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Table of Contents

Contents

General Introduction
Hydraulic System Design Calculations
Parts Nomenclature
Model Codes
Single Pump
Double Pump
Specifications
Performance Curves
Component Dimensions
Mounting Flange Options
Input Shaft Options
Port Options
Installation & Maintenance
Changing Rotation
Spares

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

3
4
5
6
7
8
9-13
14
15-17
18
19
20
21

General Introduction
Highlights

Eaton Gear Products combine state of the art


innovation & manufacturing processes. These
products are designed to satisfy global customer
requirements for higher pressure, quiet operation,
long life & full range of options & features.

Aluminum or Cast Iron


End Cover option
(High Reliability)

High Torque Coupler


(More throughput power)
High efficiency
12-Teeth Gear Profiles
(Quiet operation, Low
pressure ripple)

GD5 Gear pump is a floating bushing, pressure


balanced design with a high strength extruded
Aluminum Body, Aluminium or Cast Iron End Cover
& Cast Iron Mounting Flange.
The wide choice of Shafts, Flanges & Ports in
compliance with all international standards
(SAE, DIN, ISO & European). Displacements from
5.1cm/rev (0.31in/rev) to 24.0 cm/rev (1.46 in/
rev). Maximum Pressure up to 210 bar (3046 psi).
Maximum speed up to 3000 RPM.

Cast Iron
Mounting
Flange
(High
Reliability)

Nitrile or Viton
Seals (Capable of
high temperature
applications)

Extruded Aluminum Body


(High Reliability)

Specially designed pressure-balanced Floating Bushings


(Optimized preload on Gear faces results in high Efficiency)

Features

Benefits

Applications

Markets Served

12 Teeth, Low noise, Low


pressure ripple & High
efficiency gear design

Low noise & Low


pressure ripple

Tractors & Harvesters

Agriculture

Wide array of features for


design flexibility

Machine Tools

Turfcare Equipment

Steering Circuits

Construction

Compactors

Earthmoving

Sweepers

Material Handling

Rotary & Reel Mowers

Mining

Lift Trucks

Utility Vehicles

Fan Drive Systems

Forestry

Auxiliary Work Circuits

Truck & Bus

Continuous operating
pressures upto 210 bar
(3046 psi)
Maximum operating
speed - 3000 RPM
Displacements from
5.1cm/rev (0.31in/rev) to
24.0 cm/rev (1.46 in/rev)
SAE, European, DIN &
ISO Flange, Porting styles
& Shaft options
Optional Sectional Sealing
for Double pumps
Built to ISO 9001
Standards

Field reversability
Optimized preload on
gear faces resulting in
higher efficiencies

Industrial
Primary Metals
Automotive Plant
Power Generation
Entertainment

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Hydraulic System Design Calculations


Basic Formulae

Output Flow (Q)


LPM =

cm/r x RPM
1000

Output Power (P)


GPM =

in/r x RPM
231

LPM x bar
600

hp =

GPM x psi
1714

bar x cm/r
62.8

hp =

9549

Volumetric Nv =
Mechanical Nm =

Shaft Torque (M)


N-m =

N-m x RPM

lbf-in x RPM
63025

Efficiency

Input Power (P)


kW =

kW =

lbf-in =

psi x in/r

Output Flow Actual


Output Flow Theoretical
Shaft Torque Theoretical
Shaft Torque Actual

Total Nt = Nv x Nm

6.28

Shaft Speed (n)


RPM =

1000 x LPM
cm/r

RPM =

231 x GPM
in/r

Basic Units
bar =
GPM =
hp =

10 Newtons/cm

To Convert

Into

Gallons per Minute

bar
cm
C
Gallons (US)
kg
kW
liters
mm
N-m
N-m
F
hp
Inch
in
lb-in
lb-ft
lbs
psi
psi

psi
14.5
in 0.06102
F
(C 1.8) + 32
liters
3.785
lbs 2.205
hp 1.341
US Gallons
0.2642
Inches 0.03937
lb-in 8.85
lb-ft 0.7375
C
(F - 32) / 1.8
kW 0.7457
mm 25.4
cm 16.387
N-m 0.113
N-m 1.356
kg 0.4535
bar 0.06895
kgf / cm 0.070307

Horsepower

lbf-in =

Pound Inch

lbf-ft =

Pound Feet

kW =

Kilowatt

kgf =

Kilogram-Force

LPM =

Liters per Minute

N-m =

Newton Meter

psi =

Pounds per Square Inch

RPM =

Revolutions per Minute

cm/r =

Cubic Centimeter per Revolution

in/r =

Commonly Used Conversinos

Cubic Inch per Revolution

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Multiply by

Parts Nomenclature

Single Pump

Center Section
Flange

End Cover
Input Shaft

Double Pump with


Sectional Sealing
(For two separate
grades of oil)

Rear Center Section

Intermediate Plate

Front Center Section

End Cover
Input Shaft
Flange

Rear Pump

Double Pump
(For common oil)

Rear Center Section

Front Pump

Front Center Section

End Cover
Input Shaft
Flange

Rear Pump

Front Pump

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Model Code

The following 23-digit coding system has been developed to identify standard configuration
options for the External Single Gear Pump. Use this model code to specify a pump with the
desired features. All 23 digits of the code must be present to release a new product number
for ordering.

Single Pump

* * G D 5 * * * * * * * * * * * 2 0
1

No.

Feature

4 Type

11

Code Feature Description

F3
Features
(Omit for Standard) F4

Viton Seal Pack


Outboard Thrust Bearing

GD

External Gear Pump

Frame Size

6
7 Displacement

cm/rev (in/rev)







05
06
08
09
11
12
16
18
20
24

5.1 (0.31)
6.0 (0.37)
8.2 (0.50)
9.5 (0.58)
11.0 (0.67)
12.3 (0.75)
16.5 (1.01)
18.0 (1.10)
20.0 (1.22)
24.0 (1.46)

8
9 Mounting Flange


A1
H1
H2
G1

SAE A 2 Bolt
European Rectangular 4 Bolt
German Rectangular 4 Bolt
Customized Flange#

10

Size

Shaft#

12

13

No.

22

23

Code Feature Description

12 13

Inlet Port

14 15

Outlet Port

TB
G 1/2
TC G 3/4
TR G 3/8

TD
TE
TL

M18 1.5-6H
M27 2.0-6H
M22 1.5-6H


Special Ports

FU
BT
FC

Customized Port#
Beaded Tube
Manifold - Inlet Port

16
Rotation

L
R

Left Handed CCW


Right Handed CW


21

Straight Keyed Shaft with 17.46, Key


width 4.76 mm (Shaft ext. 31.8 mm)

21


BSPP Straight

Thread Ports

28 Teeth, 48/96 DP 45, Involute,


Fillet Root, Side Fit, Class 6, 28.50
Min. Full Spline as per ANSI B92.1
(Shaft Ext 41.2 mm)

20

7/8-14 UNF-2B (SAE#10)


1-5/16-12 UN-2B (SAE#16)
3/4-16 UNF-2B (SAE#8)
1-1/16-12 UN-2B (SAE#12)
1-3/16-12 UN-2B (SAE#14)

11 Teeth, 16/32 DP 30 Involute, Flat


Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 32.4 mm)


29



Feature

19

TF
TG
TJ
TM
TS


20

9 Teeth 16/32 DP 30, Involute, Flat


Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 31.5 mm)

18


SAE Straight

Thread O-Ring

Ports

14 Teeth, 24/48 DP 30 Involute, Flat


Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 32.4 mm)


27

17

M8 1.25, PCD 40.0 & Dia. 19.0


M6 1, PCD 30.2 & Dia.14.0


19

Straight Keyed Shaft with 15.88, Key


width 3.97 mm (Shaft ext. 31.8 mm)

16


European Flanged FA
Ports - 4 Bolts
FB


German Flanged
FO

Ports- 4 Bolts
FN

FP

Taper 1:8 on dia. with Woodruff Key,


External Threads 7/16-20 UNF Shaft
(Shaft ext. 39.7 mm)


24

15

N * * *

Port Options

09
10 11 Drive


22 Straight Keyed Shaft with 19.05, Key

width 4.76 mm (Shaft ext. 31 .0 mm)

14

Metric Straight
Thread Ports
(ISO 6149)

17

18

19 20

M6 1, PCD 35.0 & Dia. 15.0


M6 1, PCD 40.0 & Dia.20.0
M6 1, PCD 40.0 & Dia.19.0

Design Number 20 Design


Modification
(Omit for Standard)

21 22 23 Series No.
(Omit for Standard)

IN

Modification in Product

* * * Modification Series No.

# For customized Mounting Flange, Drive Shaft & Port options consult
Eaton Representative

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Model Code

The following 29-digit coding system has been developed to identify standard configuration
options for the External Double Gear Pump. Use this model code to specify a pump with the
desired features. All 29 digits of the code must be present to release a new product number
for ordering.

Double Pump

* * G D 5 * * * * * * * * * * * * * * * * * 2 0
1

No.
1

Feature

4 Type

Size


Displacement

cm/rev (in/rev)
6 7
Front Pump

Displacement
8 9
Rear Pump

Displacement




10

11 Mounting Flange


10

11

12

13

14

Code Feature Description

F2
Features

(Omit for Standard) F3

F4
3

15

16

17

No.

18

19

20

21

22

Feature

23

24

I N * * *
25

26

27

28

29

Code Feature Description

Port Options

Sectional Sealing
Viton Seal Pack
Outboard Thrust Bearing

14 15

Front Pump Inlet Port

16 17

External Gear Pump

Front Pump Outlet Port

GD

18

19

Rear Pump Inlet Port

Frame Size

20 21

Rear Pump Outlet Port

05
06
08
09
11
12
16
18
20
24

5.1 (0.31)
6.0 (0.37)
8.2 (0.50)
9.5 (0.58)
11.0 (0.67)
12.3 (0.75)
16.5 (1.01)
18.0 (1.10)
20.0 (1.22)
24.0 (1.46)

A1
H1
H2
G1

SAE A 2 Bolt
European Rectangular 4 Bolt
German Rectangular 4 Bolt
Customized Flange#

European Flanged
Ports - 4 Bolts

FA
FB

M8 1.25, PCD 40.0 & Dia.19.0


M6 1, PCD 30.2 & Dia.14.0


German Flanged

Ports- 4 Bolts

FO
FN
FP

M6 1, PCD 35.0 & Dia. 15.0


M6 1, PCD 40.0 & Dia.20.0
M6 1, PCD 40.0 & Dia.19.0


SAE Straight

Thread O-Ring

Ports

TF
TG
TJ
TM
TS

7/8-14 UNF-2B (SAE#10)


1-5/16-12 UN-2B (SAE#16)
3/4-16 UNF-2B (SAE#8)
1-1/16-12 UN-2B (SAE#12)
1-3/16-12 UN-2B (SAE#14)


BSPP Straight

Thread Ports

TB
G 1/2
TC G 3/4
TR G 3/8

TD
TE
TL

M18 1.5-6H
M27 2.0-6H
M22 1.5-6H


Special Ports



FU
BT
FC
FD
TO

Customized Port#
Beaded Tube
Manifold Front Pump Inlet Port
Manifold Rear Pump Inlet Port
No Port

22
Rotation

L
R

Left Handed CCW


Right Handed CW

09
12 13 Drive Shaft#

Taper 1:8 on dia. with Woodruff Key,


External Threads 7/16-20 UNF Shaft
(Shaft ext. 39.7 mm)


19

14 Teeth, 24/48 DP 30 Involute, Flat


Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 32.4 mm)


20

11 Teeth, 16/32 DP 30 Involute, Flat


Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 32.4 mm)


21

Straight Keyed Shaft with 17.46, Key


width 4.76 mm (Shaft ext. 31.8 mm)


22

Straight Keyed Shaft with 19.05, Key


width 4.76 mm (Shaft ext. 31 .0 mm)


24

Straight Keyed Shaft with 15.88, Key


width 3.97 mm (Shaft ext. 31.8 mm)


27

9 Teeth 16/32 DP 30, Involute, Flat


Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 31.5 mm)


29



28 Teeth, 48/96 DP 45, Involute,


Fillet Root, Side Fit, Class 6, 28.50
Min. Full Spline as per ANSI B92.1
(Shaft Ext 41.2 mm)

Metric Straight
Thread Ports
(ISO 6149)

23 24

Design Number

20 Design

25 26

Modification
(Omit for Standard)

IN

27 28 29 Series No.
(Omit for Standard)

Modification in Product

* * * Modification Series No.

# For customized Mounting Flange, Drive Shaft & Port options consult
Eaton Representative
Combination of displacements for Double Pump is decided by torsional strength of
Drive Shaft & Coupler. Please consult Eaton Representative while selecting Double
Pump displacements

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Specifications



Rated
Displacement
Pressure
Speed RPM
cm/rev in/rev
bar psi
min. max.

Minimum Output Flow


at 2000 RPM & at
Rated Pressure
LPM GPM

Approx.
Weight
kg

5.1

8.4 2.22

2.7

0.31

210 3046

700 3000

6.0

0.37

210 3046

700 3000

10.8 2.85

2.8

8.2

0.50

210 3046

700 3000

14.3 3.78

2.9

9.5

0.58

210 3046

700 3000

17.0 4.49

3.0

11.0

0.67

210 3046

700 3000

19.7 5.20

3.2

12.3

0.75

210 3046

700 3000

21.4 5.65

3.3

16.5

1.01

210 3046

700 3000

29.5 7.79

3.4

18.0

1.10

210 3046

700 3000

32.2 8.51

3.5

20.0

1.22

210 3046

700 3000

35.8 9.46

3.7

24.0

1.46

175 2538

700 3000

42.9 11.33

4.0

Technical Data
Rotation

Field Reversible (CW & CCW)

Maximum Axial Load

1000 N#

Recommended Fluid Viscosity

16 to 40 cSt (82-185 SUS)

Fluid Operating Temperature Range

-30C to 100C

Recommended Cleanliness Requirement (ISO 4406:99)

20/18/13

Inlet Pressure Range

-0.2 bar to 2.0 bar

# Applicable only for A1 Flange code with Thrust Bearing. For other options consult Eaton representative
Viton seals available for higher temperatures up to 120C

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Performance Curves

5.1cc
40
100%

No load

si)
25 p

210 bar (3046 psi)

30

180 bar (2611 psi)

85%

100

i)

s
0p

45

r (1

ba

Torque in N-m

ar (7

50 b

90%

i)
ps
76
1
2
(
i)
ps
ar
0 b 611
15
2
(
ar
0b
18

25
20

10

04
6

75%

150 bar (2176 psi)

100 bar (1450 psi)

15

ps
i)

80%

50 bar (725 psi)

70%

21

0b

ar

(3

Volumetric Efficiency

95%

35

65%

No load

0
1000

1500

2000

2500

3000

1000

1500

Speed in RPM

2000

2500

3000

2500

3000

Speed in RPM

6.0cc
30

100%
No load

r (72
r (1

ba

0b

11

(26

si)

46

18

ba
r(

85%

r
ba

i)

ps

30

15

210 bar (3046

psi)

180 bar (2611

psi)

21

i)

ar

76

(21

24

i)

ps

ps

10

90%

0
45

Torque in N-m

50 b

21
0

Volumetric Efficiency

95%

27

i)
5 ps

18

i)

15
100 bar (1450 psi)

12
9

80%

150 bar (2176 ps

50 bar (725 psi)

6
3

No load

75%
1000

1500

2000

2500

3000

1000

1500

2000

Speed in RPM

Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Performance Curves
Continued...

8.2cc
30
100%

210 bar (304

6 psi)

No load

180 bar (2611 ps

96%
100

(145

bar

046

r (3

a
0b

21

150 bar (2176 ps

i)

15

100 bar (1450 psi)


10

i)

ps

11

6
r (2

92%

i)

6 ps

(217

b
180

20

i)
0 ps

ar
50 b

94%

i)

psi)

(725
50 bar

Torque in N-m

98%

Volumetric Efficiency

25

50 bar (725 psi)

si)

90%

No load

0
1000

1500

2000

2500

1000

3000

1500

2000

2500

3000

2500

3000

Speed in RPM

Speed in RPM

9.5cc
45

100%
No load

ar

Volumetric Efficiency

50 b

i)
5 ps

(72

10

96%

150

94%
0b

18

92%

ar

b
10

180 bar (261

si)
76 p

30

150 bar (2176 psi)

11

26

(
ar

i)

ps

si)

p
46

(3

i)

35

(21

bar

(3046 ps

i)

0 ps

145

r(
0 ba

Torque in N-m

98%

210 bar

40

1 psi)

25
100 bar (1450 psi)

20
15

50 bar (725 psi)

10

90%
5
88%

No load

0
1000

1500

2000

2500

3000

1000

Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

10

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

1500

2000

Speed in RPM

Performance Curves
Continued...

11.0cc
50

100%

No load

45

210 bar (3046 psi)

99%

Torque in N-m

50

97%

5p

(72

r
ba

96%

i)

ar

b
80

95%

6
04

21

30

150 bar (2176 psi)

25
100 bar (1450 psi)

20
15

i)

ps

3
r(

0b

94%

s
1p

(26

180 bar (2611 psi)

35

si)

15 10
0b 0
ar bar
(21 (1
76 450
ps ps
i) i)

Volumetric Efficiency

40
98%

50 bar (725 psi)

10
5

No load

93%
1000

1500

2000

2500

1000

3000

1500

2000

2500

3000

2500

3000

Speed in RPM

Speed in RPM

12.3cc
60
100%

96%

ar

150 b

94%

si)

si)

6p
(217

i)

18

92%

s
1p

1
(26 si)
6p
04
r (3

r
ba

6 psi)

180 bar (2611 psi)

450 p

ar (1

100 b

210 bar (304

40

Torque in N-m

Volumetric Efficiency

98%

50

ad
No lo
)
(725 psi
r
a
b
50

150 bar (2176 psi)

30

100 bar (1450 psi)


20

a
0b

21

50 bar (725 psi)


10

90%

No load
88%

0
1000

1500

2000

2500

3000

1000

1500

2000

Speed in RPM

Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

11

Performance Curves
Continued...

16.5cc
70

100%
99%

No

60

loa

98%

180 bar (2611 psi)

50

97%
96%

50

95%

10

si)

50

14

(
ar

0b

94%

si)

5p

72

(
ar

Torque in N-m

Volumetric Efficiency

210 bar (3046 psi)

i)

s
6p

21

r(

i)
ps
11
26 si)
p
46
0b
18 r (30
a
b
0
21

0
15

93%
92%

ba

150 bar (2176 psi)

40

100 bar (1450 psi)

30

20

50 bar (725 psi)

(
ar

10

No load

91%
1000

1500

2000

2500

1000

3000

1500

2000

2500

3000

2500

3000

Speed in RPM

Speed in RPM

18.0cc
80
100%

210 bar (3046 psi)

70

No loa

180 bar (2611 psi)

150 bar (2176 psi)

98%

Torque in N-m

Volumetric Efficiency

60

25 psi)

50 bar (7
96%

i)
0 ps

45

(1
bar

si)
76 p
(21 si)
r
a
p
b
1
150 r (261
)
ba
psi
180
6
4
0
3
(
r
ba
210

100
94%

50
40

100 bar (1450 psi)

30
20

50 bar (725 psi)

10

92%

No load

0
1000

1500

2000

2500

3000

1000

Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

12

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

1500

2000

Speed in RPM

Performance Curves
Continued...

20.0cc
90

100%

No load
80

99%

70
60

97%
96%

50 bar (725 psi)

95%

100 bar (1450 psi)

Torque in N-m

Volumetric Efficiency

98%

i)
6 ps
(217
bar
si)
p
150
1
(261
bar
180
i)
6 ps
304
ar (
b
0
21

94%
93%

210 bar (3046 psi)

180 bar (2611 psi)


150 bar (2176 psi)

50
40

100 bar (1450 psi)

30
20
10

50 bar (725 psi)

No load

92%
1000

1500

2000

2500

3000

1000

1500

Speed in RPM

2000

2500

3000

2500

3000

Speed in RPM

24.0cc
90
100%

No load

98%

97%

96%

100

150
95%

i)
450 ps

bar (1

si)

76 p

(21
bar
r

70

150 bar (2176 psi)

50

8p
(253

100 bar (1450 psi)

40
30

si)

ba
175

175 bar (2538 psi)

60

50 bar (725 psi)

Torque in N-m

Volumetric Efficiency

99%

80

50 bar (725 psi)

20

94%

10

No load

93%
1000

1500

2000

2500

3000

1000

1500

2000

Speed in RPM

Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

13

Component Dimensions
Mounting Flange Options

SAE A 2 Bolt
(Code A1)

106.4
[4.19]

8.0
[0.32]
2X

11.00-11.40
[0.434-0.448]

4.8
[0.19]

82.50-82.55
[3.248-3.250]

131.1
[5.16]

European Rectangular 4 Bolt


(Code H1)

19.0
[0.75]

91.4
[3.60]

4X

'D'

4.8
[0.19]

'A'
0
-0.05

[1.435

0
-0.002

-0.03
-0.08

50.00

[1.968

0
-0.002

36.47

[2.125

-0.001
-0.003

'D'
'D'

7.00
[0.275]

7.50
[0.295]

32.5
[1.28]

54.00

0
-0.05

'A'
116.1
[4.57]

96.1
[3.78]

9.00
[0.354]

71.4
[2.81]

German Rectangular 4 Bolt


(Code H2)

72.0
[2.83]

7.2
[0.28]
4X 9.00
[0.354]

119.9
[4.72]

34.5
[1.36]

100.0
[3.94]

90.0
[3.54]

All dimensions are in mm [in]


14

19.0
[0.75]

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

80.06-80.10
[3.152-3.154]

19.0
[0.75]

Component Dimensions
Input Shaft Options

Taper 1:8 on dia.


(Code 09)

39.7
[1.563]
27.7
[1.09]
17.46
[0.687]
15.62-15.87
[0.615-0.624]

KEY WIDTH
2.975-3.000
[0.1172-0.1181]

M12 X 1.5-6g
11.23
[0.442]

DIA. 16.66 ON GAUGE PLANE

TAPER 1:8 ON DIA.


INC. ANGLE 77'-711'

Straight Keyed Shaft with 15.88


(Code 24)

31.8
[1.25]

KEY DIMENSIONS
3.97 X 3.97 X 14.27
[0.156 X 0.156 X 0.562]

15.85-15.88
[0.624-0.625]

17.60-17.73
[0.693-0.698]

MOUNTING FACE

Straight Keyed Shaft with 17.46


(Code 21)

31.8
[1.25]

17.43-17.46
[0.686-0.687]

KEY DIMENSIONS
4.76 X 4.76 X 19.00
[0.187 X 0.187 X 0.748]

19.30-19.55
[0.760-0.769]

MOUNTING FACE

All dimensions are in mm [in]


EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

15

Component Dimensions
Input Shaft Options Continued...

Straight Keyed Shaft with 19.05


(Code 22)

31.0
[1.22]

KEY DIMENSIONS
4.76 X 4.76 X 19.00
[0.187 X 0.187 X 0.748]

19.02-19.05
[0.748-0.750]

20.90-21.15
[0.823-0.832]

MOUNTING FACE

9 Teeth Shaft
(Code 27)

31.5
[1.24]

15.420-15.560
[0.6071-0.6125]

9 TEETH 16/32 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

11 Teeth Shaft
(Code 20)

32.4
[1.28]

15.420-15.560
[0.6071-0.6125]

11 TEETH 16/32 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

All dimensions are in mm [in]


16

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Component Dimensions
Input Shaft Options Continued...

14 Teeth Shaft
(Code 19)

32.4
[1.28]

15.420-15.560
[0.6071-0.6125]

14 TEETH 24/48 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

28 Teeth Shaft
(Code 29)

41.2
[1.62]

15.265-15.342
[0.6010-0.6039]

28 TEETH 48/96 DP
45INVLT, FILLET ROOT, SIDE FIT CLASS 6
28.50 [1.122] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

All dimensions are in mm [in]


EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

17

Component Dimensions
Port Options

SAE Straight Thread O-Ring Ports


Code

SAE No.

A (Thread Size)

B mm (in)

C mm (in)

TJ
TF
TM
TS
TG

8
10
12
14
16

0.750-16 UNF-2B
0.875-14 UNF-2B
1.0625-12 UN-2B
1.1875-12 UN-2B
1.3125-12 UN-2B

17.5 (0.69)
20.5 (0.81)
24.9 (0.98)
28.1 (1.11)
31.3 (1.23)

14.3 (0.56)
16.7 (0.66)
19.1 (0.75)
19.1 (0.75)
19.1 (0.75)

European Flanged Ports 4 Bolts



Code

Nominal
Size

A
mm (in)

B
mm (in)
C Thread

C Thread
Depth mm (in)

FB
FA

14
19

14.0 (0.55)
19.0 (0.75)

30.0 (1.18)
40.0 (1.57)

13 (0.51)
13 (0.51)


Code

Nominal
Size

A
mm (in)

B
mm (in)
C Thread

C Thread
Depth mm (in)

FO
FP
FN

15
19
20

15.0 (0.59)
19.0 (0.75)
20.0 (0.79)

35.0 (1.38)
40.0 (1.57)
40.0 (1.57)

13 (0.51)
13 (0.51)
13 (0.51)


Code

Nominal
Size
A

B
mm (in)

C
mm (in)

D
mm (in)

E
mm (in)

TR
TB
TC

3/8 G 3/8
1/2 G 1/2
3/4 G 3/4

27.0 (1.06)
33.0 (1.30)
42.0 (1.65)

15.3 (0.60)
19.0 (0.75)
24.5 (0.96)

12.2 (0.48)
15.3 (0.60)
16.0 (0.63)

1.5 (0.06)
1.5 (0.06)
1.5 (0.06)

M6
M8

German Flanged Ports 4 Bolts

M6
M6
M6

BSPP Straight Thread Ports

Metric Straight Thread Ports (ISO 6149)

18

Code

A Thread Size

B mm (in)

C mm (in)

TD
TC
TR

M18 1.5
M22 1.5
M27 2.0

16.5 (0.65)
20.5 (0.81)
25.0 (0.98)

12.5 (0.49)
13.5 (0.53)
17.0 (0.67)

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Installation & Maintenance

Mounting

Fluids

Lines

Filtration

Pump can be mounted with


Drive Shaft in horizontal,
vertical or at any angle in
between. All Flanges have
pilot (Spigot) for proper
alignment of Pump with
respect to drive system.

Pressure ratings given in


this catalog are based on
petroleum based hydraulic
fluids. Recommended
viscosity range is as per
specifications page of this
catalog. Avoid using mixtures
of two different oils which
could result in decomposition
& reduction of oils
lubricating capability.
For use with other oils,
consult Eaton representative
for approval.

Inside diameter of inlet


line must be as large as
possible. Inlet line should
be free from sharp bends,
90 degree Elbow Fittings
or other restrictions which
would cause resistance to
flow. Positive head should
be maintained at pump inlet
as far as possible. However
if pump is required to
operate at low inlet pressure
condition then inlet vacuum
should not be less than
0.2 bar (6 inches of Hg).
(If the inlet vacuum is outside
of the recommendations,
consult Eaton representative
for approval). Maximum
inlet pressure of the pump
is limited by the Shaft Seal
& should not exceed 2 bar
gauge. Inside diameter
of outlet line should be at
least equal to the opening
diameter of Outlet Port.
Do not over tighten
coupling connected to
threaded type Inlet & Outlet
Port as it may damage
threads in pump body.

Most of the premature


failures of gear pumps
are due to contaminated
Fluid. Oil contamination
level should not exceed
ISO cleanliness code
20/18/13 per ISO 4406:99.
Full flow filtering is always
recommended. Initial
cleanliness level of the fluid
with which system is filled
must not exceed NAS 1638
Class 9.

Rotation
Shaft rotation is denoted
in the unit coding. Arrow
indicating direction of rotation
is stamped on Pumps
Centre Body. Direction of
rotation is as viewed from
Pumps Drive Shaft end.
Drives
Coupling used to drive the
pump should not transfer any
radial or axial load on Pumps
Drive Shaft. A flexible
coupling is recommended
to accommodate slight
misalignment & to dampen
the vibration.

Fluid Reservoir
As a general rule of thumb,
reservoir capacity for
Industrial Systems with open
loop flow should be at least
3 times as that of the flow.
Pump suction line should
draw oil from a point not
less than 100 mm (4 Inch)
above the tank bottom to
avoid sludge deposits from
entering the pump. Return
line should be submerged
in the oil & should be
positioned as far apart as
possible from the inlet line.
Return & Inlet Lines should
be separated by Baffles.

Starting up
Fill the pump with fluid
before installing. Check
direction of rotation. It
should be in line with arrow
marked on the pump. Check
that all fitting connections
are torqued to proper
specifications. For first run of
the pump gradually increase
pressure & speed until
operating levels are obtained.
Periodic checks
Keep outside surface of the
pump clean, especially area
near to the Drive Shaft Seal.
Contact of abrasive powder
with Shaft Seal will cause
faster wear of the seal &
will lead to leakage. Replace
Filters regularly in order to
keep Hydraulic Fluid clean.
Monitor oil level & replenish
oil if necessary.

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

19

Changing Rotation

To change rotation of pump


1. Clean the pump externally with care.
2. Coat the sharp edges of the Drive Shaft 3 with adhesive
tape & smear a layer of clean grease on the Shaft end
extension to avoid damaging the lip of the shaft seal when
removing the Mounting Flange.

3
2
1

3. Loosen & remove the Clamp Bolts 5


4. Remove the Mounting Flange 1 taking care to keep the
Flange as straight as possible during removal. If the Flange
is stuck, tap around the edge with a fibre or rubber mallet
in order to break away from the body. Ensure that while
removing the front Mounting Flange, the Drive Shaft &
other components remain in position.

4
4

5. Remove front Bushing block 2 do not remove rear


Back Plate or Bushing block.
6. Remove the Driven Gear 4 without overturning.
The Rear Plate is not to be removed.
7. Re-locate the Driven Gear 4 in the position previously
occupied by the Drive Gear 3 .
8. Re-locate the Drive Gear 3 in the position previously
occupied by the Driven Gear 4 .

9. Replace the Bushing block 2 in its original position.


10. Gently wipe the machined surface of the
Mounting Flange 1 .
11. Refit the front Mounting Flange 1 turned 180 degree from
its original position.

12. Refit the clamp bolts 5 & tighten in a crisscross pattern


with the following torque value

(398 lbf-in).For Double Pump with Aluminium end cover


55 N-m (487 lbf-in).
For both Single & Double Pump with Cast Iron end
cover 65 N-m (575 lbf-in).

13. The pump is ready for installation with the original


rotation reversed.

20

For Single Pump with Aluminium End Cover 45 N-m

! Changing Rotation should be done by a trained service person


or an authorized distributor.

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Spares
Seal Kit

Single pump with no


Special Feature

O Ring (Qty 2)

Shaft Seal (Qty 2)

Part No.

931547 Nitrile
9901061-000 Viton

Back-Up Ring
(Qty 2)

Double Pump with


Sectional Sealing
(For two separate grades of oil)

W Seal
(Qty 2)

Shaft Seal for Section Sealing (Qty 2)

Shaft Seal (Qty 2)

Part No.

5001676-001 Nitrile
9901063-000 Viton

W Seal
(Qty 4)

Back-Up Ring
(Qty 4)
O Ring (Qty 6)

Double Pump
(For common oil)

O Ring (Qty 5)

Shaft Seal (Qty 2)

Part No.

5001589-001 Nitrile
9901062-000 Viton

W Seal
(Qty 4)

Back-Up Ring
(Qty 4)
EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

21

Notes

22

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

Notes

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014

23

Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA

Eaton Fluid Power Limited


145 Off Mumbai Pune Road
Pimpri
Pune 411018
India
Tel: +91 20 3061 1142
e-mail: enquiryindia@Eaton.com
www.eaton.com/hydraulics

2014 Eaton
All Rights Reserved
Printed in India
Document No. E-PUGE-CC001-E
December 2014

Eaton
Hydraulics Group Europe
Route de la Longeraie 7
1110 Morges
Switzerland

Eaton
Hydraulics Group Asia Pacific
Eaton Building
No.7 Lane 280 Linhong Road
Changning District
Shanghai 200335
China

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