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OPERATINGCOST&POWERCONSUMPTIONCOSTCOMPARISONOFVARIOUSAIRDRYERS
(ON24HRS./350WORKINGDAYSINAYEARBASIS)
SrNo
TypeofDryer
Capacity
DewPointatAtm.Pressure
WorkingPressure
InletTemperature
120oC(Min)
LifeofDesiccant
a)
b)
Refrigerated
B.H.R
1000CFM/1660
1000CFM/1660
M3/Hr
M3/Hr
()20oC.
()40oC.
7Kg/Cm2(g)(0.7Mpa
7Kg/Cm2(g)(0.7Mpa
40o50oC
40o50oC
40o50oC
45Years
45Years
N.A.
45Years
SilicaGel
1.52Years
1.52Years
N.A.
1.52Years
ActivatedAlumina/Molecularsieves
45Years
45Years
N.A.
45Years
NotRequired
Required(ExtraPrice)
Required(ExtraPrice)
Required(ExtraPrice)
AfterCoolerforreducingTemp.atinletof
Dryerto
H.O.C
Heatless
1000CFM/1660
1000CFM/1660M3/Hr
M3/Hr
()40oC.
()40oC.
7Kg/Cm2(g)(0.7Mpa
7Kg/Cm2(g)(0.7Mpa)
PurgeLoss%
Nil
12%
Nil
Nil
ConnectedLoadKW
0.25
0.1
3.17
33.7
2.4
76.08
363
Nil
Nil
PowerconsumptionPerDay(KWH/Day)
(24HrsworkingBasis)
a)
ForDryerKWH
6.0
b)
InpurgeLoss(KWH)
Nil
10
TotalPowerConsumption/Day
(24Hrs.)KWH,Sl.No.10(i)+(ii)
540KW(consider250HP
Motor)
6.0
542.4
76.08
363
11
OperationalCostPerDay@Rs.6/PerUnit.
Rs.36/
Rs.3252
Rs.456/
Rs.2178/
12
OperationalCostPerYear(350Days)
Rs.12600/
Rs.1138200/
Rs.159600/
Rs.762300/
13
(a)SavingsinoperationalcostinoneyearwithHOCascomparedtoHeatlessDryer
Rs.1125600/
(b)SavingsinoperationalcostinoneyearwithHOCascomparedtoRefrigeratedDryer
Rs.147000/
(c)SavinginoperationalcostinoneyearwithHOCascomparedtoBHRDryer
Rs.749700/
OURPRODUCTRANGES
Air/GasDryers
CompressedAirSystem
HeatlessCompressedAirDryer
RefrigeratedEquipments
OtherProducts
AirCooledWaterChillers
HotAirBlowingEquipment/AirHeaters
WaterCooledChillers
Solvent/LiquidDryer
http://mellcon.com/operating_cost_comparision_of_air_dryer.aspx
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3/29/2016
OperatingCostComparisonofVariousAirDryershocvsHeatlessvsblowerheatgeneratedvsRefrigerated
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