Beruflich Dokumente
Kultur Dokumente
LIST OF CONTENTS
SECTION TITLE
1. System Overview
(A) Air Conditioning System
(B) Air-conditioning System — Split Air-cooled.
(C) Mechanical Ventilation System
2. Operation Procedure
(A) Air Conditioning System
(B) Air-conditioning System — Split Air-cooled.
(C) Mechanical Ventilation System
3. Operator's Knowledge
4. Maintenance
(A) Centrifugal Liquid Chillers
- Daily Maintenance
- Weekly Maintenance
- Annually Maintenance
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
5. Water Treatment
(A) Condensing Water
- Daily dosage
- Monthly water sample analysis
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
System Overview
1. SYSTEM OVERVIEW
(iii) 255 units "York" Ceiling Concealed chilled-water Fan Coil Unit. (FCU).
(viii) 1 set of Chilled Water Piping from the Chillers to AHU(s) and FCU(s).
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
System Overview
2 Chillers Brief Description
a) The Mall Centrifugal Chillers are located at the Basement Chiller Plant Room, are controlled
by a Microcomputer Control Center that monitors its operation. It can be programmed to suit
job specifications. In operation, water flows through the evaporator, where boiling refrigerant
absorbs heat from the water. The chilled water is then piped to Air Handling units AHU(s)
and Fan Coil units FCU(s). The chilled water flows through the finned coil of the AHU(s)
and FCU(s), absorbing heat from the air. The warmed water is then returned to the chiller to
complete the chilled water circuit. The refrigerant vapor, which is produced by the boiling
action in the evaporator, flows to the compressor where the rotating impeller increases its
pressure and temperature and discharges it into the condenser. Water flowing through the
condenser tubes absorbs heat from the refrigerant vapor, causing it to condense. The
condenser water is supplied to the chiller from the cooling tower. The condensed refrigerant
drains from the condenser into the liquid return line, where the variable orifice meters the
flow of liquid refrigerant to the evaporator to complete the refrigerant circuit.
b) The Superstore Screw Chillers are located at the 2nd Floor Chiller Plant Room, are controlled
by a Microcomputer Control Center that monitors its operation. Its operation is similar to the
Mall Chillers
3. The oil heater operation is controlled by the Microcomputer Control Center. It is turned on
and off to maintain the oil temperature at 10 deg C (50 deg F).
4. The chilled water produced by the chillers is being circulated by 3 sets of Chilled Water
Pumps to all Air Handling Units (AHU) and Fan Coil Units (FCU) in the main building.
The Condenser water from the Chillers is being cooled by 3 sets of Condensing Water
Pump circulating to 3 sets of Cooling Tower.
5. AHU(s) and FCU(s), completed with cooling coil; fan motor, valves, strainer, thermostat,
filter, control panel (where necessary) and control wiring are installed at various locations
of the building to cool different areas of the building.
6. The ducting from AHU(s) and FCU(s) is installed to distribute the cooled Air from
AHU(s) and FCU(s) to cool the specific areas through Square Diffusers, Round Diffusers
and Linear Diffusers. The cool air supplying to the area is returned to AHU(s) and
FCU(s) through Return Air-Grilles. Two systems of return air are being implemented
depending on the design of the Air-conditioning system. There are ceiling return and
ducted return.
7. All AHU(s) rooms are equipped with sound proof. The wall of the AHU(s)'s rooms is
insulated with Rock Wool of 50mmX 40kg/m3 covered by the 3mm perforated sheet.
8. The chilled water piping is equipped with isolation valves and motorized zoning, valves.
The isolation valves are to isolate the flowing of chilled water to the equipments serving for
a particular area. This is to enable the repair or the maintenance of equipments for that
particular area. The motorized zoning valves are to isolate the flowing of chilled water to the
equipments of a particular zone. This is to enable the BMS control of shutting down the
supply of chilled water to the equipments in that particular zone.
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
System Overview
1. There is certain areas in the mall that are cooled by Air-cooled Split Air-conditioning
units. The Air-cooled Split Air-conditioning unit consists of a fan coil unit and condensing
unit. The Fan units installed are Wall mounted and Ceiling exposed type and all are wireless
control (Remote).
1. All mechanical rooms in the M&E building are installed with suitable fresh air fans and
exhaust Fans. All toilets, washrooms and specific rooms are installed with suitable
exhaust fan. Ducting is installed for all these Exhaust fans and fresh air Fans to supply and
extract air from the rooms or areas.
2. Smoke Spill Fans are installed with "winduct”. These fans are installed according to the
Bomba requirement.
3. Refer to Equipment schedule for list of fans and their details specification. These fans
were installed as per As-Built Drawing.
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
Operation Procedure
2. OPERATION PROCEDURE
1. Check power supply to main Air-Con. Switchboard in the Air-Con Plant Room and
individual AHU control panels in their respective AHU Rooms.
2. Check the oil heater - It must be energized for 12 hours prior to starting the chiller.
3. Check the incoming water of the Expansion Tank installed at the roof level of the
Main Building. Check the water level of the Air-con Expansion Tank.. The water
level must be at least half full. The isolation valve of the Expansion Tank must be
open to ensure the chilled water piping system is completely filled up.
4. Check the incoming water to the Air-con Make-up Tank to ensure the continuous supply of
water. The water level of the Air-con Water Tank supplying to Cooling Towers must be at
least half filled to ensure continuous supply of water to the Cooling Towers.
5. The FCU(s) and AHU(s) must be switched on to provide sufficient load to the Chiller.
There are two ways of switching on the AHU(s). The selection switch on the control
panel can be switched to local (means manual - manually press the start or stop button) or
Auto (means by switch on by BMS at the main control room located at level 1).
6. The Chiller can be started in two ways. The selection switches on the MSB (Main Switch
Board) for Cooling Towers, Condensing Water Pumps, and Chilled Water Pumps can be
selected for Manual, Neutral or Auto. If the selection is manual, the Chiller can be started
manually by following the correct sequence of operation. If the selection is Auto (not
applicable to superstore air conditioning system, the chiller can be started by BMS at the
control room. The BMS will automatic calling the correct sequence of the operation
except the AHU(s).
COOLING TOWER
↓
CHILLER
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
Operation Procedure
7. If it is in Auto operation, you can stop the Chiller's operation by BMS at the fire control
room, ground floor. The reverse sequence of the shutting down will be done
automatically. You have to stop the AHU(s) operation separately by BMS. If the
operation is in Manual, then the Chiller has to be shut down at the Chillers' Plant room
with reverse sequence.
8. The Condenser tube cleaner can only be done during the chiller shutdown.
1. Switch on the Air-con switch for the power supply. Press ON/OFF on the remote controller
to turn on or off the Air-cooled Air-conditioning unit. The target room temperature can be set on
the Remote Controller. Other functions like timer, Fan speed, and other mode of operation can be
set on the Remote controller.
1. Check power supply for the control panels of the Fans (Fresh air and Exhaust).
2. START the fan by pressing start button on the control panel. Stop the fan by pressing
stop button.
4. Smoke Spill Fans for the building can be tested from the Control Panels. If the selection
switch on the control panel is switched to manual, the fans can be switched on/off by
pressing the start/stop button. In normal operation, the selection switch is always in auto
mode. The fans will only be operational if the fire alarm signal is received.
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
Operator's Knowledge
3. OPERATOR'S KNOWLEDGE
Operator should be familiar with the following equipments: -
Namely a. Chiller
b. Cooling Tower
c. Chilled Water Pumps
d. Condensing Water Pumps
e. Air Handling Unit (AHU's)
f. Fan Coil Unit (FCU's)
g. Air-cooled Split Air-conditioning units.
h. Ventilation Fan and the area it serves.
i. Smoke Spill Fan and its function and the area it serves.
3. The sequence of system control for the equipments in manual and in automatic mode.
4. The location of the Isolating valves and motorized Zoning Valves for the chilled water
piping as indicated in the as-built drawing.
5. Location of all equipment's as listed in item (1) above and their control panels as described
in system overview and indicated in the as-built drawings.
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
Operator's Knowledge
4. MAINTENANCE
In general, daily Operation logbooks for all major equipments must be implemented to detect any
abnormality of the equipments. A good planned program of regularly scheduled maintenance is
recommended to maintain the good running condition of all the equipments. The following scheduled
maintenance for individual equipments are listed for implementation.
A. CHILLERS
Daily maintenance
1. Check the Microcomputer Control Center display for any alarm. Rectify the problem
if any. Record the fault.
2. Check the bearing oil pressure on the SYSTEM Screen. Record it on the logbook.
3. Check the operating oil level. It should be between the upper and the lower sight
glass. Drain or add if necessary. Record it on the logbook.
4. Check entering and leaving condenser water pressures and temperatures. The
temperature can be checked on the SYSTEM Screen. Record it on the logbook.
5. Check the entering and leaving chilled water temperatures and evaporator 's pressure
on the SYSTEM Screen. Record it on the logbook.
6. Check the condenser saturation temperature on the SYSTEM Screen. Record it on
the logbook.
7. Check the compressor discharge temperature on the SYSTEM Screen. It should not
exceed 104 deg C (220 deg F). Record it on the logbook.
8. Check the compressor motor current on the SYSTEM Screen. Record it on the
logbook.
9. Check the temperature difference between the water leaving condenser and saturated
condensing temperature. It should not exceed by more than 2.2 deg C (4 deg F).
Record it on the logbook.
Weekly Maintenance
1. Check the refrigerant charge during shut down of the chiller. The refrigerant charge
level should be visible in the sight glass. This should only be done at least 4 hours
after shut down.
2. Check for any leakage of the entire chiller.
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
Operator's Knowledge
Annual Maintenance
1. Drain and replace the oil in the compressor oil sump.Inspect and clean water
strainers of the Evaporator and Condenser.
2. Inspect and clean tubes as required.
Monthly Maintenance.
1. Checks pump glands/seal for leakage and bearings for excessive noise, wear and
temperature and lubricate with oil grease as and when necessary.
2. Check alignment and adjust as necessary.
3. Check lubrication.
4. Check all bolts and nuts for tightness and tighter as and when necessary.
5. Check pumps motor operation and measure running AMPERE adjust or rectify as
necessary.
C. COOLING TOWERS
Daily maintenance
1. Check the water level of the make-up tank. It should be at least half filled.
2. Check for abnormal vibration and noise, burning smell from the cooling tower.
Inspect the source and rectify immediately.
3. Check the incoming and outgoing water temperature If abnormal, inspect and rectify
the problem immediately.
4. Top up the chemical solution at the plant room and record the consumption daily.
Quarterly Maintenance.
1. Clean the hot water basin distribution holes and strainer to avoid clogging.
2. Check the fan bearings and replenish the grease if necessary.
3. Check the tension of the fan belt; adjust if necessary by shifting the fan motor
position. Replace the belt if the belt is worn-out or elongated.
4. Check fan blades for dust and other deposit. Clean the blades to avoid unbalance
operation of the fan.
5. Clean the louvers.
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
Operator's Knowledge
Quarterly Maintenance
Quarterly Maintenance.
Annually maintenance
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OPERATION AND MAINTENANCE MANUAL
CITY MALL COMMERCIAL DEVELOPMENT ON CL.015011266
(NEW DRAFT TITLE CL.015580355) AT JALAN LINTAS, KOTA KINABALU AC O&M CITY MALL version 1.0
Operator's Knowledge
Quarterly Maintenance
Yearly Maintenance
I EXHAUST FAN
Yearly Maintenance
5. WATER TREAMENT
Daily dosage
-To top up the chemical mixture solution of the tank (located at the plant room)
based on the recommended dosage by the water treatment specialist.
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