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Version 1 11/03

www.scc-inc.com

REMANUFACTURING INSTRUCTIONS

HP P1005/P1006/P1007/P1008, HP P1102, HP M1130 MFP/M1132 MFP,

HP M1136 MFP, HP M1212 MFP/M1214 MFP/M1217 MFP,
HP M1213 MFP/ M1216 MFP, M1219 MFP,
HP P1505/M1522 MFP/M1120 MFP, HP P1606/P1566
Canon LBP3100/3050/3150 & i-Sensys 3250

HP CB435A/CC388A/CB436A, CE285A, CE278A

Canon 312/313/713 Cartridges

SSS 967
Tools & Supplies............................2
Wirelines................................ 3 - 4
Separating the Two Sections..........5
Disassembling the Toner Hopper.. 6 - 7
Reassembling the Toner Hopper... 8 - 9
Disassembling the Waste Bin
Assembly....................................10
Reassembling the Waste Bin
Assembly....................................11
Reassembling the Two Sections.....12
Additional Information................13
Other SSS documents available in
Adobe Acrobat format

V.4.1 - 10.10

Tools & Supplies

Angled Blade Knife (ABKNIFE)

Lint-free Swab (LFSWAB)

Angled Blade Knife

(ABKNIFE)

Lint-Free Cleaning Cloth (LFCCLOTH)

Conductive Lubricant (CONCLUBE)
Lint-free Swab (LFSWAB)

H
 P P1005/P1006/P1505 Hopper Entry Tool
Kit (HP1505HEKIT)
H
 P2600 Foam Hopper Cap (HP26FMHCAP) or
HP1320 Foam Hopper Cap (HP1320FMHCAP)
Phillips Screwdriver
Small Slotted Screwdriver
Dry, Filtered, Compressed Air for Cleaning
91-99% Isopropyl Alcohol

Lint-Free Cleaning Cloth

(LFCCLOTH)

Conductive Lubricant
(CONCLUBE)

Safety Glasses

SSS 1080

page

HP1320 Foam Hopper Cap

(HP1320FMHCAP)

HP P1005/P1006/
P1505 Hopper Entry Tool Kit
(HP1505HEKIT)

Phillips Screwdriver

Small Slotted Screwdriver

Wirelines

Toner Hopper
Drive Side

Contact Side

Mag Roller Sealing

Magnets
Gear
Endplate
Drive
Gears

Agitator
Drive
Gear

Mag Roller
Sealing
Foam

Mag Roller
Stabilizer/
Journal/
Contact

Contact
Endplate

Mag
Roller
Sealing
Foam

Mag Roller
Sealing Blade

Wiper Tabs

Doctor
Blade
Mag Roller
Bushing
Mag Roller
Drive Gear

Mag Roller

Mag Roller
Bushing

Keyed End
Mag Roller Magnet

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the HP CB436A cartridge is used.

SSS 967

page

Wirelines

Waste Bin Assembly

Contact Side

Drive Side

Waste Bin
Section

Chip
(not shown)
Wiper Blade End
Foams

PCR
Saddle

PCR
Saddle

Drum
Shutter
Torsion
Spring

Drum
Endplate

Wiper Blade
End Felts

Drum Axle
Pin

Wiper Blade
Sealing Foam

Recovery Blade

Drum Shutter
(not shown)
Wiper Blade
PCR

OPC
Drum

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the HP CB436A cartridge is used.

SSS 967

page

Separating

the

Two Sections

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.

1.  Using a Phillips screwdriver, remove the screw from the drum side
end plate. See Figure 1.

Drum
End
Plate

3.

Position the cartridge with the hopper facing upward and grasping
tightly, slide the waste bin section and hopper side apart, as shown
in Figure 3a. Separate as shown in Figure 3b.

Hopper

Waste Bin

Screw

Figure 1
2.

Figure 3a

Using a hook tool, move the shutter torsion spring into the indent
on the drum end plate as shown in Figure 2. Then, remove the
end plate ensuring that the hopper shutter torsion spring does
not get lost.

Indent

Shutter
Torsion
Spring

Figure 3b

Drum End
Plate

Note: If separated incorrectly, waste toner will spill.

Figure 2

SSS 967

page

Disassembling

the

Toner Hopper

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.

1.

Remove the two screws and gear side end plate as shown in Figure 4.

4.

Remove the mag roller and bushings. See Figure 7. The mag roller
assembly consists of a mag roller, a long bushing and a short bushing.
Note: T he magnet is free from the sleeve and must be handled with
care to prevent damage.

Gear Side
End Plate

Screws

Mag
Roller
Figure 4

2.

Remove the large and small compound idler gears and mag roller drive
gear from the hopper as shown in Figure 5. Inspect and clean as
needed.

Small
Compound
Idler Gear

Large
Compound
Idler Gear

Mag Roller
Bushings

Figure 7

5.

Clean the mag roller with dry, filtered compressed air and place on a
dry, lint-free cloth. Inspect and clean mag roller bushings with lint-free
swab and isopropyl alcohol.

6.

Remove the two screws securing the wiper tabs to the hopper as
shown in Figure 8. Lift the tabs off of the doctor blade.

Mag
Roller
Drive
Gear

Screws

Figure 5
3. Remove the single screw and then the contact end plate as shown in
Figure 6a. Remove the mag roller stabilizer/journal/contact and clean
using a lint-free swab. See Figure 6b.

Figure 8
7.

Contact
End Plate

Slowly lift the doctor blade up, being careful not to damage the
adhesive under the blade as shown in Figure 9. Inspect the doctor
blade and clean or replace as needed.

Doctor
Blade
Screw
Figure 6a

Mag Roller Stabilizer/

Journal/Contact
Adhesive
8.

Figure 6b

page

6 SSS 967

Figure 9

To clean, blow off with dry, filtered compressed air and wipe with a dry
lint-free cloth.

Disassembling

9.

Inspect the hopper to ensure all foams and felts are in good condition
and replace as needed. See Figure 10a & 10b.

Foam

Felt

Felt

Figure 10a

Foam

the

Toner Hopper

12. Clean hopper using dry, filtered compressed air as shown in Figure
13a. Be sure that all plastic shavings and remaining toner are removed
from inside the toner hopper and on the surface where the hopper cap
will be placed. See Figure 13b.

Figure 10b

Figure 13a

Note: Be sure to wear safety glasses while doing the following
steps.
10. Place the hopper entry jig onto the hopper as shown in Figure 11b &
11c. Align the jig with the ridge and notches of the hopper. See Figure
11a.
Note: The jig will fit on either end of the cartridge. See Figure 11b
& 11c.

Notches

Notches

Figure 13b
Note: See SSS#989 HP P1505 Rigid Seal for further information
in order to seal the cartridge
13. After the cartridge is sealed, fill the hopper with a qualified toner. Clean
the surface around the toner port opening with 91-99% isopropyl
alcohol on a cotton swab or dry, lint free cloth as shown in Figure 13b.
Install the foam hopper cap (HP1320FMHCAP or HP26FMHCAP). See
Figure 14a & 14b.

Ridges

Figure 11a

Note: Ensure hopper cap is centered over the hopper entry hole.
Misalignment may result in toner leakage. Firmly press down
to activate the pressure sensitive adhesive.

HP1320FMHCAP

Figure 11b

Figure 11c

11. Place the hopper entry tool into the jig, cut a hole as shown in Figure
12.

Figure 14a

HP26FMHCAP

Figure 14b

Figure 12

SSS 967

page

Reassembling

the

Toner Hopper

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.

1.

Install the doctor blade as shown in Figure 15.

4. Apply conductive lubricant to the inside diameter of the mag roller

stabilizer contact as shown in Figure 18.

Doctor Blade

Figure 15
Figure 18
2.

Install the two wiper tabs on the doctor blade. Ensure the correct wiper
is installed on the appropriate side. Using a Phillips screwdriver, replace
the two screws in the doctor blade, as shown in Figure 16a, 16b &
16c.

Screws

5. Install the mag roller bushings onto the mag roller, then replace the
mag roller stablilizer/journal/contact to the keyed end of the magnet as
shown in Figure 19a. Place into the hopper as shown in Figure 19b.

Mag Roller Stabilizer/

Journal/Contact
Figure 16a

Wiper
Tab

Screw

Wiper Tab

Screw

Mag
Roller
Figure 19a

Mag Roller Stabilizer/

Journal/Contact
Figure 16b

Figure 16c

3. Ensure the magnet is installed with the keyed end exposed on the
contact side as shown in Figure 17.

Mag
Roller

Figure 19b

Magnet (Keyed End)

Figure 17

page

8 SSS 967

Reassembling

6.

the

Toner Hopper

Replace the contact end plate and secure with a screw as shown in
Figure 20.

Contact
Endplate

Screw

Figure 20
7. Replace the small and large compound idler gears and a mag roller
gear on the hopper in the order as shown in Figure 21.

1- Small
Compound
Idler Gear

2- Large Compound
Idler Gear
3 - Mag
Roller
Drive
Gear

Figure 21

8.  Replace the gear side end plate and secure with two screws as shown
in Figure 22.

Screws

Figure 22

SSS 967

page

Disassembling

the

Waste Bin Assembly

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.

1. While holding the drive gear, remove the OPC by twisting the drive
gear end and lifting up. See Figure 23.

5.

Inspect the felts, foams and recovery blade for damage. See Figure 26.

Foams

Drum
Felt

Recovery
Blade

Figure 23
2.

Lift the PCR from the PCR saddles as shown in Figure 24.

3.

Clean the PCR with deionized water and a lint-free cloth. Use 91-99%
isopropyl alcohol for more difficult cleaning.
6.

Figure 26

Clean the waste bin with dry, compressed air as shown in Figure 27.

PCR Saddles

PCR

Figure 24
Figure 27

4.

Using a Phillips screwdriver, remove the two screws from the wiper
blade, as shown in Figure 25. Remove the wiper blade.

Screws

Wiper Blade

page

10 SSS 967

Figure 25

Reassembling

the

Waste Bin Assembly

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.

1.

Dip the urethane edge of the replacement blade in approved black

toner to lubricate the blade.

5. Install the drum into the waste bin, see Figure 31.
Note: Drum lubrication on this drum is not recommended.

2. Install the wiper blade and secure with the two screws as shown in
Figure 28.

Screws

Wiper Blade
Figure 28

3.

Figure 31

Place conductive lubricant on the end of the PCR with the black saddle
(contact side) as shown in Figure 29.

PCR Saddle

Black PCR
Saddle

PCR
Figure 29

4.

Place conductive lubricant on the axle in the space shown in Figure 30.

Conductive
Lubricant

Figure 30

SSS 967

page

11

Reassembling

the

Two Sections

Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.
3.
1. Align bosses on the hopper to openings on the waste bin as shown in
Figure 32.

With the drum shutter in the closed position, install the end plate of the
cartridge ensuring that the hopper shutter torsion spring is in the correct
position as shown in Figure 34.

Torsion
Spring

Toner
Hopper

Figure 34

Waste Bin

2.

Figure 32

4.

Using a Phillips screwdriver, install the screw into the drive side end
plate. See Figure 35a & 35b.
Note: M
 ove the shutter to the open position to engage the spring
and release to ensure the shutter closes

Carefully slide the toner hopper and waste bin sections together as
shown in Figure 33a. Verify proper placement of the hopper springs as
shown in Figure 33b.

Toner
Hopper

Figure 35a

Waste Bin
Figure 33a

Screw
Spring

Spring

Figure 33b

Figure 35b

Figure 33c

Install the chip. Refer to SSS#1017 for complete chip installation

instructions.

page

12 SSS 976

Additional Information

Use of Compressed Air

Illustrations

As of April 28, 1971, the Occupational Safety & Health

Administration (OSHA) Standard, 29 CFR 1910.242
paragraphs a& b for general industry requires effective chip
guarding and personal protective equipment (PPE) when
using compressed air. When cleaning residual toner particles
from cartridges using a compressed air system, you must
use air nozzles meeting OSHA requirements. Air nozzles that
regulate air pressure to a maximum of 30 psi comply with this
standard. Refer to the OSHA publication for any updates or
changes that have occurred since the date noted above.

The illustrations and photos in this document might differ

slightly from your cartridge. Every effort is made to include
the most up to date photos and illustrations at the time of
printing. However, the OEM may make changes which were
not available at the time of printing.

Use of Isopropyl Alcohol

For best results 91-99% isopropyl alcohol should be used for
cleaning as directed in this instruction. 91% isopropyl alcohol
is available at most major drug stores; 99% isopropyl alcohol
is available through distributors of chemical products. Follow
the alcohol manufacturers safety instructions.

Safety Information

A
 lways wear eye protection while operating

A
 lways wear eye protection and protective clothing

D
 o not swallow or ingest toner, isopropyl alcohol,

power tools.

while working with toner and or other chemicals.

toner dust, or any chemicals or materials used in the

process of remanufacturing.

SSS 967

page

13

MOVING AT THE SPEED OF NEW TECHNOLOGY

The development of cartridge imaging systems is the primary mission of our Imaging Labs. Through extensive testing and
research, we develop the optimum combination of matched components for each cartridge system. Our engineering and
manufacturing expertise provides us with total control in design, quality and development to produce products from the
ground up. The result is a system of components that seamlessly work together in each cartridge application.
This dedication and commitment results in integrated cartridge systems that Static Control fully supports, allowing you to
quickly attack new market opportunities with complete confidence in the reliability and performance of your cartridges.

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US/Can 800.488.2426
US/Can Fax 800.488.2452
Intl 919.774.3808 Intl Fax 919.774.1287
www.scc-inc.com

Static Control Components (Europe) Limited

Unit 30, Worton Grange
Reading Berkshire RG2 0TG United Kingdom
Tel +44 (0) 118 923 8800 Fax +44 (0) 118 923 8811
www.scceurope.co.uk

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