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DOC.MIE92093
REV. 1.35
T 1000 PLUS
INTRODUCTORY GUIDE
DOC. MIE92093
Rev. 1.34
REVISIONS
N
PAGE
1
All
DATE
20/10/2008
1.28 26
2/02/2010
1.28 17, 37
1/10/2010
-1
1.34 11 13; 7/9/2011
41
1.35 39
27/11/2011
Page 2 of 108
SUMMARY
VISA
Issued
Lodi
Lodi
Lodi
Lodi
Lodi
DOC. MIE92093
Rev. 1.34
Page 3 of 108
DOC. MIE92093
Rev. 1.34
Page 4 of 108
DOC. MIE92093
Rev. 1.34
Page 5 of 108
SH O R T FO REW O RD
Dear T 1000 PLUS user,
I often wondered why the users manual is not very much used,
even if it includes valuable information. As me too I am a user of
such manuals, the answer I have given myself is that valuable
information are concealed somewhere in the thick thing, and I do
not have time to waste to find it. So, either the manual is actually
of help, or I ignore it.
This is why I decided to split the T 1000 PLUS manual in three:
specification, with all performance details; application manual,
with instructions about how to use it one its operation is
understood; introductory guide, with the device description and
basic information. The idea is that you may read once the
introductory guide or the specification, while you need to follow
application examples more than once; so, why not to split the
manual in three?
Have a good work with T 1000 PLUS!
Primo Lodi
Q&A Manager
DOC. MIE92093
Rev. 1.34
Page 6 of 108
I NTR O D U CT IO N
The single phase relay test set mod. T 1000 PLUS is suited for the
testing and adjustments of the following types of relays; the table
lists also the paragraph that explains the test procedure.
Type of relay
- Distance*
- Synchronizing
- Over/under-voltage
- Power, varmetric or wattmetric
- Under current
- Loss of field
- Reverse phase current
- Instantaneous overcurrent
- Ground fault
- Timed overcurrent
- Power factor
- Directional overcurrent
- Directional ground fault
- Automatic reclose
- DC voltage
- Frequency
- Frequency rate of change
- Motor protection
- Differential **
- Directional voltage
- Tripping relay
- Voltage regulation
- Thermal
- Timers
IEEE code
21
25
27 - 59
32 - 92
37
40
46
50
50N
51
55
67
67N
79
80
81
81
86
87
91
94
PARAGRAPH
1.12
1.8
1.2
1.4
1.1
1.10
1.4
1.1
1.1
1.1
1.4
1.5
1.5
1.11
1.3
1.6
1.7
1.1
1.1
1.5
1.9
1.2
1.1
1.9
DOC. MIE92093
Rev. 1.34
Page 7 of 108
DOC. MIE92093
Rev. 1.34
Page 8 of 108
DOC. MIE92093
Rev. 1.34
Page 9 of 108
1 T EST SET E X PL A N AT I O N
DOC. MIE92093
Rev. 1.34
Page 10 of 108
DOC. MIE92093
Rev. 1.34
Page 11 of 108
DOC. MIE92093
FAUL
T
Rev. 1.34
Page 12 of 108
MAX TIME
RELAY
CB
0.1 s
DELAY
. Trip + pulse time: the timer measures the delay and the
duration of the trip impulse.
. Reclose test. It is possible to select via menu the test of a
reclosing scheme. Two selections are available, according to the
type of recloser under test.
In the first operating mode, T1000 PLUS is connected as follows:
Trip command to the STOP input; Reclose command to the START
input. As Reclose is detected, the test set automatically applies
current after the programmable reclaim time delay TD. The test
set measures and stores the relay trip delay, and the delay
between trip leading or falling edge and RECLOSE trailing edge
(see figure 4). The test set waits the close command up to 9999
s.
The sequence is repeated the programmed N times; after this, a
last fault is issued, and the test set verifies that there is no Close
command. On the last fault, the test set waits up to 10 times the
last Close delay before stopping the test.
During this operation, the auxiliary contact A1 can be used to
simulate the CB position: this is mandatory for the test of some
Recloser. The test starts with the CB position Closed; at the end
of the last test, it comes back to Closed.
DOC. MIE92093
FAULT
Rev. 1.34
Page 13 of 108
TRIP (STOP)
2
1
RECLOSE
(START)
1
D1
R1
TIME MEAS.
D2
R2
TD
CLOSED
OPEN
(START)
(STOP)
In this test mode the test set is edge triggered; the CB position is
connected to the STOP input, and, from the Closed Open
position, the test set derives the Start and Stop commands, to
perform the test as above.
Other Fault injection selections:
. Maintained (default):
.. ON mode: fault outputs are generated until OFF is selected.
.. ON+TIME or OFF+TIME: as the STOP input is sensed, T 1000
PLUS returns OFF.
. Momentary: in ON mode, main outputs are generated until the
> push-button is pressed;
DOC. MIE92093
Rev. 1.34
Page 14 of 108
DOC. MIE92093
Rev. 1.34
Page 15 of 108
CURR.
OUTPUT
A
MAX.
POWER
VA
MAX.
BURDEN
Ohm
LOAD
TIME
s
RECOV.
TIME
min
100
30
50
75
100
150
250
12
20
30
40
60
80
5
7.5
10
15
20
300
440
600
750
900
1000
300
450
600
800
900
1000
400
600
800
900
1000
0.33
0,17
0.1
0.075
0.04
0.016
2
1.1
0.66
0.5
0.25
0.15
16
10
8
4
2.5
STEADY
30 min
600
60
3
1
STEADY
30 min
600
60
3
1
STEADY
15 min
60
5
2
100
45
15
10
5
100
45
15
10
5
45
15
10
5
40
10
100
30
50
75
100
150
250
1.5
2.5
3.7
5
7.5
12.3
3
5
7.4
10
15
N.A.
DOC. MIE92093
40
10
12
20
30
40
60
80
5
7.5
10
15
20
Rev. 1.34
1.6
2.6
4
5.2
7.8
10.5
2.2
3.3
4.4
6.6
8.8
Page 16 of 108
3.2
5.2
8
10.4
15.6
N.A.
4.4
6.6
8.8
13.2
N.A.
40
10
CURRENT
OUTPUT
A
30
38
53
70
12
17
23
36
5
6
7
10
MAXIMUM
POWER
VA
60
60
60
LOAD
TIME
s
STEADY
10 min
60
0.75
STEADY
10 min
60
1
STEADY
10 min
60
1,5
RECOVERY
TIME
min
45
10
2
45
10
2
45
2
2
DOC. MIE92093
Rev. 1.34
Page 17 of 108
0.5
10
1
7
22
1.5
470
0.3
1000
0.2
2200
0.15
Note that the test starts and stops as the current passes the zero.
DOC. MIE92093
Rev. 1.34
Page 18 of 108
DOC. MIE92093
Rev. 1.34
Page 19 of 108
DOC. MIE92093
RANGE @
50 Hz
V
VMAX
15 Hz
V
65
130
260
Rev. 1.34
Page 20 of 108
VMAX
@
33.3 Hz
V
25
50
POWER @
15 Hz
VA@
VOUT
8 @ 22.5 V
12 @ 45 V
100
15 @ 90 V
220
55
110
POWER @
33.3 Hz
VA@
VOUT
35 @ 55 V
35 @ 110
V
35 @ 220
V
DOC. MIE92093
Rev. 1.34
Page 21 of 108
DOC. MIE92093
Rev. 1.34
Page 22 of 108
AUX VAC/VDC > Aux Vac control > Frequency > Adjust >
(Frequency value) ESC
The angle adjustment is performed as explained above; the
difference is that the adjustment is applied only when T 1000
PLUS is ON; with the instrument OFF, the pre-fault voltage is
normally in phase with the current. It is also possible to phase
shift the pre-fault voltage with respect to the fault voltage. This
parameter is necessary during the test of distance relays, when
phase to phase faults are simulated: as test starts, the auxiliary
voltage changes amplitude and phase with respect to the prefault value.
DOC. MIE92093
Rev. 1.34
Page 23 of 108
DOC. MIE92093
Rev. 1.34
Page 24 of 108
relay; else, this would mean that T 1000 PLUS is overloaded (or
that you are connecting to a live wire). In this situation, if it is not
a connection error, it is possible to reduce the voltage until the
voltage does not drop: relays tolerate a wide range of DC supply
voltages.
The auxiliary DC voltage is protected by a current limiter. The
user notices the low voltage and removes the overload. The fuse
protects the case of counter-feed.
1.8 AUXILIARY CONTACTS
- The two auxiliary outputs have make and break contacts, that
close (open) at test start after the programmed delay, and open
(close) as current is cut off after the STOP input is sensed.
Contacts can be used to simulate the circuit breaker state.
- Possibility to delay the auxiliary contacts switch with respect to
test start. Delay range: from 0 to 999.99 s.
- Contacts range: 5 A; 250 V AC; 120 V DC
1.9 THE TIMER
Timer inputs are protected against wrong selections. If the
voltage free input is selected and a voltage is applied less than
250 V ac or 275 V DC, circuits will not be damaged.
Characteristics of Start and Stop inputs:
. Inputs do not have any common point, and are opto-coupled
from the instrument at 1.35 kV AC;
. Inputs connection: two banana sockets per input;
. Type of input: either clean or under voltage; maximum input:
250V a.c or 275 V DC;
. Inputs may be independently selected as Normal Open or
Normal Close or Edge: the latter means that the timer is stopped
by any transition;
. Selections are displayed on the front panel by 10 dedicated
lights;
DOC. MIE92093
Rev. 1.34
Page 25 of 108
. For both inputs, when the input is closed or with voltage an LED
turns on;
. When the relay intervenes the TRIP light turns on;
. Inputs protection: if the voltage free input is selected and a
voltage is applied, no damage occurs, provided that the voltage is
within the specified limits.
. When the input is with voltage, it is possible to select the
voltage threshold. Low threshold is for voltages between 24 and
48 V; high threshold is for voltages above 100 V .
The timer offers a number of possible selections to permit many
different types of testing depending on the selection by the
operator. The following flow shows all possible selections.
DOC. MIE92093
Rev. 1.34
Page 26 of 108
DOC. MIE92093
Rev. 1.34
Page 27 of 108
DOC. MIE92093
Rev. 1.34
Page 28 of 108
DOC. MIE92093
Rev. 1.34
Page 29 of 108
I
FAULT
t
Stop
Trip delay
5A) Overcurrent relay trip delay
FAULT
t
Stop
Trip delay
5B) Undercurrent relay trip delay
DOC. MIE92093
Rev. 1.34
Page 30 of 108
DOC. MIE92093
Rev. 1.34
Page 31 of 108
DOC. MIE92093
Rev. 1.34
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DOC. MIE92093
Rev. 1.34
Page 33 of 108
DOC. MIE92093
Rev. 1.34
Page 34 of 108
t>>
I>
I>>
DOC. MIE92093
Rev. 1.34
Page 35 of 108
B
Vmin
Imin
DOC. MIE92093
Rev. 1.34
Page 36 of 108
V
VN
D
VMIN
C
B
A
IV0
IVN
The area to the right is the trip zone; to the left it is the no trip
zone. The test strategy should be the following:
. For points A, B, D: set the test voltage and increase the current
until the relay trips;
. For point C, set the test current and decrease the voltage
until the relay trips
As third example we can study the problem of testing a loss of
field relay, that has the following characteristic.
DOC. MIE92093
Rev. 1.34
Page 37 of 108
The area of intervention is the one within the circle with the
centre in the negative X axis. The first problem is to convert R
and X into the corresponding V, I, angle; then, the current is
set at IN, and only voltage and phase are modified. The test is
performed as follows:
. For point A, set the angle at 270, start from V=0 and increase
V until the relay trips;
. For point B, set the angle at 270, start from V higher than
the setting and decrease V until the relay trips;
. For point C, set for V the average of A and B, start from an
angle greater than 270 and reduce it until the relay trips. In a
similar way, for D, start from an angle smaller than 270 and
increase it until the relay trips.
. For other points, you have to decide whether to take the angle
constant and change the voltage or vice versa; you should choose
the variation that is not tangent to the characteristic curve.
1.14 USE OF THE TEST SET AS A MULTIMETER
The test set can be used as a powerful multimeter, as it allows
measuring:
. Voltage, AC and DC;
. Current; AC and DC;
. Frequency;
. Impedance and its components;
. Power (active, reactive, apparent, power factor);
. Phase angle: with respect to the mains or between two inputs.
This feature allows also to check the outputs generated by the
test set itself. The marking CAT II means that these inputs are
suitable for the measurement of voltage or currents connected to
the mains.
It is important not to exceed the maximum ratings, as marked.
The low current input is protected by a fuse; all other inputs are
not protected: if the rating is exceeded, this could cause the
permanent fault of the corresponding input.
. Prior to the measurement, enter the MENU selection, and enable
the display of the parameter you desire.
. For the measurement of voltage or current, just connect to the
corresponding input.
DOC. MIE92093
Rev. 1.34
Page 38 of 108
DOC. MIE92093
N. PARAMETER , AC
INPUTS
1 ACTIVE POWER, P
REACTIVE POWER, Q
2
3
4
5
6
APPARENT POWER, S
POWER FACTOR, p.f.
IMPEDANCE, Z and
ACTIVE IMPEDANCE
COMP., R
REACTIVE IMPEDANCE
COMP., X
FREQUENCY, F
PASE ANGLE, IE TO V2
PASE ANGLE, VE TO V2
Rev. 1.34
DERIVED
FROM
Iext, Vext;
Iext, Vext;
Iext, Vext
Iext, Vext,
Iext, Vext;
Iext, Vext;
Vext
, IE-V2;
ref. V2
, VE-V2;
ref. V2
Page 39 of 108
FORMULA
UNITS
P = I*V*cos
()
Q=
I*V*sin()
S= I*V
p.f. = cos()
Z = V/I
R = Z*
cos()
X = Z*
sin()
-
VAr
VA
Ohm,
Ohm
Ohm
Hz
DOC. MIE92093
Rev. 1.34
Page 40 of 108
Hz: these values are higher than those of the standard T1000
PLUS.
RANGE @
50 Hz
V
VMAX
15 Hz
V
1.8
65
130
35
70
260
140
POWER @
15 Hz
VA@
VOUT
20 @ 20 A;
14 @ 10 A
8 @ 35 V
14 @ 70 V
VMAX
@
33.3 Hz
V
30 @ 140
V
260
3.2
65
130
POWER @
33.3 Hz
VA@
VOUT
40 @ 20 A;
25 @ 10 A
45 @ 65 V
35 @ 130
V
35 @ 260
V
10A
I1
IN
FT1000
RELAY
DOC. MIE92093
Rev. 1.34
Page 41 of 108
DOC. MIE92093
Rev. 1.34
2 T EST SET A N D P O P - UP M E N U
2.1 THE FRONT PANEL
Page 42 of 108
DOC. MIE92093
Rev. 1.34
Page 43 of 108
DOC. MIE92093
Rev. 1.34
Page 44 of 108
52) OFF + TIME light: current is removed and time metered until
STOP is detected.
53) Main AC voltage selection light.
54) Main DC voltage selection light.
55 and 56) START and STOP push-buttons.
57) Push-button for the selection of main output.
60) Main AC voltage safety sockets.
61) Main DC voltage safety sockets.
62) Auxiliary AC voltage (also current on TD1000) safety sockets
and light: ON = output available.
63) Auxiliary DC voltage safety sockets and light: ON = output
available.
64) Sockets for the connection to the external Start input.
65) Sockets for the connection to the Stop input.
66) Auxiliary outputs Normal Open and Normal Closed contacts.
67) External current meter safety sockets.
68) External voltage meter safety sockets.
69) Auxiliary DC voltage ON-OFF switch.
70) Auxiliary AC voltage ON-OFF switch.
71) USB interface connector.
2.2 DISPLAY AND CONTROL LIGHTS
DOC. MIE92093
Rev. 1.34
Page 45 of 108
DOC. MIE92093
Rev. 1.34
Page 46 of 108
LEVEL1
LEVEL 2
TEST
Test
CONTROL mode
LEVEL
3
Normal
(default)
LEV. 4 FUNCTION
DOC. MIE92093
Rev. 1.34
Page 47 of 108
External
Generation starts
upon reception of the
START input: this
allows synchronising
T 1000 PLUS. When
selected, the fault is
injected as soon as
the selected
condition on START
input is met.
Timed Max
Generation lasts for
time
the pre-set time
duration. Max time
999 s.
OFF
T delay The main output OFF
delay
is delayed by the set
amount of time or
cycles.
Output
300 VA
Selection of full (300
power
(default) 60
VA) or reduced (60
VA
VA) power
Save
Dont save
Test data are not
(default)
saved
Automatic, at
As relay trips data
trip
are saved to the next
memory location
Confirm, at trip As relay trips data
can be saved, after
confirmation
Manual
When selected,
generated values are
saved.
Auxiliary Timing
Sets the contact
contacts
timings with respect
to test start
LEVEL
1
LEVEL
2
LEVEL
3
LEVEL
4
FUNCTION
DOC. MIE92093
TIMER Start
START/
STOP
Rev. 1.34
INT (default)
EXT
Stop
INT
EXT
(def.t)
Page 48 of 108
DOC. MIE92093
Timer
Rev. 1.34
Page 49 of 108
DOC. MIE92093
LEVEL
1
AUX
VAC/
VDC
Rev. 1.34
LEV.
2
Aux
Vac
LEV.
3
Range
LEVEL
4
control
Mode
Fault (default)
Page 50 of 108
LEVEL 5 FUNCTION
65 (default) ;
130 ; 260 V.
The auxiliary
AC voltage is
adjusted by
the dedicated
knob, and is
available after
pressing the
ON-OFF
pushbutton. If
the auxiliary
voltage should
be applied
along with the
main current
or voltage, go
to next
selection.
DOC. MIE92093
Rev. 1.34
Prefault
+ Fault
Prefault
Amplitud
e
Page 51 of 108
DOC. MIE92093
Rev. 1.34
Prefault
duration
Prefault
frequenc
y
Page 52 of 108
Sets the
duration of the
pre-fault
auxiliary
voltage. When
ON or
ON+TIME are
pressed, the
pre-fault will
be generated
at the mains
frequency for
the selected
duration; then
the fault
voltage is
generated, at
the
programmed
frequency.
The prefault
frequency of
the auxiliary
voltage may be
programmed.
The selected
frequency is
applied when
outputs are
OFF.
If Locked,
the auxiliary
voltage is at
the mains
frequency.
DOC. MIE92093
Rev. 1.34
Adjust
freq
Adjust
r.o.c.:
Phase
40500.00
0
0.01..
9.99
Hz/s
Locked to
mains(default)
Page 53 of 108
The frequency
of the auxiliary
voltage may be
programmed.
Frequency
changes at test
start; output
voltage does
not change in
amplitude.
The frequency
ramps at the
programmed
rate of
Change. The
starting
frequency can
be the mains
or the value
set by adjust
freq.
With this
selection Vaux
is in phase
with the
mains.
DOC. MIE92093
Rev. 1.34
Page 54 of 108
The fault
auxiliary
voltage can be
phase shifted
with respect to
the mains. The
measured
angle is
displayed. Test
must be ON;
for a correct
angle
measurement,
the auxiliary
voltage must
be more than
20% of the
range. Phase is
adjusted by
the
multifunction
knob.
DOC. MIE92093
Rev. 1.34
Page 55 of 108
The fault
auxiliary
voltage can be
phase shifted
with respect to
the main
current. The
measured
angle is
displayed. Test
must be ON;
for a correct
angle
measurement,
current and
voltage must
be more than
20% of the
range. Phase is
adjusted by
the
multifunction
knob.
DOC. MIE92093
Rev. 1.34
Aux
Vdc
control
Range
Page 56 of 108
The fault
auxiliary
voltage can be
phase shifted
with respect to
the main
voltage. The
measured
angle is
displayed. Test
must be ON;
for a correct
angle
measurement,
both voltages
must be more
than 20% of
the range.
Phase is
adjusted by
the
multifunction
knob.
130 V (default)
or 240 V. If
this selection
has to be
changed, its
necessary to
adjust the
voltage output
to the
minimum by
the dedicated
knob.
DOC. MIE92093
LEVEL1
METERS
Rev. 1.34
LEVEL 2 LEVEL 3
Internal Units of I
LEVEL 4
Normal
I/IN
Units of V
Normal
V/VN
Externa
lI
Enabled
AC
(default) DC
Page 57 of 108
FUNCTION
If selected,
current
values are
displayed in
A.
I If selected,
N displayed
values are
defined as
I/IN, that
can be
defined.
If selected,
voltage
values are
displayed in
V.
V If selected,
N displayed
values are
defined as
V/VN (phase
voltage),
that can be
defined.
With
selection AC
the meter
performs
the true rms
measureme
nt; with
selection
DC, the
measureme
nt is
performed
on the
average.
DOC. MIE92093
Rev. 1.34
10A 20
mA
Waveform
Externa
lV
Enabled
AC
(default) DC
Shunt : 1
1000
mOhm
Waveform
Page 58 of 108
Selects the
current
input socket
If selected,
the current
waveform is
displayed
With
selection AC
the meter
performs
the true rms
measureme
nt; with
selection
DC, the
measureme
nt is
performed
on the
average.
If the
voltage is
coming from
a current
dropping on
a shunt,
specifying
the shunt
value the
current is
displayed;
default 100
mOhm.
If selected,
the voltage
waveform is
displayed
DOC. MIE92093
Rev. 1.34
LEVEL1
LEVEL 2 LEVEL 3
METERS
(continue
d)
Other
internal
None (default)
Active power
Reactive power
Impedance module
Impedance argument
Active impedance
component
Reactive impedance
component
Other
externa
l
Apparent power
Power factor
Active energy (AC)
Reactive energy (AC)
None (default)
Active power
Reactive power (AC)
Impedance module
Impedance argument
Active impedance
component
Reactive impedance
component (AC)
Phase, I (AC)
Page 59 of 108
FUNCTION
No extra
measurement
displayed
P; W
Q; VAr
Z, Ohm
,
R, Ohm
X, Ohm
S; VA
p.f. = cos( V-I)
Ea; Wh
Er; VArh
No extra
measurement
displayed
P; W
Q; VAr
Z, Ohm
,
R, Ohm
X, Ohm
, Vmain-Iext;
reference Vaux
, Vmain-Vext;
reference Vaux
S; VA
p.f. = cos( V-I)
f, Hz
Ea; Wh
Er; VArh
Phase, V (AC)
DOC. MIE92093
Rev. 1.34
Page 60 of 108
LEVEL 2
LEVEL 3 LEVEL
4
RESULTS
Test header
Show results
Delete
Groups results
Display result
Selected
result(s)
All results
Save to 1..10
Saves current
address
settings to X
Restore 1..10
Restores settings
address
from X
Restore 1..10
Restores default
default
settings
UK, FR, SP, PT, Select the desired
GE, IT
language
Speed
Slow
The displayed
value is refreshed
every 1000 ms
Fast
The displayed
value is refreshed
every 300 ms
Hold
Hold
As relay trips,
mode
trip
test data
measured 4
periods before
trip are held.
Hold
As relay trips, the
min
minimum value
within 0.5 s is
held.
Hold
As relay trips, the
max
maximum value
within 0.5 s is
held.
It allows to adjust
the LCD contrast
CONFIGU- Settings
RATION
Language
Display
LCD
Contrast
FUNCTION
DOC. MIE92093
Rev. 1.34
Page 61 of 108
3 WH AT S I N S IDE ?
3.1 PHYSICAL DESCRIPTION
The test set is contained in an housing, to which it is fixed by
means of nine screws that are located below it: see the following
picture.
MOUNTING
SCREWS
DOC. MIE92093
Rev. 1.34
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DOC. MIE92093
16)
17)
24)
26)
27)
Rev. 1.34
Page 63 of 108
The picture above shows the base with the auxiliary DC and AC
modules removed. The following picture shows the front panel
with the front control board.
DOC. MIE92093
Rev. 1.34
Page 64 of 108
On the upper corner are mounted the control cards: they are:
MICROT 1000 PLUS, PWA41300; CONVT 1000 PLUS, PWA11401;
INTET 1000 PLUS, PWA11400. they are connected to the backpanel PWA11399, and to the front panel via three flat cables.
DOC. MIE92093
Rev. 1.34
Page 65 of 108
The small MISUT 1000 PLUS board is mounted on the front panel.
The voltage amplifier AP50, PWA11396, and the DC voltage
module, YWA11395, are mounted on the base plate, and are
connected via cables and flat cables.
3.2 DETAILED FUNCTION DESCRIPTION
The following is the list of the most important boards: for each
board is provided the explanation of the key functions performed.
3.2.1 Main auxiliary transformer, XTF10330 (3)
The main auxiliary transformer (3) has the following secondary
windings. For connections, see the schematic at the end of this
manual.
DOC. MIE92093
Rev. 1.34
VOLTAGE
V
150
POWER
VA
120
11.5
50
60
36 x 2
35 x 2
15.2 x 2
10 x 2
12
10
10
10
4.5
Page 66 of 108
PURPOSE
GOES TO
PWA11395
J800-1; 4
PWA11395
J800-2, 3
2 WAY
CONN.
PWA11396
J1-1; 2; 3
PWA11399
JP 10
PWA11399
JP 8
PWA11399
JP 9
PWA11399
JP 7
POWER
VA
7
PURPOSE
GOES TO
PWA11396
J2-1, 2, 3
+ 5 V and 15 V
auxiliary supply for AC
voltage board PWA11396
(10)
START wetting voltage
19
19
4.5
0.4
Mains synchronization
signal
V DC measurement
circuit supply
PWA11399
JP 1
PWA11399
JP 4
PWA11399
JP 7
PWA11398
J817-1, 2
PWA11398
J815-1, 2
DOC. MIE92093
Rev. 1.34
10
10
11.5 x 2
1.5 x 2
Page 67 of 108
PWA11396
J2-4, J1-6
PWA11396
J1- 4, 5
PWA11398
J812-1, 2,
3
11.5 x 2
1.5 x 2
V measurement circuit
PWA11398
supply
J812-4, 5,
6
The following drawing shows the back panel board (11) and the
JP points, where many wires are soldered.
DOC. MIE92093
Rev. 1.34
Page 68 of 108
POWER
VA
125
400
300
300
PURPOSE
Main DC voltage
Main AC voltage (same common)
10 A output (60 s maximum)
40 A output (60 s maximum)
100 A output (60 s maximum)
(same common)
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Page 73 of 108
4 T H E H E LL, IT DO ES N T W O RK
4.1 INTRODUCTION
Sometimes, when my ears whistle, I wonder if it is because of
some of my customers being angry at us because the test set
doesnt work: according to Murphys law, when it was most
necessary. We at ISA do our best efforts to filter the so-called
infant mortality of electronic components prior to delivery of all
our test sets; and this after extensive testing of prototypes and
pre-production units.
Yet, sometimes faults occur, because everything dies, including
electronic components; so, please, before shooting at us, see if
the following instructions can serve you to fix the problem. If not,
e-mail us the problem, not forgetting to mention the units
serial number: our business is to minimize your downtime. My
e-mail address is:
primo.lodi@isatest.com
Last, our experience is that our test sets withstand very heavy
duty cycles for long wiles, if correctly used; most problems arise
because of:
. Lack of grounding in the mains supply;
. Voltage or current neutral is connected to earth;
. Severe spikes on the mains (spikes are not always so kind to
respect standard limits);
. Transit, with the associated drops and thermal cycling;
. Errors, such as the connection to live wires, or generating
current on a short circuit with the handle completely turned to the
maximum current.
Please mention in your e-mail how did the fault occur: this serves
us for our continuous improvement program.
DOC. MIE92093
Rev. 1.34
Page 74 of 108
CONSEQUENCE
+ 15 V supply failure
- 15 V supply failure
NVM access
CORRECTIVE
ACTION
Try some power
on off; if
persists, three
steps:
. Check the
fuses;
. Try to replace
the CONV board;
. Return the
test set.
Try some power
on off; if
persists, three
steps:
. Check the
fuses;
. Try to replace
the CONV
board;
. Return the
test set.
Fault in the
MICR board:
replace it
DOC. MIE92093
Rev. 1.34
Page 75 of 108
B) RUNTIME TESTS
ERROR
MESSAGE
60 VA IAC supply
time
300 VA IAC
supply time
MAIN VAC
MAIN VDC
AUXILIARY VAC
ERROR
OVERLOAD
RECOVERY xxx s
CONSEQUENCE
The test lasted
too long; tests
are blocked for
the specified
duration
The test lasted
too long; tests
are blocked for
the specified
duration
Generation is
stopped
The main AC
voltage is
overloaded;
generation is
stopped
The main DC
voltage is
overloaded;
generation is
stopped
The auxiliary AC
voltage is
overloaded;
generation is
stopped
If you try to
restart before
the above
message
CORRECTIVE
ACTION
Wait until the
message disappears
Reduce voltage or
burden of the
auxiliary voltage
Wait until the
message disappears
DOC. MIE92093
OVERTEMP
POWER
TRANSFORMER
Rev. 1.34
disappears, the
test set informs
you about the
residual time
Generation is
stopped
(NOTE 1)
OVERTEMP
SCRS HEAT
Generation is
stopped
(NOTE 1)
OVERTEMP T
1000 PLUS
ENGINE
Generation is
stopped
(NOTE 1)
Page 76 of 108
The main
transformer
temperature is too
high because of
heavy loads or very
long test duration:
wait until it cools
down. If it does not
disappear, see the
text.
The temperature of
the SCR that drives
the test is too high
because of heavy
loads or very long
test duration: wait
until it cools down
The test set
temperature is too
high because of
heavy loads or very
long test duration:
wait until it cools
down
DOC. MIE92093
Rev. 1.34
Page 77 of 108
The power
transformer was
over-heated
Wait at least 30
minutes before
trying again: it
needs time to cool
down.
The auxiliary DC
The protection fuse Replace fuse (19).
voltage is not
was broken by a
generated
contact with a live Replace fuse on
wire.
the fuses board.
One protection fuse Replace fuses on
is blown
the module (see
text below)
The auxiliary
The contact was
Send back for
contact does not
over-loaded and
repair.
close
permanently
damaged
It is impossible to The input was
Wait 15 minutes
measure on the 20 overloaded; the
before trying
mA range
PTC protection is
again.
not restored
No generation of I Damaged INTE ON- See text
main
OFF
No measurement
Broken connection See text
of I main
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4 wires with
the same colour
4 wires with
different
colours:
they come
from the
transformer
If the potentiometer was not the problem and fuse (19) is OK, it
is possible that the fuse on the fuses board is blown, or that one
of the fuses mounted on the board has blown up. In this instance,
proceed as follows.
. Open the test set, as explained above, and locate the fuse on
the fuses board. Check it and replace if necessary.
. If OK, locate fuses on the auxiliary DC voltage board (see
picture below).
. Check fuses and replace them if necessary. They are 20 mm
long; F1 is F3.15A; F2 is F2A.
. If a fuse is blown, replace it, power-on and check if the DC
voltage is available. If it is OK, the fuse was weak; if it is not,
there is a fault on the board, that needs to be replaced.
DOC. MIE92093
Rev. 1.34
Page 82 of 108
F2
F2A
F1
F 3.15 A
The last test is to remove the connector J800 coming from the big
round power transformer, and located on the rear of the module.
The connector has 4 pins: the voltage between pins 1 and 4
should be 155 V AC nominal; between pins 2 and 3 should be
11.5 V AC nominal. If this is correct, the module is faulty; else,
the power transformer is faulty.
The module can be removed by un-screwing the two screws
below it, and it can be withdrawn from its mounting position
without removing other cables.
When setting back the board, if the short cable with 4-way
connectors has been removed on both sides, take care because it
is not symmetrical: you have to mount it back so that the ferrite
that protects two wires is towards the outside of the test set
(bottom side).
DOC. MIE92093
Rev. 1.34
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Rev. 1.34
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PIN 1
PIN 2
1
Ext
meas
80 V
2
0 Vin
3
0
4
Vin
0-2 V
AC
5
Range
sel
H = 260
V;
L = 130
V
6
+ 12 V
7
Ext
meas
10 V
PIN
SIGNAL
8
0
9
Range sel
H=
260/130
V;
L = 65 V
10
15
V
11
+ 15 V
12
0
13
H
=close
L=
open
relay
14
+5
V
DOC. MIE92093
Rev. 1.34
Page 85 of 108
follow the instructions above for the opening of T 1000 PLUS and
board replacement.
4.7 DOES NOT MEASURE THE MAIN CURRENT
Remove T 1000 PLUS from the container. Just below the output
sockets there are two yellow wires going to the metering current
transformer. These yellow wires are made of a single enameled
wire coming from the secondary of the measurement
transformer: it is possible that they broke, and so you loose the
measurement. The fixing is easy: just solder the wires, taking
care to peel the enamel so that it can be soldered.
If this is not the cause of the problem, further tests:
. On the main board, close to the point where the transformer is
soldered, is located the resistor R71, rated 1 Ohm: verify that it is
correctly soldered.
. Generate 1 A on the 10 A output, and measure the voltage
across the 1 Ohm resistor: you should measure 50 mV
(Transformer ratio 200//1; 10 turns make the ratio 20//1).
. The voltage drop across the shunt is taken to the CONV board
via a 12-way flat cable, of the type FLEXSTRIP, located in the
center of the board. These connectors are rather hard to fit: press
it very well on both sides.
. Last, it is possible that there is a fault on the CONV board where
the measurement is performed: if this is the case, the board has
to be replaced. Prior to this, verify that the voltages on the CONV
board test points (see 3.4.2 above) are correct.
4.8 THE BACKLIGHT OR THE DISPLAY DOES NOT OPERATE
1. The display backlight does not turn on.
The backlight is supplied by a DC to DC converter that is mounted
on the main board, that is mounted below the front panel. If the
backlight does not turn on, the converter is likely to be faulty.
The converter replacement is performed as follows.
. Remove T 1000 PLUS from the container.
. Go to the left side: the sketch below shows the main
components.
. The converter is mounted as shown in the design below.
DOC. MIE92093
Rev. 1.34
Page 86 of 108
. First of all, verify that the two-way, AMP type white connector is
correctly fit, and that wires are not loose.
. Next, try to re-solder the four connecting pins of the converter
to the main board: we once had a case of poor soldering.
. If this is not enough, it is necessary to replace the converter. To
this purpose, we suggest to remove the faulty one by cutting pins
as short as possible, so that cleaning holes is easier; then, solder
the new converter.
2. The display does not operate.
In this situation, verify the following.
. The three FLATSTRIP cables from the control board back panel
to the main board could be not completely fit in, as they are
rather hard: check it.
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- Remove (or unlock a little) the metal bar that fixes the two
aluminium columns.
- Remove the two connectors placed on the INTE board.
- Remove the INTE board, and then the pack MICRO + CONV.
- Open the pack MICRO + CONV.
- Change the position of the mini-dip switch N. 8 on the CONV
board (it is OFF; it must be set ON).
- Insert again all the boards (and the INTE connectors too).
- Turn on the test set.
- At this point , the instrument should be connect to your PC.
Execute the firmware download.
Verify that the new firmware version appears; if yes, you have
to turn off and set the dipswitch N. 8 to OFF (as it was initially).
4.12 THE ENCODER IS BROKEN
In this instance, it is necessary to have some skill and patience.
The procedure is the following.
. During the time, we have used three different type of encoder
mounting; they are:
1. The front-end printed circuit board does not allow to
access the encoder;
2. The front-end printed circuit board allows to access the
encoder, which does not carry a small PCB;
3. The front-end printed circuit board allows to access the
encoder, which carries a small PCB.
Before proceeding, shoot a picture at the encoder, so that we can
understand your situation. If you recognize the case 1, the test
set should be returned us.
. You have in your hands the new encoder: it must replace the
faulty one. This means that you have to dismount the old one,
unsolder the five wires going to it, solder them to the new one,
mount it.
. It is necessary to gain access to the faulty encoder. If you look
at it, it is surrounded by other components: no access. It is
necessary to remove the DC voltage generator board, and also to
remove the variable transformer: remove the control knob, and
dismount it removing the three screws below the knob.
. Now you have room enough to operate. Remove the encoder:
the five wires going to it are long enough to allow you keeping it
in your hand.
DOC. MIE92093
Rev. 1.34
Page 92 of 108
. Unsolder the first wire, and solder it to the new encoder, in the
same position: with this procedure you are sure not to exchange
wires.
. At the end of soldering, mount back the new encoder, power-on
and check that it is correctly operational. After this, complete the
mounting of the test set.
4.13 THE THERMAL ALARM DOES NOT DISAPPEAR
The thermal alarm is given by either of two thermal switches put
in series: one is located on the main transformer; the other one is
located on the AP-50 amplifier. One of them is faulty.
In order to understand which one is faulty, proceed as follows:
. Dismount the AP-50 amplifier (four screws from below), and lift
it enough to reach for the thermal sensor: it ends with two wires,
that go to a connector.
. Disconnect the connector, and perform a temporary short circuit
on the mating connector.
. Power-on. If the error signal disappears, the fault is on the AP50 sensor (unless AP-50 is actually hot); else, the fault is on the
sensor mounted on the power transformer (5).
. On the Main Output Transformer there is a thermistor with two
pink wires leaving it, screwed below the holding disk. Its value at
rest is 10 kOhm. For a temporary fix, replace it with a 10 kOhm
resistor until the replacement arrives.
4.14 AN AUXILIARY SWITCH DOES NOT OPERATE
Auxiliary switches are protected by fuses located on the front
board, inside the test set, and connected in series to the C
contact of the relay. If one of the two is not operating, very likely
the fuse is opened. The intervention procedure is the following.
. Open the test set.
. Protection fuses are located by the side of the auxiliary relay:
see the picture.
DOC. MIE92093
Rev. 1.34
Page 93 of 108
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Rev. 1.34
Page 94 of 108
DATE ________________________________________
AGENT _______________________________________
COUNTRY _____________________________________
TYPE OF INSTRUMENT __________________________
SERIAL NO. ___________________________________
INSTRUMENT RETURNED FOR:
CALIBRATION ____
REPAIR ____
In case of repair, please specify the following.
DATE OF FAULT _________________________________
REPORTED BY E-MAIL, PHONE ______________________
COMPANY ______________________________________
USERS REFERENCE _______________________________
FAULT DESCRIPTION
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
DOC. MIE92093
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Rev. 1.34
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4.16 CALIBRATION
4.16.1 Introduction
T 1000 PLUS does not need to be calibrated, as metering circuits
employ high stability components.
It is suggested to check the unit every 2 years, by comparing T
1000 PLUS measurements to external meters. Tests should be
performed with an high accuracy multi-meter, that should
guarantee a maximum AC measurement error of 0.1%, both for
voltage and current. Besides, as such multi-meters do not have
current ranges greater than 2 A, for the test of the high current
ranges it is necessary a class 0.1 measurement Current
Transformer. The adoption of lower-class instruments may cause
false interventions, that introduce errors into the test set. . Last,
as internal generators follow the mains, it should be stable
enough to allow for a stable generation.
At the end of the test, if deviations are not acceptable it is
possible to enter the calibration mode, as explained in the
followings.
4.16.2 Calibration procedure
The calibration mode is accessed by pressing push-buttons < and
> at the meantime, and powering on T 1000 PLUS. After a
confirmation message, the following window is opened.
DOC. MIE92093
Rev. 1.34
Page 97 of 108
The three current outputs are displayed; for each output are
shown the measurement ranges that the test set will
automatically select, according to the input value. There are two
columns of squared dots for each range: the left one, marked of,
refers to the off-set calibration; the right one, marked m, refers
to the measurement calibration. Squares are white when the
calibration has not yet been performed, then they become black.
The operating mode is the following:
. Select the range to be calibrated.
. Set to zero the adjustment knob.
. With no output, ad just the off-set: it will be performed with an
open circuit for current outputs, and with a short-circuit with
voltage outputs.
Following the example of main IAC output, the following is the
window for the calibration of the 1 A range.
DOC. MIE92093
Rev. 1.34
Page 98 of 108
. Now, press SET: the square dot turns black, and the calibration
is done.
. On the upper part of the screen it is displayed the nominal
current to be used for the calibration of the selected range: in our
instance, it is 1 A. To the right, there are two adjustment
parameters: COARSE and FINE, and then the measurement. The
CARSE and FINE values are just calibration parameters, with no
direct meaning for the measurement.
. Connect the meter to the output to be calibrated; then, press >
to generate the output. The external meter measures the output;
T 1000 PLUS displays its measurement. Adjust the current until
the external meter displays a value within 5% of the nominal
calibration value. NOTE: on order to ease the calibration, you can
use the power resistors to put them in series to the output.
Go to the COARSE adjustment, and modify it (reduce it to
increase the measurement) until the T 1000 PLUS measurement
is the minimum less than the external one; then, go to the FINE
adjustment (increase it to increase the measurement) in order to
get the best match with the external meter (the difference should
be less than 0.2% of the reading).
. Press the return icon to confirm. Go to the next range: T 1000
PLUS goes OFF.
. In our instance, next range is 19.99; the calibration value is 11
A. Repeat the above procedure, and then do the same for all
ranges of the other outputs, 40 A and 100 A.
DOC. MIE92093
Rev. 1.34
Page 99 of 108
.
. Here there are four ranges to calibrate. The procedure is the
same as above, but the off-set is calibrated by putting a short
circuit on the output.
. The main DC voltage output is similar to the above. The
auxiliary AC voltage output calibration opens the following screen.
. Also here, the calibration is performed with the output shortcircuited. The auxiliary DC voltage output window is the following.
DOC. MIE92093
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resistor set. Press the key >, and adjust 1 A for the first
calibration, and 5 A for the second one. The procedure is the
same as above.
4) Angle Auxiliary AC Voltage (reference) External
Voltage.
Once the selection is performed, the following window is opened.
DOC. MIE92093
108
Rev. 1.34
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common
DOC. MIE92093
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Page 105 of
AP PE N DI X 1 S P AR E P A R T S L IS T
The following is the suggested list of spare parts for a duration of
five years and for up to five test sets.
The reference is made to the list of components.
1) N. 10 Fuses in the supply socket (1), rated T10A, code
XFU22101.
2) N. 10 Fuses of the auxiliary DC voltage (19), rated F2A, code
XFU23109.
3) N. 1 DC to DC converter for the display (23) backlight, code
XCA10348.
4) N. 1 Encoder with switch, for MENU control knob (22), code
XCM10160.
5) N. 1 Printed circuit board INTE ON-OFF (7), code PWA11400.
6) N. 1 Auxiliary DC voltage supply module (9), code YWA11395.
7) N. 1 Auxiliary AC voltage amplifier AP-50 (10), code
PWA11396.
( 9 )
XTF10330
RO SSO
G I ALLO
YWA11395 VCC
110V
J800- 1
J818- 1
J800- 4
J818- 2
J800- 2
J818- 3
J800- 3
28 cm
12 PIN
0.5 QUADRI L= cm
( 17 )
0.5 QUADRI L= cm
PWA11398 BP APPO G G I O
J818- 4
J818- 1
J818- 3
5 NERO 150V
XTF20404
J818- 4
NERO
6 NERO 0V
7 BI ANCO 11. 5V
PICCOLO
M
8 BI ANCO 0V
9G I ALLO 50V
1
2
I NTERRUTTO RE LUM I NO SO
1 QUADRO
BI ANCO
BLU
10G I ALLO 0V
11 M ARRO NE 38V
VARI STO R
275V
J6
1
2
3
4
5
6
4 BI NCO
( 14 )
1
2
( 10 )
5 M ARRO NE
6 RO SSO
PWA11396 AP50
12 BI ANCO 0V
RO SSO
G I ALLO
J2- 3
15 BLU 0V
J819- 3
TP20
J6
20 BLU 0V
21 RO SA 4. 5V
22 RO SA 0V
23 VI O LA
24 VI O LA
14 PIN
J819- 4
J1- 1
J4- 1
J1- 2
J4- 2
J1- 3
J4- 3
J1- 6
J4- 4
J1- 4
J4- 5
J1- 5
J4- 6
RO SSO
RO SSO
BI ANCO
RO SSO
J805
TSA- 1
J806
TSA- 2
( 11 )
19Vac- 2 JP1
J801
13 BLU 0V
14 RO SSO 7V
19Vac- 1 JP4
J802
15 RO SSO 0V
19Vac- JP4
J803
4. 5Vac- 2
SW1
TERM O SWI TCH
1
2
0.25 QUADRI
TP10
TP14
TP11
TP9
MONTATO
SU AP50
4.5cm
16 PIN
16 PIN
12 PIN
0.25 QUADRI
TP3
ENCO DER
0.25 QUADRI
0.25 QUADRI
( 22 )
0.25 QUADRI
TP2
J802
J803
0.25 QUADRI
TP4
J801
DI SPLAY
TP15
( 23 )
0.5 QUADRI L=20 cm
START- 1
START- 2
J808- 1
TP16
J809- 1
24 VERDE 10V
25 VERDE 0V
26 NERO 10V
15. 2Vac
J809- 2
J811- 1
J809- 3
J811- 2
J809- 4
J810- 1
M I CRO T1000
J810- 2
( 15 )
27 NERO 0V
28
J810- 3
15. 2Vac
J831
J801
J810- 4
29
12Vac- 1
30
31
12Vac- 2
32
10Vac- 1
33
10Vac- 2
0R5
J808- 2
J802
1R
22R
2.5 QUADRI
2.5 QUADRI
1.5 QUADRI
1 QUADRO
100R
0.5 QUADRI
( 24 )
0.5 QUADRI
0.5 QUADRI
0.5 QUADRI
2K2
1K
470R
12 POLI
CO NV T1000
9 POLI
J821
P1
J802
J835
J805
( 25 )
TSM - 1
J838
TSM - 2
4
3
2
1
VCA
TP12
( 21 )
VCC
0.25 QUADRI
TP14
17Vac- 1 JP2
4
3
2
1
VCC
TP13
0.25 QUADRI
TP12
J816- 6
( 16 )
F
( 20 )
4. 5Vac- 1
CONNETTORE VOLANTE
5
9
4
8
3
7
2
6
1
( 7 )
J817- 1
I NTE O N- O FF PWA11400
5uH
9 POLI L = 55
J817- 2
J804- 1
J808
J804- 2
J815- 1
VCC
J818
J815- 2
G I ALLO 11. 5V
VARI AC
J812- 1
ARANCI O NE 0V
G I ALLO 11. 5V
G I ALLO 11. 5V
1
J812- 5
J812- 6
XTF10345
( 5 )
M ARRO NE 1
BI ANCO 296V
G I ALLO 225V
G RI G I O 0V
M ARRO NE 90V
VERDE 25V
10
BLU 10V
11
12
RO SSO 0V
VI O LA
13
VI O LA
1 QUADRO
J813- 1
BLU
XTF10345
M ARRO NE
NERO
VERDE
BLU
GROSSO
J813- 3
VERDE
J4 ( AP50 )
J816 ( BP )
J813- 2
1.5 QUADRI
NERO
J812- 4
ARANCI O NE 0V
G I ALLO 11. 5V
12 cm 0.5 QUAD RI
J812- 3
NTC 10K
( 6 )
J812- 2
CONNETTORE VOLANTE
1
2
1
2
TP7
TP8
4
1
20 cm 0.5 QUAD RI
4
1
( 13 )
14
J819- 3
100K M ULTI G I RO
TP5
19Vac- 1 JP1
18 BLU 8V
SOPRA
VAC
0.25 QUADRI
TP11
J816- 4
TP6
9 M ARRO NE 0V
10 VI O LA 19V
BI ANCO
7 NERO 0V
8 M ARRO NE 19V
19 BLU 0V
110V
0.25 QUADRI
TP10
J816- 3
100K M ULTI G I RO
F
1
2
SOPRA
2
0.25 QUADRI
TP13
30 cm
11 VI O LA 0V
12 BLU 4. 5V
MODIFICA 1
6K8
TP9
J816- 2
J5
6 RO SSO 7V
BI ANCO
( 19 )
0.5 QUADRI
J816- 1
J816- 5
5 NERO 15. 5V
RO SSO
0.5 QUADRI
J819- 6
T2
XTF10245
BI ANCO
( 18 )
1 QUADRO FASTON
FUSI BI LE T2A
TP19
J2- 1
18 RO SSO 0V
19 BLU 10V
( 4 )
J819- 3
J819- 5
CONNETTORE DI XTF20404
J819- 1
16 VERDE 15. 2V
17 RO SSO 12V
TERRA
XTF10245
TP17
TP18
AC
J2- 2
1.5 QUADRI
( 8 )
J820- 2
J819- 2
VERDE
J2- 4
13 M ARRO NE 38V
14 VERDE 15. 2V
AC
J820- 1
3 BLU
FUSIBILI
230V = T5A 250 V
110V = T10A
250V
J818- 2
( 3 )
( 2 )
J806
MEDIO
( 1 )
0.5 QUADRI L= cm
XTF10330
PRESA + FI LTRO
4
1
0.5 QUADRI L= cm
BLU
BI ANCO
12 GIRI
10 GIRI
4 GIRI
PASSANTE
10A
40A
Tit le
110V
CABLAG G I O T1000
100A
( 12 )
Size
Docum ent Num ber
A2
10093
XTF20034
0
Designer
Dat e:
Rev
3
Check and Appr oval
Sheet
of1