Beruflich Dokumente
Kultur Dokumente
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures Write the products serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number)
Keep this manual and the receipt in a safe and dry place for future reference
reV 14h
Table of Contents
Safety
Safetye 2
Specifications.............................................. 7
Setup........................................................... 7
Operationa 8
Maintenancei 9
PartsList and Diagram............................... 11
Warranty..................................................... 12
Setup
Operation
Maintenance
The term power tool in the warnings refers to your mains-operated (corded) power tool.
Page 2
Item 96712
Safety
Electrical Safety
Item 96712
Page 3
Operation
Maintenance
Setup
Personal Safety
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
Thiswill ensure that the safety of the power tool is maintained.
Safety
Setup
Operation
Maintenance
Page 4
Item 96712
Safety
Grounding
3-ProngPlug andOutlet
1. Tools marked with Grounding Required have
a three wire cord and three prong grounding
plug. The plug must be connected to a properly
grounded outlet. If the tool should electrically
malfunction or break down, grounding provides
a low resistance path to carry electricity away
from the user, reducing the risk of electricshock.
(See 3-ProngPlug andOutlet.)
Maintenance
Operation
Setup
Item 96712
Page 5
ExtensionCords
1. Grounded tools require a three wireextensioncord.
Double Insulated tools can use either
a two or three wire extension cord.
Safety
Setup
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25 50 75 100 150
0 2.0
18
18
18
18
16
2.1 3.4
18
18
18
16
14
3.5 5.0
18
18
16
14
12
5.1 7.0
18
16
14
12
12
7.1 12.0
18
14
12
10
12.1 16.0
14
12
10
16.1 20.0
12
10
Symbology
Double Insulated
Operation
V
~
A
Volts
Alternating Current
Amperes
Maintenance
Page 6
Item 96712
Specifications
Electrical Rating
Air Requirement
63 CFM
Temperature Range
105
Nozzle Sizes
SaFety
Setup
Functions
cradle
Barrel
nozzle c
nozzle a
Maintenance
nozzle a
On/Off Switch
OperatiOn
Handle
Item 96712
Page 7
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Safety
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTALOPERATION:
Make sure that the Trigger is in the offposition and unplug the tool from its
electrical outlet before performing any procedure in this section.
1. Determine if the finished product you are
welding is in need of a beveled edge. If so,
use a grinder or table saw (not included)
to bevel any edges to a 60 angle.
Setup
Part #
Angle Nozzle
21
Nozzle Type
Curved Nozzle
22
Operation
Bent Nozzle
Potentiometer
Setting
Output
170F
250F
330F
360F
450F
510F
560F
650F
730F
10
850F
130F
190F
290F
370F
390F
490F
550F
630F
700F
10
770F
150F
210F
290F
360F
390F
450F
500F
550F
590F
10
660F
FigureA
Page 8
Item 96712
Safety
Setup
Operation
Item 96712
Page 9
Maintenance
Safety
Troubleshooting
Problem
Possible Causes
Setup
Operation
Performance
decreases over time.
Excessive noise
orrattling.
Overheating.
Likely Solutions
Maintenance
Plastic starts
Too much weld heat.
to break down,
smoke, or burn.
Unsatisfactory weld. Potentiometer not properly adjusted. Refer to the plastic material manufacturers manual
to determine the proper heat required. Then set
the Potentiometer to the proper heat setting.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Page 10
Item 96712
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTSTHERETO.
Safety
Parts List
1
2
3
4
5
6
7
8
9
10
11
Description
Qty
Nozzle #C (Bent)
Barrel
Insulating Tube
Heating Element
Insulating Disk
Circuit Board Cover
Rubber Ring
Fan
Control Circuit Board
Fan Cover
Seal Rubber Ring
Part
1
1
1
1
1
1
1
1
1
1
1
12
13
14
15
16
17
18
19
20
21
22
Description
Qty
Motor Housing
Motor Assembly
Power Switch/Cover Assembly
Carbon Brush Cap
Cord Sleeve
Power Switch Circuit Board
Carbon Brush
Power Cord
Potentiometer
Nozzle #A (Angled)
Nozzle #B (Curved/Rounded)
1
1
1
2
1
1
2
1
1
1
1
Setup
Part
10
11
19
17
15
16
13
12
8
22
21
Maintenance
20
18
14
Operation
Assembly Diagram
Page 11