Beruflich Dokumente
Kultur Dokumente
Turbines
Prof. T. Sabry
Assoc. Prof. A. Abd El-Hamied
Hours / week
Mark Distribution
Lecture
Tutorial
Lab
Total
Semester
work
Oral
Final
Exam
Total
30
30
90
150
Final
Exam
(Hrs)
Course Content
Analysis Turbine losses (Additional losses) (two
lectures)
a) Internal losses
b) External losses
Design of single-stage turbine (two lectures)
Design of velocity-stage turbine (two lectures)
Design of multi-stages turbine (two lectures)
a) First stage,
b) Second stage,
c) Last stage,
d) Intermediate stages
Assoc. Prof. A. Abd El-Hamied
REFERENCES
S. M. Yaha Turbines, Compressors and Fans,
Tata McGraw Hill, NewDelhi, 1989.
Z. HusainSteam Turbine, theory and design,
Tata McGraw Hill, NewDelhi, 1984.
A. Kostyuk and V. Frolov Steam and Gas
Turbines Mir Publishers Moscow, 1985.
S. L. Dixon Fluid Mechanics, Thermodynamics
of Turbomachinery 3 rd ed, pergamon press,
Oxford, 1996.
Assoc. Prof. A. Abd El-Hamied
Assessments
Quizzes: to assess understanding of a particular section
Mid-Term Examination to assess the progress of course delivering
Practical (Oral) Examination to assess the ability of performing
practical tasks.
Final Examination to assess the overall understanding and
achievements
Assessment schedule
Assessment 1: Quizzes
Two quizzes (4th,12th)
Assessment 2: Mid-term Examination
8th week
Assessment 3: Practical Examination
14th week
Assessment 4: Final- Examination
15th week
Weighting of assessments
Quizzes
Mid-Term Exam
Practical or Oral Exam
Final-Term Exam
Total
10 % = 15
10 % = 15
20 % = 30.0
60 % = 90.0
100 % = 150.0
Casing
Moving blades
Control stage
Shaft
bearing
Fixed blades
Casing
moving row
Shaft
Fixed row
10
Blade Geometry
Chord
Inlet
blade
angle
Pressure
surface
Blade height
Exit
blade
angle
11
Trailing
edge
Leading
edge
Camber
line
Suction
surface
ENERGY LOSSES IN
STEAM TURBINES
Internal losses
External losses
1.losses in regulating valves
1. mechanical losses
2.losses in nozzles
2. losses due to steam
3.losses in moving blades
leakage through end seals
4.losses due to disc friction and windage
5.losses due to wetness of steam
6.carry-over losses
7.losses due to axial and radial clearances (leakage loss)
h
o
po
p\o
o1
hi
ho
ht
he
hwet
hleak
hfr
hb
hn
h
1
1th
Losses in nozzles
Losses in nozzles can be divided into three
groups:
Profile losses arise from growth of
boundary layer and turbulence in wake.
Secondary losses due to frictional
resistance at blade surfaces and root and
periphery of blades.
Shock losses occur at nearly subsonic and
supersonic velocities.
Assoc. Prof. A. Abd El-Hamied
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0
50
100
150
200
250
l, mm
0.92
0.90
0.88
kb
27/24
0.86
33/28
36/30
0.84
40/36
0.82
0
50
100
150
l, mm
fr = k u2/v ,
where u is the blade velocity of the disc at
a radius r and v is the specific volume of
steam in the disc chamber.
Assoc. Prof. A. Abd El-Hamied
u2
M fr 2 fr r.dA 2 k r (2rdr )
v
rsh
if rsh = 0.0
2
60
r
M fr 2ku3
5nv
Assoc. Prof. A. Abd El-Hamied
u 3d 2
Nfr Mfr k fr
2v
The coefficient kfr in this formula depends on
Reynolds number, Re= .r.u/,
roughness of disc friction and
axial clearance between the disc and
stationary chamber.
Assoc. Prof. A. Abd El-Hamied
k fr 2.5x102 (s / r)1/10 Re 1/ 5
or
k fr (0.45 0.8)x103
Nfr k fr u d
fr
o
No 2vm h o
k fr u d
fr
sin 1 c1th l1
Assoc. Prof. A. Abd El-Hamied
Leakage Losses
Steam leakages from the main
stream flow beyond the rotating
blade shrouds and their roots
as well as between the shaft
and diaphragm ID is the main
source (75-81%) of turbine
performance deterioration due
to:
Missing energy of steam
leaving or bypassing the main
flow.
Assoc. Prof. A. Abd El-Hamied
Tip Seals
Tip seals are used to prevent steam leakage
into the space above the rotating blades.
This leak is the largest source of efficiency
loss due to the largest leak area and the
highest reaction (i.e. pressure drop) in this
location.
Tip seal improves the stage efficiency by
approximately 2.5% compared to the axial
rigid seal.
Assoc. Prof. A. Abd El-Hamied
Root Seals
Root seals perform two functions.
First, they prevent shaft leakage from
entering into the main stream flow
resulting in an increase of stage reliability
and efficiency.
Second, they prevent leakage from the
main stream flow into the space between
the diaphragm and disk faces and into the
disk equalizing holes, maintaining high
efficiency.
Assoc. Prof. A. Abd El-Hamied
Shaft Seals
These seals prevent steam leakage
between the shaft and diaphragm ID. The
main engineering efforts were to create a
labyrinth seal with minimal radial
clearances between its fins and rotor.
Labyrinth seal must prevent rubbing and
wear which mostly takes place during
start-up and shut-down regimes when the
rotor goes through the 1st critical speed.
Assoc. Prof. A. Abd El-Hamied
mb
Fixed
moving
mr
mh
mg
housing
p1
po
Turbine shaft
ho =const.
po
h\o
p\ 1
p\\ 1
h\\o
h\\\0
p\\\ 1=p1
where
kg is a correction factor (1 - 2.4)
z is the number of slits
r is the pressure ratio r = p1/po
Assoc. Prof. A. Abd El-Hamied
mb
o
(d t eq )
l
1.8 b
d
A
1
where
m
dt is the tip diameter
A1 is the cross sectional area at exit from nozzle
is the degree of reaction at the average
diameter of the stage
l is the height of blades
d is the average diameter of the stage
eq is the equivalent clearance
Assoc. Prof. A. Abd El-Hamied
eq
1
1
2
( a a ) ( r r ) 2
a
where
a = 0.5
r = 0.7
eq 0.75 r
Assoc. Prof. A. Abd El-Hamied
Where
x
hdry
which is
account all
wetness.
wet
yo y 2
a
2
Nw mw h w
Windage mass flow rate
u
m w (1 )dl2
v2
o
Diagram
of
windage
currents in a partial
admission turbine stage
v2
No sin 1 c1th
Where kw = 0.065
Assoc. Prof. A. Abd El-Hamied
Nw
kw 1 u
w
m
No sin 1 c1th
fixed
c1
c1
w1
moving
2
c2
Assoc. Prof. A. Abd El-Hamied
seg
w
n+ m
opt
Example
Input Data
A turbine stage is calculated for the following
initial data
The flow rate of steam through the stage
(mo).
The steam parameters before the stage,
co, Po,to.
The pressure behind the stage, p2
Addition data, approximate values of x,
average stage diameter, and reaction
degree.
Assoc. Prof. Abd El-Hamied
Blade Dimensions
Step -1
h
po
c2o/2
2
o
c
c1t 44.7 ho
2000
ho
v1th
p1
Step 2
Exit Area of a Nozzle
o
m v 1t
A1
1c1th
V1t specific volume in isentropic expansion in
the nozzle cascade
The discharge coefficient of blade cascades
depends on the geometrical characteristics of
cascade and flow regime parameters.
For wet steam, the discharge coefficient w are
higher than that of superheated steam sh.
Assoc. Prof. Abd El-Hamied
Discharge Coefficient
Discharge
coefficients
for
superheated steam in nozzle and
moving blade cascades depending on
relative blade height l/b and turning
angle = 180 (1 2)
Step -3
Stage Diameter
Assume x = cos 1/ 2 for impulse stage
60x c1t
d
n
n: number of revolutions per minute
C1t: theoretical velocity at nozzle exit
Assoc. Prof. Abd El-Hamied
Step 4
Blade Height l1
A1
l1
d sin 1
1 : 11 20o
1 : 12 16o for blades of moderate height
1 : 16 20 for long blade
If 1 l1 < 12 mm l1 = 12 -14 mm
1 = 0.8 : 0.9,
b = 30 : 100 mm
Assoc. Prof. Abd El-Hamied
Step 5
Construct the Inlet Velocity Diagram
C1 = kn c1t
M 1t
c1th
kp1v 1t
1
c1
w1
C 90 12 A
Fixed
blade
Inlet
angle
o
Outlet
angle
1
subsonic
C 90 12
Fixed
blade
Inlet
angle
o
Outlet
angle
1
sonic
C 90 12
Fixed
blade
Inlet
angle
o
Outlet Supersonic
angle
1
Step 6
Height of Moving Blades
L2 = l1 + (1 + 2)
1 and 2 are called the root and tip
overlap of a stage
1 = 1.0 mm
2 = 1.5 : 2.0 mm, l1 < 50 mm
1 = 1.5 mm
2 = 2.5 : 4.5 mm, 50 mm < l1 < 150 mm
Assoc. Prof. Abd El-Hamied
Relative velocity
w 2t 44.7 hom
w 12
2000
d l2
w 2 k bw 2t
2
c2
w2
u
w 2t
kp 2v 2
P 23 14 A
Moving
blade
Inlet
angle
1
Outlet
angle
2
subsonic
P 23 14
Moving
blade
Inlet
angle
1
Outlet
angle
2
sonic
P 23 14
Moving
blade
Inlet
angle
1
Outlet Supersonic
angle
2
Number of Blades
Number of blades
Z
d
t
=k1k2k3\
Where the coefficients k1, k2 and k3from the
curves that describe the characteristics of
fixed and moving blades
Notes
Some of the losses mentioned may be
absent in a particular turbine stage .
For example, with the flow of superheated
steam there is naturally no energy loss
due to wetness of the steam.
Loss due to partial admission does not
take place in turbine stage with the degree
of partiality =1
Example
Velocity Stage
Two-Rows Turbine Stage
Input data
Mass flow rate (kg/s)
Inlet steam conditions Po, to
Available heat drop in the stage Ho kJ/kg
Required
Stage Dimensions
Blade profile
Stage losses
Stage efficiency
Draw velocity diagram
Draw sketch for the stage
Notes
A slight reaction degree increases the
efficiency of a two row turbine stage and at
the same time increases the optimal
velocity ratio from 0.23 for a purely impulse
to 0.3 for a stage with t = 12 15 %
The reaction degrees of a two row turbine
stages are usually not high (0.02 0.06)
Po
to
Hon
v1t
Hom1
Hog
Hom2
v4t
c1th 44.7 H on
M 1t
Assume 1(12-14o)
Calculate the speed ratio
c1th
kp1v 1t
cos(1 )
x
2m
60x c1t
d
n
Assume discharge coefficient
Calculate the exit area from fixed blades A1
A1
m v 1t
A1
l1
1c1th
d sin 1
Discharge coefficients
z1
d
\
b1 t
Velocity coefficients
w 2th
kp 2v 2t
m o v2th
Ab1
w2th
Assoc. Prof. Abd El-hamied
d l2
1
b2 t
Mach numbers
M 3t
M 4t
c 3th
Po
to
kp 3v 3t
w 4th
kp 4v 4t
Ho
p1
Hon
v1t
Hom1
Hog
Hom2
v4t
p4
Exit Areas
Exit area from guide blades
o
m v3th
Ag
c3th
Ag
3 sin
l
3
m o v4th
Ab 2
w4th
Ab 2
4 sin
l
4
zg
d
\
bg t
z4
d
\
b4 t
Internal efficiency
Blade efficiency
2u (cwI cwII )
b
c12
or
H o hn hb1 hg hb 2 he
Ho
c12th (1 kn2 )
hn
kJ / kg
2000
c 22 (1 k 2g )
2000
kJ/kg
h b 2
w 23 (1 k 2b 2 )
kJ/kg
2000
Assoc. Prof. Abd El-Hamied
k fr u d
fr
sin 1 c1th l1
Leakage losses
k g g (d g g )
mb
o
A1 z
(d t eq )
A1
l
1.8 b
d
Nw
kw 1 u
w
m
No sin 1 c1th
i b fr l p
Example
It is required to design a two-row governing stage for
the following initial data:
Steam flow rate
60 kg/s
Steam pressure before the stage
12.0 MPa
Steam temperature before the stag
450o C
Available heat drop of the stage
170 kJ/kg
Average diameter of the stage
0.95 m