DOC.NO.

DATE:
PAGE :
TITLE
QUALITY ASSURANCE PLAN
SL.NO.

ACTIVITY/ DESCRIPTION

CHARACTERISTICS TO BE CHECKED

TYPE / METHOD OF CHECK

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

TYPE OF RECORD/BASIS

CIVIL WORK

Accuracy

Measurement

Detail Check 100 %

Review records

Yes

Lab Reports/ Site Test

Sand

Physical properties

Physical Tests

Detail Check 100 %

Review records

Yes

Lab Test/ Site Test

Soil

Usability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Ready Mix Concrete

Physical Tests

Detail Check 100 %

Review records

Yes

Lab Test/ Site Test

Cement

Physical properties
Physical & Chemical Properties

Review Records

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Aggregrates

Physical properties

Physical Tests

Detail Check 100 %

Review records

Yes

Lab Test/ Site Test

Bitumen

Physical Properties
Physical & Chemical Properties

Review Records

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Review Records

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Review Records

Detail Check 100 %

Review records

Yes

Coating Thickness

Review Records

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Site Report

Calibration of Test / Measuring Instruments

2.a

Construction Materials

Reinforcement
Foundation Bolt

Mfrs Test Certificate/

Lab. Test Report

Construction Equipments
Excavator

Physical & Chemical Properties

Workability

Visual

Detail Check 100 %

Review records

Yes

RTO Permission(If reqd.)

Review Records

Detail Check 100 %

Review records

Yes

RTO Permits

Concrete Mixer

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Vibrators

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Trucks / Dumper

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

RTO Permission(If reqd.)

Review Records

Detail Check 100 %

Review records

Yes

RTO Permits

Chemical Properties

Chemical Tests

Detail Check 100 %

Review records

Yes

Lab Test

Consumables
Water

DOC.NO.
DATE:
PAGE :
TITLE
QUALITY ASSURANCE PLAN
SL.NO.

3
4.a

ACTIVITY/ DESCRIPTION

Survey and Layout

TYPE / METHOD OF CHECK

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

Dimensions

Measurement

Detail Check 100 %

Dimension

Measurement

Detail Check 100 %

Hard Strata

Visual

Detail Check 100 %

Check/witness

Yes

TYPE OF RECORD/BASIS

Joint Record

Tank Pad Foundation

Excavation

Sand filling

Dimension

Measurement

Detail Check 100 %

Consolidation

Phy.test

Detail Check 100 %

Ring Beam

Dimension

Pre-concreting Check

Check list

Bitumen carpet

CHARACTERISTICS TO BE CHECKED

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

Physical Tests

Detail Check 100 %

Dimension,Profile

Measurement

Detail Check 100 %

Consolidation

Visual

Detail Check 100 %

Dimension,Profile

Road work

Dimension,Profile

Safety

As Built Drawing

Detail Check 100 %

Cube CR Strength

Apron work

Measurement & Visual

Detail Check 100 %

Measurement & Visual

Measurement & Visual

Consolidation
Visual
Awarness / Implement & apply as per Review
norms

Dimensions with co-ordinates

Review

Detail Check 100 %

Detail Check 100 %
Detail Check 100 %

Check/witness

Check/witness at random
Check/witness at random
Check/witness at random
Check/witness
Review records
Check/witness
Check/witness
Check/witness
Check/witness at random
Check/witness at random
Check/witness at random

Detail Check 100 %

Close Vigliance on Day to day basis

Submit

Review records

Yes

Field Books,Record of
profile and final Level,
Field Test Records

Yes

Site Report & Records

Yes

Site Report & Records

Yes

Site Report

Yes

Site Report

Yes

Site Report

Yes

Lab Test / Site Test

Yes

Site Report

Yes

Site Report

Yes

Site Report

Yes

Site Report/Joint Records

Yes

Site Report/Joint Records

records of periodic checks
of tools & tackles,Lifting
Machinery ,Electrical
equipments etc

Yes

Marks up on
Drawings

Drawings

DOC.NO.
DATE:
PAGE :
TITLE
QUALITY ASSURANCE PLAN
SL.NO.

ACTIVITY/ DESCRIPTION

TANK CONSTRUCTION

Calibration of Tests/Measuring Instruments

2a

Materials
Plates and Structurals

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

TYPE OF RECORD/BASIS

CHARACTERISTICS TO BE CHECKED

TYPE / METHOD OF CHECK

Accuarcy

Measurement

Detail Check 100 %

Review records

Yes

Lab reports/Site Tests

Physical,Chemical Properties

Review Records

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Lab Test Certificate

Dimensions and surface quality

Pipes for nozzles

Physical,chemical properties

Measurements and Visual

Review Records

Detail Check 100 %

Review records

Yes

Site Report

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Detail Check 100 %

Review records

Yes

Site Report

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Lab Test Certificate

Dimensions and surface quality

Flanges for nozzles

Physical,chemical properties,
heat treatment

Dimensions and surface quality

Lamination free

Measurements and Visual

Review Records

Lab Test Certificate

Detail Check 100 %

Review records

Yes

Site Report

Visual,UT(If reqd.)

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Review Records

Detail Check 100 %

Review records

Yes

Measurement & Visual

Site Report
Pipe fittings

Physical,chemical properties,
heat treatment

Dimensions and surface quality

Bolts, nuts for nozzle flanges & Structurals
Physical,chemical properties,
heat treatment

Dimensions and surface quality

Mfrs Test Certificate

Lab Test Certificate

Measurement & Visual

Review Records

Measurement & Visual

Detail Check 100 %

Review records

Yes

Site Report

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Detail Check 100 %

Review records

Yes

Site Report

DOC.NO.
DATE:
PAGE :
TITLE

SL.NO.

ACTIVITY/ DESCRIPTION

CHARACTERISTICS TO BE CHECKED

TYPE / METHOD OF CHECK

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

QUALITY ASSURANCE PLAN

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

TYPE OF RECORD/BASIS

Equipments
DG Set

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report,Callibration
Report /Fit Certificates

Hydra

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report,Load test

certificates

RTO Permission(If reqd.)

Review Records

Detail Check 100 %

Review records

Yes

RTO Permits

Welding Rectifiers

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report,Calibration
Report

Grinding Machines

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Cutting Sets

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Erection Jacks

Workability

Lab Test/Visual

Detail Check 100 %

Review records

Yes

Site Report,Load test

certificates

Chain Pully Blocks

Workability

Lab Test/Visual

Detail Check 100 %

Review records

Yes

Site Report

Lab Test Certificate

Load Test Certificate
c

Consumables
Electrodes

3
4

Physical, chemical Properties

Review Records

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Grinding Wheel

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report / MTC

Gases

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Fabrication Drawing

Technical Requirements

Review of Drawing

Detail Check 100 %

Review and Approve

Yes

Approved Drawings ED
318

Pre Erection Take over of foundation

Dimension, Profile Consolidation

Measurement / Visual

Detail Check 100 %

Check/witness

Yes

Fabrication

Dimension, checking diagonal &

squaring

Measurement / Visual

Annular Plate

Fabrication and Erection

Bottom plates

Joint Report
CSF-52-301

Detail Check 100 %

Review records

Yes

Site Report /ED316

Alignment,Fitup,Root gap Cleanliness

Measurement / Visual
of joint

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Dimension & Shape

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Measurement / Visual

Smoothness and reinforcement of

final weld

Visual

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Internal flow

Radiography

Detail Check 100 %

Review records

Yes

Site Report /ED328

DOC.NO.
DATE:
PAGE :
TITLE
QUALITY ASSURANCE PLAN
SL.NO.

ACTIVITY/ DESCRIPTION

Bottom sketch plates

CHARACTERISTICS TO BE CHECKED

Fitment, dimension, Slope

Weld soundness

Annular plate to Bottom sketch plate

Fitment, dimension
Weld soundness

Annular plate to shell plate

Fitment,dimension
Weld soundness

TYPE / METHOD OF CHECK

Measurement / Visual
Visual/Vacuum Box Testing
Measurement / Visual
Visual/Vacuum Box Testing
Measurement /

Visual

Visual/Oil-chalk Testing

Leak tightness

LPT

Dimension,Checking diagonal &

squaring

Measurement / Visual

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

TYPE OF RECORD/BASIS

Detail Check 100 %

Check/witness

Yes

Site Report /ED316

Detail Check 100 %

Check/witness

Yes

Site Report /ED316

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Detail Check 100 %

Check/witness

Yes

Site Report /ED316

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Detail Check 100 %

Check/witness

Yes

Site Report /ED316

Detail Check 100 %

Check/witness

Yes

Site Report /ED327

Detail Check 100 %

Review records

Yes

Site Report /ED316

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Shell plates
Fabrication
Fitment of weld Joints

Alignment,Fitup,Root gap

Measurement / Visual
Plumbness

Cleanliness of joint

Visual

Dimension & Shape

Measurement / Visual

Root run after back gauging of Butt weld

Joints

Free of flow

Visual

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Finished Butt Weld Joints

Smoathness and reinforcement of

final weld

Visual

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Internal

Radiography

Detail Check 100 %

Review records

Yes

Site Report /ED328

Detail Check 100 %

Check/witness

Yes

Site Report /ED320

(10% & all Tee joint)

Peaking,Banding,
Verticality,Circularity

Measurement / Plumbness

DOC.NO.
DATE:
PAGE :
TITLE
QUALITY ASSURANCE PLAN
SL.NO.

ACTIVITY/ DESCRIPTION

CHARACTERISTICS TO BE CHECKED

Layout
Fitment, Dimension
Weld soundness

Erection

Layout
Fitment,dimension,slope

TYPE OF RECORD/BASIS

Measurement / Visual
Measurement / Visual
Visual
Measurement / Visual
Measurement / Visual

Weld soundness

Visual / Pneumatic Test

Fabrication

Dimension, checking diagonal &

squaring

Measurement / Visual

Erection

Fitment, dimension,Slope

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED390

Detail Check 100 %

Check/witness at random

Yes

Site Report

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED324

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED390

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED390

Detail Check 100 %

Check/witness

Yes

Site Report /ED390

Detail Check 100 %

Review records

Yes

Site Report /ED316

Detail Check 100 %

Check/witness at random

Yes

Site Report /ED316

Detail Check 100 %

Check/witness

Yes

Site Report /ED316

Detail Check 100 %

Check/witness at random

Yes

Site Report

Detail Check 100 %

Check/witness at random

Yes

Site Report

Roof Plates

Weld soundness
e

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

Roof Structure,Curb angle,Wind Girder

Etc.
Fabrication

TYPE / METHOD OF CHECK

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

Measurement / Visual
Visual / Air Test

Shell appurtenances
Fabrication

Dimension

Measurement / Visual

Alignment,Fitup,Root Gap
Cleanliness of joint

Measurement / Visual

Orientation

Dimension

Measurement

Fitment of weld Joints

Alignment,Fitup,Root Gap
Cleanliness of joint

(Nozzle to Shell)

Dimension & Shape

Measurement / Visual
Measurement / Visual

Detail Check 100 %

Witness

Yes

Site Report

Detail Check 100 %

Witness

Yes

Site Report

Detail Check 100 %

Check/witness at random

Yes

Site Report

Finished Weld joints

Smoathness and reinforcement of

final weld

Visual

Detail Check 100 %

Check/witness at random

Yes

Site Report

RF Pad/ Nozzle to shell

Leak tightness

DP Test / Air Test

Detail Check 100 %

Check/witness

Yes

Site Report

DOC.NO.
DATE:
PAGE :
TITLE QUALITY ASSURANCE PLAN
QUALITY ASSURANCE PLAN
SL.NO.

ACTIVITY/ DESCRIPTION

CHARACTERISTICS TO BE CHECKED

Dimension

Measurement / Visual

Alignment,Fitup,Root Gap
Cleanliness of joint

Measurement / Visual

Orientation

Dimension

Measurement

Fitment of weld Joints

Alignment,Fitup,Root Gap
Cleanliness of joint

(Nozzle to Roof)

Dimension & Shape

Finished Weld Joints

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

TYPE OF RECORD/BASIS

Roof appurtenances
Fabrication

TYPE / METHOD OF CHECK

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

Inspection prior to release for Hydrotest

Inspection during hydrotest

Calibration

safety

As Built Drawing

Measurement / Visual

Check/witness at random

Yes

Site Report

Detail Check 100 %

Check/witness at random

Yes

Site Report

Detail Check 100 %

Witness

Yes

Site Report

Detail Check 100 %

Witness

Yes

Site Report

Detail Check 100 %

Check/witness at random

Yes

Site Report

Smoothness and reinforcement of

final weld

Visual

Detail Check 100 %

Check/witness at random

Yes

Site Report

Completeness,Cleanliness,Overall
dimension, Plumbness,Orientation,
Radiography etc

Measurements / Visual
Verification of Documents

Detail Check 100 %

Witness/ Review of Film

Yes

Site Report

Leak tightness

Visual

vertically

Measurement / Visual

Detail Check 100 %

Measurement / Plumbness

Detail Check 100 %

Witness

Yes

Site Report

Detail Check 100 %

Witness

Yes

Site Report

Settlement

Measurement

Detail Check 100 %

Witness

Yes

Site Report

Capacity with filling height

Awarness, implement and apply as
per norms

Measurement

Detail Check 100 %

Check/witness at random

Yes

Review

Detail Check 100 %

Calibration Chart
records of periodic checks
of tools & tackles,Lifting
Machinery ,Electrical
Equipments etc

Review

Submit

Dimensions with co-ordinates

Close Vigliance on Day to day basis

Review records

Yes

Mark up on
Drawing

Drawings

DOC.NO.
DATE:
PAGE :
TITLE
QUALITY ASSURANCE PLAN
SL.NO.

ACTIVITY/ DESCRIPTION

C
1

WELDING AND TESTING

2a
b

CHARACTERISTICS TO BE CHECKED

TYPE / METHOD OF CHECK

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

TYPE OF RECORD/BASIS

Accuracy

Measurement

Detail Check 100 %

Review records

Yes

Lab Reports/Site Test

Base Material
Welding Equipment
Welding Rectifiers

Correctness

Review

Detail Check 100 %

Review records

Yes

Lab Reports/Site Test

Workability

Visual

Detail Check 100 %

Review records

Yes

Grinding Machines
Consumables
Electrodes

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report,calibration
Certificates
Site Report

Review Records

Detail Check 100 %

Review records

Yes

Mfrs Test Certificate

Submit

Review records

Yes

Welding Procedure Spec.

ASME Sec IX /ED-323

Calibration of Test/ Measuring Instruments

Welding Procedure Specification

Welding Procedure Qualification

Welding of Test Piece

NDT
Destructive Test
Welder Performance Qualification

Physical,Chemical Properties

Establishing Correctness of welding

variables
Internal
Physical Test

Conduct

Witness

Witness

Yes

Site Report

Radiography(100%)
Physical Properties

Detail Check 100 %

Witness

Review records
Witness

Yes
Yes

Site Report
Lab Test Certificate

Welder Test

Ability of Welder to Perform

Conduct

Witness

Witness

Yes

Site Report

NDT
Procedure
Radiography

Internal Flow

Radiography(100%)

Detail Check 100 %

Review records

Yes

Site Report

6
a

Correctness

Scrutiny

Preparation & Submit

Review records / Procedures Approval

Yes

Dye Penetrant

Correctness

Scrutiny

Preparation & Submit

Review records / Procedures Approval

Yes

Ultrasonic

Correctness

Scrutiny

Preparation & Submit

Review records / Procedures Approval

Yes

Diesel Chalk Test

Correctness

Scrutiny

Preparation & Submit

Review records / Procedures Approval

Yes

Vacuum Box

Correctness

Scrutiny

Preparation & Submit

Review records / Procedures Approval

Yes

Air Test

Correctness

Scrutiny

Preparation & Submit

Review records / Procedures Approval

Yes

Hydro Test

Correctness

Scrutiny

Preparation & Submit

Review records / Procedures Approval

Yes

Approved Procedure
ASME Sec V
Approved Procedure
ASME Sec V
Approved Procedure
ASME Sec V
Approved Procedure
ASME Sec V
Approved Procedure
API 650 & Sec V
Approved Procedure
API 650 & Sec V
Approved Procedure
API 650 & Sec V

DOC.NO.
DATE:
PAGE :
TITLE

SL.NO.

ACTIVITY/ DESCRIPTION

CHARACTERISTICS TO BE CHECKED

TYPE / METHOD OF CHECK

ACTION /EXTENT OF CHECK BY

TYPE AND EXTEND OF CHECK BY JACOBS
CONTRACTOR

QUALITY ASSURANCE PLAN

RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR

TYPE OF RECORD/BASIS

PAINTING

Lab Reports/Site Test

Accuarcy

Measurment

Detail Check 100 %

Review records

Yes

Chemical Properties

Review

Detail Check 100 %

Review records

Yes

Mfrs Test certificate

Site Report

Calibration of Test/ Measuring Instruments

2a

Material

Equipments

Paints & Thinner

Compressor

Workability

Visual

Detail Check 100 %

Review records

Yes

Blasting Equipments

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Spray Painting Equipments

Workability

Visual

Detail Check 100 %

Review records

Yes

Site Report

Take Over of Tank for painting

Completeness

Visual

Detail Check 100 %

Check/witness at random

Yes

Site Report

Surface

Visual

Detail Check 100 %

Witness

Yes

Site Report

4
Surface Preparation / Grit Blasting
5

Primer application- DFT Check

Thickness

Measurement

Detail Check 100 %

Witness

Yes

Site Report

Final Painting -DFT Check

Thickness

Measurement

Detail Check 100 %

Witness

Yes

Site Report

Equipment Identification

Numbering

Visual

Detail Check 100 %

Witness

Yes

Site Report

MECHANICAL COMPELETION

Completeness

Check/witness at random

Yes

Site Report

FINAL INSPECTION

Visual
Measurement / Visual

Detail Check 100 %

Detail Check 100 %

Witness

Yes

Site Report

Submit

Review

Yes

DOCUMENTATION

Completeness,Cleanliness, Overall
dimension, Plumbness,Orientation,
Radiography etc
Overall quality, Data keeping

Verification of Documents

Completeness

QA/QC Documents
As Built Drawings.
Test Reports