Thinklink Supply Chain Services Pvt. Ltd.

Auto weighing line

Layout

Materials description
Sr.No
.

Item

Make

Qty.

VFD

Siemens

3(1/2 HP)

PLC

Siemens

MCB

Schneider/Siemens

5 3pole,1
2pole

Contactor

Schneider/Siemens

Relay

Schneider/Siemens

SMPS

Schneider/Siemens

Push Button

Schneider/Siemens

As per design

selector Switch

Schneider/Siemens

As per design

Indicator Lamp

Schneider/Siemens

As per design

10

Panel

Single door powder coated with

lock

11

MCCB

Schneider/Siemens

12

Terminals

Schneider/Siemens

As per design

13

Fan

Schneider/Siemens

14

Tower Lamp

Schneider/Siemens

1-3tier

15

Sensors

Sick

16

Emergency Stop

Schneider/Siemens

Sequence of operation:

1: - Operator will keep the boxes on the power roller conveyor (module 1)
2: - The power roller conveyor (module 2) running at a higher speed will help in
maintain a constant pitch between the boxes
3: - At online weighing machine (Module 3) the weight of the boxes will be measured
and the data will be send to Inkjet Printer (Module 5)
4: - The boxes will be moved to power roller conveyor (Module 4) and the weight will
be stamped on the boxes by the printer
5: - The boxes will be then moved to Strapping machine (Module 6) and the first
strapping will be done. After first strapping the box will move forward and the
second parallel strap will be done on the same strapping machine.
6: - The boxes will be then moved to gravity roller conveyor (Module 7) from where
it will be picked by another operator
7: - In case any of the conveyor is full, then all the equipment behind that conveyor
will stop and will start as soon as the conveyor is cleared.
8: - Cycle repeats from 1 ~ 8.

Integration:
Conveyor Functional Requirements Auto weighing Line
SL.
No.
1

Conveyor

Integration requirement

Functional Requirement

Powered
Roller
Conveyor

Need to be interlocked with

auto weighing machine

1.If there is any error in auto

weighing
machine
all
line
should
be
stop.
Once the error is resolved, the
Line should start automatically.
2.By Pass mode

Need to have traffic control

interlock

1.If the gravity roller conveyor

is full, the sensor on GRC, will
trigger the interlocking and the
Line should stop. Once the parts
on FRC start moving forward,
the
line
should
start
automatically.
2.Energy saving mode also.
1.When the Line stop stops/
Error, stamping machine should
be
stop.
Once the error clear line will
normal and start. stamping
machine should be start. If
stamping machine in error line
will be stop. After clearance of
error machine will be start
automatically.
2. By Pass Mode also.

Need to be interlocked with

stamping machine

Need to be interlocked with

strapping machine.

1.When
line
is
stop/Error
machine will not be start. Or if
any error (emergency, strap
feed error) in strapping machine
line will stop. After machine in
normal condition line will start
automatically.
2. By Pass Mode also.

Scope of work
1. PlC Programming as per sequence of operation.

2. On site Interlock.
3. Panel design & assembly.
4. Documentation.
Note: - PlC have extra i/o and should be Extra provision of Ethernet.