Top Drive 2 PDF

Bentec GmbH Drilling & Oilfield Systems
Deilmannstrae 1, D- 48455 Bad Bentheim

Germany
Technical Bulletin
Top Drive TD-500-HT
Top Drive TD-350-HT
TD-500-HT
DE
P01
Technische Information
Page 1 of 33
Technical Bulletin Top Drive
Introduction............................................................. 4
1.1
Index
Overview ........................................................................... 5
Technical Data ......................................................... 6

2.1
Dimension drawing ........................................................... 6
2.2
General.............................................................................. 7
2.3
Performance Data ............................................................. 7
2.3.1 Torque Speed Diagram...................................................... 8
2.4
Connection values ............................................................. 9
2.5
Operation conditions ......................................................... 9
Setup and Function ................................................... 10

3.1
Module description.......................................................... 10
3.1.1 Drilling Unit..................................................................... 11

3.1.2 Pipehandler ..................................................................... 16
3.1.3 Carriage Package............................................................. 20
3.1.4 Torque Beam Assembly................................................... 20
3.1.5 Hoisting equipment ......................................................... 21
3.1.6 Tool Kit............................................................................ 21
3.2
Top Drive Control ............................................................ 22
3.2.1 Service Loop ................................................................... 22

3.3
Drillers Control................................................................ 23
3.4
VFD Power control System.............................................. 23
3.4.1 VFD Power Supply ....................................................... 24

3.4.2 VFD Power Stack & VFD Controls ................................ 24
3.4.3 VFD Motor Control center (MCC) ................................. 24
3.4.4 VFD Braking Chopper Module & Resistor..................... 24
3.4.5 VFD Transformer.......................................................... 25
3.4.6 VFD UPS System.......................................................... 25
3.4.7 VFD ESD System.......................................................... 25
3.4.8 VFD Air Conditioning Unit............................................. 25
3.5
Incoming Power Cable .................................................... 25
Transport............................................................... 26
Recommended Option - Rig survey ................................ 27
Recommended Option - Implementation Kit...................... 27
Option - Training...................................................... 28
7.1
Training Course Operation............................................ 28
7.2
Training Course Hydraulics .......................................... 28
7.3
Training Course Electrics.............................................. 28
7.4
Training Course Mechanics .......................................... 29

Page 2 of 33
Index
Option - Yearly Maintenance Service.............................. 29
Option - Recommended Spare Parts for one year ............... 29
10
Option - Lubricants for one year.................................... 29
11
Option - Service Loop Container.................................... 30
12
Option Saver Sub Set .............................................. 30
13
Option Tool Joint Adapter Kit ..................................... 30
14
Option Wireline Adapter........................................... 30
15
Option Top Drive Control Drillers Chair implementation .... 30
16
Option Color Camera system ..................................... 31
17
Option Top Drive Genset (Independent Power source)........ 32
18
Option Offshore Certification ..................................... 32
19
Contact ................................................................. 33
Page 3 of 33
Introduction
Pos: 1.1.1 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/Technical Bulletin/1000 1. Einfhrung @ 4\mod_1279695641388_581.doc @ 38564
1 Introduction
Pos: 1.1.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4001 4.0.0 Einfhrung @ 4\mod_1279025442084_581.doc @ 37340
The Bentec Top Drive is designed as transportable as well as permanent installed

unit for deep drilling rigs with different mast types. The System is powered by an
AC motor. The Top Drive is controlled by a separate control panel.
The standard Top Drive version includes the following items:
Hanger assembly with integrated Counterbalance cylinders
Standard washpipe
Link-tilt-system with position monitoring designed for high impacts
Remote-controlled and manual IBOP
Backup Clamp to make up and break the Top Drive drill pipe connection
Guide rail system inducing the torque within the mast.
Electrical service loop
Onboard hydraulic unit.
The blower rate for the motor cooling is variable and depends on the motor
temperature.
The drives of the system have been carefully chosen to meet current noise
protection regulations.
Page 4 of 33
Introduction
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1.1
Overview
Pos: 1.1.3.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4100 4.1.0 bersicht _Bild @ 4\mod_1279025653859_581.doc @ 37360
Rear
Left side
Right Side
Front
Abb. 1
Pos: 1.2 /Standardmodule /nL.......... Seitenumbruch .......... @ 0\mod_1226928886124_0.doc @ 805
Page 5 of 33
Technical Data
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2 Technical Data
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2.1
Dimension drawing
Pos: 1.3.2.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3100 3.1.0 Mablatt @ 4\mod_1279023392166_0.doc @ 37256
535
764
1708
1600
660
843
865
Abb. 2
Page 6 of 33
Technical Data
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2.2
General
Pos: 1.3.3.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3200 3.2.0 Allgemeine Angaben @ 4\mod_1279023470335_581.doc @ 37261
Description
Value
Dimension
Weight
16200
kg
Length
6730
mm
Width
1780
mm
Height
1540
mm
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2.3
Performance Data
Pos: 1.3.4.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3500 3.5.0 Leistungswerte Tabelle @ 4\mod_1279024204468_581.doc @ 37296
Description
Value
Dimension
API Load Capacity (350t Top Drive)
350
ton
3125
kN
500
ton
4480
kN
500
bar
7500
PSI
758
kW
1030
HP
Drill Speed
0 to 115/230
1 min-1
Drilling Torque
63.000
Nm
46.500
ft lbs
100.000
Nm
73.760
Ft lbs
105.000
Nm
77.440
ft lbs
2500 kg
@1,4 m
5500 lbs
@4
API Load Capacity (500t Top Drive)
Pressure Rating
Power Rating
Make up / Break out Torque
Static Break Torque
Link Tilt Lifting Capacity
Gear box Ratio 1. Gear
14:1
Page 7 of 33
Technical Data
Pos: 1.3.4.3 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/3510 3.5.1. Drehmoment Geschwindigkeitskurve @ 4\mod_1279024483787_581.doc @ 37310
2.3.1
Torque Speed Diagram
Pos: 1.3.4.4 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3510 3.5.1.0 Drehmoment Geschwindigkeits kurve @ 4\mod_1279024399758_581.doc @ 37306
Abb. 3
Pos: 1.3.5.1 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/3. Technische Daten/3300 3.3. Anschlusswerte @ 4\mod_1278922039727_581.doc @ 36480
Page 8 of 33
2.4
Technical Data
Connection values
Pos: 1.3.5.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3301 3.3.0 Hauptantrieb-elektrisch @ 4\mod_1279023631471_581.doc @ 37266
Main drive electric
Description
Value
Dimension
Voltage
D 575
V AC
Current load (max.)
880
Power input (max.)
750
kW
Description
Value
Dimension
Voltage
D 400 / S690
V AC
Current load (max.)
14,3 / 8,3
Power input (max.)
7,5
kW
Description
Value
Dimension
Voltage
D 400 / S690
V AC
Current load (max.)
14,3 / 8,3
Power input (max.)
7,5
kW
Description
Value
Dimension
Voltage
D 400 / S690
V AC
Current load (max.)
14,3 / 8,3
Power input (max.)
7,5
kW
Description
Value
Dimension
Temperature range
-45...+ 55
Pos: 1.3.5.3 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3302 3.3.0 Motorlfter-elektrisch @ 4\mod_1279023682516_581.doc @ 37271
Main drive cooling electric
Pos: 1.3.5.4 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3303 3.3.0 Antrieb Hydraulikaggregat-elektrisch @ 4\mod_1279023752545_581.doc @ 37276
Hydraulic Power Unit

electric
Pos: 1.3.5.5 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3304 3.3.0 Antrieb Getriebeschmierung-elektrisch @ 4\mod_1279023839105_581.doc @ 37281
Gearbox Lubrication
electric
Pos: 1.3.6.1 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/3. Technische Daten/3400 3.4. Betriebsbedingungen_Titel @ 4\mod_1278923125180_581.doc @ 36504
2.5
Operation conditions
Pos: 1.3.6.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3400 3.4.0 Umgebung Temperatur @ 4\mod_1279024098112_581.doc @ 37291
Environment
Page 9 of 33
Setup and Function
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3 Setup and Function

Pos: 1.5.2 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/4. Aufbau und Funktion/4200 4.2. Baugruppenbeschreibung @ 4\mod_1278926559989_581.doc @ 36620
3.1
Module description
Pos: 1.5.3 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4200 4.2.0 Baugruppenbeschreibung_Bild @ 4\mod_1279025724825_581.doc @ 37370
The Machine is divided in subassemblies as follows:
Carriage Package
Drilling Unit
Service Loop
Pipehandler
Elevator/Links
Guide Rails
Abb. 4
Pos: 1.5.4 /Standardmodule /nL.......... Seitenumbruch .......... @ 0\mod_1226928886124_0.doc @ 805
Page 10 of 33
Setup and Function
Pos: 1.5.5 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4210 4.2.1.0 Drilling unit @ 4\mod_1279025726107_581.doc @ 37375
3.1.1
Drilling Unit
The Drilling Unit consists of the following subassembly groups:
Hanger Assembly
Drive
Mud Supply
Protection Frame
Hydraulic Unit
Abb. 5
Page 11 of 33
Setup and Function
Pos: 1.5.6 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4211 4.2.1.1 Aufhngung @ 4\mod_1279026404233_581.doc @ 37395
3.1.1.1
Hanger Assembly
The Hanger Assembly consists of:
1
Yoke (1)
Two upper links (2)
Counterbalance system (3).

The counterbalance system (3) is integrated within the Upper Links and
consists of:
two Hydraulic cylinders

two hydraulic accumulators
The cylinders are assembled between Yoke (1) and Upper Links (2). The
Counterbalance System can compensate a maximum distance of 200 mm. When
starting the operation the counterbalance system is charged by the hydraulic
system. During operation the hydraulic system refills the counterbalance system
to the adjusted pressure.
Abb. 6
Pos: 1.5.7 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4212 4.2.1.2 Antrieb @ 4\mod_1279026462857_581.doc @ 37399
3.1.1.2
Drive
Drive
1
The drive system contains of the following

components:
1
2
3
4
5
Engine Cooling System

Brake
AC motor
Gearbox
Mainshaft
4
5
Abb. 7
Page 12 of 33
Setup and Function
Pos: 1.5.8 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42121 4.2.1.2.0 Motorkhlung @ 4\mod_1279026560245_581.doc @ 37403
1
2
3
4
Motor Cooling System

A frequency controlled motor (2) drives the engine fan (1). The fan speed
depends on the motor temperature which is determined by sensors. (COD)
Cooling on Demand. Cooling air is conducted via a noise reduced suction
hood (3) through a blower channel (4) into the ac motor of the Top Drive and
transmission oil cooler. (5).
Abb. 8
Pos: 1.5.9 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42122 4.2.1.2.0 Drehstrommotor @ 4\mod_1279026663023_581.doc @ 37407
AC Motor
The rated power of the motor is 758 KW / 1030HP. It is controlled by a
frequency drive and temperature monitored. The maximum operating
temperature is controlled by sensors in the motor.
Abb. 9
Pos: 1.5.10 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42123 4.2.1.2.0 Drehgeber Haltebremse @ 4\mod_1279026733959_581.doc @ 37411
1
2
Rotary encoder(1)
The rotary encoder is assembled to the holing brake and - via shaft extension
- directly connected to the engine shaft
Brake (2)
The disc brake is hydraulic closed and spring force opened. It can absorb a
torque of 105.000 Nm.
Abb. 10
Page 13 of 33
Setup and Function
Pos: 1.5.11 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42124 4.2.1.2.0 Getriebe @ 4\mod_1279026804645_581.doc @ 37415
Gearbox
The two-stage gearbox is helical cut with a total transmission ratio of 14:1.
The speed of the engine is reduced twice before it is transferred to the
bullgear (1) of the gearbox. The bullgear is located on the thrust bearing. The
mainsahft is concentrically located in the bullgear and connected to it via
multiple splining.
The gearbox is lubricated with combined splash/pressure lubrication (3). If the
gear oil has reached its maximum temperature it is piped via a bypass
through an oilcooler. The oilcooler is included in the ventilation system of the
motor.
1
2
Abb. 11
Pos: 1.5.12 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42125 4.2.1.2.0 Mainshaft @ 4\mod_1279026871377_581.doc @ 37419
1
2
3
Mainshaft
The mainshaft (4) powered by the bullgear - is located in the gearbox
together with the thrust bearing (2). It is conducted via lower bearing (3). In
order to execute drilling fluid a washpipe (1) is connected. At the bottom of the
mainshaft there is an API pin as connection to the drill string. The drill string is
powered by the mainshaft. The mainshaft holds the load collar (5) which
bears the link adapter the drill pipe during elevator operation.
4
5
Abb. 12
Pos: 1.5.13 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4213 4.2.1.3 Splungszufuhr @ 4\mod_1279027224570_581.doc @ 37423
3.1.1.3
Mud Supply
1
2
The mud feeding comprises a 3 washpipe and a goose neck with 2 Fig 1502
input for wireline operation as well as a 4 Fig 1002 mud hose connection. The
mud feeding disposes of a pressure rating of 7500 PSI.
3
4
Abb. 13
Pos: 1.5.14 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4214 4.2.1.4 Integriete Hydraulikeinheit @ 4\mod_1279027344582_581.doc @ 37427
Page 14 of 33
Setup and Function
Pos: 1.27 /Bentec Produkte/Top Drive /TD-500-HT/4. Aufbau und Funktion/421 4.2.1.4 Baugruppe Hydraulikeinheit @ 1\mod_1259752821452_581.doc @ 24520
3.1.1.4
Onboard Hydraulic Unit

1
2
3
4
5
The hydraulic unit disposes of
Speed controlled internal gear pump(1)
Valve block for the hydraulic unit (2)
Valve block for the pipehandler (3).
Main valve block (4)
Valves are operated by robust 24 volt coil. A low-noise pump is integrated in the
stainless steel system tank (5).
Abb. 14
Pos: 1.5.15 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4215 4.2.1.5 Schutzrahmen @ 4\mod_1279027429641_581.doc @ 37431
3.1.1.5
Protection Frame
The protection frame is fixed at the front of the Top Drive. A service platform(1)
can be swung out for installation and repair work
Abb. 15
Page 15 of 33
Setup and Function
Pos: 1.5.17 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4220 4.2.2.0 Pipehandler @ 4\mod_1279028087730_581.doc @ 37435
3.1.2
Pipehandler
The Pipehandler consists of the following sub assembly groups:
Linkadapter housing
Support
Rotary Actuator /
Arresting Device
Hydraulic Swivel
Link tilt
IBOP / Saversub
Back Up Clamp
Abb. 16
Page 16 of 33
Setup and Function
Pos: 1.5.19 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4221 4.2.2.1. Drehantrieb @ 4\mod_1279028184883_581.doc @ 37439
3.1.2.1
Rotary Actuator
1
Hydraulic Rotary Actuator

The pipehandler is infinitely rotatable by 360 . The main gear wheel (3)
is run by the pinion. The pinion is moved by a hydraulic drive.
2
3
Abb. 17
Pos: 1.5.20 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4222 4.2.2.2. Feststeller @ 4\mod_1279028265677_581.doc @ 37443
3.1.2.2
Arresting device
1
Arresting Device
The gear segment (2) is moved by a hydraulic cylinder (1). It grabs at the
main gear wheel(3) and arrests the pipehandler in intervals of 3.
2
3
Abb. 18
Pos: 1.5.21 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4223 4.2.2.3 Drehdurchfhrung @ 4\mod_1279028306863_581.doc @ 37447
3.1.2.3
Hydraulic Swivel
Hydraulic swivel
Hydraulic lines of the consumer of the Pipehandler are transferred through the
hydraulic swivel. Free channels are available, enabling the connection of
additional consumers.
Abb. 19
Pos: 1.5.22 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4224 4.2.2.4. Linkadapterhousing @ 4\mod_1279028366362_581.doc @ 37451
3.1.2.4
Linkadapterhousing
Linkadapterhousing
The linkadapter (2) positioned in the linkadapterhousing (1). The link adapter
is supported by the Liftingspring (3). While drilling the liftingspring raises the
linkadapter thus enabling free rotation of the mainshaft. The load collar (4)
holds the linkadapter during elevator operation. The load collar transfers the
load into mainshaft. The load collar consists of two half-shells with grooves
that grap into the mainshaft. A housing keeps the shells together..
Abb. 20
Page 17 of 33
Setup and Function
Pos: 1.5.23 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4225 4.2.2.5 Linktilt @ 4\mod_1279028676383_581.doc @ 37455
3.1.2.5
Linktilt
Linktilt
Two hydraulic cylinders (2) move Links and Elevator. Hereby the elevator can
be placed in any position necessary for picking the pipes.
The system can lift a maximum of 2,5 t at a distance
of 1,4 m to centre well.
Abb. 21
Pos: 1.5.24 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42251 4.2.2.5.0 Linktilt Reichweite Tabelle @ 4\mod_1279028770661_581.doc @ 37459
The Link tilt system is able to move Links with in the following Limits
Link Typ
[mm]
[``]
[mm]
[``]
[mm]
[``]
108``
2743
108
1473
58
2013
79
120``
3048
120
1637
64
2237
88
132``
3353
132
1081
71
2460
97
144``
3658
144
1964
77
2684
106
168``
4267
168
2292
90
3131
123
180``
4572
180
2455
97
3355
132
Pos: 1.5.25 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42252 4.2.2.5.0 Linktilt Reichweite Abb @ 4\mod_1279028858033_581.doc @ 37463
Abb. 22
Page 18 of 33
Setup and Function
Pos: 1.5.26 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4226 4.2.2.6 Linktilt berwachung @ 4\mod_1279028969186_581.doc @ 37467
3.1.2.6
Pipe handler Monitoring
1
2
3
Pipe handler Monitoring

The position of the elevator is determined at all times. A hydraulic cylinder (3)
communicates via hydraulic swivel (2) with a measuring cylinder (1)
transferring the elevator position to a connected Drawworks Anti Collision
System. Depending on the Anti Collision System a number of different link
positions can be teached in, to be approached during drilling operation.
Abb. 23
Pos: 1.5.27 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4227 4.2.2.7 Haltezange @ 4\mod_1279029119916_581.doc @ 37471
3.1.2.7
Back up Clamp
The purpose of the backup Clamp(2) is making up and breaking drill pipe
connections between Top Drive (Saversub) and drill string. The back up
clamp is connected to the Linkadapterhousing via torque beam.(1)
Abb. 24
Pos: 1.5.28 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42271 4.2.2.7.0 Backeneinstze @ 4\mod_1279029214834_581.doc @ 37475
Abb. 25
The Jaw Assemblies(1) are moved by a hydraulic cylinder(2).

Using different kinds of jaw assemblies allows making up and breaking of drill
pipe with various OD`s. The Top Drive is equipped with one Jaw size. Additional
Sizes for other Tool Joint ODs are available as the option Tool Joint Adapter Kit
Jaw size
Tool Joint OD
4 5
II
5 6
III
6 7
IV
7 8
Page 19 of 33
Setup and Function
/Betriebsanleitungen-Mechanisch/Bentec
Produkte/Top
Drive/TD-Module/4228
4.2.2.8. IBOP,Saversub,
IBOP Saver Sub Load
@ 4\mod_1279029762582_581.doc
@ 37491 @ 24940
Pos: 1.5.29
1.39 /Bentec
Produkte/Top Drive /TD-500-HT/4. Aufbau
und Funktion/422
4.2.2.7 Baugruppe
Collar @ 1\mod_1260947387369_581.doc
3.1.2.8
IBOP/ Saversub
1
2
3
4
The IBOP (2) is connected to the mainshaft via API pin

Internal
Blow
Out
Preventer
The saver sub (4) is screwed between IBOP (2) and pipe. Dielocks (1,3) prevent
the threaded joints from over torque from the mainshaft to the IBOP and
accordingly from the IBOP to the saver sub.
Abb. 26
Pos: 1.5.30 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4230 4.2.3. Fhrungswagen @ 4\mod_1279029308425_581.doc @ 37479
3.1.3
Carriage Package
The Top drive is guided by a carriage package. It transfers the torque from the top
drive into the Guide rails.
The Carriage Package consists of a frame(1) with slide shoes(2), it transfers the
Torque it to the Mast structure. The glide shoes are equipped with vibration
dampers (3). Adjustment to centre well is performed by adjusting devices(4)
Abb. 27
Pos: 1.5.31 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4240 4.2.4. Fhrungsschiene @ 4\mod_1279029433655_581.doc @ 37483
3.1.4
Torque Beam Assembly

The Torque beam assembly absorbs the torque of the guide dolly and transfer it
to the mast structure. The Torque beam assembly is segmented into 4 sections
and delivered within a transport frame. The Transport frame allows easy and safe
handling during transport and Rig up.
Abb. 28
Page 20 of 33
Setup and Function
Pos: 1.5.32 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4250 4.2.5. Hoisting equipment @ 4\mod_1279029563808_581.doc @ 37487
3.1.5
Hoisting equipment
The Top Drive can be equipped with the following Links(1) and elevators(2)
Load
Size
350 ton
2 x 120 (recommended)
350 ton
2 x 132
500 ton
3 x 120 (recommended)
500 ton
3 x 144
Other elevator link sizes are available on request.
Abb. 29
Elevator links for Casing running Tools are available on request.

Manual Elevators are available in the following sizes:
350 ton
500 ton
A Bushing set of the for the following Drillpipe sizes will be attached:
3 , 4 , 5 , 5 , 6 5/8
Bushings for other Drillpipe sizes are available on request.
Hydraulic elevators are available on request. Hydraulic connections for a
hydraulic elevator are already available.
3.1.6
Tool Kit
The top drive will be delivered with
IBOP Hex wrench
IBOP repair tools
Manual oil pump
Page 21 of 33
Setup and Function
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3.2
Top Drive Control

The Top Drive Control System consist of the following parts
Service Loop
Drillers Control
Drillers Control Cable
Drillfloor
Terminalbox
Supply Cable
Incoming
Power Cable
Drillers Control Cable

Ground Level
VFD Power Control System

Abb. 30
3.2.1
Service Loop
The Top drive has a Power Loop (1) that supplies electrical power to the motor
and a Control Loop (2). The control Loop holds all control lines and the electrical
power supply for the auxiliary drives.
The Loop Length is based on the existing rig specifications.
The Length of the Supply Cable is determined by customer or recommended by
Bentec.
Abb. 31
The Length of the Incoming Power Cable is determined by customer or

recommended by Bentec.
Page 22 of 33
Setup and Function
1.5.36 /Betriebsanleitungen-Mechanisch/Bentec
Drive/TD-Module/4261 4.2.6.2
4.2.6.1.VFD
Service
Loop
@
4\mod_1279030085626_581.doc
@ 37499 @ 38600
Pos: 1.5.37
Power
Control
System
@ 4\mod_1279030274654_581.doc
@ 37503
Pos:
1.5.38
/Betriebsanleitungen-Mechanisch/Bentec Produkte/Top
Produkte/Top Drive/TD-Module/4262
Drive/TD-Module/4263
4.2.6.3.
Driller
Control
Konsole
@ 4\mod_1279703324803_581.doc
3.3
Drillers Control
The Top Drive is controlled by the Panel shown below. This panel is used as a
standalone unit installed within the doghouse.
An implementation within the Drillers Chair is available on request.
Abb. 32
3.4
VFD Power control System

The VFD Power Control contains all control devices and frequency converters
that are needed to operate the Top drive.
Abb. 33
Container Dimensions: Width: 3m / Length: 3,4m / Height: 3m
ISO Container with Lifting Edges & Pad eyes for rigging
Sun shed roof, entrance door and removable front
Heat insulation
Environmental temperature -45C to +55C
2 Air conditions 15kW each
1 heating unit 2kW
Incoming switchboard 600V/60Hz or 690V/50Hz 3Phase
1000A draw out circuit breaker
Plug panel 400mm power pins 6 each
Power choke and rectifier
Air cooled VFD Inverter 1600A for main motor
MCC for all auxiliary drives with VFDs for support drives
Chopper unit 200kW intermittent
Default incoming power cable
Page 23 of 33
3.4.1
Setup and Function
VFD Power Supply

The Power Supply consists of an AC Bus (600/690V) to feed the transformer, the
MCC Consumers a Diode Bridge with choke and fuses and the incoming circuit
breaker (which feeds the DC Bus). The DC Bus feeds the VFD-Unit for the TD
Main Motor.
Technical Data:
Supply Voltage:
DC Current:
Diode Bridge B6U
600/690V
1700A
The plug panel for Power Supply is installed outside of the container. For each
Phase there are two (2) Power Pins available. (3x2 Power Pins)
3.4.2
VFD Power Stack & VFD Controls

The BENTEC VFD Units are designed not only to meet but exceed the customer
requirements. The fool-proof design allows an easy & safe operation for the staff,
field-bus connected PLC's are used to offer a comfortable maintenance, even via
Internet (Option).
Technical Data:
Supply Voltage:
Output Voltage:
Output Current:
Programmable Logic Controller:
Cooling System:
820950 V DC
575 V AC
1600A
MODICON Schneider
Air Cooled
Alarms are displayed in clear languages including histogram and display of actual
system data for maintenance and troubleshooting purpose in one central Display.
All controls for the Top Drive like Link tilt, etc. are included in the VFD System.
The plug panel for the connection of the Top Drive is installed outside of the
container.
3.4.3
VFD Motor Control center (MCC)

The MCC is equipped with starters and feeders to the requirements of the Bentec
Top Drive. Each starter will be complete with a magnetic only breaker, a contactor
and an ambient compensated overload element (heater). All Status and Alarm
messages will be indicated on a separate Human machine interface.
3.4.4
VFD Braking Chopper Module & Resistor

The braking chopper module is installed to feed the braking resistor for
regenerative braking.
Technical Data:
Chopper Module 200kW intermittent
Braking resistor 50kW continuous
Page 24 of 33
3.4.5
Setup and Function
VFD Transformer
One transformer fed by AC Supply panel to fed 460/400/230V consumers of the
MCC and small power distribution.
Technical Data:
Rated power: 50kVA
Primary voltage: 600/690V
Secondary voltage: 400/460V
3.4.6
VFD UPS System

One battery buffered UPS system to feed all control systems with uninterruptable
stable power supply to allow for safe operation.
Technical Data:
Input 400VAC, 50/60Hz
Output: 24-28V DC / 40A
Buffer battery capacity: 24V50Ah
3.4.7
VFD ESD System

This safety system is split in two parts as follows:
Emergency Shut Down:
Single systems VFD, MCC, TD Control will be shut down in a controlled safe way
Blackout:
All systems will be shut down in a safe way and all power will be shut off.
3.4.8
VFD Air Conditioning Unit

Two air conditioners are installed inside of the container to monitor and control
the temperature inside of the container at a level of 25C. The air is also used to
cool all controls as well as the air cooled VFD.
3.5
Incoming Power Cable

Cables for connection of the VFD container with the Existing SCR unit. Other
lengths are available on request. The Cables are pluggable on both sides.
Customer supply power 690V/50Hz or 600V/60Hz 760kW
Page 25 of 33
Transport
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Pos: 1.6
/Standardmodule
/nL.......... Seitenumbruch .......... @ 0\mod_1226928886124_0.doc
@ 805
Pos:
1.7.1
/Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/5.
Transport und Zwischenlagerung/5000
5.Transport @ 4\mod_1278928593693_581.doc @ 36659
4 Transport
Pos: 1.7.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/5001 5.0.0. Tarnsportmae-Dubble Rail-Rahmen @ 4\mod_1279095056207_581.doc @ 37578
Transport Data
Description
Value
Dimension
Length
7400
mm
Width
2880
mm
Height
2880
mm
Weight
20.000
kg
Pos: 1.7.3 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/5002 5.0.0 Transortmae-Dartsellung Double Rail Rahmen @ 4\mod_1279095056488_0.doc @ 37583
28
80
7400
Abb. 34
Page 26 of 33
Recommended Option - Rig survey
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5 Recommended Option - Rig survey

For a turnkey Top Drive implementation Bentec recommends a rig survey in
advance to fit the Top Drive system in an optimal way into the existing rig. The
Rig survey takes two days and will be performed by two Bentec engineers. The
Following Points will be surveyed.
Survey Contents:
Measurements at Mast
Measurements on Drill floor
Measurements on fingerboard Level
Measurements for Tieback kit
Check of Mast for Service Loop implementation
Check of Mast for possible collisions with the Top Drive
Check of Doghouse for control implementation
Check of Power supply
6 Recommended Option - Implementation Kit

An Implementation kit can be offered after a rig survey to provide a turnkey
implementation for the Bentec Top Drive. The Implementation kit includes the
following parts. Size and design of these parts are depends on the results of the
rig survey.
Implementation kit Contents:
Hang off Links for Crown Block Section
Intermediate Tiebacks
Lower Tieback
Misc. Beams for implementation
The Implementation of Bentec Top Drives may influence the statics of the Mast.
Bentec will submit static relevant datas within a confirmation drawing after
purchase order. The client is responsible for the verification of the Mast statics.
To implement the Top Drive in an efficient way Bentec need the following
technical Drawings (CAD-File or scanned file):
Mast / Derrick detailed Drawings
A-Frame (if available)
Drillfloor Layout
Fingerboard
Crown Block
Rig Layout
Standpipe Information
Drillpipe sizes which should be use on the Rig
Elevator Links & Elevator Information
Travelling Block Information
Page 27 of 33
Option - Training
7 Option - Training
The following Training courses are available in advance or onsite.
Pos: 1.9.2 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/Technical Bulletin/Z100 Z.1. Bedienerschulung beim Hersteller @ 4\mod_1279691999830_581.doc @ 38545
7.1
Training Course Operation

This training course includes the complete operation of the Top Drive System.
This course contains one theoretical part and one practical part.
Training Contents:
Top Drive commissioning & decommissioning
Top Drive operational functions
Detailed training of the mechanical systems
Detailed training of the electrical systems
System safety
Participants:
This Course is provided for: Driller, Toolpusher, Repair- and Maintenance
Crews or people who are directly responsible for the Top Drive
Pos: 1.9.3 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/Technical Bulletin/Z200 Z.2. Bedienerschulung An der Bohranlage @ 4\mod_1279692449776_581.doc @ 38549
7.2
Training Course Hydraulics

This training course includes a deep training of the hydraulic system and their
parts of the Top Drive.
Training Contents:
Hydraulic plans
Hydraulic pressure unit (HPU)
Operation of all hydraulic circuits.
Maintenance of the hydraulic system
Installation of the hydraulic pump
Installation of control elements
Participants:
This Course is provided for: Repair- and Maintenance Crews or people who are
directly or indirectly responsible for the hydraulic functions of the Top Drive.
7.3
Training Course Electrics

This training course includes a deep training of the electric system and their parts
of the Top Drive.
Training Contents:
Electrical plans
Power Supply
AC-Motors VFD-Technology / PLC Controls
Maintenance of the Electrical System
Safe operation at the electrical systems
Participants:
This Course is provided for: Electric Crews or people who are directly or indirectly
responsible for the electrical functions of the Top Drive.
Page 28 of 33
7.4
Option - Yearly Maintenance Service
Training Course Mechanics

This training course includes a deep training of the mechanic system and their
parts of the Top Drive.
Training Contents:
Mechanical plans
Load Path
Main Assemblies
Sub Assemblies
Lubrication & hydraulic System
Recommended Maintenance
Safe operation at the mechanical systems
Participants:
This Course is provided for: mechanic & maintenance Crews or people who are
directly or indirectly responsible for the mechanical functions of the Top Drive.
8 Option - Yearly Maintenance Service

The Yearly Maintenance service will be done by Bentec onsite. Within the yearly
Maintenance Service Our Top Drive Maintenance Specialists will be check all the
Top Drive Parts, systems and functions. The following points are all points that
have to be done according to the technical documentation. If there are some parts
or systems need to be repaired or replaced Bentec will charge the costs
separately
Maintenance Service Contents:
Maintenance of all Motors
Maintenance of the gearbox
Maintenance of the complete hydraulic system
Maintenance of the complete mechanical system
Maintenance of the complete electrical system
Function Test
9 Option - Recommended Spare Parts for one year

The recommenced spare part package contains wear parts and spare parts that
needed during normal operation for one year. The Spare Part kit guarantees a
safe uptime of the Top Drive due to spare parts availability at the rig or base.
10 Option - Lubricants for one year

Lubricants for the Top Drive are
Summer Lubricants
Hydraulic Oil: Shell Omala HD 150
Gear Oil: Shell Tellus 32
Winter Lubricants (recommended for Temperatures <0C)
Hydraulic Oil: Shell Tivela 150
Gear Oil: Shell Tellus 32 Arctic

Page 29 of 33
Option - Service Loop Container
11 Option - Service Loop Container

The Service Loop Container is an open Top 20 ft open top container. The Service
Loop and Service Loop saddle can be stored within this container during rig
move. The Service loop will be stored within this container in optimal
environments and avoid any damages during transport and storage.
12 Option Saver Sub Set

The Top Drive is equipped with a one Saver Sub Set + one Saver sub for spare.
The Thread Connection to the Drillpipe is NC50. Additional Saver subs and
thread Connections are available on Request. The Following sizes are available.
Saver subs quality control is according to API 7-1
NC 38
NC 40
NC 46
NC 50
5 FH
6 5/8 FH
Special threads are available on request.
13 Option Tool Joint Adapter Kit

To clamp different Tool Joint sizes an Adapter Kit is available. The Adapter Kit
consist a Jaw Assembly and a stabbing guide which fits to the Tool Joint Range.
The Following Tool Joint ODs are possible:
4-5
5 6
6 7
7 8
14 Option Wireline Adapter

The Wireline adapter allows using Wireline Tools with the Bentec Top Drive. The
Wireline Adapter will be mounted below the Pipehandler Main Frame.
15 Option Top Drive Control Drillers Chair implementation

The Top Drive controls can be implemented into an existing Drillers Chair. The
Implementation work onsite will be executed by a Bentec Service engineer.
Technical Informations about the Drillers chair are necessary in advance
Page 30 of 33
Option Color Camera system
16 Option Color Camera system

A Color Camera system is a fixed or pan- and tiltable Color Camera. This Camera
can be installed at any position on the rig to monitor hazardous areas like finger
board level, drillfloor level, and crown block level. The preferred position of the
camera needs to be determined by the customer. The Monitor the Camera is
mounted in the Drillers Cabin. The Number of Cameras and Cable Lengths has
to be determined by the customer. The printed boards for the controls are
mounted in a separate Exd box. Cablings from the camera to the Exd box is
directly connected without plugs. ATEX certified plugs are available on request.
Specifications Camera
EX de housing with temperature controlled space heater
Stainless steel weather protection hood
Size: 120 x 120 x 400 mm / 5kg
Automated brightness control
Motor operated zoom & Autofocus
Excellent clear picture even bad light conditions
Specifications Monitor & Control
Housing IP65, made in stainless steel with installation holder
Size: ca. 450 x 350 x 280 mm / 10kg
12'' (1024x768) TFT Color Screen Panel - IP65
Light intensity 1.300 candelas
Galvanic separation of video signal
50m multicore control cable halogen free for connect each camera
Camera selection switch
Zoom in/out / pan left & right / tilt up & down
Switches military standard
Specifications Pan/Tilt Unit
Pan angle: 356 Tilt Angle 176 & end stop limits
Size: 165 x 286 x 228 mm / 18kg / max. load 35 kg / Ex 'd' housing
Power Supply
230V AC 50/60Hz
Page 31 of 33
Option Top Drive Genset

(Independent Power source)
17 Option Top Drive Genset (Independent Power source)

The Top Drive can be equipped with a Genset Module to operate the Top Drive
an independent unit.
18 Option Offshore Certification

For Offshore applications the Top Drive system will be certified by a third-party
organisation. This Certificate is formally known as a Case-by-Case approval.
Supported Certification Organisations
DNV Det Norske Veritas
ABS American Bureau of Shipping
Lloyds British
The Certification includes design verification and product verification. Furthermore

all load-path included parts will be Type approved. Interface related points
between the existing rig system and the Top Drive System need to be clarified
during an interface clarification meeting between Bentec and client.
Page 32 of 33
Contact
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19 Contact
Germany
Headquarters
Production
Service
Sales
Bentec GmbH Drilling & Oilfield

Systems
Deilmannstrae 1
48455 Bad Bentheim
Postfach 1253 48443 Bad Bentheim
Phone: +49-5922/72-80
Fax: +49-5922/72-457
E-Mail: info@bentec.de
Web: www.bentec.com

Systems
Respubliki str. 252, bild.1 office 1-06
625014 Tyumen
Systems
Russia Representation Office
1. Kasatschij per. 7, room 13
109017 Moscow
Phone: +73452261479
E-Mail: info@bentec.de
Phone: +7 495 234 42 38

or 39
Fax: +7 495 234 42 40
E-Mail: bentec@yandex.ru

Systems
Turkmenistan Representation Office
Azadi Street 95 / 2011
744000 Ashgabat
Phone: +99 312 395 561

Fax: +99 312 352 169
E-Mail:
bentec.ashgabat@mail.ru.de

Systems
Kazakhstan Branch
Kabanbai Street 172
RK 480012 Almaty
Phone: +7 32 92 571 321

Fax: +7 3292 571 321
E-Mail: benteckz@gmx.de
IDTEC
International Drilling Technology
Co.LLC
P.O.Box 1278
PC 133 Al Khuwair
Phone: +968-2459-0103
Fax: +968-2459-0163
E-Mail:
mick@idtecoman.com
Russia
Turkmenistan
Kazakhstan
Oman
===== Ende der Stckliste =====
Page 33 of 33

Top Drive 2 PDF

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Bentec GmbH Drilling & Oilfield Systems

Deilmannstrae 1, D- 48455 Bad Bentheim

Technical Bulletin Top Drive

Technical Data ......................................................... 6

Dimension drawing ........................................................... 6

Performance Data ............................................................. 7

2.3.1 Torque Speed Diagram...................................................... 8

Connection values ............................................................. 9

Operation conditions ......................................................... 9

Setup and Function ................................................... 10

3.1.1 Drilling Unit..................................................................... 11

Top Drive Control ............................................................ 22

3.2.1 Service Loop ................................................................... 22

VFD Power control System.............................................. 23

3.4.1 VFD Power Supply ....................................................... 24

Incoming Power Cable .................................................... 25

Recommended Option - Rig survey ................................ 27

Recommended Option - Implementation Kit...................... 27

Training Course Operation............................................ 28

Training Course Hydraulics .......................................... 28

Training Course Electrics.............................................. 28

Training Course Mechanics .......................................... 29

Technical Bulletin Top Drive

Option - Yearly Maintenance Service.............................. 29

Option - Recommended Spare Parts for one year ............... 29

Option - Lubricants for one year.................................... 29

Option - Service Loop Container.................................... 30

Option Saver Sub Set .............................................. 30

Option Tool Joint Adapter Kit ..................................... 30

Option Wireline Adapter........................................... 30

Option Top Drive Control Drillers Chair implementation .... 30

Option Color Camera system ..................................... 31

Option Top Drive Genset (Independent Power source)........ 32

Option Offshore Certification ..................................... 32

Technical Bulletin Top Drive

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The Bentec Top Drive is designed as transportable as well as permanent installed

Hanger assembly with integrated Counterbalance cylinders

Link-tilt-system with position monitoring designed for high impacts

Remote-controlled and manual IBOP

Guide rail system inducing the torque within the mast.

Electrical service loop

Onboard hydraulic unit.

Technical Bulletin Top Drive

Technical Bulletin Top Drive

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Technical Bulletin Top Drive

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API Load Capacity (350t Top Drive)

API Load Capacity (500t Top Drive)

Make up / Break out Torque

Static Break Torque

Link Tilt Lifting Capacity

Gear box Ratio 1. Gear

Technical Bulletin Top Drive

Torque Speed Diagram

Technical Bulletin Top Drive

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Main drive electric

Current load (max.)

Power input (max.)

Current load (max.)