Beruflich Dokumente
Kultur Dokumente
Contents
General Introduction
Hydraulic System Design Calculations
Parts Nomenclature
Model Codes
Single Pump
Double Pump
Specifications
Performance Curves
Component Dimensions
Mounting Flange Options
Input Shaft Options
Port Options
Installation & Maintenance
Changing Rotation
Spares
3
4
5
6
7
8
9-13
14
15-17
18
19
20
21
General Introduction
Highlights
Cast Iron
Mounting
Flange
(High
Reliability)
Nitrile or Viton
Seals (Capable of
high temperature
applications)
Features
Benefits
Applications
Markets Served
Agriculture
Machine Tools
Turfcare Equipment
Steering Circuits
Construction
Compactors
Earthmoving
Sweepers
Material Handling
Mining
Lift Trucks
Utility Vehicles
Forestry
Continuous operating
pressures upto 210 bar
(3046 psi)
Maximum operating
speed - 3000 RPM
Displacements from
5.1cm/rev (0.31in/rev) to
24.0 cm/rev (1.46 in/rev)
SAE, European, DIN &
ISO Flange, Porting styles
& Shaft options
Optional Sectional Sealing
for Double pumps
Built to ISO 9001
Standards
Field reversability
Optimized preload on
gear faces resulting in
higher efficiencies
Industrial
Primary Metals
Automotive Plant
Power Generation
Entertainment
cm/r x RPM
1000
in/r x RPM
231
LPM x bar
600
hp =
GPM x psi
1714
bar x cm/r
62.8
hp =
9549
Volumetric Nv =
Mechanical Nm =
N-m x RPM
lbf-in x RPM
63025
Efficiency
kW =
lbf-in =
psi x in/r
Total Nt = Nv x Nm
6.28
1000 x LPM
cm/r
RPM =
231 x GPM
in/r
Basic Units
bar =
GPM =
hp =
10 Newtons/cm
To Convert
Into
bar
cm
C
Gallons (US)
kg
kW
liters
mm
N-m
N-m
F
hp
Inch
in
lb-in
lb-ft
lbs
psi
psi
psi
14.5
in 0.06102
F
(C 1.8) + 32
liters
3.785
lbs 2.205
hp 1.341
US Gallons
0.2642
Inches 0.03937
lb-in 8.85
lb-ft 0.7375
C
(F - 32) / 1.8
kW 0.7457
mm 25.4
cm 16.387
N-m 0.113
N-m 1.356
kg 0.4535
bar 0.06895
kgf / cm 0.070307
Horsepower
lbf-in =
Pound Inch
lbf-ft =
Pound Feet
kW =
Kilowatt
kgf =
Kilogram-Force
LPM =
N-m =
Newton Meter
psi =
RPM =
cm/r =
in/r =
Multiply by
Parts Nomenclature
Single Pump
Center Section
Flange
End Cover
Input Shaft
Intermediate Plate
End Cover
Input Shaft
Flange
Rear Pump
Double Pump
(For common oil)
Front Pump
End Cover
Input Shaft
Flange
Rear Pump
Front Pump
Model Code
The following 23-digit coding system has been developed to identify standard configuration
options for the External Single Gear Pump. Use this model code to specify a pump with the
desired features. All 23 digits of the code must be present to release a new product number
for ordering.
Single Pump
* * G D 5 * * * * * * * * * * * 2 0
1
No.
Feature
4 Type
11
F3
Features
(Omit for Standard) F4
GD
Frame Size
6
7 Displacement
cm/rev (in/rev)
05
06
08
09
11
12
16
18
20
24
5.1 (0.31)
6.0 (0.37)
8.2 (0.50)
9.5 (0.58)
11.0 (0.67)
12.3 (0.75)
16.5 (1.01)
18.0 (1.10)
20.0 (1.22)
24.0 (1.46)
8
9 Mounting Flange
A1
H1
H2
G1
SAE A 2 Bolt
European Rectangular 4 Bolt
German Rectangular 4 Bolt
Customized Flange#
10
Size
Shaft#
12
13
No.
22
23
12 13
Inlet Port
14 15
Outlet Port
TB
G 1/2
TC G 3/4
TR G 3/8
TD
TE
TL
M18 1.5-6H
M27 2.0-6H
M22 1.5-6H
Special Ports
FU
BT
FC
Customized Port#
Beaded Tube
Manifold - Inlet Port
16
Rotation
L
R
21
21
BSPP Straight
Thread Ports
20
29
Feature
19
TF
TG
TJ
TM
TS
20
18
SAE Straight
Thread O-Ring
Ports
27
17
19
16
European Flanged FA
Ports - 4 Bolts
FB
German Flanged
FO
Ports- 4 Bolts
FN
FP
24
15
N * * *
Port Options
09
10 11 Drive
22 Straight Keyed Shaft with 19.05, Key
width 4.76 mm (Shaft ext. 31 .0 mm)
14
Metric Straight
Thread Ports
(ISO 6149)
17
18
19 20
21 22 23 Series No.
(Omit for Standard)
IN
Modification in Product
# For customized Mounting Flange, Drive Shaft & Port options consult
Eaton Representative
Model Code
The following 29-digit coding system has been developed to identify standard configuration
options for the External Double Gear Pump. Use this model code to specify a pump with the
desired features. All 29 digits of the code must be present to release a new product number
for ordering.
Double Pump
* * G D 5 * * * * * * * * * * * * * * * * * 2 0
1
No.
1
Feature
4 Type
Size
Displacement
cm/rev (in/rev)
6 7
Front Pump
Displacement
8 9
Rear Pump
Displacement
10
11 Mounting Flange
10
11
12
13
14
F2
Features
(Omit for Standard) F3
F4
3
15
16
17
No.
18
19
20
21
22
Feature
23
24
I N * * *
25
26
27
28
29
Port Options
Sectional Sealing
Viton Seal Pack
Outboard Thrust Bearing
14 15
16 17
GD
18
19
Frame Size
20 21
05
06
08
09
11
12
16
18
20
24
5.1 (0.31)
6.0 (0.37)
8.2 (0.50)
9.5 (0.58)
11.0 (0.67)
12.3 (0.75)
16.5 (1.01)
18.0 (1.10)
20.0 (1.22)
24.0 (1.46)
A1
H1
H2
G1
SAE A 2 Bolt
European Rectangular 4 Bolt
German Rectangular 4 Bolt
Customized Flange#
European Flanged
Ports - 4 Bolts
FA
FB
German Flanged
Ports- 4 Bolts
FO
FN
FP
SAE Straight
Thread O-Ring
Ports
TF
TG
TJ
TM
TS
BSPP Straight
Thread Ports
TB
G 1/2
TC G 3/4
TR G 3/8
TD
TE
TL
M18 1.5-6H
M27 2.0-6H
M22 1.5-6H
Special Ports
FU
BT
FC
FD
TO
Customized Port#
Beaded Tube
Manifold Front Pump Inlet Port
Manifold Rear Pump Inlet Port
No Port
22
Rotation
L
R
09
12 13 Drive Shaft#
19
20
21
22
24
27
29
Metric Straight
Thread Ports
(ISO 6149)
23 24
Design Number
20 Design
25 26
Modification
(Omit for Standard)
IN
27 28 29 Series No.
(Omit for Standard)
Modification in Product
# For customized Mounting Flange, Drive Shaft & Port options consult
Eaton Representative
Combination of displacements for Double Pump is decided by torsional strength of
Drive Shaft & Coupler. Please consult Eaton Representative while selecting Double
Pump displacements
Specifications
Rated
Displacement
Pressure
Speed RPM
cm/rev in/rev
bar psi
min. max.
Approx.
Weight
kg
5.1
8.4 2.22
2.7
0.31
210 3046
700 3000
6.0
0.37
210 3046
700 3000
10.8 2.85
2.8
8.2
0.50
210 3046
700 3000
14.3 3.78
2.9
9.5
0.58
210 3046
700 3000
17.0 4.49
3.0
11.0
0.67
210 3046
700 3000
19.7 5.20
3.2
12.3
0.75
210 3046
700 3000
21.4 5.65
3.3
16.5
1.01
210 3046
700 3000
29.5 7.79
3.4
18.0
1.10
210 3046
700 3000
32.2 8.51
3.5
20.0
1.22
210 3046
700 3000
35.8 9.46
3.7
24.0
1.46
175 2538
700 3000
42.9 11.33
4.0
Technical Data
Rotation
1000 N#
-30C to 100C
20/18/13
# Applicable only for A1 Flange code with Thrust Bearing. For other options consult Eaton representative
Viton seals available for higher temperatures up to 120C
Performance Curves
5.1cc
40
100%
No load
si)
25 p
30
85%
100
i)
s
0p
45
r (1
ba
Torque in N-m
ar (7
50 b
90%
i)
ps
76
1
2
(
i)
ps
ar
0 b 611
15
2
(
ar
0b
18
25
20
10
04
6
75%
15
ps
i)
80%
70%
21
0b
ar
(3
Volumetric Efficiency
95%
35
65%
No load
0
1000
1500
2000
2500
3000
1000
1500
Speed in RPM
2000
2500
3000
2500
3000
Speed in RPM
6.0cc
30
100%
No load
r (72
r (1
ba
0b
11
(26
si)
46
18
ba
r(
85%
r
ba
i)
ps
30
15
psi)
psi)
21
i)
ar
76
(21
24
i)
ps
ps
10
90%
0
45
Torque in N-m
50 b
21
0
Volumetric Efficiency
95%
27
i)
5 ps
18
i)
15
100 bar (1450 psi)
12
9
80%
6
3
No load
75%
1000
1500
2000
2500
3000
1000
1500
2000
Speed in RPM
Speed in RPM
Performance Curves
Continued...
8.2cc
30
100%
6 psi)
No load
96%
100
(145
bar
046
r (3
a
0b
21
i)
15
i)
ps
11
6
r (2
92%
i)
6 ps
(217
b
180
20
i)
0 ps
ar
50 b
94%
i)
psi)
(725
50 bar
Torque in N-m
98%
Volumetric Efficiency
25
si)
90%
No load
0
1000
1500
2000
2500
1000
3000
1500
2000
2500
3000
2500
3000
Speed in RPM
Speed in RPM
9.5cc
45
100%
No load
ar
Volumetric Efficiency
50 b
i)
5 ps
(72
10
96%
150
94%
0b
18
92%
ar
b
10
si)
76 p
30
11
26
(
ar
i)
ps
si)
p
46
(3
i)
35
(21
bar
(3046 ps
i)
0 ps
145
r(
0 ba
Torque in N-m
98%
210 bar
40
1 psi)
25
100 bar (1450 psi)
20
15
10
90%
5
88%
No load
0
1000
1500
2000
2500
3000
1000
Speed in RPM
10
1500
2000
Speed in RPM
Performance Curves
Continued...
11.0cc
50
100%
No load
45
99%
Torque in N-m
50
97%
5p
(72
r
ba
96%
i)
ar
b
80
95%
6
04
21
30
25
100 bar (1450 psi)
20
15
i)
ps
3
r(
0b
94%
s
1p
(26
35
si)
15 10
0b 0
ar bar
(21 (1
76 450
ps ps
i) i)
Volumetric Efficiency
40
98%
10
5
No load
93%
1000
1500
2000
2500
1000
3000
1500
2000
2500
3000
2500
3000
Speed in RPM
Speed in RPM
12.3cc
60
100%
96%
ar
150 b
94%
si)
si)
6p
(217
i)
18
92%
s
1p
1
(26 si)
6p
04
r (3
r
ba
6 psi)
450 p
ar (1
100 b
40
Torque in N-m
Volumetric Efficiency
98%
50
ad
No lo
)
(725 psi
r
a
b
50
30
a
0b
21
90%
No load
88%
0
1000
1500
2000
2500
3000
1000
1500
2000
Speed in RPM
Speed in RPM
11
Performance Curves
Continued...
16.5cc
70
100%
99%
No
60
loa
98%
50
97%
96%
50
95%
10
si)
50
14
(
ar
0b
94%
si)
5p
72
(
ar
Torque in N-m
Volumetric Efficiency
i)
s
6p
21
r(
i)
ps
11
26 si)
p
46
0b
18 r (30
a
b
0
21
0
15
93%
92%
ba
40
30
20
(
ar
10
No load
91%
1000
1500
2000
2500
1000
3000
1500
2000
2500
3000
2500
3000
Speed in RPM
Speed in RPM
18.0cc
80
100%
70
No loa
98%
Torque in N-m
Volumetric Efficiency
60
25 psi)
50 bar (7
96%
i)
0 ps
45
(1
bar
si)
76 p
(21 si)
r
a
p
b
1
150 r (261
)
ba
psi
180
6
4
0
3
(
r
ba
210
100
94%
50
40
30
20
10
92%
No load
0
1000
1500
2000
2500
3000
1000
Speed in RPM
12
1500
2000
Speed in RPM
Performance Curves
Continued...
20.0cc
90
100%
No load
80
99%
70
60
97%
96%
95%
Torque in N-m
Volumetric Efficiency
98%
i)
6 ps
(217
bar
si)
p
150
1
(261
bar
180
i)
6 ps
304
ar (
b
0
21
94%
93%
50
40
30
20
10
No load
92%
1000
1500
2000
2500
3000
1000
1500
Speed in RPM
2000
2500
3000
2500
3000
Speed in RPM
24.0cc
90
100%
No load
98%
97%
96%
100
150
95%
i)
450 ps
bar (1
si)
76 p
(21
bar
r
70
50
8p
(253
40
30
si)
ba
175
60
Torque in N-m
Volumetric Efficiency
99%
80
20
94%
10
No load
93%
1000
1500
2000
2500
3000
1000
1500
2000
Speed in RPM
Speed in RPM
13
Component Dimensions
Mounting Flange Options
SAE A 2 Bolt
(Code A1)
106.4
[4.19]
8.0
[0.32]
2X
11.00-11.40
[0.434-0.448]
4.8
[0.19]
82.50-82.55
[3.248-3.250]
131.1
[5.16]
19.0
[0.75]
91.4
[3.60]
4X
'D'
4.8
[0.19]
'A'
0
-0.05
[1.435
0
-0.002
-0.03
-0.08
50.00
[1.968
0
-0.002
36.47
[2.125
-0.001
-0.003
'D'
'D'
7.00
[0.275]
7.50
[0.295]
32.5
[1.28]
54.00
0
-0.05
'A'
116.1
[4.57]
96.1
[3.78]
9.00
[0.354]
71.4
[2.81]
72.0
[2.83]
7.2
[0.28]
4X 9.00
[0.354]
119.9
[4.72]
34.5
[1.36]
100.0
[3.94]
90.0
[3.54]
19.0
[0.75]
80.06-80.10
[3.152-3.154]
19.0
[0.75]
Component Dimensions
Input Shaft Options
39.7
[1.563]
27.7
[1.09]
17.46
[0.687]
15.62-15.87
[0.615-0.624]
KEY WIDTH
2.975-3.000
[0.1172-0.1181]
M12 X 1.5-6g
11.23
[0.442]
31.8
[1.25]
KEY DIMENSIONS
3.97 X 3.97 X 14.27
[0.156 X 0.156 X 0.562]
15.85-15.88
[0.624-0.625]
17.60-17.73
[0.693-0.698]
MOUNTING FACE
31.8
[1.25]
17.43-17.46
[0.686-0.687]
KEY DIMENSIONS
4.76 X 4.76 X 19.00
[0.187 X 0.187 X 0.748]
19.30-19.55
[0.760-0.769]
MOUNTING FACE
15
Component Dimensions
Input Shaft Options Continued...
31.0
[1.22]
KEY DIMENSIONS
4.76 X 4.76 X 19.00
[0.187 X 0.187 X 0.748]
19.02-19.05
[0.748-0.750]
20.90-21.15
[0.823-0.832]
MOUNTING FACE
9 Teeth Shaft
(Code 27)
31.5
[1.24]
15.420-15.560
[0.6071-0.6125]
9 TEETH 16/32 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1
MOUNTING FACE
11 Teeth Shaft
(Code 20)
32.4
[1.28]
15.420-15.560
[0.6071-0.6125]
11 TEETH 16/32 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1
MOUNTING FACE
Component Dimensions
Input Shaft Options Continued...
14 Teeth Shaft
(Code 19)
32.4
[1.28]
15.420-15.560
[0.6071-0.6125]
14 TEETH 24/48 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1
MOUNTING FACE
28 Teeth Shaft
(Code 29)
41.2
[1.62]
15.265-15.342
[0.6010-0.6039]
28 TEETH 48/96 DP
45INVLT, FILLET ROOT, SIDE FIT CLASS 6
28.50 [1.122] MIN. FULL SPLINE
AS PER ANSI B92.1
MOUNTING FACE
17
Component Dimensions
Port Options
SAE No.
A (Thread Size)
B mm (in)
C mm (in)
TJ
TF
TM
TS
TG
8
10
12
14
16
0.750-16 UNF-2B
0.875-14 UNF-2B
1.0625-12 UN-2B
1.1875-12 UN-2B
1.3125-12 UN-2B
17.5 (0.69)
20.5 (0.81)
24.9 (0.98)
28.1 (1.11)
31.3 (1.23)
14.3 (0.56)
16.7 (0.66)
19.1 (0.75)
19.1 (0.75)
19.1 (0.75)
Nominal
Size
A
mm (in)
B
mm (in)
C Thread
C Thread
Depth mm (in)
FB
FA
14
19
14.0 (0.55)
19.0 (0.75)
30.0 (1.18)
40.0 (1.57)
13 (0.51)
13 (0.51)
Code
Nominal
Size
A
mm (in)
B
mm (in)
C Thread
C Thread
Depth mm (in)
FO
FP
FN
15
19
20
15.0 (0.59)
19.0 (0.75)
20.0 (0.79)
35.0 (1.38)
40.0 (1.57)
40.0 (1.57)
13 (0.51)
13 (0.51)
13 (0.51)
Code
Nominal
Size
A
B
mm (in)
C
mm (in)
D
mm (in)
E
mm (in)
TR
TB
TC
3/8 G 3/8
1/2 G 1/2
3/4 G 3/4
27.0 (1.06)
33.0 (1.30)
42.0 (1.65)
15.3 (0.60)
19.0 (0.75)
24.5 (0.96)
12.2 (0.48)
15.3 (0.60)
16.0 (0.63)
1.5 (0.06)
1.5 (0.06)
1.5 (0.06)
M6
M8
M6
M6
M6
18
Code
A Thread Size
B mm (in)
C mm (in)
TD
TC
TR
M18 1.5
M22 1.5
M27 2.0
16.5 (0.65)
20.5 (0.81)
25.0 (0.98)
12.5 (0.49)
13.5 (0.53)
17.0 (0.67)
Mounting
Fluids
Lines
Filtration
Rotation
Shaft rotation is denoted
in the unit coding. Arrow
indicating direction of rotation
is stamped on Pumps
Centre Body. Direction of
rotation is as viewed from
Pumps Drive Shaft end.
Drives
Coupling used to drive the
pump should not transfer any
radial or axial load on Pumps
Drive Shaft. A flexible
coupling is recommended
to accommodate slight
misalignment & to dampen
the vibration.
Fluid Reservoir
As a general rule of thumb,
reservoir capacity for
Industrial Systems with open
loop flow should be at least
3 times as that of the flow.
Pump suction line should
draw oil from a point not
less than 100 mm (4 Inch)
above the tank bottom to
avoid sludge deposits from
entering the pump. Return
line should be submerged
in the oil & should be
positioned as far apart as
possible from the inlet line.
Return & Inlet Lines should
be separated by Baffles.
Starting up
Fill the pump with fluid
before installing. Check
direction of rotation. It
should be in line with arrow
marked on the pump. Check
that all fitting connections
are torqued to proper
specifications. For first run of
the pump gradually increase
pressure & speed until
operating levels are obtained.
Periodic checks
Keep outside surface of the
pump clean, especially area
near to the Drive Shaft Seal.
Contact of abrasive powder
with Shaft Seal will cause
faster wear of the seal &
will lead to leakage. Replace
Filters regularly in order to
keep Hydraulic Fluid clean.
Monitor oil level & replenish
oil if necessary.
19
Changing Rotation
3
2
1
4
4
20
Spares
Seal Kit
O Ring (Qty 2)
Part No.
931547 Nitrile
9901061-000 Viton
Back-Up Ring
(Qty 2)
W Seal
(Qty 2)
Part No.
5001676-001 Nitrile
9901063-000 Viton
W Seal
(Qty 4)
Back-Up Ring
(Qty 4)
O Ring (Qty 6)
Double Pump
(For common oil)
O Ring (Qty 5)
Part No.
5001589-001 Nitrile
9901062-000 Viton
W Seal
(Qty 4)
Back-Up Ring
(Qty 4)
EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014
21
Notes
22
Notes
23
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
2014 Eaton
All Rights Reserved
Printed in India
Document No. E-PUGE-CC001-E
December 2014
Eaton
Hydraulics Group Europe
Route de la Longeraie 7
1110 Morges
Switzerland
Eaton
Hydraulics Group Asia Pacific
Eaton Building
No.7 Lane 280 Linhong Road
Changning District
Shanghai 200335
China