Beruflich Dokumente
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Kinetic study of quality indices and shelf life modelling of frozen spinach
under dynamic conditions of the cold chain
E. Dermesonluoglu a, G. Katsaros a, M. Tsevdou a, M. Giannakourou b, P. Taoukis a,
a
b
Laboratory of Food Chemistry and Technology, School of Chemical Engineering, National Technical University of Athens, Iroon Polytechniou 9, Zografou 15780, Athens, Greece
Department of Food Technology, Faculty of Food Technology and Nutrition, Technological Educational Institute of Athens, Ag. Spyridonos, Aigaleo 12243, Athens, Greece
a r t i c l e
i n f o
Article history:
Received 24 March 2014
Received in revised form 7 July 2014
Accepted 13 July 2014
Available online 29 July 2014
Keywords:
Spinach
Non-isothermal frozen storage
Vitamin C
Chlorophyll
Texture
Sensory
Shelf life
a b s t r a c t
A systematic kinetic study of quality loss of frozen spinach was conducted. Vitamin C, chlorophyll (a, b
and total), colour, texture and sensory attributes were measured in frozen leafy spinach. Kinetic models
of the selected quality indices were developed to determine the frozen spinach quality loss and calculate
product remaining shelf life. Validated kinetic models of quality loss are applied in the evaluation, control
and management of frozen spinach in the cold chain. Storage experiments were conducted at isothermal
(5, 8, 12, 18 C) and non-isothermal temperature conditions (Teff = 6.9 C) to validate proposed
shelf life models. The temperature dependence of quality loss was adequately modelled by Arrhenius
type equation and activation energy values of 132, 72, 43 and 61 kJ/mol for vitamin C loss, total chlorophyll retention, texture deterioration and overall sensory scoring were calculated respectively. The shelf
life at the reference temperature of 18 C ranged from 400 to 500 days based on the different quality
indices. The effects of temperature deviations were quantitatively evaluated and a realistic assessment
of the frozen spinach remaining shelf life in the actual cold chain was conducted.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
One of the widely consumed vegetables considered to have a
high nutritional value is spinach (Spinaciaoleracea L.). It contains
considerable amounts of vitamins, especially C, E, b-carotens, folic
acid, mineral components and dietary bres (Lisiewska et al.,
2009). Among the vegetables it is also characterized by its high
antioxidative capacity (Jaworska, 2005). Frozen spinach is preferred by most consumers due to its prolonged shelf life which
enables it to be available throughout the year. Its value as raw
material for freezing has been conrmed by numerous data in
the literature (Kmiecik and Lisiewska, 1999; Jaworska and
Kmiecik, 2000).
Inevitably, the freezing process and the frozen storage have
negative impacts on food quality. The main physical changes that
occur during frozen storage are moisture migration and ice recrystallization (Van Buggenhout et al., 2006). Both phenomena are
related to the stability of products frozen water, which affects
the vegetable texture and loss of nutrients and weight if thawing
drip loss takes place (Pukszta and Palich, 2007). Moreover, chemical changes in frozen vegetables cause off-avour development,
Corresponding author.
E-mail address: taoukis@chemeng.ntua.gr (P. Taoukis).
http://dx.doi.org/10.1016/j.jfoodeng.2014.07.007
0260-8774/ 2014 Elsevier Ltd. All rights reserved.
14
temperature was constantly monitored by electronic, programmable, miniature dataloggers (COX TRACER, Belmont, NC) in the
incubators. Dataloggers were placed inside the incubators as well
as within one product package. Temperature standard deviations
at the isothermal conditions did not exceed throughout the experiment 0.2 C. Samples were also stored at 30 C as controls.
2.2. Vitamin C determination
Vitamin C (L-ascorbic acid) was determined using a high performance liquid chromatography method (HPLC) (Giannakourou and
Taoukis, 2003). All analyses were carried out in duplicate on vegetable tissue, homogenized, using a pestle and mortar. 5 g of
homogenate were mechanically stirred in 15 ml of a 4.5% (w/v)
solution of metaphosphoric acid for 15 min. The mixture was vacuum ltered and diluted with HPLC grade water; the total nal volume was measured and an aliquot was ltered through a 0.45 lm
lter prior to injection into the chromatographic column. The
instrumentation details were: HP Series 1100 (quaternary pump,
vacuum degasser, a Rheodyne 20 lL injection loop and a DiodeArray Detector, controlled by HPChemStation software); Hypersil
ODS column (250 * 4.6 mm) of particle size 5 lm; mobile phase:
HPLC grade water with metaphosphoric acid to pH 2.2; detection
at 245 nm; calibrated by external standard method.
2.3. Chlorophyll determination
Pigments were extracted from 100 mg of lyophilized spinach
with 50 mL of ice-cold aqueous acetone solution (80% v/v). Samples were homogenized with acetone for 2 min. All extraction procedures were performed in dim light and cold conditions. The
extracts were pooled and centrifuged at 9000g for 15 min at 4 C
(Olivera et al., 2008; Mazzeo et al., 2011). After the ltration of
extracts, a spectrometric system UVVis was used to determine
the concentration of the chlorophylls a and b in spinach. The measurement absorbance was conducted at 664 nm and 647 nm, at the
absorbance maxima for chlorophylls a and b in acetone (with 20%
water), respectively. These data were used to calculate total chlorophyll (Porra et al., 1989), chlorophyll a and chlorophyll b contents (Linchtenthaler and Buschmann, 2001).
2.4. Colour measurement
Colour of frozen spinach leaves was measured. Quantitation of
the colour change was based on measurement of CIELab values
(CIE, 1978) with a CR-200 Minolta Chromameter (Minolta Co.,
Chuo-Ku, Osaka, Japan). L indicates lightness, with values ranging
from 0 (completely opaque or black) to 100 (completely transparent or white); a positive a value indicates redness on the hue circle (a 1=4 greenness) and a positive b value indicates yellowness (b
1=
4 blueness). A standard white plate (Calibration plate CR-200) was
used to standardize the instrument under C illuminant condition
according to the CIE (Commission International de l Eclairage).
Eight to ten pieces of frozen leaves, representative of the products,
were measured at frequent time intervals during their storage at
isothermal and variable temperature conditions. Colour measurements were conducted for frozen spinach samples after cooking
(during the sensory evaluation, described below).
2.5. Texture measurement
The lm support rig HDP/FSR (containing perspex lm support
platform, aluminum circular top plate, thumb screws, 5 mm spherical probe) was used to measure the burst strength of spinach
leaves. Prior to performing the test, the sample was placed over a
hole in a raised Perspex platform. A top plate prevented the sample
15
from slipping during testing. The test was then carried out as the
arm of the texture analyzer (MODEL TA-XT2i, Stable Micro Systems, Godalming, Surrey, U.K.), that brought a 5 mm stainless steel
ball probe down into the aperture. The maximum force to rupture
the product was recorded and was referred to as burst strength. For
each storage temperature, the burst strength was measured at two
different points of medium-sized non-injured spinach leaves (8
10) (at ambient temperature).
kv itC
3
Ea
E
4
5 or ln kv itC ln kref ;v itC a
kref ;v itC exp
1
1
1
R TT
R T T1
ref
ref
C v itC
kv itC t
C 0;v itC
ln
SL
C 0;v itC
C v itC
kv itC
3
16
Table 1
Estimated kinetic parameters (the reaction rate of vitamin C loss, kvitC (1/d), the activation energy Ea (kJ/mol)) for vitamin C loss of frozen spinach leaves, at isothermal (5, 8,
12, 18 C) and non-isothermal timetemperature conditions (Teff = 6.9 C).
Kinetic parameters
5 C
8 C
12 C
18 C
6.9 C
kvitC (1/d)
0.0639 0.0061
0.0313 0.0027
0.0117 0.0009
0.0026 0.0002
R2
Ea s.d. (kJ/mol)
kref (1/d) (Tref = 18 C)
R2
0.986
132.0 5.8
0.0029 0.0004
0.996
0.979
0.956
0.936
Timetemperature conditions of repeated cycles: 1: 12 h at 5 C; 2: 12 h at 8 C; 3: 12 h at 10 C, with calculated Teff value 6.9 C.
At T = 30 C, there was no difference observed in the vitamin C content.
s.d. standard deviation for two replicate determinations.
95% condence intervals based on the statistical variation of the kinetic parameters of the Arrhenius model.
where keff is the value of the rate of vitamin C loss at the effective
temperature. If the temperature prole is a step sequence, as in
our experiments, or is discretized to small time increments ti of constant temperature Ti, where Rti = ttot, then Eq. (4) can equivalently
be expressed as:
kv itC;ref
X
Ea 1
1
t i kv itC;eff ttot
exp
R T i T ref
i
from which keff can be estimated. For k = keff, the value of the effective temperature Teff can be calculated from the Arrhenius equation
(Eq. (2)).
In Fig. 2, measurements of vitamin C loss and the corresponding
exponential t are shown and compared to predictions at the corresponding Teff, with the dotted lines representing the limits of 95%
condence range of the quality prediction for frozen spinach
leaves. Repeated temperature cycles included three step changes
as shown in Table 1 (1st step = 12 h at 5 C, 2nd step = 12 h at
8 C and 3rd step = 12 h at 10 C, Teff = 6.9 C). Predicted rate
of loss, keff,pre are in good agreement with the experimentally estimated ones, kexp, as it is demonstrated in Table 1. The two rates are
considered statistically equivalent in non-isothermal experiments.
Giannakourou and Taoukis (2003) reported shorter shelf-life for
frozen peas and spinach (25 and 5 days, respectively) exposed to
changeable temperatures (strongly depending on the vegetable
Z ttot
C v itC;ttot
ln
kv itC Ttdt kv itC;eff ttot
C 0;v itC
0
17
C chl
kchl t
C 0;chl
E
Fig. 3. (a) Results for total chlorophyll content vs time at storage temperatures.
Experimental points correspond to: 5 C (4), 8 C (h), 12 C (}), 18 C (s)
and variable temperature conditions (O); lines represent the rst order t (Eq. (6))
(b) Arrhenius plot of the total chlorophyll loss rate for frozen spinach (with
Tref = 18 C) (Eq. (2)).
q
2
L2 a2 b
18
Table 2
Estimated kinetic parameters (the reaction rate of total chlorophyll loss, kchl (1/d), the activation energy Ea (kJ/mol)) for total chlorophyll loss of frozen spinach leaves, at
isothermal (5, 8, 12, 18 C) and non-isothermal timetemperature conditions (Teff = 6.9 C).
Kinetic parameters
5 C
8 C
12 C
18 C
6.9 C
kchl (1/d)
0.0049 0.0003
0.0041 0.0002
0.0032 0.0002
0.0012 0.0002
R2
Ea s.d. (kJ/mol)
kref (1/d) (Tref = 18 C)
R2
0.987
70.3 11.3
0.0011
0.944
0.991
0.984
0.803
Timetemperature conditions of repeated cycles: 1: 12 h at 5 C; 2: 12 h at 8 C; 3: 12 h at 10 C, with calculated Teff value 6.9 C.
At T = 30 C, there was no difference observed in the total chlorophyll.
s.d. standard deviation for two replicate determinations.
95% condence intervals based on the statistical variation of the kinetic parameters of the Arrhenius model.
F F o ktexture t
where F is the burst strength value measured at each storage temperature at time t, F0 is the burst strength value for spinach leaves at
time t = 0 (F0 = 60) and ktexture is the increase burst strength value
constant rate for spinach leaves at each storage temperature. The
Fig. 5. Effect of storage time on the burst strength values (F) of frozen spinach
leaves, (a) experimental points correspond to: isothermal temperature conditions
5 C (4), 8 C (h), 12 C (}), 18 C (s) and variable temperature conditions
(O); lines represent the 0 order t and (b) Arrhenius plot of the burst strength
increase rate for frozen spinach (with Tref = 18 C).
Fig. 4. Calculated values for total colour (E) by instrumentally measured colour
parameters L, a, and b of frozen spinach leaves, at isothermal (5, 8, 12, 18 C)
and non-isothermal timetemperature conditions (Teff = 6.9 C).
results obtained are depicted in Fig. 5. In this study, the shelf life
of frozen spinach was calculated based on measured burst strength
value of 180 g as limit of acceptance for the texture parameter
(Table 6). The sensory limit of acceptance for frozen spinach samples obtained during sensory evaluation was used for setting the
burst strength value at the end of shelf life (limit of acceptance
for overall texture of frozen spinach samples).
19
Table 3
Estimated kinetic parameters (the reaction rate of burst strength increase, ktexture (1/d), the activation energy Ea (kJ/mol)) for burst strength increase of frozen spinach leaves, at
isothermal (5, 8, 12, 18 C) and non-isothermal timetemperature conditions (Teff = 6.9 C).
Kinetic parameters
5 C
8 C
12 C
18 C
6.9 C
ktexture (1/d)
0.8232 0.1034
0.6046 0.1175
0.4235 0.0310
0.3017 0.0227
R2
Ea s.d. (kJ/mol)
kref (1/d) (Tref = 18 C)
R2
0.910
43.38 4.81
0.2872
0.976
0.794
0.968
0.954
Non-isothermal temperature conditions, timetemperature conditions of repeated cycles: 1: 12 h at 5 C; 2: 12 h at 8 C; 3: 12 h at 10 C, with calculated Teff value
6.9 C.
s.d. standard deviation for two replicate determinations.
95% condence intervals based on the statistical variation of the kinetic parameters of the Arrhenius model.
Ssensory
attribute
S0;sensory
attribute
ksensory
attribute
t
9
10
where S and So are the scores for the sensory attributes examined at
time t and zero respectively and ksensory attribute the apparent reaction
rate of the respective sensory attribute (Table 4). The temperature
dependence of the deterioration rate ksensory attribute was then modeled by the Arrhenius equation (Fig. 7, Table 5). The activation
energy Ea for the different sensory attributes of frozen spinach
was calculated from 29.21 (aroma) to 65.65 (freshness) kJ/mol.
The respective value for the effect of the storage temperature on
the overall impression of frozen spinach was 61.26 3.36 kJ/mol.
The score 5 (Sf), for overall impression was used as the acceptability level for frozen leafy spinach samples based on the rejection
response of panellists that rated on the hedonic scale. Considering
the apparent zero order kinetic, the shelf life (SL) can be thus calculated by (Eq. (11)):
SL
S0;ov erall
impression
kov erall
Sf ;ov erall
impression
11
impression
however, shelf life dating is legally limited by nutrient declaration and thus, can become the shelf life determining criterion. In
all cases, vitamin content can be used as a reliable index that
reects the whole temperature history of the product. Validated
kinetic models of vitamin C can be used for evaluation, control
and proper management of the frozen chain. Instrumentally measured texture was modelled and calculated shelf life values based
on texture where in good agreement with ones calculated from
sensory acceptability. Instrumentally measured colour could not
be mathematically modeled.
In order to demonstrate the usefulness of kinetic models, realistic timetemperature scenarios are considered, based on recent
surveys of the actual frozen distribution chain. The importance of
this validation is sustained by the diversity of timetemperature
handling of a product during its actual distribution in the post-processing chain, to the consumer end (Giannakourou and Taoukis,
2007) as conrmed by recent data, retrieved by the user-friendly
database of the FRISBEE project (Food Refrigeration Innovations
for Safety, Consumers Benet, Environmental Impact and Energy
Optimisation Along the Cold Chain in Europe, FP7, www.frisbeeproject.eu/Data available at: www.frisbee-project.eu/coldchaindb.html). Based on this set of data, representing more than 200
consumer freezers, in different countries it was shown that in
almost 30% of consumer storage the temperature was higher than
14 C, with 10% exceeding the 10 C. On the other hand, a significant percentage of about 9.5% was measured stored at very low
temperatures (below 22 C) (Fig. 8a). As far as retail display storage is concerned, from data from the same database (including
almost 320 cases), more than 60% was found to operate at temperatures at or below 18 C to preserve frozen foods, and only 1.5
was measured to have average temperatures higher than 14 C
(Fig. 8b).
To fully understand the need to take into account the real time
temperature history of the product, and not assume a common scenario, two alternative scenarios were applied in the case of frozen
spinach. Therefore, using Eqs. (4) and (5), and the kinetic results of
Tables 1 and 4 (concerning vitamin C and overall sensory impression respectively), the shelf life consumed at the end of each stage
was estimated. To illustrate the importance of assessing the effect
of the real temperature conditions during transport and storage on
food quality, a realistic scenario of 240 days distribution was studied, based on FRISBEE database. It included an initial stage of
40 days storage in the packing plant, followed by transportation
and storage in a distribution center for 40 days. Subsequently,
packages of frozen spinach were kept at the retail display for
60 days, before being purchased by the nal consumers that store
them in their domestic freezer for 100 days before consumption. At
the end of the assumed cycle, i.e. the time of consumption, the
20
Fig. 6. Scores for different sensory attributes of cooked spinach leaves vs time at storage temperatures studied. Experimental points correspond to: isothermal temperature
conditions 5 C (4), 8 C (h), 12 C (}), 18 C (s) and variable temperature conditions (O); lines represent the 0 (for all sensory attributes) or 1st order t (for offodour): (a) overall visual acceptability, (b) colour, (c) off-odour, (d) texturejuiceness, (e) aroma, (f) taste, (g) overall acceptability and (h) freshness.
21
Table 4
Estimated kinetic parameters used for quality deterioration of frozen spinach leaves stored at isothermal (5, 8, 12 and 18 C) and non-isothermal timetemperature
conditions (Teff = 6.9 C) based on scoring (on 19 scale) of different sensory attributes (off-odour, overall visual acceptability, texturejuiceness, aroma, taste, freshness and
overall acceptability).
Sensory attribute
Kinetic parameters
5 C
8 C
12 C
18 C
Non-isothermal temperature
conditions
6.9 C
Off-odour
S0
k (1/d)
R2
1.33 0.190
0.0107 0.0002
0.974
0.0066 0.0002
0.956
0.0041 0.0001
0.952
0.0010 0.0003
0.0070 0.000
0.988
S0
k (1/d)
R2
8.71 0.08
0.0239 0.0022
0.942
0.0129 0.0005
0.988
0.0115 0.0009
0.951
0.0068 0.0010
0.873
0.0172 0.0008
0.984
S0
k (1/d)
R2
8.58 0.08
0.0235 0.0018
0.949
0.0140 0.001
0.943
0.0105 0.0009
0.950
0.0062 0.0010
0.868
0.0167 0.0020
0.927
S0
k (1/d)
R2
8.75 0.08
0.0269 0.0010
0.964
0.0168 0.0004
0.986
0.0132 0.0003
0.986
0.0091 0.0008
0.888
0.018 0.0005
0.984
S0
k (1/d)
R2
8.88 0.07
0.0286 0.0012
0.965
0.0178 0.0003
0.993
0.0141 0.0003
0.988
0.0050 0.0003
0.934
0.0194 0.0004
0.990
S0
k (1/d)
R2
8.88 0.07
0.0282 0.0012
0.958
0.0173 0.0006
0.969
0.0136 0.0003
0.988
0.0051 0.0004
0.878
0.0183 0.0005
0.983
S0
k (1/d)
R2
8.84.0.05
0.0287 0.008
0.980
0.0189 0.0004
0.995
0.0133 0.0003
0.984
0.0071 0.0003
0.975
0.0200 0.0003
0.990
Texturejuiceness
Aroma
Taste
Freshness
Overall impression
Timetemperature conditions of repeated cycles: 1: 12 h at 5 C; 2: 12 h at 8 C; 3: 12 h at 10 C, with calculated Teff value 6.9 C. Results were referred to experimental
values (kexp, R2 for kexp).
s.d. standard deviation for two replicate determinations.
95% condence intervals based on the statistical variation of the kinetic parameters of the Arrhenius model.
Table 5
Arrhenius equation parameters (Ea and kref,sensory attribute) and statistics (R2) for quality
loss of frozen leafy spinach samples (Temperature range = 18 to 5 C, Tref = 18 C)
based on scoring (on 19 scale) of different sensory attributes (off-odour, overall
visual acceptability, texturejuiceness, aroma, taste, freshness and overall
acceptability).
Fig. 7. Arrhenius plot of the quality loss rate for frozen spinach based on different
sensory attributes evaluated, overall visual acceptability (), off-odour (d), texture
juiceness (s), aroma (), taste (N), freshness (.) and overall impression (h)
(Tref = 18 C).
remaining shelf life of frozen spinach (at 18 C) according to vitamin C and overall impression values was estimated.
The rst scenario of 240 days distribution cycle, scenario (a)
(Fig. 9) was one, with very low temperatures at the rst two stages
of the chain (warehouse and distribution center) and appropriate
storage conditions during retail display and consumer storage (corresponding to almost 40% of Fig. 8a). The second scenario (b)
(Fig. 9) was the same one, regarding the rst three stages, but took
into account the possibility of abusive storage at the nal crucial
Sensory attribute
kref,sensory attribute
(1/d) s.d.
Ea (kJ/mol)
R2
Off-odour
Colour
Overall visual acceptability
Texturejuiceness
Aroma
Taste
Freshness
Overall impression
0.0026 0.0008
0.0060 0.0010
0.0050 0.0010
0.0080 0.0010
0.0063 0.0016
0.0058 0.0016
0.0077 0.0007
43.49 10.6
53.42 5.76
62.52 5.70
47.71 4.18
63.66 3.75
64.98 4.12
61.26 3.36
0.881
0.998
0.998
0.999
0.999
0.951
0.988
22
Table 6
Shelf life (SL, days) calculation for frozen leafy spinach samples based on different quality indicators (70% vitamin C loss, 60% total chlorophyll retention, score for acceptability 5/9
during sensory evaluation, nal value for burst strength 180) (temperature range = 20 to 5 C).
Criterion
8 C
12 C
18 C
20 C
23
27
155
148
66
50
193
195
100
119
261
283
401
464
418
506
641
740
491
618
Fig. 10. Remaining shelf life of frozen spinach at the end of each stage of the cold
chain, for scenario a and b.
4. Conclusions
Fig. 8. Temperature distribution in: (a) domestic freezers and (b) retail display.
Source: database of FRISBEE project (2013).
Fig. 9. Cold chain conditions for frozen spinach. Source: FRISBEE project database
(2013).
23
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