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[3762]'34
S.E. Mech. (S/W) (First Sernester) EXAMINATION, 2010
.

PRODUCTIONENGINEERING-I
" (2OOSCOIIRSE)

Time ; Three Hours

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(l)

N.B, :-

Maximum Marks : 100

Answer t re questionsfrom Section I and three questions


Irom Sectron II_

Answers to the two Sectionsshould be written in separate

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(ii)

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Answer-books.

Neat diagrams must be drawn wherever necessary.

(iu)

Use o{ logarithmic tables,slide rule, Mollier charts, eiectronic

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(lil)

pocket calculator and steam tables is allowed.

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(u) Assume suitable data, if necessary.

Section I

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{o)

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Unit I

w h a t a r e t h e m a i n c o n s t i t u e n t so f a m o u l d i n g s a n d ?

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How are binders classified ? Narne a few binders of each

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Describe with,the help of a neat sketch,.the working of a

(6)

sweep pattem stating its advantages.

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what rs flser / what is meant by the term ,riseringi? What


advantagesare provided by a riser ?

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,
2.

(a)

Draw a neat cross-sectionalsketch of a cupola indicating its

. v4rioqs zones.and describe the following :


{i )

tLs construcl,ton

(ll)

Different

zones and their

functions

vll ) Aovanlagcs ot uslng rt.

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(ar) What is continuous casting ? Describe the continucius


casting process in detail stating its advantages and
disadvantages.

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(c)

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What are the various non-destructive testiirg methods used

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'.
;
lbr inspcction
oi casting ? State advantages and limitations

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of any three methods.

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Unit II
(o)

Describethe processof cold spinning with neat sketch, stating


its advantages and specific use.

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(b)

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With the help of neat sketch and example explain the working
of progressive die.
What

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(c)

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are the cornmon forging defects ? State its

(o)

'

141
O

Neatly draw the process to aTaw wlre

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reasons.

(b)

ano exptaln.

Exptaln lne Io owrng press working operations :


(l) Blanking
Ql ) Uormng

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t1 j rlerct ng

'

(lu) Lancing

(c)

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With a neat figure explain 2-high and 3-high rolling mill. [6]
Unit III

5.

Discuss. the weldability of :

\a)

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(t) Aluminiurn
(rir Steel
(rlr) Slainlcss st"eel

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(lu) Cast iron.

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stating its merits and demerits.

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With the help of neat .sketch, explain the 'Thermit Welding,

(b)

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Or

(a)

Explarn the processot 'stud Wetdlng' in short.

(b)

.Uxplain diflerent t)?es of joints and welding positions used

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in welding with neat sketch.


(c)

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Write shoit notes on :


(l) Braze welding

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(il) Projcctionwelding

(a)

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SECTION II
Unit IV

Sketch and explain the constructionand working of the tailstock


of a lathe..

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the following

(b)

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the common methods

(c)

tapers are comrnonlY

8;

(a)

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tool' and show all angles

Sketch'urngte

Iathe with neat


Describethe following operationsperformed bn

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dketch :
(i ) Drilling
{ii I Parting off.

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tlpes of mandrels You know'

(o)

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? Sketch different
What are mandrels and.why are they used

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(c)

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(b)

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on it.

Unit V

Sketch and describe a

'Rotary table' or 'Continuous milling'

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machine .stating its main advantage

(b)

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The hole circles


Calculate compoundrndexlng lfor 51 divisions'
avaitableare :
PIate-I 15, 16, L?, 18 19, 20''
PJate-II 21, 23, 27, 29, 3!' 33'

Plate-III 37,.3g, 4r, +i, +1, +s'


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a' twist dril

a n9a!

What

and

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used lor ctampmg the work

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state what

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(c)

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@)

^-^-^d-d

|? vPer4uurli

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Or

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lVhat is suPerfrnishing How does it differ from IaPPingand
honing ?

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standard marhing systcm witb cxample'
'Loading'and 'Glazingias applied to grinding
Explainthe terms
wheels.

(e)

wneer,

How is a grindirrg wheel marked (coded) ? D6scribe Intlian

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(6)

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Sketch and describe in short.

L2. (a)

dndrng

Desgibe tho procetlure of mounting the grinding wheel' [6]


?
What are thd, cominon wheel shapes used in grinding work

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\o)

slrul

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.r --r

11. (o)

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of cut.

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