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Michael Senra
Rainer Hoffmann
Lafayette College
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H. Scott Fogler
University of Michigan
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: DOI:10.1021/ef901195w
Method to Determine the Wax Solubility Curve in Crude Oil from Centrifugation and
High Temperature Gas Chromatography Measurements
Shanpeng Han, Zhenyu Huang, Michael Senra, Rainer Hoffmann, and H. Scott Fogler*,
Beijing Key Laboratory for Urban Oil and Gas Distribution Technology, China University of Petroleum, Beijing, 102249, China,
Department of Chemical Engineering, University of Michigan, Ann Arbor, Michigan 48109, and Herya Research Centre,
Statoil ASA, N-3908 Porsgrunn, Norway
Received October 20, 2009. Revised Manuscript Received January 19, 2010
Wax precipitation and deposition are major flow assurance problem in crude oil production and
transportation. Knowledge of the amount of wax that precipitates from the crude oil at different
temperatures, delineated by the solubility curve, is necessary for accurate predictions of wax deposition
in subsea pipelines. The solubility curve is obtained from the wax precipitation curve, which is determined
using centrifugation and high temperature gas chromatography (HTGC). However, previous studies have
overestimated the amount of precipitated wax by assuming that all heavy alkanes or heavy n-alkanes exist
solely in the solid phase. This work addresses this issue by conducting mass balances on the noncrystallized
carbon numbers in the centrifuged cake and in the crude oil. A new equation was developed to obtain the
solid fraction of the centrifuged cake and crude oil. The wax precipitation curve developed by this new
method was compared with the curves determined using the previous methods and differential scanning
calorimetry (DSC). The curve determined by this new method was consistent with the results obtained by
DSC, while previous methods overpredicted the amount of precipitated wax.
temperature, heavy molecular weight alkane molecules precipitate out of the crude oil.1-19 The resulting wax deposition
that occurs poses a significant transportation problem by
progressively restricting the flow of crude oil, increasing the
pressure drop or even plugging the pipeline.1-10 Proper implementation of mechanical remediation techniques, such as
pigging, requires knowledge of both the deposit thickness
and the wax fraction as a function of time. Computer simulations developed by our research group for wax deposition
have been used to obtain these two quantities.4,5
In general, the major components of wax deposition simulation models are hydrodynamics, heat and mass transfer and
the wax deposition mechanism. The temperature and wax
concentration profile can be obtained by simultaneously
solving the heat and mass transfer equations. The wax concentration profile is then combined with the wax deposition
mechanism to obtain the deposit growth rate. Numerous wax
deposition mechanisms have been proposed including molecular diffusion, Brownian diffusion, shear removal, shear
dispersion, settling, and particle diffusion. Of these mechanisms, radial diffusion of wax molecules has been confirmed
to be the major driving force for wax deposition.4-7
The radial diffusion of wax molecules from the centerline to
the cold pipeline wall results from a radial wax concentration
gradient caused by a radial temperature gradient, which in
turn causes a decrease in the wax solubility. This decrease of
the wax solubility in crude oil can be determined by measuring
the increase in the amount of precipitated wax with temperature decreasing. The amount of wax remaining dissolved in
the crude oil at each temperature can be obtained by subtracting the amount of precipitated wax from the total wax
content of the original crude. Using this technique, a wax
solubility curve can be obtained by plotting the amount of wax
remaining dissolved in the crude oil as a function of temperature.
1. Introduction
Crude oil cools as it flows through subsea pipelines on the
ocean floor from offshore platforms to shore. When the
temperature of waxy crude oil drops below the cloud point
*To whom correspondence should be addressed. Telephone: (734)
763-1361. Fax: (734) 763-0459. E-mail: sfogler@umich.edu.
(1) Roehner, R. M.; Fletcher, J. V.; Hanson, F. V. Energy Fuels 2002,
16, 211217.
(2) Ronningsen, H. P.; Bjorndal, B.; Hansen, A. B.; Pedersen, W. B.
Energy Fuels 1991, 5, 895908.
(3) Senra, M.; Panacharoensawad, E.; Kraiwattanawong, K.; Singh,
P.; Fogler, H. S. Energy Fuels 2008, 22, 545555.
(4) Singh, P.; Venkatesan, R.; Fogler, H. S. AIChE J. 2000, 46 (5),
105974.
(5) Singh, P.; Venkatesan, R.; Fogler, H. S.; Nagarajan, N. AIChE J.
2001, 47 (1), 618.
(6) Weispfennig, K. Advancements in Paraffin Testing Methodology;
SPE 64997; Society of Petroleum Engineers: Richardson, TX, 2001; pp 1-6.
(7) Venkatesan, R.; Nagarajan, N. R.; Paso, K.; Yi, Y.-B.; Sastry,
A. M.; Fogler, H. S. Chem. Eng. Sci. 2005, 60, 358798.
(8) Coto, B.; Martos, C.; Pena, J. L.; Espada, J. J.; Robustillo, M. D.
Fuel 2008, 87, 20902094.
(9) Martos, C.; Coto, B.; Espada, J. J.; Robustillo, M. D.; Gomez, S.;
Pena, J. L. Energy Fuels 2008, 22, 708714.
(10) The University of Tulsa Paraffin Deposition Prediction in Multiphase Flowlines and Wellbores Joint Industry Project.: Fluid Characterization and Property Evaluation Final Report (February 1999)
(11) Chen, J.; Zhang, J.; Li, H. Thermochim. Acta 2004, 410, 2326.
(12) Kok, M; Letoffe, J.; Claudy, P.; Martin, D.; Garcin, M.; Volle, J.
Fuel 1996, 75 (7), 787790.
(13) Elsharkawy, A. M.; As-Sahhaf, T. A.; Fahim, M. A. Fuel 2000,
79, 104755.
(14) Coutinho, J. A. P. Ind. Eng. Chem. Res. 1998, 37, 48704875.
(15) Hansen, A. B.; Larsen, E.; Pedersen, W. B.; Nielsen, A. B.;
Ronnigsen, H. P. Energy Fuels 1991, 5, 914923.
(16) Pedersen, K. S.; Skovborg, P. Energy Fuels 1991, 5, 924932.
(17) Roehner, R. M.; Hanson, F. V. Energy Fuels 2001, 15, 756763.
(18) Hansen, A; Pedersen, W; Larsen, E.; Nielsen, A.; Ronningsen, H.
Energy Fuels 1991, 5 (6), 908913.
(19) Dauphin, C.; Daridon, J. L.; J. Coutinho, J. A. P.; Baylere, P.;
Potin-Gautier, M. Fluid Phase Equilib. 1999, 161, 135151.
r 2010 American Chemical Society
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pubs.acs.org/EF
: DOI:10.1021/ef901195w
Han et al.
The importance of the wax solubility curve on wax deposition modeling can be seen in the model developed by Singh,
Venkatesan and Fogler to predict the deposit thickness, , as a
function of time, t.4 On the basis of the diffusion of heavy
components from the bulk fluid to the deposit surface and the
light components from the deposit to the bulk, the growth rate
of the deposit d/dt is determined by the difference between
the convective mass flux, kl[Cwb - Cws(Ti)], and the diffusive
mass flux, -De(dCws/dr)|i, as shown in eq 1.4
0
1
d
dCws A
F w tFgel R 3
kl Cwb - Cws Ti - @-De
dt
dr
term 1
term 2
1
The convective mass flux, term 1, accounts for wax molecules
transferring from the centerline to the deposit-fluid interface
and governed by the mass transfer coefficient kl and the
difference between the wax concentration in the bulk and at
the deposit-fluid interface, [Cwb - Cws(Ti)]. The diffusive
mass flux, term 2, refers to wax diffusing from the gel-oil
interface into the deposit where the entrapped liquid crude oil
serves as a medium. The flux is governed by the effective
diffusion coefficient De and the radial wax concentration
gradient, dCws/dr. The wax concentration gradient in the
deposit layer can also be described using the changes in wax
solubility with temperature and the temperature gradient, as
shown in eq 2.
dCws
dCws dT
dr
dT 3 dr
1754
: DOI:10.1021/ef901195w
Han et al.
10
mL, crude
Wi jcrudei < N C 3 mcrude
12
13
We also define the ratio of the mass of the cake to the mass of
the crude oil sample as b.
mcake
15
b
mcrude
By solving eqs 5-7 and 13 simultaneously, the solid fraction in
the cake, FS,cake, and in the crude oil, FS,crude, can be determined.
mS, cake
1-a
16
FS, cake
1 - ab
mcake
Thus,
mcrude 3 FS, crude mcake 3 FS, cake
Wi jcake
Wi jcakei < N C
(2) The mass of the centrifuged cake is the sum of the liquid
and solid in the cake.
mcake mL, cake mS, cake
As discussed earlier, the liquid oil entrapped in the centrifuged cakes creates a problem in determining the solid fraction
in the centrifuged cake using HTGC. In this work, an equation was derived from a mass balance on the centrifugation
process. As shown in Figure 2, the centrifugation consists of
one feed stream and two output streams with four unknown
variables: the mass of solid wax particles in the cooled crude
(mS,crude) and in the cake (mS,cake), the mass of liquid oil in
the crude, (mL,crude) and in the cake (mL,cake). Solving for these
four unknown variables requires four equations that relate the
variables to one another.
The mass balance before and after centrifugation yields
three equations:
(1) The mass of the crude oil sample is the sum of the liquid
and solid in the cooled crude oil.
mcrude mL, crude mS, crude
Wi jcrude
FS, crude
mS, cake
b - ab
1 - ab
mcrude
17
3. Experimental Section
3.1. Crude Oil. The crude oil used for this research is a
condensate from the North Sea provided by Statoil.
3.2. Centrifugation. A Beckman Instruments centrifuge
(model L8-70) with a temperature-controlled chamber was used
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: DOI:10.1021/ef901195w
Han et al.
5
10
20
30
21
21
28
34
Wi jmeasured
cake or crude
Wi jnormalized
P
cake or crude
Wi jmeasured
cake or crude
18
C15
Wi jnormalized
cakei < N C
Wi jnormalized
cakei < N C
19
: DOI:10.1021/ef901195w
Han et al.
wt %
mol %
MW (g/mol)
N2
CO2
H2S
Cl
C2
C3
iso-C4
N-C4
iso-C5
N-C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
0.00
0.00
0.00
0.00
0.00
0.01
0.04
0.33
0.56
1.14
2.83
6.54
8.91
6.29
4.45
4.80
4.31
4.27
4.03
3.74
3.14
0.00
0.00
0.00
0.00
0.00
0.03
0.12
0.99
1.37
2.77
5.83
12.58
15.03
9.08
5.81
5.72
4.68
4.27
3.71
3.18
2.48
28.01
44.00
34.08
16.04
30.07
44.10
58.12
58.12
72.15
72.15
85.1
91.0
103.8
121.3
134
147
161
175
190
206
222
components
wt %
mol %
MW (g/mol)
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
total
2.93
3.17
2.75
2.24
2.05
1.92
1.80
1.64
1.59
1.56
1.21
1.41
1.29
1.16
1.01
0.91
0.83
0.70
0.41
14.03
100.00
2.17
2.21
1.83
1.42
1.23
1.12
1.01
0.88
0.82
0.78
0.59
0.66
0.59
0.52
0.44
0.38
0.34
0.28
0.16
4.92
100.00
237
251
263
275
291
300
312
324
337
349
360
372
382
394
404
415
426
437
445
499
Figure 5. Comparison of the normalized carbon number distribution in the cake and the crude oil.
22
: DOI:10.1021/ef901195w
Han et al.
Figure 7. (a) Comparison of normalized carbon number distribution in the crude oil and the cake obtained at 10 C. (b) Comparison
of normalized carbon number distribution of the cake and scaled
carbon number distribution of the crude oil.
Figure 6. Comparison of the normalized carbon number distribution in cakes and scaled carbon number distribution in the crude oil:
(a) the cake obtained at 30 C, (b) the cake obtained at 20 C, and
(c) the cake obtained at 5 C.
: DOI:10.1021/ef901195w
Han et al.
Table 3. Solid Fraction in Centrifuged Cakes and Crude Oil at Different Temperatures
temp,C
5
10
20
30
trial
1
2
1
2
1
2
1
2
Fs,cake, wt %
av Fs,cake, wt %
Fs,crude, wt %
av Fs,crude, wt %
0.830
0.823
0.781
0.843
0.897
0.808
0.901
0.929
0.485
0.485
0.615
0.615
0.485
0.485
0.485
0.485
0.905
0.901
0.903
0.933
0.944
0.891
0.947
0.962
0.128
0.128
0.086
0.086
0.025
0.025
0.007
0.007
10.78
11.25
10.56
7.26
5.70
11.18
5.37
3.83
11.02
1.38
1.44
0.91
0.63
0.14
0.28
0.04
0.03
1.41
8.91
8.44
4.60
0.77
0.21
0.03
Because of the complex composition of crude oil, no universal value exists for the enthalpy of crystallization of wax
for crude oil. According to Hansen and Rnningsens research on fourteen kinds of crude oil from the North Sea
using DSC-NMR, the measured enthalpy of crystallization
of wax was found to range between 100 and 297 J/g.17 For the
crude oil used in this research, these two values of enthalpy of
crystallization give the lower and upper bound of wax content, 1.3% and 4.0%. Corresponding to these two values,
two wax precipitation curves were obtained, as shown in
Figure 10 and Figure 11.
Table 4 lists the amount of precipitated wax determined
by the Roehner et al. method, the Marathon-Nenniger
method, the DSC method, and the new method. The comparison of the wax precipitation curve determined by previous methods and the new method was shown in Figure 11.
It can be seen both Roehner et al.s method and the
Marathon-Nenniger method give a significant overprediction
of the amount of precipitated wax. These values are higher
than the upper bound provided by DSC. As discussed earlier,
this overprediction results from the limitation of ignoring
all the dissolved heavy components for Roehner et al.s
method and ignoring the dissolved heavy n-alkanes for the
Marathon-Nenniger method. Meanwhile, it can be seen
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: DOI:10.1021/ef901195w
Han et al.
5.13
3.19
0.71
0.12
2.51
1.47
0.40
0.07
0.68
0.44
0.07
0.00
2.01
1.32
0.20
0.00
1.41
0.77
0.21
0.03
Figure 13. Comparison of deposit thickness profile between experimental results from flow loop experiment and simulation results
from MWP using the solubility curves determined by Roehner
et al.s method, the Marathon-Nenniger method, and the new
method developed in this work.
were carried out to predict a flow loop wax deposition experiment equipped with a pipeline of a length of 5.5 m and an inner
diameter of 52.5 mm. The crude oil inlet temperature is 20 C,
the coolant temperature is 10 C, and the crude oil flow rate is
15 m3/h. The experimental deposit thickness was obtained by
measuring the pressure drop within the pipe. Figure 13 shows
the comparison of thickness of deposit seen experimentally and
MWP simulated results using the different solubility curves. It
can be seen that both solubility curves from Roehner et al.s
method and the Marathon-Nenniger method significantly
overpredict the growth of the deposit thickness. After 160 h,
the overprediction reaches 300% for Roehner et al.s solubility
curve and 200% for the Marathon-Nenniger method. Meanwhile, the solubility curve developed by the new method
provides a more accurate prediction.
5. Conclusions
The wax solubility/precipitation curve is of primary importance in wax deposition studies and modeling. This work
As governed by eq 14, all of the components with carbon numbers less than NC have their fraction in the cake
1760
: DOI:10.1021/ef901195w
Han et al.
Nomenclature
a = ratio of weight percent of light components in the cake
to that in the crude oil
b = ratio of mass of centrifuged cake to the mass of crude
oil sample
F = weight fraction of solid phase or liquid phase in crude
oil or in cakes
K = ratio of weight percent of light components in the cake
to that in the crude oil, obtained using normalized
carbon number distribution
m = mass, g
NC = lowest carbon number of precipitated wax
R = sum of fractions of light components in the crude oil,
which are excluded in normalization process
RMSD = root-mean-square deviation
w = weight fraction of component i in liquid phase or in
solid phase
W = weight fraction of component i in crude oil or in cakes
6 PWi, cake 7
4
5
Wi, cake
Wi, cake
1 - ar
15
3
2
Wi, crude
6 PWi, crude 7
1-r
4
5
Wi, crude
Superscripts
measured = measured value
normalized = normalized value
15
Wi, cake 1 - r
Wi, crude 1 - ar
B1
Subscripts
k
1 - r kr
B2
1761