Sie sind auf Seite 1von 12

Product

Development
Specification
Black Data Cable

Prepared Approve
by
d by

Model :

Desc. : Black Data Cable

Content
1.Product Outline Drawing
2.Scope
3.Refer to Criterion
4.Reference Standard
5.Wire Connect Definition
6.Wire Specification
7.Electrical Characteristic
8.Environmental Requirement
Operating Temperature
Storage Temperature
Operating Humidity
Storage Humidity
9.Mechanical Requirement
Dimension
Weight
Plug type
Vibration Test Requirement
Bending Test
Tensile Strength
Drop Test
Salty Fog Test for Metal Part
Push-pull Test
Appearance
10. BOM
11. Packing Drawing
12. Test Report
13. Reliability Report
1.Product Outline Drawing

Page: /11

Model :

Desc. : Black Data Cable

Page: /11

2.
Scope
This

specification shall be applied to mobile phone

3. Reference Standard
WEEE & RoHS

4. Electrical Characteristic

Model :

Desc. : Black Data Cable

Page: /11

Test Circuit
If the test is to be made on a specified circuit, be sure to use the following circuit.

USB Cable

5. Wire Connect Definition


USB 4Pin PLUG:-

MICRO 5PIN PLUG:-

Model :

Desc. : Black Data Cable

Page: /11

Wire Section Drawing:-

Pin Assignment:USB A PLUG

Name

Color

PIN 1

VBUS

RED

Micro 5Pin
Plug
PIN 1

PIN2

D-

WHITE

PIN 2

PIN3

D+

GREEN

PIN 3

PIN4

GND

BLACK

PIN 5

6. Wire Specification
Product used the wire, the identity as follows:
1) Conductor : 2C(7/0.120) + 2C(12/0.120)
2) Insulation : PE OD=2C(0.850.005mm)+2C(1.00.05mm)
Cable color : black, white, green, red

Model :

Desc. : Black Data Cable

Page: /11

3) Tegument : PVC, OD= 3.5mm


Cable color: Black

7. Electrical Characteristic
Rating Voltage : 1V~10V
Maximum Current : <0.8A
Insulated Impedance : DC/300V 2M MN
Current Impedance : 0.5/m
Rating Current : 0.5A
Resisting Voltage : AC300V

8. Environmental Requirement
Operating Temperature : -0C to 40C
Storage Temperature : -20C to +70C
Operating Humidity : 35~85% RH Non-condensing
Storage Humidity : 5~95% RH Non-condensing

9.Mechanical Requirement
Dimension : L= 100030mm
Weight : 17g2g
Plug type : USB 4Pin plug+ micro 5Pin plug
Note: Nickel-plated plug shell 15u, pin gold-plated 15u.
Vibration Test Requirement
Non-operating, with packing( Reference to IEC publ. 68-2-6)
Test conditions

Acceptance

Model :

Desc. : Black Data Cable

Page: /11

Criteria
Frequency

10~55Hz

Sweep

2hours, For each


axis(X,Y,Z)

Acceleration

0.6G, 1.5G (5~50Hz,


peak-peak)

Displacement

0.35 mm(5~50Hz)

Nominal functional
test should be
satisfied after the
test.

Bending Test
Fix the adaptor and its plug, apply a lead of 200g to the other
end, and turn the cable by +60 carry out this process 1000
times, at the rate of 30 times per minutes. No abnormality in
mechanical and electrical characteristic and disconnection
within 30% after the test.
Tensile Strength
Apply a load of 5kg to the adaptor side and the connector side
for 1 minute, no mechanical damages or other failures, no
electrical deterioration and other failures comparing to before
test condition.
Drop Test
Drop the adaptor from a height of 1m onto a concrete floor,
hitting the adaptor every side for 2 times, no mechanical
damages or other failures, no electrical deterioration and other
failures comparing to before test condition.
Salty Fog Test for Metal Part
Experiment condition, salty water thickness: 5%,

Model :

Desc. : Black Data Cable

Page: /11

Equipment Temperature: 35~40C, put the charger(unpacking)


in the test equipment for 48hr, after 24hr recovery at 25C
checking the appearance, the metal parts have no erode and
rust.
Push-pull test
Push force: 0.3-25Kg
Pulling force: 0.3-25Kg
Pulling push number: 3000
Appearance
Visual inspection the case have no visual abnormality, no
obvious nick, burr and other mechanical damage, outer metal
have no rust. Use limit sample to check for any failures.
10.

NO

BOM

P/N

Item

Material

Unit

Dosa
ge

Cable

3.5(2C*(12/0.12opp
er(PE Surface Red,
Black))
(2C*(7/0.12opper(PE
Surface White,
Green)) PVC black
surface.

Mm

980

USB 4Pin

USB-4P

PCS

Micro 5Pin

Micro-5P

PCS

Model :

Desc. : Black Data Cable

Page: /11

Cable tie

80mm

PCS

Inner bag

80*120+25mm

PCS

Label

9*40mm

PCS

11.Packing Drawing

Model :

Desc. : Black Data Cable

Page: /11

Dimension Measurement
Item

Spec.

Result
OK

NG

Model :

Desc. : Black Data Cable

100030
12.30.5

100
3
12.3

101
0
12.2

B
C

6.00.2

6.0

5.9

Page: /11

996
12.
2
6.1

100
5
12.3

100
8
12.3

OK

6.0

6.1

OK

OK

Tools: Calipers, Tapeline.

12.Test Report
Name

Specifications

Result
OK

Salt. S

48H

OK

OK

OK

OK

OK

OK

Continuit
y

100% continuity

OK

OK

OK

OK

OK

OK

Mat.

DC/300V2M

OK

OK

OK

OK

OK

OK

EI.

AC/300 5mA, for


P1 min

OK

OK

OK

OK

OK

OK

Hi-pot

5Kg

OK

OK

OK

OK

OK

OK

Tensile

Min 5Kg & 1min

OK

OK

OK

OK

OK

OK

Bending

OK

OK

OK

OK

OK

OK

Visual

OK

OK

OK

OK

OK

OK

Drop test

OK

OK

OK

OK

OK

OK

13.Product Reliability Test Report


Customer:

LAVA

Model
No.

Model Name:

Black Data Cable

Date:

DA-B0202-F

NG

Model :

Desc. : Black Data Cable

Page: /11

N
o.

Item

Part

Spec.

Qty 1 2 3 4

Bending
Test

Two
ends

200g,
30times/min,
+/-60 1000
cycles

Pull Test

Two
ends

5Kg, 60S

Plug insert FG unit


and pull
out

3000 cycles

Salt spray

FG unit

Dampheat

High
temp.

Low temp. FG unit

Tester:

Resul
t

OK

OK

OK

5%Nacl,
PH=6.57.2,3540C,RH 85%
48H,
2H@25C

OK

FG unit

402C,
RH90%-95%
24H, 2H
@25C

OK

FG unit

652C 24H,
2H @ 25C

OK

-202C 24H,
2H@ 25C

OK

Checked: