B500 Series User's Manual

Power range: 3PHA 400V
3PHA 230V
2HP-500HP
2HP-175HP
B500 Series
General Purposed Frequency Drive
Installation & Service User Manual
B500 Series General Purposed frequency inverter
PREFACE
Thank you for choosing B500 Series General Purpose Inverter Drives.
This instruction manual described installation, operation, maintenance and inspection,
troubleshooting, and specifications of the B500 Series Frequency Drives. Read this
instruction manual thoroughly before operation.
B500 Series Frequency Drives are new generation SPWM inverters.
The main functions include :
* Output rated torque at low speed.
* Super silent and steady operation
* Closed-loop PID control and auto torque compensation.
* 40 protection and alarm functions.
* Parameters monitor and online adjustment.
* Internal RS-232 communications interface and user selectable RS-485 interface board.
* Energy saving operation to improve motor power factor.
If there still exist any un-resolvable problems during application and operation, contact
our company representative or our company directly.
Any questions, Pls. contact with us or our distributors in you area.
NOTES FOR SAFE OPERATION

Read this instruction manual before installation, operation, maintenance and inspection.
In this manual, NOTE FOR SAFE OPERATION are classified as WARNING or
CAUTION.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury to personnel.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in

minor or moderate injury to personnel and damage to equipment.
CONSTANTS
..........................................................
1 RECEIVING CAUTION
CAUTION..........................................................
..........................................................1
1.1 Inspection Checkpoints.........................................................................1
1.2 Nameplate Data.....................................................................................1
1.3 Components Names.............................................................................. 2
............................................ 3
2 INSTALLATION AND WIRING
WIRING............................................
2.1 Exterior and Mounting Dimensions......................................................3
2.2 Installation Site..................................................................................... 3
2.3 Installation Orientation and Space........................................................ 4
2.4 Wiring................................................................................................... 5
2.5 Standard Connection Diagram............................................................12
...........................................................................
15
3 OPERATION
OPERATION...........................................................................
...........................................................................15
3.1 Function and Operation of the Operator............................................. 15
3.2 Operation Mode Selection.................................................................. 18
3.3 Trial Operation.................................................................................... 19
3.4 Digital Opertaor Trial Operation.........................................................20
3.5 Operation by Control Circuit Terminal...............................................23
4 CONSTANT LIST
................................................................ 24
LIST................................................................
..................................................... 36
5 FUNCTION FEATURES
FEATURES.....................................................
5.1 Constant Set-up and Initialization.......................................................36
5.2 Operation Mode Selection.................................................................. 36
5.3 Input Voltage....................................................................................... 36
5.4 Selecting Stopping Method.................................................................37
5.5 Motor Rotation Direction....................................................................39
5.6 Operator Function Selection............................................................... 40
5.7 V/F Partten Setting..............................................................................40
5.8 Acceleration/Deceleration Time Set................................................... 45
5.9 S-curve Characteristic Selection......................................................... 46

5.10 Frequency Reference Selection.........................................................47
5.11 Output Frequency Limit....................................................................49
5.12 Motor Protection Selection............................................................... 50
5.13 Overheat Stopping Method Selection............................................... 51
5.14 Multi-function Contact Input Selection............................................ 52
5.15 Multi-function Contact Output Selection..........................................57
5.16 Analog Frequency Reference Selection............................................ 59
5.17 Multi-function Analog Output.......................................................... 62
5.18 Carrier Frequency Selection............................................................. 64
5.19 Momentary Power Loss Ridethrough Method and Speed Search.... 65
5.20 Automatic Reset and Restart.............................................................67
5.21 Jump Frequency................................................................................67
5.22 Elapsed Timer Selection................................................................... 68
5.23 DC Injection Braking........................................................................68
5.24 Torque Compensation....................................................................... 69
5.25 Stall Prevention.................................................................................70
5.26 Frequency Detection......................................................................... 71
5.27 Torque Detection...............................................................................72
5.28 Timer Function..................................................................................73
5.29 Braking Resistor Overheat Protection.............................................. 73
5.30 Input/ Output Phase Loss Detection................................................. 73
5.31 PID Control.......................................................................................74
5.32 Energy Saving Control......................................................................77
5.33 Serial Communication Control (P103 to P108)................................ 79
6 FAULT DIAGNOSE
..................................................................
82
DIAGNOSE..................................................................
..................................................................82
6.1 Operator Monitor Contents Description............................................. 82
6.2 Fault Diagnosis and Corrective Actions............................................. 84
6.3 Alarm Display and Explanation.......................................................... 86
6.4 Motor Faults and Corrective Actions..................................................88
7 PERIPHERAL DEVICES
........................................................
90
DEVICES........................................................
........................................................90
ii
7.1 Peripheral Devices Connection Diagram............................................90

7.2 Peripheral Devices Function Description........................................... 90
7.3 Application Example...........................................................................94
.................................. 98
8 MAINTENANCE AND INSPECTION
INSPECTION..................................
8.1 Maintenance...........................................................................................98
8.2 Storage and Maintenance.....................................................................103
APPENDIX
APPENDIX 1 Exterior and Mounting Dimensions
N
APPENDIX
APPENDIX22. B500 Series SPECIFICATIO
SPECIFICATION
iii
1 RECEIVING CAUTION
CAUTION
Do not install or operate any inverter which is damaged or has missing parts.
Failure to observer this caution may result in personal injury.
This chapter describes how to inspect the inverter after delivery to the user.
1.1 Inspection Checkpoints

Table 1.1Receiving Checkpoints
Checkpoints
Description
Does the inverter model number
Check the model number on the nameplate on the
correspond with the purchase order?
side of the B500 series freqeuncy inverter
Visually check the exterior and verify that there
Are any parts damaged?
was no damage during transport.
Remove inverter front cover
Is hardware properly seated and
Check all visible hardware with appropriate
securely tightened?
tools.
Was an instruction manual,product
B500 series instruction manual and its accessories
certificate received?
If any of the above checkpoints are not satisfactory, contact your provider or
B500 series frequency inverter representative.
1.2 Nameplate Data

1.1.1 Nameplate
Model No: B500-037G3

Input:
3phase 380V-460V
Output:
3phase 0-460V, 37kW/65A

0-400Hz
S/N:
Manufacturer:
1.2.2 Inverter Model

Table 1.2
500
037
G3
G3: 3PHA 380V-460V
S2: 1PHA 220V-240V
S3: 3PHA 220V-240V
Product Code
B500 Series
Kilowatts 037 means 37kw
1.3 Components Names
Brand
Install hole
Keypad
Power range
Nameplate
sticker on front cover
2 INSTALLATION AND WIRING

2.1 Exterior and Mounting Dimensions(Refer to Appendix 1)
2.2 Installation Site
CAUTION
1.
Lift the cabinet by the base. When moving the unit, never lift by the front
cover.
Otherwise, the main unit may be dropped causing damage to the unit.
2. Mount the inverter on nonflammable material.

Failure to observe this caution can result in a fire.
3.
When mounting more than 2 inverters in an enclosure, install a fan or other

cooling device to keep the intake air temperature below 40
40..
Overheating may cause a fire or damage to the unit.
This chapter describes configuration, location and clearances when mounting the
B500 Series representive or distributor.
2.2.1 Installation Site

To ensure proper performance and long operating life, following the recommendations
below when choosing a location for installing the B500 series. Make sure the inverter
installation site reached the following conditions.
* Ambient temperature: -10~+40, and -10~+50 open chassis type
* Free from rain and moisture, humidity less than 90%RH
* Free from direct sunlight, corrosive gases or liquids.
* Avoid oil sprays, splashes, salt spray, dust or metallic particles in the air.
* Avoid hysical shock and vibration.
* Avoid magnetic noise
* Elevation less than1000m. Deduce the rated output in a high elevation location.
2.2.2 Ambient Temperature

To enhance the reliability of operation, the inverter should be installed in an
environment free extreme temperature increases. If the inverter is installed in an enclosed
environment, such as a box, use a cooling fan or air conditioner to maintain the internal air
temperature below 40 .
2.2.3 Protecting Method

Place a cover over the inverter during installation to shield it from metal power
produced by drilling. Always remove the cover from the inverter after completing
installation.
2.3 Installation Orientation and Space

Install the inverter vertically so as not to reduce the cooling effect. When installing the
inverter, always provide the following installation space to allow normal heat dissipation.
>1 2 0 m m
>1 5 0 m m
>1 5 0 m m
B 500
>1 2 0 m m
Fig 2.1 B500 series installation orientation and space
2.4 Wiring
2.4.1 Control Circuit Terminals Presentation
COM S1 S2 S3 S4 S5 S6 COM +12 VS GND IS AM GND M1 M2 MA MB MC
Analog signal input

inputISVS
contact signal output

outputS1S2S3S4S5S6COM
Contact signal output

outputM1M2MAMBMC
Analog signal output

outputAMGND
Power Source
12V
Source12V
2.4.2 Main Circuit Terminals Arrangement
Fig 2.2 1.5-5.5kW standard main circuit terminals
Fig 2.3 7.5-11KW standard main circuit terminals
Fig 2.4 15-30KW standard main circuit terminals
E N
S T U V
2.4.3 Main Circuit Terminals Presentation:
Input Power SupplyRST
Ground
DC Bus
Braking Resistor LinePR
Motor LineUVW
2.4.4 Main Circuit Terminals Function

The Main Circuit Terminals Function is described in the following table, refer to this
table during wiring the main circuit.
Table 2.1 Main Circuit Terminals Function

Symbol
RST
UVW
PB
P1 P
Function
AC power supply input terminals, connected to 3-phase or single-phase power
supply
Inverter output terminals, connected to 3-phase AC motor
External braking unit terminals, DC bus positive/negative pole
External braking resistor terminals
External DC reactor connection
Ground
2.4.5 Main circuit Wire Type and Terminal Screws
B500-1R5G3
Table 2.2 Main Circuit Wire Size and Terminal Screws

Terminal
Wire
Terminal Symbol
Wire size
Symbol
Size
R,S,T, U,V,W
2.5
P
E
PR
B500-2R2G3
R,S,T, U,V,W
PR
M4
B500-3R7G3
R,S,T, U,V,W
PR
M4
B500-5R5G3
R,S,T, U,V,W
B500-7R5G3
R,S,T, U,V,W
P
E
P P1 N
PR
PR
M4
M5
B500-011G3 R,S,T, U,V,W
10
P P1 N
PR
M5
B500-015G3 R,S,T, U,V,W
10
P (+) P P1 N (-) E
M6
B500-018G3
16
P (+) P P1 N (-) E
Model
R,S,T, U,V,W
Terminal
Screws
M4
M6
Selected
wire size
half of
R,S,T,U,V,W
wire size
M6
B500-022G3
R,S,T, U,V,W
16
P (+) P P1 N (-) E
B500-030G3
R,S,T, U,V,W
25
P (+) P P1 N (-) E
B500-037G3
R,S,T, U,V,W
25
B500-045G3
R,S,T, U,V,W
35
B500-055G3
R,S,T, U,V,W
35
M8
B500-075G3
R,S,T, U,V,W
60
M8
B500-093G3
B500-110G3
R,S,TU,V,W
R,S,T, U,V,W
60
90
M10
B500-132G3
R,S,T, U,V,W
90
P
P
N
N
E
E
M10
M10
B500-160G3
R,S,T, U,V,W
120
M12
B500-185G3
R,S,T, U,V,W
180
M12
B500-200G3
R,S,T, U,V,W
270
M16
M6
M8
M8
B500-220G3
Terminal
Symbol
R,S,T, U,V,W
Wire
Size
270
B500-245G3
R,S,T, U,V,W
270
M16
B500-280G3
R,S,T, U,V,W
270
M16
B500-315G3
R,S,T, U,V,W
360
M16
B500-355G3
R,S,T, U,V,W
360
M16
B500-400G3
R,S,T, U,V,W
360
M16
Model
Terminal Symbol
Wire size
Terminal
Screws
M16
Note: when the wire length is more than 30 m, select a lager wire size.
2.4.6 Main Circuit Wiring Method

Before operation, verify if the motor rotates in the forward direction under a forward
run command. If the motor rotation is incorrect, exchange any two of output terminals U.V
or W.
Strict Prohibition of Connection of Input Power Supply to Output Terminals

Never connect the input power supply to output terminals U.V and W. The inverter will
be damaged and invalidate the guarantee.
Strict Prohibition of Connection of Short Circuiting or Grounding to Output Circuit

Never touch the output circuit directly or put the output line in contact with the inverter
case. Otherwise, it may cause an electrical shock or grounding. In addition, never short
circuit the output line.
Prohibition of Connection of Phase Advancing Capacitor or LC/RC Noise Filter

Never connect a phase advancing capacitor or LC/RC noise filter to the output circuit.
Otherwise the inverter will be damaged.
Avoidance of Installation of Magnetic Starter

Do not connect a magnetic starter or magnetic contactor to the output circuit. If the load
is connection while the inverter is running, the inverter over current protective circuit
operates because of inrush current. Otherwise the inverter internal devices may be damaged.
Countermeasures against Inductive Noise

A noise filter can be used to prevent inductive noise from being generated on the
output side. Alternatively, cables can be routed through a grounded metal pipe to prevent
inductive noise. Keeping the metal pipe at least 30 cm away from the signal line
considerably reduces inductive noise
Countermeasures against Ratio Interference

Ratio Interference is generated from the inverter as well as the input and output lines.
To reduce ratio noise, install noise filters on both input and output sides, and also install the
inverter totally enclosed steel box. The cable between the inverter and the motor should be
as short as possible.
MC
CB
Metal
P ip e
Steel Box
N oise
F ilter
B500
N oise
F ilter
Fig 2.8 Countermeasures against ratio interference
Cable Length between Inverter and Motor

If the total cable length between inverter and motor is excessively long and the inverter
carrier frequency (main transistor switching frequency) is high, harmonic leakage current
from the cable will adversely affect the inverter and peripheral devices.
Table 2.3 Cable Length and Carrier Frequency
Wiring distance between
50m or less
100m or less
Over 100m
inverter and motor
Carrier Frequency
Less than 15kHz
Less than 10kHz
Less than 5kHz
P050 Setting
1 to 6
1 to 4
1 to 2
Ground Wiring
The ground terminals
must be used and the ground resistance of the 380Vclass
inverter should be less than 10. Do not share the ground wire with other devices, such as
welding machines or power tools. Always use a ground wire that complies with technical
standards on electrical equipment and minimize the length of the ground wire. When using
more than one inverter, be careful not to loop the ground wire.
R IG H T
B 500
R IG H T
B500
B 500
B 500
FAULT
B 500
B500
B 500
B 500
B500
Fig 2.9 Ground wiring

Note: Never connect the motor neutral-point to ground in Y-connection
2.4.7 Control Circuit Terminals Wiring

To reduce the induction or noise interference from peripheral devices in control signal,
keep the control line length between the digital operator or operation signals and the
inverter to 50 m or less, and keep the line at least 30 cm away from high-power lines. When
the terminals is used to output operation command, a shielded twisted pair cables is needed.
Functions of Control Circuit Terminals

Table 2.4 Functions of Control Circuit Terminals (Factory Setting)
Sequence Input
Signal
Classification
Terminal
Signal Function
S1
Forward
run/stop
S2
Reverse run/stop
S3
S4
External
fault
input
Fault reset input
Description
Forward run when closed, stop when
open
Forward run when
closed, stop when
Multi-function
open
contact inputs
External fault
(P035 to P039
input
Fault reset input
10
Signal Level
Photo-coupler
Insulation input:
24V
8mA
Classification
Terminal
+12V Power
supply output
+15v(Allowable
For analog command +12V power
current 20mA
supply
max
VS
Frequency
reference input
(voltage)
0 to 10V/100%
IS
Frequency
reference
input(current)
4 to 20mA/100%
COM
+12V
Analog Input Signal
Signal Level
Multi-step speed
reference 1
Multi-step speed
reference 2
S6
GND
M1
Sequence Output
Signal
Description
Multi-step speed
reference 1
Multi-step speed
reference 2
Sequence control
input common
terminal
S5
Analog Output Signal
Signal Function
M2
Connection to
shield sheath of
signal lead
GND
0 to 10V
4 to 20mA
Multi-function
contact output
P041
Closed when
running
Fault contact
output
(NO/NC contact)
Fault when closed

between terminals
MA and MC
Fault when open
between terminals
MB and MC
Multi-function
contact output
P040
0 to + 10V/
100% frequency
Multi-function
analog monitor
P048
MC
AM
P035=0:
VS effective
P035=1:
IS effective
During running
(NO contact)
MA
MB
Contact
capacity
250VAC 1A
30 VDC 1A
Frequency meter
output
0 to 10V
2mA
Common
Control Circuit Wire Size and Straight Soldless Terminals

The closed-loop connectors and tightening torques for various wire size are shown in table
2.5.
11
Table 2.5 Closed-loop Connectors and Tightening Torques

Terminal
Wire Thicknessmm2
Crimp Terminal Size Tightening TorquesNm
Screws
0.5
0.75 to 3.5
M3.5
0.8
0.75
0.75 to 3.5
1.25
1.25 to 3.5
2
2 to 3.5
2.5 Standard Connection Diagram

2.5.1 Connection Diagram of inverter (11kw or less)
External Braking Resistor
PB
M CCB
MC
R
S
T
3-phase
Power
External Fault
Fault Reset
M ulti-step Speed Reference 1
Frequency
Setting
Adjustment
. 5k 2w
Analog
Input
B 500
4 to
20 m A
S1 C losed: forward run

S2
S3
S4
S5
S6
COM
MA
MB
MC
M1
M2
M uilti-fuction Contact Output

Terminals Capacity:
250 VAC 1A
30 VDC 1A
M uilti-fuction Contact Output

Terminals Capacity:
250 VAC 1A
30 VDC 1A
5k 2w
+1 2 V
M ulti-Function
Analog Output
A M
Analog Output
VS
IS
0 to 1 0 v
GND
Forward Run/S to p
Reverse Run/S to p
Factory
Setting
GND
- F
GND
Fig 2.10 B500 series inverter (11kW or less) connection diagram

Note:
1. MC is used to prevent inverter from restarting during fault or power supply loss.
2. Fault output terminal MB should be connected to control circuit of the contactor MC.
12
2.5.2 Connection Diagram of inverter (15 kw or more)

External Braking Unit
M CCB
MC
R
S
T
3-phase
Power
Factory External Fault

S etting Fault Reset
Analog
Input
B 500
0 to 10 v

S2
S3
S4
S5
S6
COM
MA
MB
MC
M1
M2
Muilti-fuction Contact Output

Terminals Capacity:
250 VAC 1A
30 VDC 1A
Muilti-fuction Contact Output

Terminals Capacity:
250 VAC 1A
30 VDC 1A
5k 2w
+1 2 V
VS
M ulti-Function
Analog Output
A M
Analog Output
IS
4 to
20 m A
GND
Forward Run/S to p
Reverse Run/S to p
Frequency
Setting
Adjustment
5k 2w
GND
- F
GND
Fig 2.11 B500 series inverter (15kW or more) connection diagram

Note:
1. MC is used to prevent inverter from restarting during fault or power supply loss.
2. Fault output terminal MB should be connected to control circuit of the contactor MC.
3.Resistor overheat protection of external braking unit should be connected to control
circuit of the contactor MC.
4.The terminals P1, P of 15-30kW series inverter has been shortened with copper bars at
factory.
13
2.5.3 Wring Notepoint

* Always shut OFF the input power supply of inverter when install or dismantle the motor.
* Stop inverter output before switching a motor or industrial frequency power supply.
* When install inverter peripheral devices (braking units, reactor, filter etc.), measure the
device to earth insulation resistance with a megohm-meter (class:1000V) and confirm the
insulation resistance value is not less than 4M.
* The wires of input command signal and frequency meter should be shielded. Separate the
control circuit wiring from main circuit wiring and other high-power lines to avoid noise
interruption.
* Use shielded twisted-pair cables for control circuit to prevent operating faults. Keep the
wire length less than 50m or less.
* Never contact the shield with any other signal wires or enclosures of device. Enswathe the
naked shield with insulation tape.
* The withstand voltage level of all wires should match the voltage class of inverter.
* Control ground terminal E and main circuit ground terminal
must be used. Do not
share the ground wire with other devices. The size of ground wire should be larger than half
of the wire size of corresponding terminals
* Check all wiring after wiring has been completed. Perform the following checks: have any
wiring clippings, screws of other foreign material been left? Are all screws tight? are any
wire ends contacting with other terminals?
14
3 OPERATION
DANGER
1.Only turn ON the input power supply after replacing the front cover. Do
not remove the cover while current is flowing.
Failure to observe this warning can result in an electrical shock.
When the restart function is selected, do not approach the inverter or the
2.
2.W
load, since it may restart suddenly after being stopped.
Failure to observe this warning can result in personal injury.
CAUTION
1. Never touch the heatsink or discharging resistor since the temperature is
very high.
Failure to observe this caution can result in an electrical shock or harmful
burns to the body.
2. Verify the safe working range of the motor and machine before operation.
Failure to observe this caution can result in personal injury and machine
damage.
3. Do not change signals during operation.
The machine or the inverter may be damaged.
All the constants of the inverter have been preset at the factory .Do not
4.
4.A
change the settings unnecessarily.
The machine or the inverter may be damaged.
15
3.1 Function and Operation of the Operator

The B500 series inverters are equipped with LED operator and LCD operator.The
displays and functions are described below.
3.1.1 LED Operator Components Names and Functions

On the top of the LED operator is indicator LED. SEQ LED is lit when the run
command from the operator is disabled and REF LED is lit when the frequency reference
from the operator is disabled.
The 5-bit LED dispalys the corresponding function numbers and constants values
during running and monitor.LCD displays the parameters and values in all operations.
Display
Fref
REM O TE
SEQ
REF
Fout
Iout
kWout
F ref
F out
L out
kW out
F/R
M ontr
A ccel
D ecel
V mtr
V/F
F gain
F bias
FLA
P ID
kW s av
P RG M
B500-LED
M IN
MAX
DSPL
RU N
Frequency
reference
setting/monitor
Output frequency
setting/monitor
Output current monitor
Setting/Read
During Running
Enable
Enable
Enable
Enable
Montr
Output power monitor

Motor rotation direction
setting/monitor
Monitor item selection
Accel
Acceleration time
Enable
Decel
Deceleration time
Motor rated voltage
setting/reference
V/F setting reference
Frequency reference
gain setting/reference
Frequency reference
bias setting/reference
Motor rated current
setting/reference
PID contorl logic
Energy saving mode
ON/OFF
Enable
F/R
Vmtr
L O CA L
REM O TE
V/F
EN TER
Fgain
S TO P
RE S E T
Description
Fbias
FLA
PID
kWsav
PRGM
Function constants
setting/reference
Fig 3.1 LED operator components names and functions
16
Enable
Enable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
3.1.2 Operator Key Function

Key
Name
Functions
DSPL
Display
Select function number and function contents
Select
display.
Increases set values or function number. LED
keep blinking during setting operation if function
constant content display is selected.
Increment Key
During running, if the digital operator input is

effective, increases the reference input or PID
digital input, which is the function of the
potentiometer on the digital operator.
Decreases set values or function number. LED

keep blinking during setting operation if function
Decrement
Key
constant content display is selected.

During running, if the digital operator input is
effective, decreases the reference input or PID
digital input, which is the function of the
potentiometer on the digital operator.
During constant setting,
ENTER
Enter Key
save the set value.
During running operation, change the present

function number of operation monitor.
RUN
Run Key
STOP/RESET
Stop/ResetKey
FUNC
LOCAL/REMOTE
.
Copy Key
Output a run command to start inverter running

operation when operator control is enabled.
Stop inverter running operation when operator
control is enabled.
Switch fault status to constant set status .
Function constants copy and updated the software.
Operation Mode The operation mode is alternated between

Selection Key
REMOTE and LOCAL.
17
3.1.3 LCD Operator

On the top of the LCD operator is indicator LED. DRIVE is lit in drive mode and
no-programming mode. FWD/REV LED is lit during forward/reverse run. SEQ LED is lit
when the run command from the operator is disabled and REF LED is lit when the
frequency reference from the operator is disabled.
D R IV E
FW D
REV
ROM TE
SEQ
REF
Order
indicator light
LCD Screen
DIGITAL OPERATOR
B500-LED
A
Digital
Potentiometer
M IN
LOCAL
REM O TE
MAX
Operation
Keystoke
ENTER
D SPL
STOP
RESET
RUN
Fig 3.2 LCD operator components names and functions
3.2
Operation Mode Selection
3.2Operation
The B500 has two operation modes, LOCAL and REMOTE, selected by the
LOCAL /REMOTE key on digital operator, as described in Table 3.2. The selected
operation mode can be verified by observing the digital operator SEQ and REF LED. In
factory setting, frequency reference is set by control circuit terminals VS, IS and run/stop
command from S1 and S2. Multi-function contact inputs from control circuit terminals S3
to S6 are enabled in both operation modes LOCAL/REMOTE.
LOCAL: Both frequency reference and run command are set by the digital operator.
SEQ and REF LEDs go OFF.
REMOTE: Master frequency reference and run command can be selected as described
in table 3.2. SEQ and REF LEDs light.
18
Note: For 3PIN jumper SW1 on the control circuit board, when the upper 2 pins (KB)
are shorted, digital operator potentiometer is enabled;while the lower 2 pins(TB) are shorted,
external terminals analog input is enabled.
3.2.1 Operation Mode Selection and Indicator LED

Table 3.2 Operation Mode Selection
F002
Setting
0
1
2
3
4
5
6
7
8
Operation Method Selection

Operation by run command
control circuit terminal
digital operator
digital operator
serial communication
from
from
from
from
from
from
from
from
from
SEQ/
LED
Off
On
Off
On
OFF
ON
ON
ON
ON
Frequency Reference Selection

Master frequency reference from
digital operator
digital operator
control circuit terminals VS and IS
Master frequency reference set by
digital operator
Ref/
LED
Off
Off
ON
ON
ON
ON
ON
OFF
ON
3.3 Trial Operation

3.3.1 Check Point before Trial Operation
Confirm the application before using the Inverter.
*Confirm
1.Wiring and terminal connections are correct.
2.No short circuit caused by wire clippings.
3.Screw-type terminals are securely tightened.
4.Motor is securely mounted and load status is normal.
5.All items are correctly earthed (ground).
* Power Supply Voltage check
Set the power supply voltage jumper (380V and 415V can be selected) for 380V class
inverters of 37 kW or higher. The jumper is factory-set to 380V.
19
3.3.2 Operation Check Point

* Motor rotates smoothly.
* Motor rotates in the correct direction.
* Motor does not have abnormal vibration or noise.
* Acceleration and deceleration are smooth.
* Current matches the load flow.
* Status indicator LEDS and digital operator display are correct.
3.4 Digital Operator Trial Operation

3.4.1 Operator Potentiometer Operation
Operation method: After Power On, confirm that there is no noise, smoking or other
abnormities
the operator displays 0.0. Press the DSLP key and set the function constant P002 to 2.
Then depress the RUN key and inverter starts running. Adjust the potentiometer on operator,
the present output frequency is displayed. This frequency adjustment method is convenient
when the speed adjustment accuracy is not very high.
4
1
Forward Run
50H Z
Pow er O N
Reference
O peration
S to p
Frequency Setting
Fig 3.3 Operation sequence by potentiometer
20
Table 3.3 Operation Steps by Potentiometer

Description
Key Sequence
LED Display
1. Input power supply
0.0
Displays frequency reference
2. Frequency setting
When the upper 2 pins (KB) of 3PIN
50.0
jumper SW1(on control circuit board)

are shorted, set frequency reference by
adjusting the potentiometer
3. Run command
RUN
50.0
DSPL
50.0
STO P
RESET
0.0
Depress the RUN key, inverter starts

running
Output frequency is monitored
4. Stop
3.4.2 Operation by Digital Operator

Operation
Forward run at 20Hz forward run at 50Hz reverse run at 50Hz
e
a
Forward Run
50H Z
S to p
20H Z
50H Z
Forward Run
Pow er O N
Reverse Run
Reverse Run
Frequency Setting
Frequency Reference
C hange
Fig 3.4 Operation sequence by operator
21
22
3.5 Operation by Control Circuit Terminal

Description
Key Sequence
a. Power ON
Display frequency reference value.
b. Frequency Setting
0.0
DSPL
Display
Change reference value.
20.0
blinking
ENTER
20.0
DSPL
0.0
Write-in set value.
Select output frequency
RUN
20.0
DSPL
20.0
Depress 7 times
50.0
c. Forward Run
Forward run (20HZ)
d. Frequency Reference Value

Change (20HZ-50HZ)
Change set value.
blinking
50.0
ENTER
Write-in set value.
For
DSPL
e. Reverse Run
Depress 3 times
Select reverse run.
ENTER
Write-in set value.

Select output frequency monitor
DSPL
rEu
blinking
rEu
50.0
display.
Depress 5 times
STOP
RESET
f. Stop
23
0.0
4
1
Forward Run
50H Z
Reference
Operation
P ow er O N
S to p
Frequency Setting
Fig 3.5 Operation sequence by control circuit terminals
Table 3.5 Operation Steps by Control Circuit Terminals

Description
Key Sequence
a. Power ON
0.0
Display frequency reference value.
LOCAL
REMOTE
Operation mode setting, the control

function of circuit terminals is enabled.
b. Frequency Setting
Input frequency reference
Display
REMOTE LED ON
50.0
voltage
(current) by control circuit terminal VS

or IS and verify the input value by the
digital operator.
DSPL
Output frequency display (monitor)

c. Run Command
Close between control circuit
0.0
50.0
terminals S1 and COM to perform run

operation.
RUN LED ON
d. Stop
0.0
Open between control circuit terminals

S1 and COM to stop operation.
24
4 CONSTANT LIST
Function
Constant
Setup and
Initializatio
n
No.
P001
Name and
Display
Password
Password
Description
0: P001 read and set
P002 to P108 read only
1: P001 to P033 read and set,
2: P001 to P050 read and set,
3: P001 to P108 read and set
4: Reserved
5: Reserved
6: 2-wires initialization reset
7: 3-wires initialization reset
Frequency
Operation
Reference
0:Operator
Operator
1:Terminal
Operation
Mode
Selection
Input
Voltage
Stopping
Method
Selection
P002
Operation Mode
Select
Oper Mode
Select
3:Terminal
Operator
Operator
Potentiometer /
Operator
Terminal
4:Operator
Serial com
5:Terminal
Serial com
6:Serial com
Serial com
7:Serial com
Operator
8:Serial com
Terminal
2:Operator
P003
Input Voltage
Input Voltage
Set inverter input voltage
P004
Stopping Method
Selection
Stopping Method
0:Deceleration to stop
1:Coast to stop
2:Coast to stop with timer 1
3:Coast to stop with timer 2
Setting
Initial
Range
0 to 7
0 to 8
150.0 to
510.0V
400
0 to 3
Note: Do not set constant P002 to 4~8 if remote communication is not used. Otherwise,
operator dispalys Call
Call alarm. If this alarm signal is dispalyed, press the
LOCAL/REMOTE key to switch to local operator control mode, then press the DSPL
key to verify constant P002.
25
Function
No.
P007
Keyboard
Function
Selection
Name and
Display
Local/Remote
Key enable/
disable
Local/Remote
Key
Setting
Initial
Range
Description
Set the
0:Disable
1:Enable
01
0:STOP key is effective when

operated from digital operator
01
1:STOP key is always effective
When the frequency reference is set
Frequency
on the digital operator, Set whether the
reference setting
P009 methods selection Enter Key is necessary.
01
0:Enter
Key
is
not
needed.
Operator M.O.P
1:Enter Key is needed.
0 to E:15 preset V/F patterns
F:CustomV/F patterns with voltage
limit
V/F patterns
P010 selection
FF:CustomV/F patterns without
0 to FF
V/F Selection
voltage limit
(Constant P012 to 018 can be set when
F or FF is selected)
Stop key function
P008 Oper STOP Key
Motor rated
P011 Voltage
P013
Max Frequency
Max. Voltage
Max Voltage
Base frequency
P014 Base Frequency
P016
P017
V/F Pattern
Selection
P018
Mid Frequency
Mid. output
frequency voltage
Mid Voltage
Min.output
frequency
Min Frequency
Min.output
frequency voltage
Min Voltage
150.0 to
400.0
510.0V
Set maximum output frequency
50.0 to
50.0
400.0Hz
0.1 to
400.0
400.0V
0.2 to
50.0
400.0Hz
Set maximum voltage

Set base frequency
Mid. output
P015 frequency
Set motor rated voltage
Motor Rated Volt
V/F Pattern
Max. output
Selection P012 frequency
Set middle output frequency
0.1 to
399.9Hz
2.5
Set middle output frequency voltage
0.1 to
510.0V
24.0
Set minimum output frequency
0.1 to
10.0Hz
1.5
Set minimum
voltage
0.1 to
100.0V
12.0
0.0 to
3600s
10.0
0.0 to
3600s
10.0
output
frequency
Set the acceleration time to accelerate

Acceleration Time 1 from 0 to the maximum output
Acceleration P019 Accel Time 1
frequency
and
Deceleration
Set the deceleration time for the
Time Set
Deceleration Time 1
P020 Dccel Time 1
output frequency to fall from 100% to
0%.
26
Function
No.
Name and
Display
Description
Set the acceleration time to accelerate

from 0 to the maximum output
frequency
Set the deceleration time for the
Deceleration Time 2
P022 Dccel Time 2
output frequency to fall from 100% to
0%.
Set the s-curve characteristic time for
S-curve
each part
S-curve
Characteristi
characteristic time 0: S-curve not provided
P023 selection
c
1: 0.2 sec
S-Curve Sel
Selection
2: 0.5 sec
3: 1.0 sec
Setting
unit
0
0.1Hz
1
0.1
Frequency unit of
2 to 39
r/min
reference setting
P024 and display
r/min120Frequency
Display Units
Frequency
Reference(Hz)/motor
Reference
poles
Selection
40 to 3999
custom
0.0 to
3600s
10.0
0.0 to
3600s
10.0
0 to 3
0 to
3999
0 to
400Hz
0.0
0 to
400Hz
0.0
0 to
400Hz
0.0
0 to
400Hz
0.0
Jog frequency setting when multi-step 0 to

speed is on for a multi-function input
400Hz
6.0
Acceleration Time 2
P021 Accel Time 2
Frequency
P025 reference 1
Master frequency reference setting
Freq-Reference 1
Frequency
reference 2
Freq-Reference 2
Frequency reference 2 setting when

multi -step speed is on for a
multi-function input
Frequency
P027 reference 3
multi-step speed is on for a
Freq-Reference 3 multi-function input
Frequency
Frequency
Reference P028 reference 4
multi- step speed is on for a
Freq-Reference 4 multi-function input
Selection
P026
Jog Frequency
P029 reference
Jog Reference
Frequency referen- Set the output frequency upper limit in
P030 ce upper limit
units of 1%
Ref Upper Limit
Output
Frequency
Limit
Setting
Initial
Range
0 to
100
100
0 to
100
Set the output frequency lower limit in

P031
Frequency referen- units of 1%

ce lower limit
Ref Lower Limit
27
Function
No.
P032
Motor
Protection
Selection
Overheat
Stopping
Method
Selection
Name and
Display
Motor rated
current
Motor Rated
FLA
Description
Set the motor rated current used as the
base value of electronic thermal relay
for motor protection
0:Motor protection (electronic thermal

relay)disable
1:General-purpose motor(time
Motor overload
constant 8 min.)
P033 protection selection
2: General-purpose motor(time
Motor OL Sel.
constant 5 min.)
3:Inverter motor(time constant 8 min.)
4:Inverter motor(time constant 5 min.)
Stopping method
0:Ramp to stop (Deceleration time 1)
selection under
1:Coast to stop
P034 heat sink overheat
condition
OH1 Stop Method 3:Continue operation(Alarm)
Setting
Initial
Range
kVA
Dependent
0 to 4
0 to 3
* The setting range of motor rated current is 10% to 200% inverter rated value, and this
setting range differs from factory setting of inverter capacity.
28
Function
No.
Name and
Display
Description
Setting
Initial
Range
0:Reverse run command(2-wire sequence)

1: Foward/Reverse run command
(3-wire sequence)
2:External fault (NO contact input)
3:External fault (NC contact input)
4:Fault reset
5:LOCAL/REMOTE selection (operation
command and frequency reference)
6: Serial communication/control circuit
terminal selection
7: Fast stop
8:Master frequency reference input level
selection (voltage current input)
External
9:Multi-step speed reference 1
Multi-function 10:Multi-step speed reference 2
Terminals
contact
input
Multi-function
11:Jog frequency selection
P035 terminal S2
Contact
12: Accelerate/ decelerate time selection 0 to 24
selection
Input
13: External baselock (NO contact input)
Terminal S2 Sel
Selection
14: External baselock (NC contact input)
15: Search command from maximum
frequency when restart
16: search command from frequency
reference when restart
17:Constant setting enable/disable
18: PID integral value reset
19: PID control disable
20: Timer function
21: Inverter overheat alarm(OH3)
22:Analog reference sample/hold
23: Interruption command for operation
status reference (NC contact input)
24: Interruption command for operation
status reference (NC contact input)
Multi-function
contact input
External
P036 terminal S3
Set items are same as P035
2-24
Terminals
selection
Multi-function
Terminal S3 Sel
Contact
Multi-function
Input
contact input
2-24
P037 terminal S4
Selection
selection
Terminal S4 Sel
29
Function
Name and
Description
Display
Multi-function
contact input
P038 terminal S5
selection
No.
Setting
Initial
Range
2-24
2-26
10
0-17
0-17
0-17
01
Terminal S6 Sel

Multi-function 25:UP/DOWN (Raising/Lowering
contact input
frequency reference) commands
P039 terminal S6
(when UP command input from S5
selection
constant P038 setting are disabled)
Terminal S6 Sel
26: Serial communication loop test
0: Fault
1: During Running
2: Frequency agree
Multi-function 3: Desired frequency agree
contact output
Multi-function
4: Frequency detection 1
selection(Terminal
Contact
(output frequencydetection reference
MA-MB-MC)
P040
Output
frequency)
Selection
5: Frequency detection 2
Terminal
(output frequencydetection reference
MA-MB-MC
frequency)
6: Overtorque detection(NO contact)
7: Overtorque detection(NC contact)
8: During baseblock
9: Operation mode
Multi-function 10: Inverter operation ready
contact output
11: Timer function
selection(Terminal
12: Automatic restart
MA-MB-MC)
P040
13: Overload (OL) pre-alarm
14: Frequency reference loss
Terminal
Multi-function
15: Output from serial communication
MA-MB-MC
Contact
16: PID feedback loss
Output
17: OH1 alarm
Selection
Analog
Frequency
Reference
Selection
P041
Multi-function
contact output
selection
(Terminal M1
M2)
Terminal
M1-M2
P042
Master analog
input selection
Master AI Sel.
0: 0 to 10V input (VS)

1: 4 to 20mA input (IS)
30
Function
No.
P043
P044
Name and
Display
Description
Terminal IS input
0: 0 to 10V input (JP3 must be cut)
selection
Terminal IS Sel. 1: to 20mA input
Frequency reference retention

F/Ref.
Retention
Frequency
reference gain
Freq-Ref Gain
P047
Frequency
reference bias
Freq-Ref Bias
01
01
01
0 to
200
100
0: Held reference retained in master

frequency reference(constant at P025)
1: Not retained
Operation for
frequency
0: Disabled
P045
reference lost
1: Enabled
Ref Loss Detect
P046
Setting
Initial
Range
Set the frequency during 10V(20mA)

input in uints of 1%, taking max.output
frequency (P012) to be 100%
Set the frequency during 0V(4mA) input -100 to

in uints of 1%, taking max. output
100
frequency (P012) to be 100%
0: Output frequency (10V/P012)
Terminal
1 :Output current (10V/rated current)
AM-GND
P048
2 :Output power (10V/rated power)
selection
Multi-function
Terminal AM Sel 3: DC bus voltage10V/800V
Analog Output
P049
Analog output
monitor gain
Terminal AM
Gain
Set the analog output voltage level gain
0.01 to
2.00
1.00
Setting
Carrier
Frequency
Carrier Frequency
Set value2.5KHz
8.0KHz
User-set mode
2.5KHz max. output frequency
0 to 3
Carrier Frequency 1,2,4 to 6

selection
P050
3
Carrier Freq Sel 7 to 9:
31
KVA
1 to 9 Dependent
Function
No.
Name and
Display
P051
Momentary
power loss
ridethrough
method
PwrL Selection
Speed search
level
SpdSrch
Current
Momentary P052
Power Loss
Ridethrough
Min baseblock
Method and
time
P053
Speed Search
Min Baseblock t
P054
P055
Automatic
Reset and
Restart
Jump
Frequency
Description
Setting
Initial
Range
0: Not provided
1: Continuous operation after power
recovery within the time set in P071
2: Continuous operation after power
recovery (no fault output)
0 to 2
Set speed search current level, taking

inverter rated value to be 100%
0 to
200%
110
Set the inverters minimum baseblock

time in units of 0.1s,when the inverter is
restarted after momentary power loss
ridethrough.
Set V/f reduction level during speed
search
V/f reduction
level during
speed search
SpdSrch V/F
Set momentary power loss ridethrough
Power Loss
ridethrough time time
PwrL Ridethru t
kVA
0.5 to
Depen10.0s
dent
kVA
0 to
Depen100%
dent
kVA
0.0 to
Depen2.0s
dent
P056
Number of restart Set the number of auto restart attempts

attempts
after a fault.
0 to 10
Num Of Restarts
P057
Fault contact
selection during
automatic restart
Restart Sel
P058
Jump frequency 1
function is disabled when the set value is 400.0H
Jump Freq 1
0: Output during fault retry

1: Not output during fault retry
Set the values of jump frequency this
0,1
0.0 to
z
0.
Set the values of jump frequency this 0.0 to
Jump frequency 2
P059
function is disabled when the set value is 400.0H
Jump Freq 2
z
0.
Jump frequency Set the jump frequency bandwidththis
0.0 to
bandwidth
P060
function is disabled when the set value is
Jump
25.5Hz
0.
Bandwidth
Elapsed timer 0:Accumulated time during power on
P061
0,1
selection
1:Accumulated time during running
0.0
0.0
1.0
Elapsed Timer
Elapsed Timer
P062 Elapsed timer 1 The total operating time 1
Selection
Elapsed Timer 1
Elapsed timer 2
P063 Elapsed Timer 2 The total operating time 2
DC
Injection
P064
Elapsed Timer 2
DC injection
braking current
DCInj Current
Set DC injection braking currenttaking

32
0 to
9999 hr
0 to 27
hr
0 to
100%
0
0
50
Function
No.
Name and
Display
Braking
Description
Set the time to perform DC injection
braking at stop in units of 0.1s. When
the set value is 0.0, DC injection braking
at stop is not performed.
0.0 to
10.0s
0.5
DC injection braking time at start Set the DC injection braking time at start
P066
DCInj
Time@START
0.0 to
10.0s
0.0
0.0 to
3.0
1.0
DC injection braking time at stop

P065
DCInj
Time@STOP
P067
Torque
compensation
gain
Sets torque compensation gain as a ratio
Torq Comp Gain

Torque
Motor line to line
Set the motor line to line resistance in
resistance
Compensation P068
Term Resistance units
P069
P070
Stall
Prevention
P071
P072
Frequency
Detection
Overtorque
Detection
Selection
Setting
Initial
Range
P073
P074
Iron Loss
Iron Loss
Stall prevention
during
deceleration
StallP Decel Sel
Stall prevention
level during
acceleration
StallP Accel Lvl
Stall prevention
level during
running
StallP RUN
Level
Frequency
detection
Freq Det Level
Overtorque
detection
selection
Torq Det Sel
Set motor iron loss in W units

0:Disable
1:Enable
KVA
0.0 to
Depen65.53
dent
KVA
0 to
Depen9999W
dent
01
Set stall prevention level during acKVA

30 to
celeration in units of 1, taking inverter
Depen200
dent
current as 100%.
Set stall prevention level during running
KVA
30 to
in units of 1, taking inverter current as
Depen200
dent
100%.
Set the value of frequency detection
0:Detection disabled
1: Detection during constant-speed
running, and operation continues after
detection.
2: Detected during running and
operation continues after detection.
3: Detection only during constant-speed
running, and inverter output is shut off
during detection.
4: Detection during running, and inverter
output is shut off after detection.
33
0.0 to
400.0H
z
0.0
0 to 4
Function
No.
P075
P076
Name and
Display
Overtorque
detection level
Torq Det Level
Overtorque
detection time
Torq Det Time
Description
Setting
Initial
Range
Set the torque detection leveltaking

30 to
200%
160
Set the torque detection time
0.0 to
10.0s
0.1
0.0 to
25.5s
0.0
0.0 to
25.5s
0.0
0,1
1 to
100%
2 to 255
Set the timer function output ON delay

P077
ON-delay timer time for the function input. Enabled

ON-Delay Timer when a timer function is set in
multi-function contact terminals.

Timer Function
P078
Braking
Resistor
Overheat
Protection
Input/Output
Phase Loss
Detection
Input/Output
Phase Loss
Detection
PID Control
OFF-delay timer
OFF-Delay
Timer
Set the timer function output OFF delay

time for the function input. Enabled
when a timer function is set in
multi-function contact terminals.
Braking resistor 0: disabled

overheat
P079
1: enabled
protection
DB Resistor Prot
Set input phase loss detection level

voltage, taking 800V as 100%
P080
Input phase loss

detection level
In Ph Loss Lvl
P081
Input phase loss

detection time
InPh Loss
d-Time
P082
Output phase loss

detection level
Out Ph Loss Lvl
Set output phase loss detection level

current, taking the rated current as 100%
0 to
100%
P083
Output phase loss

detection time
OutPh Loss
dTime
Set output phase loss detection time
0.0 to
2.0s
0.2
0: Disable PID
1: PID Enabled (Deviation is
D-controlled)
2: PID enabled (Feedback value is
D-controlled)
3: PID enabled (Feedback is reversed
characteristics, D control of deviation)
0 to 3
Set PID feedback detection gain
0.00 to
10.00
1.00
P084
PID mode
selection
PID Mode
P085
PID feedback
calibration gain
PID Fdbk Gain
Set input phase loss detection time

detection time1.25sP081
34
Function
No.
P086
Name and
Display
Proportional gain
Set P-control proportional gain
PID P Gain
P087
Integral time
PID I Time
Set I-control integral time
P088
Derivative time
PID D Time
Set D-control integral time
P089
PID offset
PID Offset
Limit of Integral
value
PID I Limit
PID primary
delay time
P091
constant
PID Delay Time
PID feedback loss
detection
P092
selection
PID Fables Sel
PID feedback loss
detection level
P093
PID FdbkLoss
Lvl
P094
P095
P096
P097
Energy Saving
P098
P099
Setting
Initial
Range
0.0 to
1.0
10.0
0.0 to
10.0
100.0s
0.00 to
0.00
1.00s
Set the offset after PID-control in units of

-109 to
1%, taking maximum output frequency as
109%
100%
Set the I-control limit value
0 to
109%
100
Set the lag filter time constant for

PID-control output frequency reference.
0.0 to
2.5s
0.0
0,1
Set the PID feedback command loss

detection level
0 to
100%
PID feedback loss

Set the PID feedback command loss
detection time
PID FdbkLoss t detection time
0.0 to
25.5s
1.0
0,1
P090
PID Control
Description
Energy saving
selection
Energy Save Sel
Energy saving
gain
Energy Save
Gain
Energy saving
voltage lower
limit at 60Hz
EngSavVLLmt
@ 60Hz
Energy saving
voltage lower
limit at 6Hz
EngSavVLLmt
@ 6Hz
Time of average
kW (energy
saving)
EngSavTime/Av
g kW
0:Detection is disabled
1:Detection is enabled
0: Disable
1: Enable
Set the energy saving gain K2
kVA
0.00 to
Depen655.0
dent
Set the lower limit value of energy

saving voltage command at 60 Hz,
taking motor rated voltage as 100%
0 to
120%
50
Set the lower limit value of energy

saving voltage command at 6 Hz, taking
motor rated voltage as 100%
0 to
25%
12
1 to 200
Set the time constant for average

power detection (125ms)
35
Function
No.
Name and
Display
Description
P100
Voltage limit of
tuning (energy
saving)
EngSav Volt
Lmt
Set the limit of the voltage control range

during the tuning operation. Set to 0 to
disable the regulating operation and
100% is the motor base voltage.
P101
Step voltage of
tuning at 100%
rated voltage.
EngSavStepV @
100%
Setting
Initial
Range
0 to
100%
when starting tuning voltage is 100%,

0.1 to
set voltage variation width in units of
10.0%
1%, taking motor rated voltage as 100%
0.5
Step voltage of
tuning at 5 % rated when starting tuning voltage is 5%, set
0.1 to
voltage.
P102
voltage variation width in units of 1%,
10.0%
EngSavStepV @ taking motor rated voltage as 100%.
5%
0.2
Energy Saving
MODBUS timeout
detection selection
P103 MODBUS Timer
Sel
MODBUS stop
method at communication error
P104
MODBUS Fault
Stop
Serial
Communication
Control
P105
P106
P107
MODBUS
frequency Unit
MODBUS Fref
Unit
MODBUS
station
address
MODBUS
Address
Baud rate
selection
MODBUS Baud
Rate
0: Disable
1: Enable
0,1

1:Coast to stop
3:Continue operation(Alart)
0 to 3
0:0.1Hz/1
1:0.01Hz/1
2:100/30000
3:0.1/1
0 to 3
Set the inverter station address.
0 to 31
31
0:2400bps
1:4800bps
2:9600bps
0 to 2
0 to 2
0:NO parity
Parity selection
P108 MODBUS Parity 1:Even parity
2:Odd parity
36
5 FUNCTION FEATURES
5.1 Constant Set-up and Initialization (P001)
The following table describes the data that can be set or read, as well as constant
initialization when P001 is selected
Table 5.1 Constant P001 Setting
Setting
Constant that can be set
Constant that can be read
0(Constant write disable)
P001
P001 to P108
1(Factory setting)
P001 to P033
P001 to P108
P001 to P050
P001 to P108
P001 to P108
P001 to P108
45
Not used (reserved)
6(2-wires sequence)
Factory setting
7(3-wires sequence)
Factory settingP041 must be set to 1(3-wire sequence)
5.2 Operation Mode Selection (P002)

Table 5.1 ConstantP002 Function
Setting
Operation command
Frequency Reference
Operator
Operator
Terminal
Operator
Operator
Terminal
External Terminal
Operator
Serial Communication
Terminal
Operator
Terminal
External Terminal (Operator

Potentiometer)
5.3 Input Voltage (P003)

Set inverter input voltage.
37
5.4 Selecting Stopping Method (P004)

Setting
Description
Deceleration (default)
1:Coast
2:Coast with timer 1
3:Coast with timer 2
5.4.1 Deceleration to stop (P004=0)

D e c e le r a tio n T im e 1 ( P 020 )
O u tp u t F r e q u e n c y
M i n . O u tp u t F r e q u e n c y
(F r e q u e n c y a t D C I n je c tio n B r a k in g
S ta r t) (P 0 1 7 )
(F a c to r y s e ttin g :1 .5 H z )
D C I n je c tio n B r a k in g T im e a t S to p
P 0 6 5 ) ( F a c to r y s e ttin g : 0 .5 s )
R un C om m and
O N
OFF
Fig 5.1 Deceleration to stop

Upon removal of the Forward/Reverse run command, the motor decelerates at the
deceleration rate determined by the deceleration Time 1(P020), and DC injection braking is
applied immediately before stop. If the deceleration time is short or the load inertia is large,
an overvoltage (OV) fault may occur at deceleration. In this case, increase the decal time or
install an optional braking resistor.
Braking torque: Without braking resistor: Approx. 20% torque of motor rating
With braking resistor: Approx. 150% torque of motor rating
5.4.2 Coast to Stop(P004=1))

During running if the stop command is input, the inverter immediately block the PWM
output and then Motor coasts to stop
Upon removal of the Forward/Reverse run command, the motor start to coasting.
38
Inverter output shut off when

stop command is input
Output Frequency
Run Command
ON
OFF
Fig 5.2 Coast to stop
Coast to Stop with Timer1(P004=2)

5.4.3
5.4.3Coast
Example of acceleration/decoration time is selected.
Deceleration Time 1
(P020 )
Output
Frequency
Acceleration Time 1
(P 019 )
C oasting
T im e
F W D /R W V
RUN Command
ON
ON
ON
RUN Command Disable
Fig 5.3 Coast to stop with timer1

A run command is not accepted while the motor decelerates to stop after a stop
command is given. However, if the time required for the motor to decelerate to stop is
shorter than minimum baselock time (P053), a run command is not accepted during the
baseblock time.
5.4.4 Coast to Stop with Timer2(P004=3 )

Example of acceleration/decoration time is selected.
39
Output Frequency
Deceleration Time 1
Acceleration Time 1P 0 1 9
Coasting
T im e
Forw ard/Reverse
Run Command
ON
ON
O FF
Run Command Disabled
Fig 5.4 Coast to stop with timer2

During the motor coasting operation, a run command is ignored until the deceleration
time has elapsed. Then the inverter starts to accelerate in acceleration time. However, if the
time required for the motor to decelerate to stop is shorter than minimum baselock time
(P053), a run command is not accepted during the baseblock time.
5.
5.55 Motor Rotation Direction (P005 to
t P006)
Motor rotation under forward Commands (P005 )
P005 set to 0: Motor rotation is counter-clockwise seen from load side when forward
commands are output.
P005 set to 1: Motor rotation is clockwise seen from load side when forward commands
are output.
Reverse run prohibition (P006 )
Reverse run disable setting does not accept a reverse run command from the control
circuit terminal or digital Operator. This setting is used for applications where a reverse run
command may cause problems.
Setting
Description
0
Reverse run enable
1
Reverse run disable
40
6 Operator Function Selection (P007 to P008)

5.
5.6
LOCAL/REMOTE KEY Selection (P007)
P007set to 0: LOCAL/REMOTE Key Selection disable.
P007set to1: LOCAL/REMOTE Key Selection disable.
STOP Key Function (P008)
P008 set to 0: STOP key is effective when operated from digital operator.
P008 set to 1: STOP key is always effective.
Frequency Reference Setting Methods Selection (P009)
When the frequency reference is set on the digital operator
P009 set to 0: Enter Key is not needed.
P009 set to 1: Enter Key is needed.
5.7 V/F Pattern Setting (P010 to P018)
V/F patterns selection

P010
V/F
Motor rated Voltage
P011
Motor
Max. output frequency
P012 ------Max.
Max. Voltage
P013
Max.
P014
Base frequency
Base
Mid. output frequency
P015
Mid.
frequenc
Mid. frequency voltage
P016
Mid.
Min. output frequency

P017
Min.
P018
Min. output frequency voltage
Min.
V/F patterns can be set by constant P010.For the 0.2 to 400Hz base frequency,B500
series Inverterss output frequency range from 0 to 400Hz and cover the whole frequency
range so it is well matched with all kinds characteristic of motor.
V oltageV
UN
0 0.2
400
Frequency
H z
Fig 5.5 Range of base frequency

P0100 to E: Present V/f pattern can be selected.
P010F: Custom V/f pattern can be set.
5.7.1 Present V/f pattern

Present V/f patterns are described in table 5.5, corresponding to P010 0 to E
respectively. In these existing patterns, the pattern to are suitable for loads with
variable torque such as fans and pumps loads the rest patterns can be applied to general
B are especially suitable for those conditions when wiring voltage
load. The pattern to
drop is large or the Motor rated capacity is far smaller than the inverter capacity.
Consider the following items for selecting a V/f pattern. They must be suitable for
* The frequency for the rated output voltage in voltage-frequency characteristic of motor
* The maximum rotation speed of motor
42
Table 5.5 Present V/f Patterns (P010=0 to E)

P010
Characteristic
Specifications
V/F Pattern
(V)
UN
Constant
0
Max. frequency
Torque Control
50Hz
under Base
Base. frequency
Frequency
50Hz
30
20
0 1.3 2.5
Max. frequency
5 0(Hz)
(V)
UN
60Hz
Base frequency
60Hz
Max. frequency
Constant
2
Torque
60Hz
30
Base frequency
Control
20
0 1.5 3
50Hz
under Base
5 0 6 0(Hz)
(V)
UN
Frequency
Max. frequency
72Hz
Base frequency
60Hz
30
20
0 1.5 3
60
7 2(Hz)
(V)
UN
Max.
4
frequency
Decreasing
50Hz
Reducing
in
cube
ratio
4
Torque
Control
100
70
Base
frequency
50Hz
Reducing
in square
ratio
43
20
16
0 1.3
25
5 0(Hz)
P010
Characteristic
Specifications
Max.
Reducing
frequency
6
Decreasing
V/F Pattern
60Hz
in
(V)
UN
cube
7
ratio
Torque
Control
Base
frequency
60Hz
Reducing
100
in square
20
16
0 1.5
ratio
Max.
Low
frequency
Starting
50Hz
torque
70
30
6 0( H z )
(V)
UN
9
8
9
Torque
Base
High
frequency
Starting
50Hz
torque
Max.
Low
frequency
Starting
60Hz
torque
Boost
Control
A
50
40
28
24
0 1.3 2.5
5 0( H z )
(V)
UN
B
A
Base
High
50
frequency
Starting
40
36
60Hz
torque
6 0( H z )
(V)
UN
Constant
24
0 1.5 3
Torque Control
Max. frequency
under Base
90Hz
Frequency and
Constant Power
Base frequency
Control
60Hz
upon Base
30
20
0 1.5 3
44
60
9 0(Hz)
F010
Characteristic
Specifications
V/F Pattern
(V)
UN
Frequency
Max. frequency
120Hz
D
Base frequency
60Hz
30
20
0 1.5 3
60
1 2 0( H z )
60
1 8 0( H z )
(V)
UN
Max. frequency
E
180Hz
E
Base frequency
30
60Hz
20
0 1.5 3
5.7.2 Custom V/F Pattern

Set each pattern when using a special motor(high-speed motor, mold injection machine,
etc) or when requiring special torque adjustment of machine.
Make sure to satisfy the following conditions for the setting of constant P012 to
P018:
P017<=P015<=P014< =P012
Fig 5.6 Setting of constants P012 to P018
45
P012
Table 5.6 constant P012 to P018 Function

Setting
Name
Unit
Range
50.0
to 400.0Hz
Max. output frequency
0.1Hz
Factory
Setting
60.0Hz
P013
Max. Voltage
0.1V
0.1 to 400.0V
400.0V
P014
Base frequency
0.1Hz
0.2 to 400.0Hz
50.0Hz
P015
Mid. output frequency
0.1Hz
0.1 to 399.9Hz
3.0Hz
P016
Mid. output frequency voltage
0.1 to 510.0V
30.0V
P017
Min.output frequency
0.1 to 10.0Hz
1.5Hz
P018
Min.output frequency voltage
0.1 to 100.0V
20.0V
Constant
No.
0.1V
0.1Hz
0.1V
Increasing the voltage of the V/f pattern increases motor torque, but an excessive
increase may cause the following:
Inverter malfunction because of motor overexcitation
Motor Overheat or excessive vibration
Increase voltage gradually while verifying the motor current.
5.
5.88 Acceleration/Deceleration Time Set (P019 to P022)
By setting multi-function contact input selection(P035,P036,P037,P038 or P039) to
12(acceleration/deceleration time selection) acceleration/deceleration time is selected by
turning ON/OFF the acceleration/deceleration time selection(terminal S2,S3,S4,S5orS6).
OFF:P019(acceleration time 1)P020(deceleration time 1)
ON: P021 (acceleration time 1)P022(deceleration time 1)
Internal
Frequency
Reference
Deceleration
tim e 2 *
P 0 2 2
Deceleration
tim e 1 Acceleration
P 0 2 0 time 2
Acceleration
time 1
P 0 1 9
P 0 2 1
Deceleration
tim e 1*
P 0 2 0
T im e
ON
Forw ard /Reverse
Run Command
ON
O FF
ON
Acceleration/Deceleration
Time Selection
(Terminal S2~S6)
* When deceleration to stop is selected (P004=0).

Fig 5.7 Acceleration/deceleration time set
46
Table 5.7 constant P019 to P022 Function

Constant.
No.
Name
Unit
Acceleration
time 1
Deceleration
P020
time 1
Acceleration
P021
time 2
Deceleration
P022
time 2
Acceleration time
P019
Setting range
Factory
setting
0.0 to 3600s
10.0
0.0 to 3600s
10.0
0.0 to 3600s
10.0
0.0 to 3600s
10.0
0.1s
(1s for 1000s and above)
0.1s
0.1s
0.1s
Set the time needed for output frequency to reach 100% from 0.
Deceleration time
Set the time needed for output frequency to reach 0 from 100%
5.
5.99 S-curve Characteristic Selection (P023)
To prevented shock during machine starting/stopping, Acceleration/Deceleration can
be performed in S-curve pattern..
P023 setting
S-curve Characteristic time
Not provided
0.2s(Factory setting)
0.5s
1.0s
Note: S-curve characteristic is the time from acceleration/deceleration rate 0 to a regular

rate determined by the set acceleration/deceleration rate time.
F requency
R eference
O utput
F requency
O utput
F requency
Time
S -curve C haracteristic T im e
Tsc
Fig 5.8 S-curve characteristic time
47
The following time chart shows the forward/reverse run switching at the deceleration
stop.
F orw ard R un
C om m and
R everse R un
C om m and
A cceleration
O utput
F requency
D eceleration
M in . O utput
F requency
0 1 7
M in . O utput
F requency
0 1 7
A cceleration
D C Injection B raking
T im e at S top
0 6 5
Time
D eceleration
S-curve characteristic in
Fig 5.9 Forward/reverse run switching at the deceleration stop
5.10 Frequency Reference Selection

Selection(P024 to P029)
P024
Frequency unit of reference setting and display
P025
Frequency reference 1
P026
P027
P028
P029
Jog frequency reference
(
Frequency unit of reference setting and display (P024)
P024 set to 0:In units of 0.1Hz..
P024 set to1:in units of 0.1 of max. output frequency.
P024 set to 2 to 39:in units of r/min
r/min=120frequency reference(Hz)/Np (motor poles)
to P028)
(P
Multi-Step Speed Selection (F025
By combining frequency reference and input terminal function selections, up to 4 steps
of speed can be set.
4-step speed change:
P002= 1(Operation mode selection)
P025= 20.0Hz
P026= 30.0Hz
48
P027= 40.0Hz
P028= 50.0Hz
P038= 9(Multi-function contact input terminal S5)
P039= 10(Multi-function contact input terminal S6)
Factory setting for Multi-function contact input terminal is indicated in the
diagram,:
Forward Run/S to p
S1
Reverse Run/S to p
S2
External Fault
S3
Fault Reset
M ulti-Step
Function
Contact input
S4
M ulti-Step Speed Reference 1
S5
M ulti-Step Speed Reference 2

S6
COM
Fig 5.10 Multi-function contact input terminal factory setting
F requency
reference
P 0 2 7
4 0 .0 H z
P 0 2 5
2 0 .0 H z
P 0 2 8
5 0 .0H z
P 0 2 6
3 0 .0 H z
O N
F orw ard R everse
R un /S to p
O N
O N
M ulti-step speed reference 1

T erm inal S 5 )
O N
M ulti-step speed reference 2
T erm inal S 6 )
Fig 5.11 Multi-step speed selection
49
following
(
Jog Frequency Reference (P029)
Set jog frequency reference selection in multi-function contact input terminals (S2 to
S6). Then input a forward (reverse) run command. Operation is enabled at the jog frequency
set in P029. When multi-step speed references 1 or 2 are input simultaneously with the jog
frequency reference, the jog frequency reference has priority.
Table 5.9 Jog Frequency Reference Setting
Name
Constant No.
Jog frequency reference

Multi-function contact
input selection(S2 to S6)
Setting
P029
(Factory setting:6.0Hz)
P035,P036,P037,P038,P039
Set to11(Jog Frequency

selection) for any constant
5.1
5.111 Output Frequency Limit (P030-P031)
Frequency reference upper limit(P030))
Set the output frequency upper limit in units of 1%, taking the max. output frequency
P012 as 100%. When the frequency reference upper limit is set to more than the max.
output frequency P012 ,operation is not performed.
Frequency reference lower limit(P031)
Set the output frequency lower limit in units of 1%, taking the max. output frequency
P012 as 100%. When operating at a frequency reference of 0, operation is continued at the
frequency reference lower limit. However when the frequency reference lower limit is set to
less than the min. output frequency P017 , operation is not performed.
Output
F r equency
Frequency reference
upper limitP 0 3 0
Frequency reference
lower limitP 0 3 1
Set frequency reference
Fig 5.12 Frequency reference setting
50
5.1
5.122 Motor Protection Selection (P032 to P033)
Inverter protect motor from overload being overload with electronic thermal overload
relay. Set the following constant properly.
Motor rated current (P032 )

Set to rated current value on the motor nameplate.
Motor overload protection selection (P033)

Setting
Electronic overload thermal characteristic
NO Protection
General-purpose motor (time constant 8 minutes)(factory setting)
General-purpose motor (time constant 5 minutes)
Inverter motor (time constant 8 minutes)
Inverter motor (time constant 5 minutes)
The electronic overload thermal protection function monitor motor temperature, based on
inverter output current/frequency and time, to protect motor from overheating. When the
electronic thermal relay is enabled, an OL1 error occurs, shutting OFF the inverter output
and preventing from excessive overheating in the motor. When operating with one inverter
connected to one motor, an external thermal delay is not needed. While in the case several
motors are connected to one inverter, set P033 to 0 and ensure each motor is installed with a
thermal delay.
General-purpose motor and inverter motor

motor::
The induction motors can be classified as general-purpose motors and inverter motors
according to their cooling ability. Therefore inverters thermal overload protection
temperature characteristic is different for these two motor types.
51
Table 5.11 General-purpose Motor and Inverter Motor

Type
Cooling
Ability
Electronic Thermal
Overload
Torque Characteristic
1 8 0 T orque
Short time 6 0 s
155
140
General-purpose Motor
continuous
100
Effective when
operated at
50/60Hz from
commercial
power supply
80
55
38
20
100
50
Operation frequency(H z
when operating
continuously at
50/60Hz or less,"OL1"
(motor overload
protection)error
occurs(if the operation
continues the motor
thermal overload
protection is enabled)
380V
Base frequency 50 Hz(V/f for 50Hz
50Hz380V
input voltage)
For low-speed operation, torque must be limited
to stop motor temperature rising.
180
T orque
Short time 6 0 s
150
Continuous
Inverter Motor
100
Effective ever
when operated
at low speed
(approx. 6Hz)
Electronic thermal
overload disabled
when operating
continuously at
50/60Hz or less.
55
38
100
50
Operation frequencyH z
Base frequency 50 Hz(V/f for 50Hz 380V

input voltage)
Use a inverter motor for continuous operation at
low speed
5.13 Overheat Stopping Method Selection (P034)

P034 set to 0:Ramp to stop (Deceleration time 1)
P034 set to 1:Coast to stop
P034 set to 3:Continue operation(alarm)
52
5.14 Multi-function Contact Input Selection (P035 to P039)

Multi-function contact input terminal S2 to S6 functions could be changed when
necessary by setting constant P035 to P039 respectively. The same value cannot be set to
different constant setting.
Terminal S2 function: set to P035
Setting
0
1
2
3
4
5
6
7
Table 5.12 Multi-function Contact Input Function

Name
Description
Reverse run command
Set only in constant P035
(2-wire sequence)
Forward/Reverse run command
(3-wire sequence)
External fault (NO contact input) Inverter stops at fault when external fault
signal is input.
External fault (NC contact input) Digital operator displays EF2 to EF6
corresponding to terminal S2 to S6
Reset fault. Fault reset is disabled during
Fault reset
run command input.
LOCAL/REMOTE selection
Described in section 5.6 P007
Serial
communication/control
Described in section 5.14.4
circuit terminal selection
Fast stop
Decelerates to stop by deceleration time 2
Master frequency reference input

Master frequency reference input
level(voltage input at open, current
level selection
input at closed)
9
10
11
Multi-step speed reference 1

Multi-step speed reference 2
Jog frequency selection
12
Accelerate/
selection
13
14
15
16
decelerate
Described in section5.10 P025 to P028

Described in section 5.10 P029
time
External baselock (NO contact

input)
External baselock (NC contact
input)
Search command from maximum
frequency when restart
Search command from frequency
reference when restart
53
Described in section 5.8

Coasting signal. Motor starts coasting
when the signal is input. Digital operator
displays bb.
Speed search command signals
Setting
Name
17
Constant setting enable/disable
18
19
20
PID integral value reset

PID control disable
Timer function
21
Inverter overheat alarm (OH3)
22
Analog reference sample/hold
Description
Permission or prohibition of constant
setting from the digital operator or serial
communication(setting
disabled
at
closed , enabled at open) can be
selected.
Described in section 5.31
Described in section 5.14.5
When this signal is input , the digital
Operator displays OH3 Inverter
continues operation.
Analog frequency reference is sampled at
closed and held at open
Interruption
command
for
operation status reference (NC
contact input)
Applied to some special fields such as
Interruption
command
for fibre industry.
24
operation status reference (NC
contact input)
25
UP/DOWN command
26
Serial communication loop test
Note: Factory setting:P035=0P036=2,P037=4P038=9P039=10
23
5.14.1 Setting example: Terminal function at 2-wire sequence selection

(P035=0)
Forward Run/S to p
S1
Reverse Run/S to p
S2
COM
Fig 5.13 2-wire sequence selection
5.14.2 Setting example: Terminal function at 3-wire sequence selection

(P035=1)
54
Stop switch
NC Contact
Stop switch
NO Contact
S1
Run Command
(Run when closed)
S2
Stop Command
(Stop when o p e n )
S3
F o rw a rd /Reverse run command

Forward Run wheno p e n
Reverse Run when closed
COM
Fig 5.14 3-wire sequence selection
5.14.3 LOCAL/REMOTE Selection (setting: 5)

Selects operation reference by the digital operator or by the control circuit terminal.
LOCAL/REMOTE selection is available only during stop.
Open: Run according to the setting of operation mode selection (P002).
Closed: Run by frequency reference and run command from the digital Operator.
Example: Set P002 to 3
Open: Run by frequency reference from control terminals VS, IS and run command
from control circuit terminals S1, S2.
Closed: Run by frequency reference and run command from the digital Operator.
5.14.4 Serial Communication/Control Circuit Terminal Selection (setting: 6)

Selects operation reference by serial communication or by the control circuit terminal.
This selection is available only during stop.
Open: Run according to the setting of operation mode selection (P002).
Closed: Run by frequency reference and run command from serial communication.
Example: Set P002 to 3
Open: Run by frequency reference from control terminals VS, IS and run command
from control circuit terminals S1, S2.
Closed: Run by frequency reference and run command from serial communication.
55
5.14.5 Timer Function (setting: 20)

When the timer function input is closed for longer than ON-delay timer(P077), the
timer function output closes.
When the timer function input is open for longer than OFF-delay timer (P078), the
timer function output opens.
ON
ON
ON
ON
ON
ON
ON
M ulti-function Contact Input:

Timer Function
M ulti-function Contact Output:
Timer Function
P077
P078
Fig 5.15 Timer function
5.14.6 Analog Reference Sample/Hold Selection (setting: 22)

If input terminal is closed for 100ms or more, the analog frequency reference is
sampled; when it is opens, the analog frequency reference is held.
Analog Input
Frequecy
refernce
100m s
100m s
C losed
O p en
t1
t2
t3
t4
Fig 5.16 Analog reference Sample/Hold

Notes: t1, t3 is held at 100ms or more; t2, t4 is not held at less than 100ms
56
5.14.7 UP/DOWN (Raising/Lowering Frequency Reference) Command

(P039=25)
With the forward/reverse run command entered, acceleration/ deceleration is enabled
by inputting the UP or DOWN signals to control circuit terminals S5 and S6 without
changing the frequency reference, so that operation can be performed at the desired speed.
When UP/DOWN commands are specified by P039, any function set to P038 become
disabled. Terminal S5 become an input terminal for the UP command and terminal S6 for
the DOWN command.
Table 5.13 UP/DOWN Command
Control Circuit Terminal S5
Closed
Open
Open
Closed
Open
Closed
Open
Closed
Acceleration
Deceleration
Hold
Hold
(UP command)
Control Circuit Terminal S6
(DOWN command)
Operation Status
Forward Run
UP Command
S5
DOWN
Command
S6
Upper Limit
S pe e d
Lower Limit
S pe e d
Output
Frequency
D1H
D1 H
U1 H
Frequency Agree
Signal
Fig 5.17 UP/DOWN command time chart

UUP(accelerating)status
DDOWN(decelerating) status
HHOLD(constant speed) status
U1UP status(clamping at upper limit speed)
D1DOWN status(clamping at lower limit speed)
57
D1H
Note:
(1) When UP/DOWN command is selected, the upper limit speed is set regardless of
frequency reference.
Upper limit speed= Max. output frequency(P012)Frequency reference upper limit
(P030)/100
(2) Lower limit value is either frequency by analog command from control circuit terminals
VS, IS or frequency reference lower limit (P031) (whichever is larger).
(3) When the Forward/Reverse run command is input, operation start at the lower limit
speed without a UP/DOWN command.
(4) If the jog frequency selection command is input while running by the UP/DOWN
command, the jog command has priority.
5.14.8 Serial Communication Loop Test (P039=26)

Check operation in the serial I/F circuit. If a fault occurs, the digital operator displays
CE.
Procedure:
1. Set multi-function contact input selection (P039) to 26 after turning ON the inverter
power supply, and then turn OFF the inverter power supply.
2. Short circuit terminals S6 and COM, connector CN3 pin1 and 2. (Do not short circuit
when connecting communication interface card)
The digital operator displays the frequency reference after the loop test is completed
satisfactorily.
5.15 Multi-function Contact Output Selection (P040,P041)

Multi-function contact
output terminal MA MB and M1 function can be changed
when necessary by setting constant P040 and P041.

Terminal MA,MB and MC function: Set to P040
Terminal M1,M2 function: Set to P041
58
Setting
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Table 5.14 Multi-function Contact Output Selection

Name
Description
Fault
Closed when inverter fault occurs.
Closed when either forward or reverse run command
During running
is input or when the inverter outputs voltage.
Closed when output frequency agrees with frequency
Frequency agree
reference.
Closed when output frequency agree agrees with the
Desired frequency agree
desired frequency detection value set in (P073).
Output Frequencydetection reference frequency as
Frequency detection 1
described in 5.26.
Output Frequencydetection reference frequency as
Frequency detection 2
described in 5.26.
Overtorque detection
Described in 5.27
(NO contact)
Described in 5.27
(NC contact)
During baseblock
Closed when inverter output shuts OFF
Closed when run command or frequency reference
Operation mode
from digital Operator is selected.
Closed when no inverter fault occurs and the inverter
Inverter operation ready
can be operated.
Timer function
Described in 5.14.5
Automatic restart
Closed during fault retry operation.
Output an alarm before inverter and motor overload
Overload (OL)
protection are enabled. Pre-alarm level is 150% for 48
pre-alarm
sec. for the inverter and more than 80% of the overload
protection time for the motor.
Output a contact when detecting a rapid decrease in the
frequency reference. A rapid decrease in the frequency
Frequency reference loss reference means that the reference value is reduced
more than 90% within 400ms when the reference is
input to control circuit terminal.
Activates contact output independently from inverter
Output from serial
operation by a command from serial communication
communication
(MODBUS)
Detects a rapid decrease in feedback and outputs a
contact when the PID control mode is set. Detects when
PID feedback loss
the feedback value decreases less than the detection
level (P093) for longer than the feedback loss detection
delay time (P094); the inverter continues operation.
Closed during heatsink overtemperature (digital
OH1 alarm
Operator displays OH1 blinking.)
59
Setting Example of Frequency Agree Signal

Signal(Setting:2)
Release Width
4H z
Detection Width
2H z
Frequency Reference
Output
Frequency
ON
Desired Frequency
Agreement
Fig 5.18 Frequency agree signal setting
Setting Example of Desired Frequency Agree Signal

Signal(Setting:3)
Release Width
4H z
Detection Width
2H z
Desired Frequency
Agree
Detection(P 073 )
Desired Frequency
Agreement
Output
Frequency
ON
Desired Frequency Agree
Signal
Fig 5.19 Desired frequency agree signal setting
5.1
5.166 Analog Frequency Reference Selection(P042,P047)
Master analog input selection (P042)
To input master frequency reference from the control circuit terminal, select a voltage
reference (0 to 10V) or a current reference (4 to 20mA) by setting the constant P042 .
60

Setting
Master Reference Input Terminal
Input Level
VS
0 to 10V input
IS
4 to 20mA input
Note : when input voltage level is 0 to 10V select switch SW1 on the control
panel.When the upper 2 pins (KB) are shorted, digital operator potentiometer input is
enabled;while the lower 2 pins(TB) are shorted, 0 to 10V voltage level input from terminal
VS is enabled.
Control Circuit Terminal IS Input Selection (P043)

To change the control circuit terminal IS input level, set constant P043.
Setting
IS Terminal Input Level
0 to 10V input
4 to 20mA input
To set constant P036 to 0, cut jumper JP3 on the inverter control panel.
Frequency Reference Retention (P044)
This function is effective when UP/DOWN or Sample/Hold commands are selected for
multi-function contact inputs. To retain the frequency reference at
POWER OFF, set
constant P037 to0.

Setting
0
1
Description
Held reference retained in frequency
reference P025
Not retained
Operation for Frequency Reference Lost (P045)

Select operation in case the frequency reference from control circuit terminal decreases
rapidly.
61

Setting
Description
No detection
Continue to run at 80% of the

lost frequency reference
When constant P045 set to 1, if frequency reference decreases by 90% or more within
400 ms, operation is performed at 80% of the reference reached before decreasing.
Frequency Reference Gain (P046 )and

and Frequency Reference Bias(P047)
When the frequency reference is output by an analog input of control circuit terminal
VS and IS, the relationship between the analog input(voltage/current) and the frequency
reference can be set.
Frequency reference gain P046 set frequency reference for the analog input value of
10V(20mA) in units of 1% with the max. output frequency is taken as 100%.
Frequency reference bias P047 set frequency reference for the analog input value of
10V(4mA) in units of 1% with the max. output frequency is taken as 100%.
Frequency reference
M a x .output frequency
G a in /1 0 0
B ias/1 0 0
10V
2 0 m A
0V
4m A
Fig 5.20 Frequency reference adjusting
Setting examples 1:
To operates the inverter with frequency reference of 0 to 100% at 0 to 5V input.
62
1 0 0
0 4 6 =2 0 0
0 4 7 =0
0
0V
5V
10V
Fig 5.21 Frequency reference gain setting
Typical setting examples 2:

To operates the inverter with frequency reference of 50% to 100% at 0 to 10V input.
M a x .Output Frequency
1 0 0
0 4 6 =1 0 0
0 4 7 =5 0
50
10V
0V
Fig 5.22 Frequency reference gain setting
5.17 Multi-function Analog Output (P048,P049)

GND Output Selection (P048)
Terminal AMGND
To select the output frequency or output current to analog output terminals for
monitoring, set constant P048 as following table:
63

Setting
Analog Monitor Output Item
Output frequency(10V/max. frequency)
Output Current(10V/inverter rated current)
Output power(10V/ inverter rated power)
DC bus voltage 10V/800V
Analog Output Monitor Gain(P049)

Gain(F049)
Gain(
Constant P049 is used to adjust analog gain.
Frequency Meter/Ammeter
(5V,1mA full-scale)
AM
P 049
FM
GND
Fig 5.23 Analog output gain adjustment

M a x .Output Frequency
(Inverter Rated Current)
P 0 4 9 0.5 0
Factory setting
P 0 4 9 1.0 0
100
5V
10V
Fig 5.24 Analog output
Set the analog output voltage at 100% output frequency. Frequency meters displays 0
to50 Hz at 0 to 5V.
64
P049 Setting
0.5 0
10V
5V
Output frequency becomes1 0 0

at this value
5.18 Carrier Frequency Selection (P050)

Carrier frequency (inverter output transistor switching frequency) is set in Constant
P050.
Table 5.20 Carrier Frequency Setting
Setting
Carrier Frequency
Metallic Noise from
Noise and Current
(KHz)
Motor
Leakage
2.5
5.0
8.0
10.0
12.5
15.0
Higher
Not audible
Smaller
Larger
Carrier Frequency
F c
2.5K H z
1.0K H z
F c 12 Fout
8 3 .3H z
2 0 8 .3H z
Fig 5.25 User-set mode (P050=7)
Output Frequency
Fout
Carrier Frequency
F c
F c 24 Fout
4 1 .6H z
1 0 4 .1H z
Output Frequency
Fout

Carrier Frequency
F c
F c 36 Fout
2 7H z
6 9H z
Output Frequency
Fout
5.19 Momentary Power Loss Ridethrough Method and Speed

Search (P051-P055)
Momentary power loss ridethrough method (P051)
When momentary power loss occurs, operation restart automatically.
Setting
0
1
2
Description
Not provided (factory setting)
Continues operation after power recovery within the
momentary power loss ridethrough time (P055)
Continuous operation after power recovery within
control logic time (no fault output)
66
When constant P051 is set to 1, hold the operation command to continue operation
after recovery from a momentary power loss.
When constant P051 is set to 2 operation restarts if power voltage reaches its normal
level. No faults signal is output.
Restarting of Coasting Motor (P052 to P053)
Speed Search Level

P052
Speed
Speed search level setting range is 0 to 200% of the inverter rated current. After
recovery from a momentary power loss, inverter starts to speed search if inverter current is
larger than the search level value set in P052. If inverter current is smaller than level value
in constant P052, after speed agree detection, the inverter starts to acceleration or
deceleration to reach the frequency reference.
Min. Baseblock Time

P053
Min.
To operate coasting motor without trip, use the speed search command or DC injection
braking at start.
Restarts a coasting motor without stopping it. This function enables smooth switching
between motor commercial power supply operation and inverter operation.
Set multi-function contact input selection (constant P035 to P039) to 15 (search
command from Max. output frequency) or 16 (search command from frequency
reference).
Build a sequence so that forward/reverse run command is input at the same time as
search command or after the search command. Following is a time chart at search command
input.
Forward /Reverse
Run Command
M i n .Baseblock Time(0 5 3
or more
Speed Search
Command
M a x . Output Frequency
or
Frequency Reference at
Run Command Input
ON
Agree Speed Detection
Condition inverter Output Current 0 5 2
Speed Search Level
Out Frequency
M i n . Baseblock Speed Search
T i m e (0 5 3
Operation
Speed Search Start
Condition Inverter Output Current 0 5 2 Speed Search Level
Fig 5.28 Restarting of coasting motor
67
V/f Reduction Level during Speed Search (P054)

Set the V/F reduction level during speed search
During speed search : V/F =Reference of V/F P054
Power Loss Ridethrough Time (P055)

Set the operating time without trip during momentary power loss.
5.2
5.200 Automatic Reset and Restart (P056,P057)
Number of Restart Attempts after Fault (P056)
Sets the inverter to restart and reset fault after a fault occurs. The number of
self-diagnosis and retry attempts can be set at P056 up to 10. The inverter will automatically
restart after the following faults occur:
OC (Overcurrents)
OV (Overvoltage)
UV1 (Main circuit under voltage )(when constant set P051 to 1)
GF(Ground Fault)
The number of retry attempts is cleared to 0 in the following cases:
If no other fault occurs within 10 minutes after retry.
When the fault reset signal is ON after the fault is detected.
Power supply is turned OFF.
Fault Contact Selection during Automatic Restart (P057)

Set P057 to 0: during automatic restartfault contact output activates.
Set P057 to 1: during automatic restartfault contact output is not activates
5.2
5.211 Jump Frequency (P058-P060)
Jump Frequency 1
P058
Jump
Jump Frequency 2
P059
Jump
Jump Bandwidth
P060
Jump
This Function allows the prohibition or
jumping of critical frequencies so that the
motor can operate without resonance caused by machine systems. This function is also used
for dead band control. Setting the value to 0.0Hz disables this function.
Set jump frequency 1 or 2 as follows:
P058P059P060
68
If this condition is not satisfied, the inverter displays constant setting error OPE6
Output Frequency
P 059
P 060
P0 5 8
P 060
Frequency Reference
Fig 5.29 Jump frequency
5.2
5.222 Elapsed Timer Selection (P061 to P063)
Set P061 to 0: Accumulated time during power on
Set P061 to 1: Accumulated time during running
P062Elapsed timer 1
P063Elapsed timer 2
5.2
5.233 DC Injection Braking (P064-P065)
(
DC Injection Braking Current (P064)
Set DC injection braking current in units of 1%, taking inverter rated current to be
100%.
DC Injection Braking Time at Stop (P065)

Set DC injection braking time at stopping in units of 0.1 second. When constant P065
is set to 0, DC injection braking is not performed, but inverter output is shut OFF when
DC injection braking starts.
69
M in . Output Frequency
(Frequency at DC Injection Braking
at Starting) P 0 1 7
DC Injection Braking
Time at Stop0 6 5
Fig 5.30 DC injection braking time at stop

When coast to stop is specified in stopping method selection (P004), DC injection
braking braking at stop does not operate.
DC Injection Braking at Start (P066)

Restart a coasting motor after stopping it. Set the DC injection braking time at start in
constant P066 in units of 0.1 second. When constant P066 is set to 0, DC injection
braking is not performed and acceleration starts from the Min. output frequency.
Set DC injection braking current in constant P064 in units of 1%, taking inverter rated
current as 100%.
M in . Output Frequency
P017
DC Injection Braking
Time at StartP 0 6 6
Fig 5.31 DC injection braking time at start
24 Torque Compensation (P067 to P069)

5.
5.24
Torque Compensation Gain (P067)
Motor torque requirement changes according to load conditions. Full-range automatic
torque boost adjusts voltage of
V/f
pattern according to the requirement. The B500
automatically adjusts the voltage during constant-speed operation as well as during

acceleration. The required torque is calculated by the inverter. This ensures triples operation
and energy saving effects.
70
Output voltageTorque compensation gain (P067)Required torque

Output Voltage
Required
torque
Increase
voltage
Output Frequency
Fig 5.32 Torque compensation gain

Normally, no adjustment is necessary for torque compensation gain (P067 factory
setting: 1.0). When the wiring distance between the inverter and the motor is long, or when
the motor generates vibration, change the torque compensation gain.
Increasing torque compensation gain increases motor torque, but an excessive increase
may cause the following:
Inverter malfunction because of motor overcurrent
Motor overheat or excessive vibration

Increase torque compensation gain gradually while verifying the motor current.
The motor line to line resistance (P068) and the iron loss(P069) is dependent on motor
capacity. Usually it is not necessary to set constant P068 and P069.
5.2
5.255 Stall Prevention (P070 to P072)
Stall Prevention during Deceleration Selection (P070)
P070 set to 0: Stall prevention disabled.
P070 set to1: Stall prevention enabled.
Stall Prevention Level during Acceleration (P071)
Set stall prevention level during acceleration in units of 1 , taking inverter rated
current as 100%.
71
(
Stall Prevention Level during Running (P072)
Set stall prevention level during running in units of 1, taking inverter rated current as
100%.
5.2
5.266 Frequency Detection (P073)
Effective when multi-function contact output selection P040 or P041 are set to
frequency detection(setting: 4 or 5). Frequency detection turns ON when output
frequency is higher or lower than the frequency detection level (P073).
Frequency Detection
5.26.1 Frequency Detection 1(Output Frequency
Frequency
Level) (Set P040 or P041 to 4)
Relaese Width
+2H z
Frequency Detection LevelH z
P 0 7 3
Output
Frequency
Frequency Detection
Signal
ON
ON
Fig 5.33 Frequency detection 1
Frequency Detection
5.26.2 Frequency Detection 2(Output Frequency
Frequency
Level) (Set P040 or
o P041 to 5)
Frequency Detection LevelH z
P 0 7 3
Relaese Width
2H z
Output
Frequency
ON
Frequency Detection
Signal
Fig 5.34 Frequency detection 2
72
5.27 Torque Detection (P074 to P076)

If an excessive load is applied to the machine, output current increase can be detected
by output alarm signals at multi-function contact output terminals MA, MB and M1.
To output an overtorque detection signal, set multi-function contact output selection
P040 or P041 to overtorque detection
Setting: 6 ( NO (a) contact ) or 7 ( NC (b) contact ).
Motor Current
F0 6 2
T im e
Mu lti-function Contact
Output Terminals
(Overtorque Detection Signals)
M A , M B and M 1
ON
ON
P 076
P 063
Release width (hysteresis) during overtorque detection is 5% of the level of inverter
rated current.
Fig 5.35 Torque detection
Torque Detection Selection (P074)

Setting
Description
Detection disabled (factory setting)
Detection during constant-speed running, and operation continues

after detection.
Detected during running and operation continues after detection
Detection during constant-speed running, and inverter output is shut

off during detection.
Detection during running, and inverter output is shut off during

detection.
73
To detect overtorque during acceleration or deceleration, set to 2 or 4.
To continue the operation after overtorque detection, set to 1 or 2. During

detection, the operator displays OL3 alarm (blinking).
To halt the inverter by a fault at overtorque detection, set to 3 or 4. At detection,

the Operator displays OL3 alarm (blinking).
Overtorque Detection Level (P075)

Set the torque detection current level in units of 1%taking inverter rated value to be
100%
Overtorque Detection Time (P076)
If the time when motor current exceeds the overtorque detection level (P075) is longer
than overtorque detection time (P076), the overtorque detection function operates.
5.28 Timer Function (P077,P078)

(
ON-Delay Timer (P077)
When a timer function is selected in multi-function contact output terminals (refer to
5.14.5), Set the timer function output ON delay time in constant P077 for the function input.
OFF-Delay Timer (P078)
When a timer function is selected in multi-function contact output terminals (refer to
5.14.5), Set the timer function output OFF delay time in constant P078 for the function
input.
5.29 Braking Resistor Overheat Protection (P079)

Set P079 to 0: Braking resistor overheat protection is disabled.
Set P079 to 1: Braking resistor overheat protection is enabled, but this function is not
applied.
5.30 Input/Output Phase Loss Detection (P080-P083)

Input Phase Loss Detection Level (P080)
Set input phase loss detection level voltage, taking 800V as 100%. When setting is
100%, this function is disabled.
74
Input Phase Loss Detection (P081)

Set input phase loss detection time
Detection Time1.25 second P081
When input voltage is less than the set value for longer than the time set in constant
F081, a fault signal is displayed.
Output PhaseLoss Detection Level (P082)
Set output phase loss detection level current, taking the rated value as 100%. When
setting is 100%, this function is disabled.
(
Output Phase Loss Detection Time (P083)
Set output phase loss detection time
Detection Time1.25 second P083
When inverter current is less than the value set in constant P082 for longer than the time set
in constant P083, a fault signal is displayed.
5.31 PID Control

Control(P084-P094)
PID mode selection

P084
PID
P085
PID feedback calibration gain
PID
Proportional ( P ) gain
P086
Proportional
Integral ( I ) time
P087
Integral
Derivative ( D ) time
P088
Derivative
PID offset
P089
PID
Limit of Integral value

P090
Limit
PID primary delay time(output lag filter time) constant

P091
PID
PID feedback loss detection

P092
PID
Set P092 to 0: No detection of loss of PID feedback
Set P092 to 1: Detection of loss of PID feedback
PID feedback loss detection level

P093
PID
PID feedback loss detection time

P094
PID
To enable PID control, set the PID selection (P084) to 1 to 3.
75

Setting
Description
PID disabled
PID enabled (Deviation is D-controlled)
PID enabled (Feedback value is D-controlled)
PID enabled (Feedback is reversed characteristics, D control

of deviation)
Then select the PID control intended value or detected value settings as follows.
Intended Value Setting

For setting the intended value, control circuit terminal VS voltage signal (0 to 10V) or
multi-step speed constants P025 to P029 can be used.

Control circuit terminal VS signal: Set operation mode selection (P002) to 2 to3
Multi-step speed constants (P025 to P029): Set operation mode selection (P002) to 0 or
1.
Detected Value Setting

For setting the detected value, control circuit terminal IS current signal (4 to 20 mA) or
voltage signal (0 to 10V) can be used.
Control circuit terminal IS current signal: Set analog input selection (P043) to 1.
Control circuit terminal IS current signal: Set analog input selection (P043) to 0. (Cut
jumper JP3 on the control PC board)
76
The following shows the block diagram of PID control.
Intended
V alue
P085
Feedback
Calibration G a in
P
P086
Deviation
P084
Detected
V alve
100
P012
Deviatio
n
13
D
P088
P084
D
P088
Output
L ag
Filter
T im e
P091
1 0 9
Limit
Limit
P090
I
P087
12
13
Frequency
Reference
1 to 3
P084
O FFSET
2
P089
P084
Fig 5.36 Block diagram of PID control

Note:
1.Value I is reset to 0 in the following cases :
When a stop command is input or operation stops
When the integral value reset signal is input by multi-function contact input selection
(Any of constants P035 to P039 are set to 18).
2. The upper limit of value I can be set by constant P090. Increase the value of constant
P090 to upgrade control capability by integration. If the control system vibrates and it
cannot be stopped by adjusting the integral time or primary delay time constant, etc.,
decrease the setting of constant P090.
3. PID control can be canceled by a multi-function contact input signal. By setting any of
constant P035 to P039 to 19 and by closing the contact during running, PID control is
disabled and the intended value signal itself is used as a frequency reference signal.
77
5.32 Energy Saving Control (P095 to P102)
Energy saving selection

P095
Energy
Energy saving gain

P096
Energy
Energy saving voltage lower limit (50Hz)

P097
Energy
Energy saving voltage lower limit (5Hz)

P098
Energy
Time constant for average kW detection

P099
Time
Voltage limit of tuning

P100
Voltage
Step voltage of tuning(at 100% rated voltage)

P101
Step
Step voltage of tuning (at 5% rated voltage)

P102
Step
Energy Saving Selection (P095)
To enable saving control, set energy saving selection constant P095 to 1.
Table 5.23 Constant P095 setting
Setting
Description
Energy saving is disabled
Energy saving is enabled
Since the constant used in the energy saving control mode have been present at the
factory to the optimum values, it is not necessary to adjust them under normal operation. If
you motor characteristic differ from those of regular standard motors, refer to the following
description to change the constant.
Energy Saving Gain ((P096)

Use the energy saving gain when running in the energy saving control modes to
calculate the voltage at which motor efficiency will be the greatest, and set is as the output
voltage reference. This value is present at the factory to the regular standard motor value. As
the energy saving gain is increases, output voltage increases also.
Energy Saving Voltage Lower Limit (P097,P098)
Set the output voltage lower limit. If the voltage reference value calculated in the
energy saving mode is smaller than the specified lower limit, this lower limit value is output
as the voltage reference value. The lower limit value is set in order to prevent stalling at
light loads. Set voltage limit at 5Hz and 50Hz, a value obtained by linear interpolation
should be set to any limit values other than at 5Hz or 50Hz. Setting is made as a percentage
78
of motor rated voltage.

V oltage
510V
P0 9 7
P0 9 8
Lower Limit
5H z
50Hz
Frequency
Fig 5.37 Energy saving voltage lower limit

In the energy saving control mode, the optimum voltage is calculated according to the
load power, and the voltage is supplied to the load. However, the set constant may vary due
to temperature, therefore, the optimum voltage may not be supplied in some cases.
Automatic tuning controls voltage so that highly efficient operation is maintained.
Time constant for average kW detection ((P099)

Set the time constant for average power detection. Set time constant =25ms(1 to 200)
(
Voltage Limit of Tuning (P100)
Limits the range to control voltage by tuning. Setting is made in a percentage of motor
rated voltage. By setting this value to 0,tuning is maintained.
Step Voltage of Tuning(P101-P102)

Sets voltage variation width of one tuning cycle. Setting is made in a percentage of
motor rated voltage. By increasing this value, the rotating speed variation becomes larger.
This voltage variation width is set when starting tuning voltage is 100% and 5% motor rated
voltage. Values obtained by linear interpolation are set to any voltage values other than
these values.
79
Voltage Variation Width

P101
P 102
1 0 0 Output Voltage
Fig 5.38 Step voltage width of tuning
5.33 Serial Communication Control (P103 to P108)

B500 series can perform serial transmission by using a programmable controller (PLC)
and MODBUS communication. MEMOBUS is composed of one master PLC and 1 to
31(maximum) slave units (B500 series). In signal transmission between the master and slaves,
the master always starts transmission and the slaves respond to it.
The master performs signal transmission with one slave at one time. the slave which
receives the command from the master executes the function and returns the response to the
master.
5.33.1 Communication Specifications

Interface: RS-485 (Communication interface card must be mounted)
Synchronization: Asynchronous
Transmission parameter:
Baud rate
Selected from 2400,4800,9600BPS (Constant P107).
Data length
Fixed to 8 bits.
Parity
Parity/ no-parity,even /odd selectable (Constant P108).
Stop bit
Fixed to 1 bit.
Protocol
Max.number of units to be connected:
in accordance with MODBUS

31(when RS-485 is used).
5.33.2 Data to be Sent/Received by Communication

Data to be sent/received by communication are run command, frequency reference,
fault contents, inverter status and constant setting/reading.
Select the run command and frequency reference input method in constant P002.To
provide a run command and frequency reference by communication, set this constant to
80
settings 4 to 8. Also, without regard to this selection, monitoring of running status, constant
setting/reading, fault reset and multi-function input command from the PLC are enabled.
(
MODBUS Timeout Detection Selection (P103)
Set P103 to 0: Timeout detection is disabled
Set P103 to 1: Timeout detection is enabled
MODBUS Stop Method at Communication Error(
Error(P104)
P104 set to 1:Coast to stop
P104 set to 3:Continue operation (Alarm)
MODBUS Frequency Reference Unit ((P105)
The frequency reference units from the PLC and in the frequency reference and output
frequency monitors (buy communication) are selected. The output frequency resolution of
B500 series is 0.1Hz. Even if the frequency reference unit is changed to 0.01 Hz in constant
P105, the value in the hundredth digit of 0.01Hz of the received frequency reference is
rounded off internally. When 30000/100 in units of 0.1% is selected, the value is rounded
off in the same way.
MODBUS Station Address (P106)

The slave address number is set. It is necessary to set the address number so that it will
not overlap with the address number of another slave connected on the same transmission
line.
(
Baud Rate Selection (P107)
Set P107 to 0: 2400bps
(
Parity Selection (P108)
Set P108 to 0: NO parity
81
Set P108 to 1: Even parity

Set P108 to 2: Odd parity
Note:
To change the values set in constant P106 to P108 and enable new settings, it is
necessary to turn OFF the power supply, and then turn it ON again.
82
6 FAULT DIAGNOSE
6.1 Operator Monitor Contents Description
Table 6.1 Digital Operator Monitor Display
Operator
LED
Fref
Fout
Name
Contents
Frequency
Reference
Output
Frequency
Frequency reference can be monitored/set.

Setting/display unit depends on constant P024.
Output frequency can be monitored
Display unit depends on constant P024.
Output current can be monitored in units of 0.1A (1A for 100A
and above)
Iout
Output Current
KWout
Output Power
F/R
Output power can be monitored in units of 0.1KW (1KW for

100KW and above)
Forward/Reverse
Forward/Reverse run command can be set/monitored.
Run
Accel
Acceleration
Time 1
Acceleration time (P019) can be set/read in units of 0.1s
Decel
Deceleration
Time 1
Deceleration time (P020) can be set/read in units of 0.1s
Vmtr
Motor Rated
Voltage
Motor rated voltage value (P011) can be set during stop.
V/F
V/F Patterns
Selection
V/F patterns (P010) selection can be set during stop.
Fgain
Fbias
Frequency
Frequency reference gain (P046) can be set during stop.
Reference Gain
Frequency
Frequency reference bias (P047) can be set during stop.
Reference Bias
FLA
Motor Rated
Current
Motor rated current (P032) can be set during stop.
PID
PID Selection
PID selection (P084) can be set during stop.
KWsav
Energy Saving
Selection
Energy saving selection (P095) an be set during stop.
Operator
LED
Name
PRGM
Programming
Mode
Monitor
Monitor
Contents
Constants an be set/read.
No.
Contents
C-01
C -02
C -03
C -04
C -05
C -06
C -07
C -08
C -09
C -10
C -11
C -13
Frequency reference (same as Fref)

Output frequency (same as Fout)
Output current (same as Fout)
Output voltage can be monitored in units of 1V
DC Bus voltage can be monitored in units of 1V
Output power (same as KWout)
Input terminals S1 to S6 status can be monitored
Inverter output status can be monitored
4 faults before last Power OFF can be monitored
Software version information
Elapsed time can be monitored
PID Feedback can be monitored (displays in units
of 0.1Hz)
Input Terminals S1 to S6 status monitor

Set the Operator to monitor function, contents of constant C-07 is displayed as
following:
1 S1 O N
1 S2 O N
1 S3 O N
1 S4 O N
1 S5 O N
1 S6 O N
Always 0
Always 0
Fig 6.1 S1 to S6 status monitor

Set the Operator to monitor function, contents of constant C-08 is displayed as
following:
84
1: S1 O N
Always
0
1: S2 O N
1: S3 O N
1: S4 O N
1: S5 O N
1: S6 O N
1 M1-M2 O N
Fig 6.2 Inverter operation output status monitor
6.2 Fault Diagnosis and Corrective Actions

When the B500 series detects a fault, the fault and the fault code is displayed on the
digital operator and activates the fault contact output and the motor coast to a stop. Check
the cause in the table below and take the corrective actions. If the inspections or corrective
actions described cannot solve the Problem, contact B500 series inverter representative
immediately.
To restart, turn ON the reset input signal or depress STOP/RESET key or shut OFF the
main circuit power supply once, to reset or stop status. When a forward/reverse run
command is input, the inverter does not receive a fault reset signal. Make sure to reset after
turning OFF the forward/reverse run command. To change the monitored constants in fault
monitor, depress DSPL key to shifted to the monitor mode, then depress the or key to
select the constant monitor number, and depress ENTER key to inspect the constant
contents during fault.
Table 6.2 Fault Diagnosis and Corrective Actions

Fault
Display
UV1
Description
Main circuit
undervoltage
Details
Corrective Actions
Undervoltage in the direct

current main circuit during Check the power supply wiring.
running.
Correct the line voltage.
Detection Level:U320V
85
Fault
Display
UV2
UV3
OC
OV
GF
PUF
OH1*
OH2
OL1
OL2
OL3*
SC
EF0
EF2
Description
Control
circuit
undervoltage
Details
Corrective Actions
Undervoltage in the control

circuit during running.
The
pre-charge
contactor
Check the pre-charge circuit.
opened during running.
Check the motor.
The inverter output current
Overcurrent
Extend the acceleration/
exceeded the OC level.
deceleration time.
The main circuit DC voltage
Overvoltage
Extend the deceleration time.
exceeded the OV level.
Check that motor insulation
Inverter grounding current
has not deteriorated.
Grounding
exceeded 50% of the inverter Check the connection between
fault
rated current.
inverter and motor is not
damaged.
The output transistor were
Check for damaged transistor,
Main circuit
damaged
load side short circuit,
fault
The direct current circuit fuse is
grounding, etc.
blown.
The
transistor
heatsink
Heatsink
temperature
exceeded
the
Check the fan and ambient
overheat
allowable value.
temperature.
(OH1)
(Fin temperature
OH1 detection level )
The
transistor
heatsink
Heatsink
temperature
exceeded
the
Check the fan and ambient
overheat
allowable value.
temperature.
(OH2)
(Fin
temperatureOH2
detection level )
Motor overload Inverter output exceeded the
Reduce the load.
(OL1)
inverter overload level
Motor overload Inverter output exceeded the Reduce the load, extend the
(OL2)
inverter overload level
acceleration time.
Overtorque
Inverter
output
current
Reduce the load, extend the
detection
exceeded
the
overtorque
acceleration time.
(OL3)
detection level (P075)
Check the motor coil resisLoad
Inverter output (load) is shorttance.
short-circuit
circuit
Check the motor insulation.
External fault
from
serial
communicaFault occurred in the external Check the external control
tion
control circuit
circuit.
External fault
at terminal S2
MC fault
86
Fault
Display
EF3
EF4
EF5
EF6
Description
External fault
at terminal S3
External fault
at terminal S4
External fault
at terminal S5
External fault
at terminal S6
SP1
Excessive
ripple in bus
bar
SPO
Output
open-phase
CE*
MODBUS
transmission
fault
CPF0
CPF1
CPF4
CPF5
Details
Corrective Actions
Check the condition of the

Fault occurred in the external input terminal. If the fault
control circuit
occurs when terminal is not
connected, replace the inverter.
Inverter input power supply
Check the line voltage.
has open-phase.
Re-tighten the input terminal
Large unbalance in input
screws.
voltage.
Check the output wiring
Check motor impedance.
Invetert output open-phase
Check the output terminal
screws.
Check the transmission devices
Control data cannot be received
signals.
normally
Transmission between the

inverter and digital operator
Control
circuit cannot be established 5 seconds
fault 1
after supplying power
MPU peripheral element

check fault (initial)
Transmission between the
inverter and digital operator is
established once after supplying
Control circuit power, but later transmission
fault 2
fault continue for more than 2
seconds.
MPU peripheral element
check fault (online)
E2PROM fault
CPU
A/D Inverter control unit fault
converter fault
Insert the digital operator

connector again.
Check the control circuit
wiring
Replace the control card.
Insert the digital operator

connector again.
Check the control circuit
wiring
Note: *Stopping method selection is available
6.3 Alarm Display and Explanation

Alarm display codes will blink after alarm functions activate. But alarms do not
activate fault contact outputs and the inverter returns to its former operation status
automatically when the cause is removed.
87
The following table explains the different types of alarms.

Table 6.3 Alarm Display and Explanation
Alarm
Display
UV
OV
Contents
Undervoltage
detection
Overvoltage during
stop
OH1
Heatsink overheating
OL3
Bb
External baseblock
EF
Simultaneous
forward/ reverse run
command
CALL
MODBUS
transmission waiting
OH3
CE
OPE1
Inverter overheat prealarm

MODBUS
transmission error
Inverter kVA setting
fault
OPE3
OPE6
Undervoltage has been detected.

Main circuit DV voltage exceeds the overvoltage
detection level while the inverter outputs is OFF.
Under condition of heatsink temperatureOH1 detection
level, continuous operation at OH1 detection is selected.
Under condition of inverter output current > the
overtorque detection level (P075)
External baseblock command is input from control circuit
terminal.
Both forward and reverse run commands are input
simultaneously for over 500 ms.
Under condition of F0024, the inverter has not received
the normal data from serial communication after power
ON.
Inverter overheat pre-alarm signal is input from control
circuit terminal.
Continuous operation is selected at MODBUS
transmission.
Inverter kVA setting fault
Multi-function
contact input setting
error
One of the following setting errors occurred in the

multi-function contact input selection (P035 to P039):
Two or more of the same values are set
Both 15 and 16 are set at the same time
Both 22 and 25 are set at the same time
The constants setting are 25,26 except constant P039
V/F data setting error
Setting error of constant P012 to P018
Constant setting error
One of the following setting errors occurred:

inverter rated current0.1motor rated currentor
motor rated currentinverter rated current200%
When constant P058 (jump frequency 1) > P059 (jump
frequency 2)P030(output frequency upper limit)
<P031(output frequency upper limit)
OPE3
OPE5
Explanation
88
6.4 Motor Faults and Corrective Actions

If any of the following faults occurs in the motor, check the cause and provide the
relevant corrective action. If the inspections and corrective actions cannot solve the problem,
contact B500 Series representative immediately.
Fault
Motor does
not rotate
Table 6.4 Motor Faults and Corrective Actions

Check Point
Corrective Action
Turn on power supply.
Power supply voltage applied to Turn OFF power supply, and then ON
terminals R, S, T ? CHARGE LED
again.
is ON?
Check power supply voltage.
make sure terminal screws are tight.
Use rectifier type voltmeter to test.
Turn OFF power supply, and then ON
Voltage output to output terminals
again.
U, V, W correct?
Reduce the load and release the lock.
Motor lock due to excessive load?
Fault displayed in operator Check troubleshooting table.
display?
Forward/reverse run command Check the wiring.
entered?
Correct the wiring
Frequency setting voltage entered?
Check frequency setting voltage
Input the correct value
Operation mode setting correct?
Motor
rotation
reverse
Motor
rotates, but
variable
speed not
available
Motor
rotation
speed too
high or too
low
Motor
rotation
speed not
stable
Wiring of terminals U, V, W Match wiring to the phase order of the

correct?
motor leads U, V, W
Wiring of the frequency setting
circuit correct?
Operation mode setting correct?
Load excessively large?
Motor ratings (number of poles,
voltage correct?)
Acceleration/deceleration
speed
change ratio for gears, etc. correct?
Maximum frequency set value
correct?
Use rectifier voltmeter to test the
voltage between motor terminals
excessively reduced?
Correct the wiring

With the operator check the operation
mode selection.
Reduce the load.
Check motor nameplate specifications
Check speed changer (gears, etc.)
Check the maximum frequency set value.
Check V/F characteristics values.

Reduce the load.
Load excessively large?

Load variation excessively large?
89
Reduce the load variation.

Increase inverter motor capacity
Fault
during
operation
Check Point
Corrective Action
For 3-phase power supply, check the
For 3-phase power supply, open
wiring if power supply is open phase.
phase?
For single-phase power supply, connect
AC reactor to the power supply.
90
7 PERIPHERAL DEVICES
7.1 Peripheral Devices Connection Diagram
3-Phase Power Supply
M olded - Case Circuit Breaker
M CCB
Magnetic Contactor
MC
AC Rector
ACL
Input Noise Filte r
NF
R S
T
+
B500
Braking Uin t U B or
Braking Resistor R B
PB
W
O u tput Noise Filte r

NF
Fig 7.1 Peripheral devices and connection diagram
7.2 Peripheral Devices Function Description

Table 7.1 Peripheral Devices Function Description
Peripheral Devices
and Options
Description
Used to cut off inverter fault current quickly and prevent a power
supply fault caused by the inverter and wiring fault.
Shut OFF the main circuit power supply and prevent inverter from
MC
restarting after a power OFF or a fault.
Used to improve the input power factor, reduce high harmonic
*ACL
components and prevent an excessive peak current flow.
Used to reduce noise generated by inverter. (Advice: when the
wiring distance between motor and inverter is shorter than 20 meters,
*NF
install it near the power side, while the distance is longer than 20
meters, install it near the output side.
Selected when the inverter braking torque cannot reach the braking
*UB
requirement. It can be applied to the situations when a big inertia
load, frequently braking and fast stopping is needed.
Note: * Optional devices
MCCB
91
7.2.1 AC Reactor:
AC reactor reduces high harmonic components in the input current and improves
inverters power factor effectively. An optional AC reactor is recommended in the following
situations:
The power supply capacity where the inverter is installed is more than 10 times of
the inverter capacity.
A silicon-controlled load or a switch-controlled power factor correction device is

connected to the same power supply.
The voltage unbalance factor of 3-phase power supply is more than 3%.
Voltage
(V)
380
Table 7.2 General Used AC Reactor Specifications

Power
Current
Inductance
Power
Current
(KW)
(A)
(mH)
(KW)
(A)
1.5
4.8
4.8
75
165
2.2
6.2
3.2
93
195
3.7
9.6
2.0
110
224
5.5
14
1.5
132
262
7.5
18
1.2
160
302
11
27
0.8
185
340
15
34
0.6
200
385
18.5
41
0.5
220
420
22
52
0.42
245
470
30
65
0.32
280
530
37
80
0.26
315
605
45
96
0.21
355
660
55
128
0.18
400
750
Inductance
(mH)
0.13
0.11
0.09
0.08
0.06
0.06
0.05
0.05
0.04
0.04
0.04
0.03
0.03
7.2.2 Noise Filter

Install a noise filter to eliminate noise that generated by inverter transmitted between
the power line and inverter, as well as the interference caused by environment radio noise
and instantaneous inrush current.
92
Table 7.3 General Used Three-phase Three-wire System Noise Filter Specification
Filter Main Parameters
Motor
General-mode Input
Differential-mode Input
Voltage
Power
Filter Type
Loss dB
Loss dB
(V)
(KW)
0.1MHz 1MHz 30MHz 0.1MHz 1MHz 30MHz
0.75-1.5 DL-5EBT1
75
85
55
55
80
60
2.2-3.7 DL-10EBT1
70
85
55
45
80
60
5.5-7.5 DL-20EBT1
70
85
55
45
80
60
11-15
DL-35EBT1
70
85
50
40
80
60
380
18.5-22 DL-50EBT1
65
85
50
40
80
50
30-37
DL-80EBT1
50
75
45
60
80
50
45
DL-100EBK1
50
70
50
60
80
50
55-75
DL-150EBK1
50
70
50
60
70
50
93-132 DL-200EBK1
50
70
60
60
70
50
A noise filter is required in the situation where a high anti-interference requirement or
CE, UL, CSA standard must be achieved, or there is weak anti-disturbance equipment
around inverter. A noise filter should be installed as close as to the inverter as possible with
shortest wires.
7.2.3 Braking Unit and Braking Resistor

For B500 series, model 1.5 to 15kW inverters provides a regeneration braking function
inset. To increase braking torque only a external braking resistor is needed. For model 18.5
to 400kW inverters this function is not provided and an external braking unit must be
connected to increase braking torque. The braking units comprises control circuit, driver
circuit and discharge resistor part. The control circuit should be tuned according to inverter
overvoltage protection level. If the discharge resistor part is equipment with overheat
protection, it is advised that its control contacts be connected to inverter main control
circuit.
93
When the braking torque is 100%, the General used braking resistors value and power
reference are outlined in the following table:
Voltage Motor
Resistor Resistor
(V)
Power
Value
Power
(KW)
()
(KW)
1.5
400
0.25
2.2
250
0.25
3.7
150
0.40
5.5
100
0.50
7.5
75
0.80
380
11
50
1
15
40
1.5
18.5
30
4
22
30
4
30
20
6
37
16
9
380
45
13.6
9
55
20/2
12
Motor
Power
(KW)
75
93
110
132
160
185
200
220
245
280
315
355
400
Resistor
Value
()
13.6/2
20/3
20/3
20/4
13.6/4
13.6/4
13.6/5
13.6/5
13.6/5
13.6/6
13.6/6
13.6/7
13.6/8
Resistor
Power
(KW)
18
18
18
24
36
36
45
45
45
54
54
63
72
7.2.4 Residual Current Operated Protective Devices

Because of a over-ground electrostatic capacitor exists in the inverter, motor,
input/output wiring and high inverter carrier frequency, the leakage current between inverter
and ground is large, especially in big capacity class. Sometimes this leakage current may result
in a fault protection from the protection.
To avoid the mentioned problem, except lowering the carrier frequency properly and
shortening wiring, a leakage current protection device is needed. During installation pay
attention to the following:
The leakage current protection device should be inserted in the inverter input side, after the
MMCB is reasonable.
The device action current should be set more than 10 times than the leakage current
(sum of the leakage current of wiring, noise filter, motor and etc.) when the system is
supplied by a commercial power supply instead of inverter.
7.2.5 Capacitor Box

This optional capacitor box is specially used in continuous running when the power OFF
time is more than 20ms. This device can be ordered from us or our agent. The information about
actual load, required continuous running time in power OFF is needed in order.
It is not recommend that customs configure the capacitor box by themselves because
94
one or two parameter may be influence by this added device.
7.3 Application Example

Fig 7.2
7.3.1 Run under External Signal Command
CommandFig
7.2
M CCB
R
S
T
3-phase
Power
Forward Run/S to p
Factory
Setting
Reverse Run/S to p
External Fault
Fault Reset
B 500
V
W
S1
C losed: forward run
S2
S3
S4
COM
GND
MA
MB
Fault Signal
MC
Frequency
Setting
Adjustment
2k 2w
Analog
Input
2k 2w
+1 2 V
VS
GND
IS
0 to 10 v
4 to
20 m A
M ulti-Function
Analog Output
A M
Analog Output
-
GND
Fig 7.2
Note: When set the inverter status with digital operator, only MCCB connected to the input
terminals.
95
7.3.2 Run under Digital Operator Command (Fig 7.3)
3-phase
Power
M CCB M C
R
S
T
B 500
V
W
GND
MA
MB
Fault Signal
MC
Frequency
Output
AM
Analog Output
GND
GND
Fig 7.3
Note: Set frequency reference with operator. Give a start or deceleration to stop
command with RUN, STOP/RESET key on the digital operator; Adjust speed online with
UP, DOWN key or by the frequency setting adjustment resistor on the digital operator.
96
7.3.3 Run under External Signal Command (Fig 7.4)

M CCB
MC
U
R
S
3-phase
Power
B500
T
T
AS
V
W
MB
AR
GND
MC
MC
MC
Forward Run/S to p
Reverse Run/S to p
Factory External Fault
Setting Fault Reset

S2
S3
S4
COM
M A
Fault Signal
MC
Frequency
Setting
Adjustment
2k 2w
Analog
Input
2k 2w
+1 2 V
VS
GND
IS
0 to 10 v
4 to
20 m A
M ulti-Function
Analog Output
AM
Analog Output
-
GND
Fig 7.4
Note: set the inverter status with digital operator, input terminals are connected with
magnetic contactor. The fault relay contact max. working voltage is AC220,2A. If the circuit
voltage or current exceeds the working range, a transformer T and auxiliary relay must be
used.
97
7.3.4 Industrial Frequency/Variable Frequency Switch Operation(Fig 7.5)

M C3
M C2
M CCB
M C1
R
S
T
3-phase
Power
Forward Run/S to p
Reverse Run/S to p
External Fault
Fault Reset
Factory
Setting
RT1
U
V
B500
S1C losed: forward run

S2
S3
S4
COM
GND
MB
M A
Fault Signal
MC
Frequency
Setting
Adjustment
4.7k 2w
Analog
Input
MC
4.7k 2w
+1 2 V
0 to 10 v
- F
GND
IS
4 to
20 m A
M ulti-Function
Analog Output
AM
Analog Output
VS
GND
M C3
M C2
M C2
M C1
RUN
AS
M C2
AR
MC
RT
M C3
T
Fig 7.5
Note: Variable frequency power supply operation is showed in the fig.5, K is the
industrial frequency/variable frequency transfer switch. AS, AR represent start, stop button
respectively. A time relay is applied to make use of the motor energy after a industrial
frequency/variable frequency switch.
98
8 MAINTENANCE AND INSPECTION
WANNING
1.
Never touch high-voltage terminals in the inverter.

Otherwise, an electric shock can occur.
2.
Replace all protective covers before powering up the inverter. To remove the
cover, make sure to shut OFF the molded-case circuit breaker.
3.
Perform maintenance or inspection only after verifying that the CHARGE

goes OFF, after the main circuit power supply is turned OFF.
The capacitors can still charged and can be dangerous.
4.
Only authorized personnel should be permitted to perform maintenance.

CAUTION
1.
The control PC board , key board and drive board empl

emplooy COMS Ics. Do
not touch the CMOS elements.
Otherwise, an electric shock can occure.
2.
Do not connect or disconnect wires or connectors while power is applied to

the circuit.
Otherwise, an electric shock can occure.
3.
Do not inspect the signals during running.

The inverter may be damaged.
99
Maintenance
8.1
8.1Maintenance
In order to keep the inverter operating normally over a long period of time, it is
necessary to perform daily inspection and period maintenance (at least once every 6 months)
during storage and operation.
8.1.1 Daily Inspection

Check the following items with the system in operation.
The motor should not be vibrating or making unusual noises.
There should be no abnormal heat generation.
The ambient temperature should not be too high.
The output current value shown on the monitor displays should not be higher than
normal.
The cooling fan on the bottom of the inverter should be operating normally.
Table 8.1 Daily Inspection Items and Notepoints
No.
Items
Display
Cooling
System
Inverter Box
Working
Environment
Voltage
Load
Device
Inspection
Is there any display

fault?
Is there any abnormal
Cooling fan
noise or vibrations?
Is there any abnormal
Inside inverter
high temperature, noise
box
or odor?
Ambient
Temperature, humidity,
environment dust or corrosive gas
Input and output Input and output
terminals.
voltage
Temperature, noise and
Motor
vibration.
LED monitor
Criterion
Refer to operation
status
Nothing Abnormal
Nothing Abnormal
Refer to the criterion
in chapter 2.2
Refer to Appendix 2
Nothing Abnormal
8.1.2 Periodic Inspections

Always turn OFF the power supply before beginning inspection. Confirm that the
monitor has no display and main circuit power supply LED indicators have all turned OFF,
and then wait until at least 5 minutes has elapsed before beginning inspection. Doing so can
avoid an electric shock.
100
Table 8.2 Periodic Inspections

Item
External terminals,
mounting bolts,
connectors, etc.
Cooling fins
PCBs
Cooling fan
Power Elements
Smoothing capacitor
Inspection
Corrective Procedure
Tighten loose screws and bolts
Are all screws and bolts
firmly and reconnected the loose
tight?
connectors.
Clear off any dirt and dust with an
air gun using dry air at a pressure
Are the fins dusty?
of 4 to 6 kgcm2
Is there any conductive dirt
air gun using dry air at a pressure
on the PCB?
of 4 to 6 kgcm2
Is there any abnormal noise
or vibration? Does the fan Replace the cooling fan.
rotate smoothly?
Is there conductive dirt or air gun using dry air at a pressure
dust?
of 4 to 6 kgcm2.
Are there any irregularities,
Replace the smoothing capacitor.
such as discoloration or odor?
In inspection, do not disassemble or shake the device or pull out the joint terminals, for
these actions may result in abnormal operation or fault display status for inverter. More
seriously the semiconductor elements or power modules (IGBT modules) could be
damaged.
In measurement, the results with great differences may be found with different measure
instrument. It is advised to measure input voltage with a moving-iron voltmeter, measure
output voltage with a bridge voltmeter, measure input/output current with a clamp-on
ammeter and measure the power with electrodynamic power meter. If the all the instrument
are not full provided, the same meter may be adopted and keep a record of results for future
comparison.
To measure the waveform, a scope with scan frequency of 40MHz or more for normal
waveform, and scan frequency of 100MHz or more for instantaneous waveform is
recommended. Some electrically insulation procedures must be performed before
measuring.
The recommended main circuit connection for electric measurement is showed in the
following fig.
101
B500
102
When the power is asymmetric seriously or the three-phase current is unbanlance, it is

advised to adopt three-wattmeter method to measure power.
Because inverter electrical insulation test and dielectric test have been made at factory it
is no need for user to test again. Every test will reduce insulation and withstanding voltage
level of inverter product and improper test may damage the inverter. If these tests are
necessary, it is proposed that the tests performed by qualified personnel.
In main circuit withstanding voltage test (this test will shorten inverter service life), a
matching capacity withstanding voltage tester with settable time and leakage current is
necessary. In the main circuit insulation test, the main circuit terminals R, S, T, U, V, W, P, N
must be shorted reliably firstly, then select a megohm-meter close in voltage class (250V for
220v class inverter, 500V for 380v class inverter) to measure.
Never use the megohm-meter for control circuit test but high-resistance measurement of
multimeter is available.
For 380 V class inverter, main circuit-to-earth insulation resistance should be 4M or
more and control circuit-to-earth insulation resistance should be 1M or more.
8.1.3 Periodic Maintenance of Parts

The electronic components of inverter must be operating properly in order to make
full use of the inverter functions. Among the electronic components, there are some than
require maintenance depending on their usage conditions. In order to keep the inverter
operating normally over a long period of time, it is necessary to perform period inspection
and replace parts according to their service life. Periodic inspection standards vary
depending the inverters installation environment and usage conditions. The inverters
maintain periods are noted below. Keep them as a reference.
Table 8.4 Inverter Parts Replacement Period
Part
Standard Replacement Period
Cooling fan
2 to 3 years
Smoothing capacitor
4 to 5 years
PCBs
5 to 8 years
Fuses
10 years
103
8.2 Storage and Maintenance

If the inverter is not taken into operation immediately, the following items should be
performed in storage and maintenance:
1. Storaged in a windy location under specified humidity and temperature. Avoid
humidity, dust and metallic particles.
2. If inverter has not operated for more than 1 year, a charge experiment is needed to
restore characteristic of the electrolytic capacitor in main circuit. During charge operation,
increase the inverter input voltage slowly to rated value with a voltage-adjustor. Keep
charging for more than 1 or 2 hours.
3. Charge experiment should be performed at least once every year.
104
APPENDIX 1
Exterior and Mounting Dimensions
D 1( 2 9 )
W( 7 4 )
W 1( 6 9 )
W 2( 5 8 )
4.5
D( 1 7 )
R E MOT E
REF
Fre f
Fout
Lout
kW out
F/R
Montr
Accel
Decel
Vm tr
V/F
F ga in
Fb ias
FLA
P ID
kW sav
PR G M
AMB - G 9 - LED - 1
M IN
MAX
LOCAL
R EM OTE
EN TER
DSPL
RUN
Fig B:
Fig A Exterior and mounting dimensions of model
H 2( 1 3 8)
H( 1 6 2)
H 1(1 5 1)
SEQ
STO P
R ESET
Operator Exterior and Mounting
Dimensions of 1.5kW-30kW of B500
30kw or below
(B500-LED B500-LCD operator)

B500 Series Exterior and Mounting Dimensions Tableunitmm
Model
W1
H1
D1
139
114
278
262
181
125
229
204
298
284
227
143
297
270
450
432
253
204
B500-1R5G3
B500-2R2G3
B500-3R7G3
B500-5R5G3
B500-7R5G3
B500-011G3
B500-015G3
B500-018G3
B500-022G3
B500-030G3
105
D1( 3 0 )
W( 7 4 )
R E MOT E
REF
Fre f
Fo u t
Lout
kW out
F/R
M ontr
Accel
Decel
V m tr
V/F
Fg a in
Fbia s
FLA
P ID
kW s av
PR G M
AMB - G
H 1( 13 0)
H(13 5)
SE Q
LO C A L
M IN
M AX
R EM O TE
EN TER
D SPL
RUN
S TO P
R ESET
W 1( 7 0 )
Fig C Exterior and mounting dimensions of
Fig D:
D( 2 0 .5)
Operator Exterior and Mounting
Dimensions of model 37 kW or higher
model 37 kW or higher
Model No.
W1
H1
H2
D1
B500-037G3
348
240
650
630
610
325
240
415
300
720
695
672
325
240
12
570
420
796
768
747
325
250
12
695
580
980
955
932
325
250
12
890
750
1160
1135
1112
360
255
12
B500-045G3
B500-055G3
B500-075G3
B500-093G3
B500-110G3
B500-132G3
B500-160G3
B500-185G3
10
B500-200G3
B500-220G3
B500-245G3
B500-280G3
B500-315G3
B500-355G3
B500-400G3
Cabinet
106
Output characteristics
APPENDIX
APPENDIX22. B500 SERIES SPECIFICATIONS
Items
Specifications
Rated output
voltage
Max. output voltage is as much as input power supply voltage
1.5
Max applicable
motor outputkW 2.2
Rated Output
currentA
Ration
Protective
Functions
Control characteristics
Power supply
Max.overload
current
3.7
7.5
15
22
37
55
93
132
185
220
280
355
5.5
11
18.5
30
45
75
110
160
200
245
315
400
4.8
18
34
52
80
128
186
256
340
450
530
660
6.2
14
27
41
65
96
165
224
302
387
470
605
750
100 continuous
150% for 1 minute, 180% for 2 seconds
(200% for 1 second)
Voltage/ frequency 3-phase 380/415/440/460V 50/60Hz

Allowable voltage
+10 to -15
fluctuation
Allowable
5
frequency
fluctuation
Control method Sine Wave PWM
Frequency control
0.1 to 400Hz
range
Digital reference: 0.01% (-10 to +40)
Frequency
resolution
Analog reference: 0.1% (25 to 10)
Frequency reference Digital reference :0.1Hz
resolution
Analog reference :0.06Hz/60Hz
Output frequency
0.01Hz
resolution
150% of rated output current for 1 minute
Overload capacity
(B500)
Frequency reference 0+10V (20K)
signal
420mA (250)
Acceleration/
0.0-3600 econd (Acceleration/deceleration time setting is
deceleration time independently)
Braking Torque Appox.125% with braking resistor
V/f patterns
15 present V/f patterns and custom V/f patterns
Motor protection Protected by electronic thermal overload relay
Instantaneous
overcurrent
approx. 200% of inverter rated output current
107
Specifications
Motors coast to stop after a minute at approx. 150% of inverter
rated current (150% of inverter rated current for 2 minute can be
Overload
ordered
(Pls. refer to the specification of B500 series frequency inverter about
rated current)
Overvoltage
Motors coast to stop if converter output voltage exceeds 760 V
Motors coast to stop if converter output voltage drops to 320V or
Undervoltage
below
Momentary Power By selecting the momentary power loss method, operation can be
Loss ridethru
continued if power loss is restored within 2 second.
Overheat protection Protected by thermistor.
Stall prevention during acceleration/deceleration and constant speed
Stall prevention
operation.
Ground Fault
Protected by electronic circuit
Power charge
Lit until DC bus voltage drops below 50V
indication
Constant setting
Operation monitor
Operator
Function numberdatastatusgraphChinese
Fault monitor
and English character
Ambient
-10 to +40
Temperature
Humidity
20 to 90% RH(no dew)
Storage
-20 to +65
Temperature
Application side Indoor (protect from corrosive gases)
Elevation 1000m or less, protect from corrosive gases, dusts and direct
Location
sunlight
Vibration
9.8m/s2(0.2g) less than 20Hz
7.5kW or less: IP20
International Protection
11kW or higher:IP20
Cooling Method
Compulsive wind cooling
Environment
Display
Items
108

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Power range: 3PHA 400V

B500 Series General Purposed frequency inverter

B500 Series General Purposed frequency inverter

NOTES FOR SAFE OPERATION

Indicates a potentially hazardous situation which, if not avoided, could

Indicates a potentially hazardous situation which, if not avoided, could result in

B500 Series General Purposed frequency inverter

B500 Series General Purposed frequency inverter

5.9 S-curve Characteristic Selection......................................................... 46

B500 Series General Purposed frequency inverter

7.1 Peripheral Devices Connection Diagram............................................90

B500 Series General Purposed frequency inverter

1.1 Inspection Checkpoints

1.2 Nameplate Data

Model No: B500-037G3

3phase 0-460V, 37kW/65A

B500 Series General Purposed frequency inverter

1.2.2 Inverter Model

1.3 Components Names

sticker on front cover

B500 Series General Purposed frequency inverter

2 INSTALLATION AND WIRING

2.2 Installation Site

2. Mount the inverter on nonflammable material.

When mounting more than 2 inverters in an enclosure, install a fan or other

2.2.1 Installation Site

B500 Series General Purposed frequency inverter

2.2.2 Ambient Temperature

2.2.3 Protecting Method

2.3 Installation Orientation and Space

Fig 2.1 B500 series installation orientation and space

B500 Series General Purposed frequency inverter

Analog signal input

contact signal output

Contact signal output

Analog signal output

2.4.2 Main Circuit Terminals Arrangement

Fig 2.2 1.5-5.5kW standard main circuit terminals

Fig 2.3 7.5-11KW standard main circuit terminals

Fig 2.4 15-30KW standard main circuit terminals

B500 Series General Purposed frequency inverter

Fig 2.5 37-132KW standard main circuit terminals

Fig 2.6 160-185KW standard main circuit terminals

Fig 2.7 200-400KW standard main circuit terminals

2.4.3 Main Circuit Terminals Presentation:

Input Power SupplyRST

Braking Resistor LinePR

2.4.4 Main Circuit Terminals Function

B500 Series General Purposed frequency inverter

Table 2.1 Main Circuit Terminals Function

2.4.5 Main circuit Wire Type and Terminal Screws

Table 2.2 Main Circuit Wire Size and Terminal Screws

B500-011G3 R,S,T, U,V,W

B500-015G3 R,S,T, U,V,W

B500 Series General Purposed frequency inverter

2.4.6 Main Circuit Wiring Method

Strict Prohibition of Connection of Input Power Supply to Output Terminals

Strict Prohibition of Connection of Short Circuiting or Grounding to Output Circuit

Prohibition of Connection of Phase Advancing Capacitor or LC/RC Noise Filter

Avoidance of Installation of Magnetic Starter

B500 Series General Purposed frequency inverter

Countermeasures against Inductive Noise

Countermeasures against Ratio Interference

Fig 2.8 Countermeasures against ratio interference

B500 Series User's Manual

B500 Series User's Manual