbH

Hydraulic Controls Division

Proportional DC Valve
Series DFH

Installation Manual
D*6FH

DC
valve

6
Ports

Flow
control

Nominal
size

Spool
type

Pilot oil
guide
Flow

High
Response

Code

Nominal size

NG10

NG16

Design
series

Electronic
variation
Seal

Valve
accessories

Code Valve accessories

NG25
2)

Code
Spool type

QA = QB

with pos. overlap

E01

Standard

82)

Monitor switch

only for spools with positive

overlapping

Code

Electronic variation

Voltage input
0...+10V
standard

Current input
0...20mA

Zero lap
E50

1)

E52
1)

only D31FH

Code
D36

Flow [l/min]
at Dp 5bar per flow path
D36
D46

D96

(only E50)

38

65

95

47

80

143

110

180

200

255

270

350

Code

Seal

NBR

FPM

Code

Inlet

Drain

1
2
4
5

internal
external
internal
external

external
external
internal
internal

Central connector:
Plug 7pin, Order No.: 500 4072 (delivery
not included)

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Parker Hannifin GmbH

Hydraulic Controls Division

Proportional DC Valve
Series DFH

Installation Manual
9. After Sales Service
By purchasing of a Parker component you earn
also the technical support of the Parker After Sales
Service.

Our highly skilled team is ready for help on all

upcoming questions for industrial and mobile
applications.

Parker Hannifin GmbH, Kaarst, Germany

Parker Hannifin GmbH, Kaarst, Germany

Our versatile service provides:

For further information, please contact:

Support on the field service of Parker Hydraulic

Controls

Maintenance on Parker controls

Repair on all Parker hydraulic and electrical

components

Parker Hannifin GmbH

Hydraulic Controls Division
- After Sales Service Gutenbergstrae 38
41564 Kaarst, Germany
Tel.: (+49) 2131-513-0
Fax: (+49) 2131-513-199

Support on the purchasing of obsolete products

Right away-service on mobile applications at

our Kaarst Service Center

Direct sales on marketable wear-out parts from

our Kaarst Service Center

Technical training for theory and practice

Hotline in Europe: 00800-2727-5374

IA DFH31 UK.PM6.5 RH 02.05.01

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19

Parker Hannifin GmbH

Hydraulic Controls Division

Proportional DC Valve
Series DFH

Installation Manual

IA DFH31 UK.PM6.5 RH 02.05.01

Home

20

Parker Hannifin GmbH

Hydraulic Controls Division