C248 Service Manual

C4 C24 SERIES
SERVICE MANUAL
TABLE OF CONTENTS
1.
2.
3.
ITEMS TO NOTE FOR INSTALLATION AND OPERATION-----------------------------------
[1] Installation Environment

[2] Power Supply
[3] Operational Care
LEVEUNG ADJUSTMENT..................................
[1] Checking Leveling Points
[2] Leveling Adjustment Procedure PAPER FEEDER SECTION ADJUSTMENT (C48SF C248E-SF C248L-SF)---------
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
5
5
6
7
Feeder Section Drive Chain Tension Adjustment------------------------Feeder Head Drive Chain Tension Adjustment--------------------------Paper Table Elevator Motor Chain Tension Adjustment....................
Feeder Head Mounting Position
Feeder Head Height Assembly Standard..........................................
Paper Table Elevator Drive Section Brake Adjustment.....................
Paper Table Elevator Drive Crank Timing Adjustment-----------------Paper Table Elevator Clutch Mechanism Adjustment.....
Paper Table Elevator Height Detector Adjustment----------------------Paper Table Height Detector Upper Limit Switch Adjustment--------Paper Table Height Detector Lower Limit Switch Adjustment--------Paper Table (Paper Stack) Upper Limit Detector Lever AdjustmentPaper Table (Paper Pile) Height Sensor Adjustment-------------------Adjusting the Front Stopper Travel Path and Vertical------------------Adjusting the Sucker Angle................................................................
Adjusting Advance Timing of Front Stopper and Sucker
Adjusting Suction and Blower Power of the Air Pump.......................
Adjusting Feeder Head Suction (Vacuum) Timing
Adjusting Pullout Roller.................................
Adjusting Detector (Double Sheet)....................................................
Timing of Feeder Unit Against Main Unit...........................................
Feeder Units Timing Table............
11
12
12
12
13
13
13
4. PAPER FEEDER SECTION ADJUSTMENT (C48SF C248E C248L)-
18
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
Securing Vertical Guides------------------------------------------------------Adjusting Double Sheet Detector.......................................

Setting Sheet Separators------------------------------------------------------Adjusting Front Blower and Side Blower...........................
Adjusting Suction Foot Height..
Adjusting Suction Foot Clearance-------------------------------------------Adjusting Suction Timing Valve...................
Adjusting Parallelism of Pullout Roller...............................................
Adjusting Paper Lifting and Stopping Positions--------------------------Adjusting Feeder Unit Timing to the First Unit...................................
8
8
9
14
15
16
18
19
21
23
23
26
5.
ADJUSTING FIRST UNIT------------------------------[1]

[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
6.
Timing Table------------------------------------------------------------------------------------Adjusting Around Fingers of Each Cylinder.............................

Adjusting Finger Opening/Closing of Cylinder Fingers....................................
Adjusting Feed Roller......................................................................................
Adjusting Side Register.........................................................................
Adjusting Plate and Printing Pressure Mechanism (C48)........
Adjusting Plate and Printing Pressure Mechanism (C248 1P)------------------Adjusting Plate and Printing Pressure Mechanism (C248 2P).......................
Cylinder Gaps: Standards and Adjustment (C48, C248)..................................
ADJUSTING PAPER DELIVERY UNIT..................

[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
27
27
29
30 _
33
35
40
45
49
51
51
Adjusting Chain Tension---------------------------------------------------------------------51
Adjusting CD Bar Grip Arm-----------------------------------------------------------------52
Adjusting Transfer from Compression Cylinder to CD Bar-------------------------52
Adjusting Delivery Section Paper Guide Timing..............................................
Adjusting Delivery Section Paper Guide and Drive Plate Cam....................... ---53
53
Adjusting Delivery Section End Stopper..................................................
53
Adjusting Delivery Section Plunger Sensor.....................................................
54
Adjusting Delivery Table Lowering Function--------------------------------------------
7.
ADJUSTMENT OF INKING SECTION CRANK (ASSEMBLY STANDARD)----------
55
8.
ADJUSTMENT AROUND SINGLE LEVER FINGER----------------------------------------
57
Adjustment Around Single Lever Finger------------------------------------------------Adjustment of Single Lever Positioning Cam-------------------------------------------
57
58
ADJUSTMENT OF INKING SECTION----------------------------------------------------------
59
[1]
[2]
9.
[1]
[2]
Adjustment of Inking Fountain Roller Brake--------------------------------------------Adjusting Contact Pressure of Ink Ductor Roller Against First Oscillation Roller- -
59
59
Adjusting the Timing of Swaying Motion of Ductor Roller--------------------------Adjusting Inking Ductor Stopper Unit...............................................................
Adjusting the Shaft Retainer Spring of the Idler Roller------------------------------Adjusting Contact Pressure Between Inking Roller and Oscillation Roller.......
Adjusting Contact Pressure Between Inking Roller and Plate Surface----------
60
61
63
63
64
10. ADJUSTMENTS OF DAMPENING SECTION (WATERMATIC SYSTEM)------------
66
Structure and Functions---------------------------------------------------------------------Adjustments.....................................................................................................
66
68
[3]
[4]
[5]
[6]
[7]
[1]
[2]
11. ADJUSTING DAMPENING SECTION (MOLLETON SYSTEM).............................. .....70

[1]
[2]
Adjusting Rocking Motion of Ductor Roller......................................................

Adjusting Ductor Roller Swaying Motion Stop Mechanism..............................
70
71
12. ELECTRICAL SPECIFICATIONS...................................................................................

[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
72
Electrical Specifications for C48, C48SF, C248 and C248SF-------------------------72

Frequency Changes--------------------------------------------........................................
Voltage Changes..........................................................................
.........................
Timing Switches and Reference Angles...............................................................
73
Electric Parts Layout and Wiring Drawings (C248) .....
-------------------------------Electric Parts Layout and Wiring Drawings (C248SF)..........................................
87
Electric Parts Layout and Wiring Drawings (C48)................................................. 100
Electric Parts Layout and Wiring Drawings (C48SF)..........
----------------------------- 113
1. ITEMS TO NOTE FOR INSTALLATION AND OPERATION

[1]
Installation Environment
The installation location and its environment will greatly influence the productivity of the press and
the quality of the printed output. Please keep the following points in mind when selecting the
location for installation.
CD
Avoid direct sunlight. If the press is used for any extended period under direct sunlight, it may
cause the following:
Dampening solution can run low and may cause toning problems.
Ink may get too soft, causing characters and thin lines to thicken.
m Avoid dust or vibration. If the press is operated for extended period at a location where dust is
present or where the floor vibrates, it may cause the following:
Dust sticks to the ink, plate surface, and blanket cylinder causing uneven printing surface.
When dust adheres to machine parts, it can cause machines to malfunction.
When the machine vibrates, it may cause an irregular supply of the dampening solution and ink,
as well as inconsistent cylinder pressure of plate cylinder, blanket cylinder, and impression
cylinder. This in turn may result in pool print quality and malfunction of machine parts.
m Avoid extremes in temperature or humidity. Operating for extended hours under these conditions
may cause the following:
For some quality of paper stock, paper feed and/or paper delivery may be interrupted.
Ink may become too soft or too hard, leading to poor print quality.
The ideal operating conditions are:

Temperature
18C 25C
Humidity
50% 60%
Do not place the press too close to air vents of air conditioning units. Extended operation under
this condition may cause the following:
The paper quality may deteriorate, causing errors in paper feed and/or delivery.
The dampening solution supply may become uneven and cause poor printing quality.
m Provide at least 50 cm of working space on the NOP-side of the press machine. This working
space is needed for daily maintenance and repairs.
[2]
Power Supply
Supply voltage and current must meet the following requirements:
[3]
Supply voltage must not vary more than 10% of the rated voltage.
Current consumption for each of the series are as follows:

C48 series............ 13 A
C248 series.......... 16 A
Operational Care
[Caution] Make sure that the following items are understood by the user at the time of installation:
Never operate with covers or protectors removed.
Do not modify any installed parts designated as safety devices.
When using inching switches to clean various press parts, make sure your finger
is off the switch and the rotation is completed before cleaning.
If more than one operator is operating the pres% make sure to signal the others and
wait for clear response before starting the press.
Turn off the power before inspecting electric circuits.
When starting up the press, use inching operation to check for irregular rotations.
Be sure to oil the specified moving parts.
After the end of operations, clean the parts as specified in the maintenance guideline.
2. LEVELING ADJUSTMENT
Leveling must be adjusted carefully to assure proper operation and extended life of the press.
[1]
Checking Leveling Points

C248E
C248L
Ink fountain rollers

cC
2 44 88 sS FF Ink fountain rollers
el
A
B
Suction foot shaft
Single revolution shaft
Ink
fountain roller
Ink
fountain roller
Jack bolt
Locknut
[Note] Jack bolt D is

included. Attach it at
the time of installation.
Details of jack bolt at A, B, and C in the diagram
above.
Base
metal
[2]
Leveling Adjustment Procedure

(1) As indicated in the diagrams, leveling check points are: ink fountains and suction foot shafts
(C48) or single revolution shafts (C48-SF). Place levels at these points for checking.
[Note] Use level with 2/100 mm precision. Error should be within 1 of graduation.
(2) Adjust levels by jack bolts at points A and B (total of 4 locations including ones on NOPside). After the jack bolts at A and B are tightened, place jack bolts at C and D so that
they just touch the floor.
(3)
Leveling adjustment steps:

m Place the metal base under the jack
bolt:
C248E, C248L
A, B, C Total of 6 locations
C248ESF, C248LSF A, B, C Total of 6 locations
(D is attached to the main unit)
C48
A, B Total of 4 locations
C48SF
A, B Total of 4 locations
(D is attached to the main unit)
m Tighten the jack bolt until the head section of the machine
is approximately 5-10 mm above the floor.
m Place a level on the ink fountain roller and suction foot
shaft (C48) or on the single revolution shaft (C48SF) as
shown. Turn the jack bolts to achieve leveling.
To achieve leveling, adjust jack bolts at points A and B (total of 4
locations including ones on NOP-side). As for C and D, tighten
these bolts just enough so that base metals are just touching the
floor after A and B are secured.
When level is obtained, securely tighten locknuts

of the jack bolts.
[Note] After the locknuts are tightened,
verify that there is no play at each
base metal.
Also, place the level once again at
check points for a final check.
Bracket for feeder table

elevetor chain sprocket
[Note] Before turning the power ON, please do the following: (C48SF, C248E-SF, C248L-SF)
At the time of shipping, the bracket for the feeder table elevator chain sprocket is mounted facing up.
Please remove it and remount it as shown in the illustration before operation.
3. PAPER FEEDER SECTION ADJUSTMENT

(C48SF, C248E-SF, C248L-SF)
[1]
Feeder Section Drive Chain Tension Adjustment
Cap bolt
Tightener rod
Chain
Tightener
[Notes]
The chain
tension is
adjusted
by moving
the
tightener
rod
vertically.
Loosen
the cap
bolt and
move the
tightener
rod up to
increase
the chain tension; move
down to decrease the
tension.
Proper tension:
Tension is too weak if the
chain sags while stopped.
The tension is too strong if
the chain is pulling the
sprocket wheel while
operating. Thus, the tension
is proper if there is no sag

while stopped, and the
chain goes around the
0
sprocket wheel smoothly

when operating.
If the chain tension is too weak, the feeder head does not
rotate smoothly, causing vibration and noise. This could
also result in paper feeding errors.
mIf the chain tension is too strong, chain section would emit
grinding noise and would shorten the life span of the
chain.
[2] Feeder Head Drive Chain Tension Adjustment
Adjust the chain tension by

turning the eccentric pin as
shown.
Loosen the cap bolt inside the frame.

Turn the eccentric pin counterclockwise
to increase the tension; clockwise to
decrease.
Proper tension:
Tension is too weak if the chain sags while
stopped. The tension is too strong if the
chain is pulling the sprocket wheel while
operating. Thus, the tension is proper if
there is no sag while stopped, and the chain
goes around the sprocket wheel smoothly
when operating.
[Notes]
m If the chain tension is too weak, the feeder
head does not rotate smoothly, causing
vibration and noise. This could also result in
paper feeding errors.
m If the chain tension is too strong, chain
section would emit grinding noise and would
shorten the life span of the chain.
131 Paper Table Elevator Motor Chain Tension Adjustment
Adjust the chain tension by moving the motor.
Loosen the cap bolt. Move the motor up to decrease tension, move down to increase tension.
Proper tension:
Tension is too weak if the chain sags while stopped. The tension is too strong if the chain is pulling the
sprocket wheel while operating. Thus, the tension is proper if there is no sag while stopped, and the
chain goes around the sprocket wheel
smoothly when operating.
[4] Feeder Head Mounting Position

Hollow set bolts
Collar
Head guide rail HOPside frame
[5] Feeder Head Height Assembly

Standard
Height control knob
Guide rail indicator line

Bracket
Height graduation
The mounting position of the paper

feeder head is determined by
positioning the head guide rail at the
position 333.5 mm from the inside of
the NOP-side frame.
Secure the guide rail by tightening

the hollow set bolts of the collars on
either side of bracket.
The feeder head should be assembled

so that the "0" of the indicator scale is
at 24 mm from the top end of the slot
opening.
The head height is adjusted by turning
the control knob to raise or lower the
guide rail.
Turn the control knob clockwise to
raise the head; counterclockwise to
lower it.
[6] Paper Table Elevator Drive Section
Brake Adjustment
(This adjustment is needed to prevent the
motor from spinning free during paper
table vertical
operation.)
Paper table is raised o

suspending chain. T
worm gear, which m
through worm whee
The brake mechanis

right end of the wo
To increase braking p
the control bolt.
Control bolt
Brake
To adjust brake power

control bolt slightly.
motor switch on and
control bolt to a pos
applies just enough
motor from spinning
switch is turned OF
171 Paper Table Elevator Drive Crank Timing Adjustment
The
be
(6
the
is at
rod end should

pointing
straight down
o'clock
position) when
second blower
its lowest
position.
To
adjust, manually
advance
(forward) the
paper
feeder motor
until the second blower comes to its lowest position.
Stop the feeder motor. Loosen the crank securing
bolt and turn the crank until the rod end is pointing
straight down as shown. Fasten the crank to the
crank shaft in this position by tightening the securing
bolts.
[8] Paper Table Elevator Clutch Mechanism

Adjustment
(1) Adjusting lever against hook (gap A =1 mm) when
paper table stops rising.
Gap A between the lever and hook should

equal 1 mm when the second blower foot is
at its lowest position.
Adjust this gap by changing the length of the

rod end. Extend the length of the rod to
increase the gap; shorten to decrease.
(2) Adjusting hook against lever when paper table stops

rising
When the second blower foot is at its lowest

position, and the solenoid is ON, the gap
between lever and the hook should equal 1
mm as shown.
To adjust the gap, loosen the securing

screw of the solenoid, and then move
solenoid vertically.
(3)
Adjusting hook against lever (gap B s 1 mm) when paper table stops rising
(4)
When the second blower foot is at its lowest

position, and when solenoid is OFF, the Gap
B should equal 1 mm.
To adjust the gap, loosen the securing

screws and move the solenoid plunger
stopper vertically.
Adjusting gap between catch and ratchet wheel of paper table elevator unit
Catch
\ Ratchet wheel
The gap between the outer perimeter (tip of

tooth) of the ratchet wheel and the catch
should equal 1 mm when the solenoid for
paper table elevator is ON.
The gap adjustment is performed by

changing the length of the rod end.
Lengthen the rod end to increase the gap;

shorten to decrease.
[Notes] Verify the following after adjustments (1) (4):

0
When the paper table is being raised, the catch should be clearly separated from the ratchet
wheel.
After the feeder clutch is engaged, if the paper t able is at its low position, paper table
ratchet wheel must be driven by the catch and raise the paper table. The paper table should
stop rising when it reaches a preset height.
pi
(1)
Paper Table Elevator Height Detector Adjustment

Adjusting pull spring of paper table elevator height
detector
35=
Lever (A) \
The
length
of the
spring
(inside view of
OP-side
frame)
Lever (B)
Hollow set bolts
(Outside view of
NOP-side frame)
(between inside spring hooks) should equal 35 mm

when the solenoid (for ratchet catch ON/OFF) is
OFF.
same shaft
To adjust the length, loosen the hollow set bolt

for securing lever (located outside of NOP-side
frame). Hold the lever A while turning the shaft.
After verifying that the spring length is
35 mm, tighten the hollow set bolt of lever B.
(2) Adjusting grooved cam for paper feed table height limit
switch
When the paper

stack (paper table)
is at its low
position, and when
the paper table
elevator ratchet
catch ON/OFF
solenoid is ON, the
actuator of the limit
switch should
come into the
groove of the cam.
To adjust, loosen the

hollow set bolt for
securing the cam,
and then adjust the
phase of the cam.
[Note] Verify that when the

actuator of the limit
switch comes into
(3)
the cam groove, the

limit switch turns
OFF.
Adjusting limit switch for solenoid operation detection
When the solenoid is ON, the limit

switch operates cam movement.
To adjust, move the position of the

limit switch.
11
[10] Paper Table Height Detector Upper Limit Switch Adjustment

Limit switch
Adjust the length of the cap bolt from the

lever to 20 mm as shown.
The limit switch should be calibrated so that the

switch is activated when the gap between the tip
of the actuator and the main body of the limit
switch is approximately 0.3 - 0.5 mm.
Cap bolt
(Inside view of
NOPside feeder frame)
[11] Paper Table Height Detector Lower Limit Switch Adjustment
(Double pile structure)

With double pile structure, when the base board is
placed as specified, and when the paper table is
lowered, the hook should be positioned to meet the
base board from below. The limit switch is activated to
stop the descent.
Paper table (base board)
Adjust by repositioning the limit switch.
[12] Paper Table (Paper Stack) Upper Limit Detector Lever Adjustment
screw
I 2 I 3mm
Sensor
Hex bolt
Detector lever
Front stopper
Second blower foot

about 3
mm
Metal plate
When paper table is raised with a paper pile

on it, the table should come to a stop when
the tip of front stopper is approximately

If the paper feeder head is at its standard
height, the gap between the second blower
foot and the paper stack should be
approximately 3 mm when the second
blower foot is at its lowest position.
To adjust, loosen the hexagonal bolt securing the detector lever and
change the angle of the detector lever.
[13] Paper Table (Paper Pile) Height Sensor Adjustment
The
paper
Screw
table
elevator
Metal plate motor
should
Sensor
stop
when the
top of the
paper pile
Second blower loot
pushes
about 3
up
mm
against
the upper
limit
detector
lever. If the press is further operated, the paper
feeder unit rotates and the paper table is pushed
up further by ratchet drive mechanism until the
height sensor (shown) detects it and stops the
table. The ascent of the table should stop when the
paper pile is approximately 5 -10 mm from the tip
of the front stopper. To adjust, loosen the screw
securing the sensor and change the mounting
angle.
[14] Adjusting the Front Stopper Travel Path and

Vertical Position
The travel path and the vertical position of the front

stopper is adjusted using the front guide as the
reference. The plane of the front stopper should
match the extension of the plane of the front guide
surface.
To adjust the travel path of the front stopper, loosen

the cap bolt for securing the bracket, and rotate the
bracket in relation to the stay. To adjust the front
stopper in vertical position, bend the front stopper
so that the stopper is in the extension of the front
guide surface.
Adjust the angle so that the bottom surface of the

sucker is horizontal when the sucker is at its lowest
position. Make sure that the sucker height control
knob is set at the center of range.
Cap
Stay
Front stopper
Stopper bracket
Front guide
[15] Adjusting the Sucker Angle
Height control knob

Cap bolt
Bracket
lial!"
. 1 111.
H o r i z o n t a l )
_____________
.1111116
To adjust, loosen the cap bolt, and turn the bracket

on the supporting shaft.
[16] Adjusting Advance Timing of Front Stopper and Sucker
tip of
be
Timing cam
Hollow set bolt
This
the
on
of
When the
sucker is
starting its
First tape roller
advance, the
(NOP-S)
the front
2
stopper should
Front stopper
leaning
approximately
mm as shown.
ro
Cam follower
To adjust:
is adjusted by
cam mounted
the NOP-side
the first tape
roller. To
advance the
timing of the front stopper, turn the cam forward

(counterclockwise as seen from the OP-side); to slow the
timing, turn the cam in reverse direction (clockwise as seen
from the OP-side).
To verify:
Manually rotate the paper feeder unit forward until the position
where the sucker starts its advance. Place a ruler (scale) against
the front guide to verify that the tip of the front stopper is leaning
by 2 mm.
[17] Adjusting Suction and Blower Power of the Air Pump
Adjust the air pump power as follows:
Use inching switch to rotate the press and feeder until

the sucker is grabbing the paper and there is no blower
air from the first or second blower feet. Stop the press.
While watching the gauge, adjust the air power using the
control knob on top of the pump.
Standards:
Blower strength......... 0.5 kg
Sucker strength .......40 Cm Hg
[18] Adjusting Feeder Head Suction (Vacuum) Timing
Adjust
cam
Vacuum timing cam
off
edge
the
To
cam
the timing of the

so that the
sucker air is cut
when the front
of the paper
pushed by the
sucker reaches
pullout roller.
adjust, turn the
forward
(forward) to cut
the air or
backward
off
(counterclockwise) in relation to the rotation

direction.
Securing knob
Pressure control knob

Lever
Stay
Bracket
Pullout roller
First tape roller
T
h
e
[19] Adjusting
Pullout Roller
gap between
the bracket and
the
lever
should be 2
mm.
Then,
secure
the
bracket
with
the
pullout
roller touching
the first tape
roller.
To adjust the
gap between
the bracket and
the lever to 2
mm, turn the
pressure
control knob.
After the
bracket is
secured to the
stay, turn the
pressure
control knob to
fine adjust the
contact
pressure of the
pullout roller
against the first
tape roller.
[20] Adjusting
Detector (Double
Sheet)
Adjust the gap

underneath the
neck of control
knob and the
locknut to
approximately
5 mm. Then, let
the double
sheet detector
roller touch the
first tape roller
and secure the
bracket to the
stay.
To adjust the
pressure of the
detector roller,
the limit switch
should be ON
when three
sheets of paper
are inserted,
while it should
be OFF with two
sheets (11" x
Co
ntr
ol
kn
ob
Locknut
Lock bolt
Stay
Bracket
Double sheet
detector roller
First tape roller
17" or larger in
size).
[21] Timing of Feeder Unit Against Main Unit
Motor chain
nside NOP-aide frame
To adjust the timing of paper feed

against the main unit, adjust the angle
of sucker for the start of forward
motion. (Forward starting angle ... 25)
To adjust, adjust the sprocket wheel

located inside of NOP-side frame. To
speed up the timing of the feeder unit,
loosen the securing bolt and turn the
wheel in the direction of the arrow.
To verify:
The guide of the side register should start
rising when the front edge of the paper fed
by the feeder is approximately 25 mm past
the edge of the side register guide.
[Note] If the desired adjustment within the
range of the slotted hole cannot be
obtained, disengage the chain and
perform a timing adjustment. When re-
engaging the chain, position the

securing bolt at the center of the slotted
hole.
[22] Feeder Units Timing Table

Following table shows the timing with 0 defined as:
C48-SF: The position when the impression cylinder finger is closed.
C248-SF: The position where the transfer cylinder finger is closed.
Timing
Item
1 Vertical movement of second blower Start descending
235
Refer to
See figure
below
Start ascending
155
2 Front stopper
Start leaning
17
13
3 First blower, second blower
Start first blower
180
See figure
below
Start second blower
295
4 Suction timing of sucker

5 Feeder unit against main unit
Air is cut off when the front edge

of paper reaches pullout roller
25
Start forward
movement of sucker
See figure
below
15
Blower timing cam
Second blower vertical

timing cam
Vacuum sucker timing cam
NOPS
4. PAPER FEEDER SECTION ADJUSTMENT (C48C248EC248L)

[1] Securing Vertical Guides
The vertical guides (10, 11) should be locked in place
when lock lever (20) is in roller catcher (21), and the
vertical guides should move freely when not locked. To
adjust, loosen screw (46) and turn hexagonal bolt (13)
located on the back. Balance the horizontal tension at
the position where lock lever (20) is off the roller catcher
(21).
[Notes]
a) Secure the hexagonal bolts so that the eccentric
pins face each other.
b) The vertical guides and the sheet separator must
work together.
01
[2] Adjusting Double Sheet Detector

To obtain an accurate reading of paper thickness,
eliminate play of limit switch (16).
To adjust, loosen locknut (10), turn control knob (21)
clockwise until the double sheet escape solenoid is
activated. Then, turn counterclockwise to the position
where the solenoid no longer works. Tighten locknut
(10).
Cut two sheets approximately 25 30 mm wide from
the paper stock to be used. Turn ON the press and insert
the two sheets between the first feed roller and guide
roller (30). The two sheets should be staggered, with the
front edge of the second sheet following the first by
approximately 50 mm. The double sheet escape gate
should open only when the inserted sheets are
overlapping.
The gap between the two rollers is adjusted using knob (03). Turn knob (03) clockwise to
increase the gap; counterclockwise to decrease.
Adjusting the double sheet escape solenoid strokes

m The double sheet escape solenoid strokes
should be 9 10 mm as shown.
m To adjust, loosen the screws securing the
solenoid and reposition the solenoid.
1%
g
Holder groove
width
Sheet separator
width
[3]
Setting
Sheet
Separators
(This
Sheet separator
as
Front blower
(1)
adjustment
achieves the
correct paper
pile
height and
prevents
double
sheet
feeding.)
Sheet separator
should be set in
the groove cut
in holder *. As
shown in the illustration, position the sheet
separator at 1/3 of the height (H) of the groove
from the top edge of the opening.
The tip of sheet separator * should
protrude approximately 4 1 mm from
surface (A) of holder 0.
(2) Adjustment
m To adjust the height of sheet separator * in
the cut groove of holder 6, bend sheet
separator O.
e
To adjust the length of protrusion of sheet

separator tip beyond surface (A) of holder 0,
loosen bolt a) and reposition sheet separator
*.
[Note] Sheet separator should be centered
in the holder groove.
Double sheet
escape solenoid
Sheet separator
(This
adjustment
assures proper paper
handling and prevents
double sheet feeding.)
0 Position of the
center of front
blower holes
should line up
with sheet
separator as
shown.
e Position the side
blower height
as shown. (It
may be
necessary for
micro
adjustment
depending on
the thickness of
paper used.)
0
0
0
0
0
[4] Adjusting Front Blower and Side Blower
[51
Adjusting Suction Foot Height

(This adjustment assures that the suction foot
grabs paper correctly and feeds the paper
toward pullout roller properly.)
Upper pullout roller
(1) The gap between the bottom surface of the

suction foot and the perimeter of the lower
pullout roller should be 5 mm. (Use gap
gauge.)
(2) Adjustment
Lower pullout roller
CD Turn the press slowly to the position where
cam follower reaches the top position of the

suction foot. Stop the press.
Loosen the locknut, and turn the eccentric
pin to adjust. Turn eccentric pin clockwise to
raise the suction foot; counterclockwise to
lower.
Suction foot vertical cam
-F
Cam follower
(Cam rotational direction

Suction foot upward
' movement completion point
Suction
foot
(escape)
. .upper limit point
Cam follower
[6] Adjusting Suction Foot Clearance

(This adjustment assures that the
suction foot grabs paper correctly
and feeds the paper toward pullout
roller properly.)
(1) When the suction foot is at its
lowest position, the gap
between the surface of the
sheet separator bracket and the
perimeter of the suction foot
should be 8.5 mm 9.5 mm.
(Use gauge)
Suction foot
f
84
9.5 mm
use
gauge)
Sheet separator bracket
(2) Adjustment
0 Manually rotate the press until
the suction foot is at its lowest
position (i.e. where the
cam follower is at lower limit of
cam).
e Loosen the locknut, turn the
eccentric pin to adjust the gap

between the perimeter of
suction foot and sheet
separator bracket. Turn
eccentric pin clockwise to
decrease the gap;
counterclockwise to increase.
[Note] If the required gap (8.5

9.5) cannot be obtained
by adjusting the eccentric
pin, temporarily secure the
eccentric pin at the center
position of adjustment
Locknut
Camfollower
Eccentric pin
range. Then, loosen the

set bolt shown, adjust the
angle of lever against the
suction foot mounting
shaft, and finally microadjust the gap with an
eccentric pin.
Lever
[7] Adjusting Suction Timing Valve

(This adjustment assures that the suction foot grabs paper when coming down, and that
the paper is released when its front edge reaches the pullout roller.)
(1) Adjusting gap (0.5) between cam follower 0 and suction timing cam 0:
T. Turn the press manually until the low position of suction timing cam 0 is at the
cam follower 0.
e
Loosen the locknut, and turn the eccentric pin to adjust. Turn eccentric pin clockwise to
make the gap between cam and cam follower is narrower. Turn eccentric pin
counterclockwise to make the gap between cam and cam follower is wider. Gap should
be 0.5mm as standard.
(2) Adjusting valve opening/closing timing:

CD Operate the press manually to allow suction foot to grab the paper, and adjust the timing so
that the suction foot air is cut off at the exact moment the front edge of the paper is grabbed
by the pullout roller.
To adjust, loosen bolt 0 and turn suction timing cam 0. Turn clockwise to speed up air
cutoff timing; counterclockwise to slow down.
(3) Adjusting gap between pin and hook to 0 mm:

When cam follower is at a high position of suction foot timing cam, the cam follower opens
the valve. When the solenoid is ON, press on plunger, adjust the gap between the pin and
hook to 0 mm.
e
To adjust, move the position of the solenoid.
OQ Suction foot vertical cam
gap 0.5mm
Eccentric pin
Cam follower
0 Suction timing cam
Suction foot clearance cam
To adjust the timing of the height control cam, check the vertical timing of the suction foot by manually
Before suction foot moves up, height
turning hand crank. Check the timing so that the height
control bar should start to rise 3 5
control bar starts to rise before the suction foot does.
mm in advance
(Check this during paper feed cycle.)
Height control bar
[8]
Adjusting Parallelism of Pullout Roller

Adjust the parallelism of upper pullout roller and lower pullout roller as follows:
Prepare two strips of paper approximately 2 3 cm wide. Insert them between upper pullout
roller and lower pullout roller, at both ends of rollers. Pull on the strips of paper to check that
the contact pressure is the same on OP-side and NOP-side.
Detent pawl
Ratchet pawl
drive lever
1.5mmgap
OP S
[9]
Adjusting Paper Lifting and Stopping Positions
(1) When the feeder operating lever comes closest to ratchet pawl drive lever (i.e. when it is
pulled in the most by A link), the gap between the detent pawl and ratchet pawl drive lever
should be 1.5 mm - 2 mm.
(2) To adjust, loosen locknut behind eccentric bolt (A) and turn the eccentric bolt (A). Adjust to
the position where turning counterclockwise widens the gap.
Detent pawl
Ratchet
pawl drive
1.5 mm gap
When the eccentric pin comes closest to detent pawl (i.e.

when it is pushed by link most), the gap between the
detent pawl and ratchet pawl drive lever should be 1.5
mm. To adjust, loosen locknut of eccentric pin B, and turn
eccentric pin B. Adjust to the position where turning

counterclockwise widens the gap.
Double sheet escape gate recovery lever pin should be

released each time using hook.
[101 Adjusting Feeder Unit Timing to the First Unit
The paper feeding timing to the first unit should be as follows:

If paper is continuously fed, when the trailing edge of the preceding paper reaches the bump
surface of the front stopper, the distance between leading edge of the next paper should be
approximately 35 mm as shown below (when using largest size paper 365 mm). The angle of
the timing should be approximately 220 when the leading edge of a single sheet of paper fed
reaches the front stopper.
About 35 mm
Leading paper
Trailing paper
It is convenient to mark the point on

the table where the leading paper hits
front stopper
Front stopper
Adjustment
To adjust the feeder timing to the first unit, loosen
securing the three cap bolts of sprocket inside
the NOP-side frame. Before loosening these
screws, make matching marks on both
sprocket and hub.
26
5. ADJUSTING FIRST UNIT

Ill
Timing Table
Al
ks
ea
0 O e
0
O.
1 111
00
Impressio
n cylinder
First transfer cylinder
C48
41
impression *owe
em
Ile V"
1110
Tap AO
0114Pak
cylinder
Second transfer cylinder
C248
1
2
3
4
5
6
7
8
1
2
3
4
5
C48
Item
Close impression cylinder finger
Open impression cylinder finger
Close CD bar finger
Side register pull start
Side register roller raise
Start upper feed roller feed
Front edge of paper reaches impression cylinder stopper
Single lever sensor ON
C248
Item
Close first transfer cylinder finger
Open first transfer cylinder finger
Close second transfer cylinder finger
Open second transfer cylinder finger
Close impression cylinder (double diameter cylinder) finger
Angle
0 (Reference)
158-159
157-158
284
328
330
350-352
350
Angle
0 (Reference)
116-117
115-116
345-346
344-345
vo > ,..N414Y1.10 PP? 15
6
7
8
9
10
11
12
13
Open impression cylinder (double diameter cylinder) finger

Close CD bar finger
Start side register pull
Raise side register roller
Start upper feed roller feed
Front edge of paper reaches first transfer cylinder stopper
Single lever sensor ON (1P)
Single lever sensor ON (2P)
165.5-166.5
164.5-165.5
285
328
330
350-352
216-226
254-264
[2]
Adjusting Around Fingers of Each Cylinder

(1)
Cap bolt
Hollow set bolt
Finger
ed'' 1110.11,`
He x nu t 11) " T v
;
1161 t#
Hex bolt
Adjusting the strength of spring A on finger

unit
Anvil
Strength of spring A is adjusted by the gap

between the finger and bracket to 6 mm.
To adjust, loosen the cap bolt securing

bracket, and turn hollow set bolt.
Loosen
hollow set bolt to widen the gap; tighten to
narrow.
Spring (A)
,Bracket
(2) Adjusting finger pressure

against anvil
Lever
Loosen the cap bolt, turn

finger bracket facing the
shaft to make finger
pressures uniform.
To verify:
Allow each finger grip paper
strip (1215 mm wide) of 0.030.05 mm thick. Pull on the
strip at the beginning of finger
end or beginning of finger
opening to verify that the
resistance is the same for
both fingers.
[Note]
Adjust finger pressure by

loosening the cap bolt that
secures the bracket and by turning the bracket facing the shaft. If the pressure is
adjusted using the hollow set bolt, the 6 mm gap between the finger and bracket
varies, and this causes an uneven maximum pressure among fingers.
(3)
Adjusting spring B strength for finger and

overall pressure
Strength of spring B is determined by adjusting the length of spring B when the

finger closes. Standard length of spring B is 81 mm.
To adjust, loosen cap bolt securing lever

and turn the lever around the shaft.
(4) Adjusting 0.1 02 mm gap between finger

bracket and tip of hexagonal bolt
The gap between the tip of hexagonal bolt and finger bracket should be 0.1 0.2 mm when the
finger starts to close (when the finger touches anvil, or when a sheet 0.03 0.05 mm thick is
pulled from the gripping fingers with light resistance). Adjust by moving hexagonal bolt forward or
back.
Note that the gap becomes 0 when the
finger is gripping the paper (when finger
open/close lever cam follower has left the
cam).
[31
Adjusting Finger Opening/Closing of Cylinder Fingers
.04'
ar
004be 1p
Abe fp impreSiOn efe.

TO*
cylind.r
IF*
C248
0 To
the
and
of
to
* Do

Timing of opening and closing fingers is adjusted by changing the angle of finger
open/close lever and by adjusting phase of finger open/close cam.
Finger
open/close
lever
Adjustment
adjust the finger closing angle, loosen
cap bolt of finger open/close lever,
adjust the angle of finger open/cbse
lever. Adjust the lever in the direction
the arrow to increase the finger
closing angle; to opposite direction to
decrease. (For reference angles, refer
the table)
not adjust timing if the difference
between reference angles is within 1
-1.5.
Angles for which finger is closed

Item
Model
C48
C248
Impression cylinder
Impression cylinder
Angle
158 159
116 117
230 231
540.5 541.5
The transfer timing between each cylinder

is adjusted by changing the phase of
finger open/close cam. The cam phase
can be micro-adjusted by loosening cap
bolts securing cam. Move the cam
forward in the rotation direction of the
cylinder to slow the timing; move
backward to speed up.
* When cam adjustment is necessary, consult

with HAMADA service engineer.
[4]
Adjusting Feed Roller

(1) Parallel adjustment of lower feed roller
To adjust the parallelism of the upper feed
roller against the lower feed roller, turn the
control bushing shown left.
Parallel pressure control bushing
Securing screw
Upper feed roller

Paper strips (25 mm wide; one each at
OP-side and NOP-side)
Lower feed roller
Loosen the securing screw, and turn the

control metal clockwise to weaken OPside; counterclockwise to strengthen OPside.
To
verify:
Prepare two strips of paper, 0.08 0.10
mm thick and 25 mm wide. Insert the strips
in the gap of upper feed roller, one strip at
the OP-side and the other at the NOP-side.
Operate the press with inching (forward)
switch until the upper feed roller is lightly
touching the lower feed roller. Pull on the
strips. Verify that resistance is the same on
(2)
Adjusting overall pressure of upper feed roller
The contact pressure of upper feed roller

Pressure control
knob Upper feed roller
against lower feed roller is adjusted by

turning on control knob shown. The
pressure is checked by the paper feed
distance. The standard dimension of feed
distance is approximately 75 mm 80 mm
when using paper with 0.08 mm 0.10 mm
thickness.
Turn pressure control knob

clockwise to decrease feed
distance; counterclockwise
to increase.
Lower feed roller
(3)
Adjusting paper
feed start
timing
Cam
l Securing bolts
(3 bolts)
(NOP-slde view)
C48: Impression cylinder
shaft end
C248: First transfer cylinder
shaft end
C48: Impression
cylinder shaft end
C248: First transfer

cylinder shaft end
r.
(4) Adjusting
paper stopper
height
The timing
of paper
feed is
adjusted by
changing
the phase of
cam as
shown.
Standard
calls paper
feed to start
at 330.
To adjust,
loosen bolt
securing the
cam, and turn
cam forward to
advance
timing;
backward to
retard.
To
verify,
manually feed
one
sheet.
Check that the
angle equals
330 at the
start of the
feed, and that
the
finger
opening is 2.5
mm 3.0 mm
when the front
edge of the
paper hits the
anvil stopper
of impression
cylinder (first
transfer
cylinder).
The height of
the paper
stopper should
be adjusted so
that when
upper feed
roller starts
paper feed,
front edge of
paper should
make crackling
noise as it hits
the paper
stopper.
To adjust,
loosen the
locknut shown,
and change the
lever angle by
turning on
control knob.
If the control
knob is turned
clockwise, the
timing of paper
stopper
descent is
speeded up.
This either
reduces the
paper
crackling noise
or eliminates
it. If the knob
is turned
counterclockwi
se, the paper
stopper
descent timing
is slowed,
which in turn
causes the
crackling noise
to become
louder and
possibly
damage the
leading edge of
paper.
(5) Adjusting of head stop hold down mechanism
To prevent paper stopper from
damaging the back side of paper during

front feed cycle, hook should hold lever
as paper is fed.
Lever must be placed so that the hook

holds lever smoothly when the upper feed
roller descends, and the hook disengages
lever smoothly when cam is activated.
Timing of standby release

Standby release timing should be 190.
To adjust, change the cam angle as shown.
Operate the press by inching (forward)

switch or manually and stop it at 190
position. Loosen set bolt securing the cam,
turn cam forward until the lever releases
the hook.
(6)
error stop mechanism
If paper feed
error causes
crooked feed
or delayed
feed, the
solenoid
should hook
the lever to
stop the front
feed.
When the upper

feed roller is at
its highest
position, gap
between lever
and hook
should equal
"0" with
solenoid ON.
There should
be 0.5 mm gap
between the
solenoid and
plunger unit.
To adjust,
loosen bolt
securing
solenoid, and
move the
solenoid.
Check that
when stop
mechanism is
activated and
the upper feed
roller is at its
lowest position,
the gap
between upper
feed roller and
lower feed
roller should be
1 mm or more.
[51 Adjusting Side Register

(1)
upper roller bracket and paper
guide
Hollow set
bolt
Upper roller
Eccentric pin
Paper guide
With
upp
er
roller
touc
hing
the
lowe
r
roller
, the
gap
betw
een
the
upp
er
roller
brac
ket
and
pap
er
guid
e
sho
uld
equ
al
0.4
mm
(0.3
mm)
.
To
adju
st,
loos
en
hollo
w
Upper roller
bracket
Lower roller
s
e
t
b
o
lt
o
f
u
p
p
e
r
r
o
ll
e
r
b
rack
et,
and
turn
ecce
ntric
pin.
[Note]
Adju
st
gap
at
both
OPside
and
NOP
side.
A l O A mm
( iiwit t e ma la ffine tk ...,.0 .3 4 m
Point A through point D represents time

when paper has touched the front stopper
and is stopped on conveyor table.
n - lat ee mirt a n na t )
Paper hits front stopper
(2) Adjusting side register
Pull register starts to pull
timing
Pull register finished pulling
0 Standard timing
A
I
"leV
C
I
328'
B
I
285
43)K
Adjustment order
D
I
330'
2_.*)
Adjust in the
following order:
(1) B C interval: Paper

pull time
(2) C D interval: Time
from finish of paper
A:
B:
C:
D:
pull to start of paper

feed
e Adjusting B C interval (43)
B C interval is adjusted by turning

screw 11 shown.
Turn the screw tighter to decrease B C

interval; looser to increase.
e Adjusting C D interval ( 2)
[Note] Adjust this after adjusting front feed.
Side register upper roller should start rising at 328.
C D interval (2) is adjusted by the timing cam shown.
To adjust, operate the press using inching (forward) switch or manually and stop the
press at 328 position. Then, insert paper
Timing cam
(0.08 0.10 mm thick) into side register
upper roller section. While lightly pulling on
the paper, turn the timing cam forward.
Secure the timing cam at the position where
the paper can no longer be pulled out.
Set screw
(Inside of OP-side frame)
To verify:
Place paper (0.08 0.10 mm thick) in front

feeder section and operate press manually.
Touch the side register upper roller and
upper feed roller with fingers to verify that
side register upper roller starts to rise at
328 and front feed begins at 330.
[6] Adjusting Plate and Printing Pressure Mechanism (C48)

The diagram shows the mechanism when the plate pressure and printing pressure are both ON.
The blanket cylinder shaft is eccentric. This creates a two-step motion to apply and relieve plate
pressure and printing pressure.
Stopper (D)
Pin 6
Solenoid
9W
-2
SOL Cam follower `4
4,,' i
Selector (A)
I!
C
a
Solenoi
d SOL-1
Stopper (F)
Selector (B)
PMS
Bracket
Stopper
(C)
Perform adjustment as follows:

(1)
Adjusting Selector to Turn Plate Pressure ON
O Standard
When the solenoid (SOL-1) is energized, the selector (A) should touch pin 4, and
the gap between the end of the slotted hole opening of the connecting rod and the
pin (spring hook) should be 0.5 mm.
Pin CD
Selector
(A)
0.5mm
Connecting rod
Pin
(spring hook)
Adjustment
Press the inching (forward) switch to operate the press until the cam follower for the
selector (A) is at the bottom of the cam. Then stop the press.
Loosen the securing screw holding the solenoid (SOL-1).
With the solenoid (SOL-1) energized, move it laterally until the selector (A) is in
contact with pin 0, and the gap between the end of the slotted hole opening of the
connecting rod and the pin (spring hook) is 0.5 mm. Secure the solenoid (SOL-1). To
make sure the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger section of the
solenoid (SOL-1). Hold the plunger and move the solenoid (SOL-1) from left to right
until the selector pin (A) touches pin D. Secure the solenoid (SOL-1) in this position.
(2)
Adjusting Selector to Turn Plate Pressure OFF

m Standard
With the solenoid (SOL-1) not energized and when the selector (A) touches pin
plunger should just touch the stopper (E).
Pin
0,
the
CD
Stopper (E)
Solenoi
d (SOL1)
Screw
Adjustment
Loosen the securing screw holding the stopper (E).
Move the stopper (E) from left to right until it is just touching the plunger. Secure the stopper
(E) in this position.
(3)
Adjusting Selector to Turn Printing Pressure ON

Note: Set the plate pressure ON before performing this
adjustment. O Standard
When the solenoid (SOL-2) is energized, the selector (B) should touch pin (3), and the
gap between the end of the slotted hole opening of the connecting rod and the pin
(spring hook) should be 0.5 mm.
Pin CIO
Connecting
rod
Pin
(spring hook)
(.,
Adjustment
Press the inching (forward) switch to operate the press until the cam follower for
the selector (B) is at the bottom of the cam. Then stop the press.
With the solenoid (SOL-2) energized, move it laterally until the selector (B) is
in contact with pin 0, and the gap between the end of the slotted hole opening
of the connecting rod and the pin (spring hook) is 0.5 mm. Secure the
solenoid (SOL-2). To make sure the gap is 0.5 mm, insert a 0.5 mm gauge in
the plunger section of the solenoid (SOL-2). Hold the plunger and move the
solenoid (SOL-2) from left to right until the selector pin (B) touches pin (3).
Secure the solenoid (SOL-2) in this position.
(4)
Adjusting Selector to Turn Printing Pressure OFF

Note: Set the plate pressure OFF before performing this adjustment.
CD Standard
With the solenoid (SOL-2) not energized and when the selector (B) touches
pin , the plunger should just touch the stopper (F).
\ Solenoid
(SOL-2)
Screw
Stopper (F)
Pin GD
Selector (B)
m Adjustment
.
selector (B) is at the bottom of the cam. Then stop the press.
Loosen the securing screw holding the stopper (F).
Move the stopper (F) from left to right until it is just touching the plunger. Secure
the stopper (F) in this position.
(5)
Adjusting Stopper (C)

m Standard
When both plate pressure and printing pressure are OFF, the stopper (C)
(hexagonal bolt) should just touch the bracket.
m Adjustment
.
Both solenoids (SOL-1, SOL-2) should be energized. Press the inching switch to
turn both plate pressure and printing pressure ON.
Turn the solenoids (SOL-1, SOL-2) OFF. Press the inching switch to bring the plate
pressure and printing pressure to OFF. Stop the press when the plate
pressure turns OFF (i.e. when the selector (A) pushes up pin a).
Adjust the stopper (C). Rotate the hexagonal bolt of the stopper (C) until the
hexagonal bolt is just touching the bracket.
(6)
Adjusting Stopper (D)

m Standard
When both plate pressure and printing pressure are ON, stopper (D) (rubber plate)
should just touch the bracket.
(7)
Adjustment
Press the inching switch to operate the press until the plate pressure is ON (solenoid
SOL-1 is in suction) and the printing pressure is ON (solenoid SOL-2 is in suction). Stop
the press. Adjust the stopper (D) position.
Verification
Operate the press at low speed or with the inching switch. Switch the plate pressure
and printing pressure ON and OFF. The contact pressure should come on and off
accurately.
The switch operations are as follows:
m Plate pressure switches:

Automatic impression ON switch ON Impression switch ON --> Plate pressure ON
m Printing pressure switches:
Test switch ON (on control panel) --) Impression switch ON -* Printing pressure ON
[7] Adjusting Plate and Printing Pressure Mechanism (C248 1P)

The diagram shows the mechanism when the plate pressure and printing pressure are both ON.
The blanket cylinder shaft is eccentric. This creates a two-step motion to apply and relieve plate
pressure and printing pressure.
Stoppfr (C)
Bracket
Pin
11
on
Stopper (D)
(0 0111V
Solenoid
SOL-1
Stopper (E)
Pin CD
Stopper (F)
Cam follower

(1)
Standard
When the solenoid (SOL-1) is energized, the selector (A) should touch pin CD , and
Pin CD
Selector
(A)
Connecting
rod
Pin
(spring hook)

m
Adjustment
Press inching (forward) switch to operate the press until the cam follower for the selector
(A) is at the bottom of the cam. Then stop the press.
With the solenoid (SOL-1) energized, move it laterally until the selector (A) is in
contact with pin CD, and the gap between the end of the slotted hole opening of
the connecting rod and the pin (spring hook) is 0.5 mm. Secure the solenoid
(SOL-1). To make sure the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger
section of the solenoid (SOL-1). Hold the plunger and move the solenoid (SOL1) from left to right until the selector pin (A) touches pin (D. Secure the solenoid
(SOL-1) in this position.
(2)
Standard
With the solenoid (SOL-1) not energized and when the selector (A) touches
Solenoid (SOL-1)
pin CD, the plunger should just touch the stopper (E).
P i n
Stopper (E)
Adjustment
the selector (A) is at the bottom of the cam. Then stop the press.
Move the stopper (E) from left to right until it is just touching the plunger. Secure
the stopper (E) in this position.
(3)

Note: Set the plate pressure ON before performing this adjustment.
CD Standard
When the solenoid (SOL-2) is energized, the selector (B) should touch pin * , and
Pin CD
Selector
Connectin
g
ro
Pin
(spring hook)
Adjustment
the selector (B) is at the bottom of the cam. Then stop the press.
With the solenoid (SOL-2) energized, move it laterally until the selector (B) is
in contact with pin 0, and the gap between the end of the slotted hole opening
of the connecting rod and the pin (spring hook) is 0.5 mm. Secure the solenoid
(SOL-2). To make sure the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger
section of the solenoid (SOL-2). Hold the plunger and move the solenoid (SOL2) from left to right until the selector pin (B) touches pin 0. Secure the solenoid
(SOL-2) in this position.
(4)

Note: Set the plate pressure OFF before performing this
adjustment. O
Standard
With the solenoid (SOL-2) not energized and when the selector (B) touches pin 0,
the plunger should just touch the stopper (F).
Pin 0
m Adjustment
.
Move the stopper (F) from left to right until it is just touching the plunger. Secure the
stopper (F) in this position.
(5)

m Standard
When both plate pressure and printing pressure are OFF, the stopper (C) (hexagonal
bolt) should just touch the bracket.
e
Adjustment
Both solenoids (SOL-1, SOL-2) should be energized. Press the inching switch
to turn both plate pressure and printing pressure ON.
pressure and printing pressure to OFF. Stop the press when the plate
pressure turns OFF (i.e. when the selector (A) pushes up pin 0).
Adjust the stopper (C). Rotate the hexagonal bolt of the stopper (C) until
the hexagonal bolt is just touching the bracket.
(6)

0 Standard
When both plate pressure and printing pressure are ON, stopper (D) (rubber
plate) should just touch the bracket.
Adjustment
(7)
Press the inching switch to operate the press until the plate pressure is ON (solenoid
SOL-1 is ON) and the printing pressure is ON (solenoid SOL-2 is ON). Then stop the
press.
Adjust the position of the stopper (D) (rubber plate) so that the stopper (D) (rubber
plate) is just touching the bracket.
Verification
Operate the press at low speed or with the inching switch. Switch the plate pressure and
printing pressure ON and OFF. The contact pressure should come on and off
accurately.
0 Plate pressure switches:
Automatic impression ON switch ON 0 Impression switch ON -4 Plate pressure ON
0 Printing pressure switches:
Test switch ON (on control panel) 0 Impression switch ON 0 Printing pressure ON
18] Adjusting Plate and Printing Pressure Mechanism (C248 2P)

The diagram shows the mechanism when the plate pressure and
printing pressure are both ON. The blanket cylinder shaft is eccentric.
This creates a two-step motion to apply and relieve plate pressure and
printing pressure.
Stopper (D)
Selector (A)ir
ri
Stopper (E)
l
Pin CD
I
" "
l i
Cam
4,4.
t
Cam follower
p&
Solenoid(SOL-1)
Stopper (
Solenoid (SOL-2)
(1)
Standard
When the solenoid (SOL-1) is energized, the selector (A)
should touch pin CD , and the gap between the end of the
slotted hole opening of the connecting rod and the pin
(spring hook) should be 0.5 mm.
Selector(B)
m Adjustment
Press the inching (forward) switch to operate the press until

the cam follower for the selector (A) is at the bottom of the cam.
Then stop the press.
Loosen the securing screw holding the solenoid (SOL1).
Selector(A)
(2)
With the solenoid (SOL-1) energized, move it vertically until the selector (A) is in contact
with pin $3), and the gap between the end of the slotted hole opening of the connecting
rod and the pin (spring hook) is 0.5 mm. Secure the solenoid (SOL-1). To make sure
the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger section of the solenoid (SOL1). Hold the plunger and move the solenoid (SOL-1) from top to bottom until the
selector pin (A) touches pin CD. Secure the solenoid (SOL-1) in this position.
m Standard
With the solenoid (SOL-1) not energized and when the selector (A) touches
pin 0, the plunger should just touch the stopper (E).
Pin
Selector (A)
Stopper (E)
Screw
Solenoid (SOL-1)
Adjustment
Move the stopper (E) from top to bottom until it is just touching the plunger.
Secure the stopper (E) in this position.
(3)

Note: Set the plate pressure ON before performing this adjustment.
0 Standard
When the solenoid (SOL-1) is energized, the selector (B) should touch pin (3) , and
Selector (13)
0 Adjustment
Pin
Press the inching (forward) switch to operate the press
until the cam follower for the
(ssng
selector (A) is at the bottom of the cam. Then stop thewok
press.

With solenoid (SOL-2) energized, move it vertically until the selector (B) is in contact
with pin , and the gap between the end of the slotted hole opening of the connecting
rod and the pin (spring hook) is 0.5 mm. Secure the solenoid (SOL-2). To make sure
the gap is 0.5 mm, insert a 0.5 mm gauge in the plunger section of the solenoid (SOL2). Hold the plunger and move the solenoid (SOL-2) from top to bottom until the
selector pin (B) touches pin G. Secure the solenoid (SOL-2) in this position.
(4)

Note: Set the plate pressure OFF before performing this
adjustment. (D Standard
With solenoid (SOL-2) not energized and when the selector (B) touches pin 0, the
plunger should just touch the stopper (F).
Pin
Selector (B)
Adjustment
Move the stopper (F) until it is just touching the plunger. Secure the stopper
(F) in this position.
(5)

m Standard
When both plate pressure and printing pressure are OFF, the stopper (C) (hexagonal
bolt) should just touch the bracket.
Adjustment
Both solenoids (SOL-1, SOL-2) should be energized. Press the inching switch to turn
both plate pressure and printing pressure ON.
pressure and printing pressure to OFF. Stop the press when the plate pressure turns
OFF (i.e. when the selector (A) pushes up pin a).
Adjust the stopper (C). Rotate the hexagonal bolt of the stopper (C) until
the hexagonal bolt is just touching the bracket.
(G)
m Standard
When both plate pressure and printing pressure are ON, the stopper (D) (rubber
plate) should just touch the bracket.
Adjustment
Press the inching switch to operate the press until the plate pressure is ON (solenoid SOL-1 is
ON) and the printing pressure is ON (solenoid SOL-2 is ON). Then stop the press.
Adjust the position of the stopper (D) (rubber plate) so that the stopper (D) (rubber plate) is
just touching the bracket.
(7)
Verification
Operate the press at low speed or with the inching switch. Switch the plate pressure
and printing pressure ON and OFF. The contact pressure should come on and off
accurately.
m Plate pressure switches:

Automatic impression ON switch ON -) Impression switch ON -) Plate pressure ON
m Printing pressure switches:
Test switch ON (on control panel) -+ Impression switch ON -> Printing pressure ON
[9] CYLINDER GAPS: STANDARDS AND ADJUSTMENT (C48, C248)
(1) Standards
Knob (paper thickness
control knob)
With the paper thickness control dial set to "0", the gaps between the cylinders (with
pressure ON) should be as follows:
Plate cylinder vs. Blanket cylinder:
3.15 mm
Blanket cylinder vs. Impression cylinder: 2.80 mm
(2) Adjustment
Loosen nuts (A) and (B).
Turn the plate pressure and printing pressure ON.
Turn the knob (paper thickness control knob) counterclockwise until the gap
(C) between the hub and the bracket is 0.05 mm.
Insert a gap gauge (2.80 mm thick) between the blanket cylinder and
impression cylinder to verify the gap.
if the gap is too narrow, tighten nut (A).

if the gap is too wide, tighten nut (B).
Note: The gap between the plate cylinder and the blanket cylinder cannot be adjusted.
When the gap is adjusted correctly, remember to tighten the nut opposite to the
one adjusted.
Note: This adjustment must be performed on both the OP-side and on NOP-side.
Adjusting knob dial "0" point.
.
.
Loosen the screw securing the dial so that the dial is free from the knob.
Turn the dial itself until the scale is at "0". Tighten the screw.
(3)
Verification
With the paper thickness control dial at "0", the gap between the hub and the
bracket should be 0.05 mm.
Turn the printing pressure ON and measure the gap between the blanket
cylinder and impression cylinder. (The gap should be 0.28 mm).
6. ADJUSTING PAPER DELIVERY UNIT
Ls/
[1] Adjusting
This adjustment is to
maintain proper chain
tension, to deliver paper
correctly, and to
minimize noise level.
Chain Tension
50
[2] Adjusting
CD Bar Grip
Arm
(1) The tension of

chain CO is
determined by
gap (A) (50 mm)
between block
and bracket e).
Block is
threaded and
bolt et) is
screwed in.
Also, block is
designed to
slide against
bracket O.
Block (ID slides
against bracket
0, and is
supported by
bolt against the
tension of chain
CD. Push spring
is located
between
bracket e) and
block 6. Bolt 'a
is pushing
block with
spring (i) via
block (11). The
tension of chain
0) is determined
by spring O.
(2) To adjust, move
the position of
block ID against
bolt to change
recoiling power
of spring OD. To
increase tension
of chain CD,
increase the
recoiling power
of spring 4) by
turning bolt
clockwise as seen
from the paper
delivery unit side.
Turn bolt
counterclockwise
to decrease
recoiling power of
spring 0) and
tension of chain
a).
(3) To verify,
measure the size
of (A) as shown
in diagram by a
ruler. It should
equal 50 mm.
Remember to
adjust the same
way on both OPside and NOPside.
This adjustment is to assure that paper is

transferred accurately from impression cylinder
to delivery unit.
[Note] Perform this after adjustments of gripper
parallelism and pressure have been completed.
To obtain proper relations
between cam follower CD on the gripper arm and paper
release cam CD, make sure that the gap between cam
m and cam follower equals 0 when the center of cam
follower is at top center of cam m mount.
Cam follower
Cam
CD
[Note] Cam 0) should be mounted

horizontally.
To adjust, loosen the gripper arm bolt, press cam

follower CP against cam 0) and secure
Set screws
the
gripper arm.
Gap should be 0
[3]
Adjusting Transfer from Impression Cylinder to CD Bar

(1)
Adjusting simultaneous grip by impression cylinder and CD bar
At the time of transfer from

impression cylinder to CD bar, the
angle for which both of these
grippers are gripping simultaneously
should be 1 1.5. (Equivalent arc
distance of 1.5 2.2 mm)
[Note] Use paper 0.07 0.1 mm thick for

this adjustment.
(2)
To adjust, loosen bolt CD and move plate

cam CD. Move plate camil) closer to the
impression cylinder to shorten arc length for
gripping time. Move plate cam CD away
from the impression cylinder to lengthen arc
length for gripping time.
To verify, let the cylinder grip a sheet of

paper and execute transfer to chain delivery.
The angle should be between 1 and 1.5
from when the chain delivery gripper grips
the paper gripped by the impression
cylinder gripper until the impression gripper
releases its grip.
The CD bar grip size should be 4 4.5 mm.
To adjust, loosen the cap bolts (3 bolts)

securing the NOP-side chain wheel. Then,
advance the chain wheel forward against
the CD drive gear to reduce the grip size;
move the chain wheel rearward to increase
the grip size.
Adjusting CD bar grip size
Cam lever
AW%..-41,,VW
4W,
Finger
Finger
[4] ' Adjusting
Cam follower
Pa pe r
4-4.5=
Delivery Section Paper Guide Timing
Adjust so that the low part of cam touches the

cam follower at 200 position.
To adjust, loosen set screws and turn the cam.
[51 Adjusting Delivery Section Paper Guide and Drive Plate Cam
To assure smooth paper guide action, adjust the rod length so that the cam follower moves within
the range of slanted edge of plate cam.
_______________-.30I
Slo N fled hole rod To adjust, loosen two screws and change
9)
the length of the rod.
Screws
4____________________________4) To verify:
Cam follower
The cam follower traveling range should

cover approximately half of the length of
slanted edge of plate cam.
Plate cam
[6] Adjusting Delivery Section End

Stopper
0 . 5mm
Lever
[7] Adjusting 2P Blanket Jam Sensor
Eccentric pin
Paper
delivery table
End stopper
Adjust the range of the 2P blanket jam sensor as follows:
C.D. Drive shaft
240 .... sensor ON

260 .... sensor OFF
Sensor
Bracket
C.D. Gripper
Sere
To adjust, loosen the cap bolt and turn the
When the delivery table is mounted, the

gap between the delivery table and end
stopper should equal 0.5 mm.
Turn the eccentric pin on NOP-side to

adjust. To narrow the gap, loosen the
hexagonal bolt (inside frame)
securing the eccentric pin and turn
the pin counterclockwise. To widen
the gap, turn the pin clockwise.
(2) Adjustment
The crank and its drive gear are secured by spring pins. The gear mesh phase must be
adjusted to meet these specification standards. Perform adjustment as follows:
(3)
Remove the spring pin from the crank drive gear.
Align the protractor with the reference point.
Align the crank connection pin with the specified (o'clock) position.
Align the spring pin hole of the crank drive gear with the spring pin hole of the shaft.
Insert the spring pin.
Verification
While observing the protractor, use Inching or Manual Operation to rotate the press
forward. Stop the press at the reference point of the protractor. The crank connection
pin must be at the specified position.
8. ADJUSTMENT AROUND SINGLE LEVER FINGER

111 Adjustment Around Single Lever Finger
The timing of the forward and reverse movement of the single lever is determined by the assembly
standard of the inking section crank, described in the previous section. This is because the timing
mechanism is attached to the inking section crank. This section explains the forward/reverse finger
adjustment of the single lever and the release lever adjustment.
(1)
Standards
m The gap between the release lever and bearings should be 0.5 mm when the finger
is in the groove of the cam.
m When the finger is released by the release lever, the gap between the tip of the finger
and the outer perimeter of the cam must be 3 mm.
(2) Adjustment
To obtain the required gap of 0.5 mm between the release lever and bearing at the time when
the finger is in the groove of the cam, turn ON the solenoid and adjust its mounting position.
When the finger is released by the release lever (when the solenoid is OFF), the gap between
the tip of the finger and the outer perimeter of the cam must be adjusted to be 3 mm. Do this
by repositioning the solenoid stopper.
(3)
Verification
CD Start the press.
Operate the switches for the dampening and inking rollers, alternating between ON and OFF
positions. Verify that the single lever operates correctly (forward in the ON position, reverse in
the OFF position).
[21 Adjustment of Single Lever Positioning Cam

Adjust the cam which operates a micro-switch to monitor the position of the single
lever cam according to the procedures described below:
Inking roller location

microswich LS-2
Dampening roller
Cam shaft location microawitch LS-1
0-0
"2
(1) Standards
LS-1 should turn ON when the marking on the cam mounting shaft aligns with "1", and
LS-2 should turn ON when the marking aligns with "2".
(2) Adjustment
m Loosen the set screws of the cam.
e
Turn the cam mounting shaft clockwise to align the marking with "1". (Use a 10 mm box
wrench.)
Turn the cam clockwise until LS-1 turns ON. Secure the cam at this position.
Turn the cam mounting shaft clockwise further to verify that LS-2 turns ON at the "2"
position.
(3)
Verification
Verify the following by operating the dampening roller switch:
m When the dampening roller switch is turned ON, the cam mounting shaft should turn to
align the marking with "1" and LS-1 should turn ON.
When the inking roller switch is turned ON, the cam mounting shaft should turn to align
the marking with "2" and LS-2 should turn ON.
9. ADJUSTMENT OF INKING SECTION

Ill
Adjustment of Inking Fountain Roller Brake

This adjusts the brake pressure of the inking fountain roller so that the fountain roller does not
turn with the rotation of the ductor roller.
Brake
(1) Adjustment
m Adjust the brake pressure by turning nut e on bolt O.
e
Use the manual operation handle to rotate the fountain roller:
If too tight
If too loose
(2)
Loosen nut e on bolt O.

Tighten nut on bolt O.
Verification
Loosen the ink fountain key (blade adjustment screw) to separate the blade from the
fountain roller. Then operate the press at the maximum speed. The fountain roller
should not rotate along with the inking ductor roller. If the fountain roller rotates, tighten
nut e on bolt O.
[2]
Adjusting Contact Pressure of Ink Ductor Roller Against First Distributor Roller
This adjustment ensures that ink feed is performed accurately by the ductor roller.
Inking ductor roller
Paper
First distributor roller

Cam
Cam
(1) Adjustment
This adjustment is made by loosening the two set screws in the drive lever,
rotating the lever on the ductor shaft, and tightening the set screws.
(2) Verification and Standards
m Two strips of paper or film (25 mm wide and about 0.1 mm thick) are required.
e
Insert the two strips between the first distributor roller and the ductor roller, at both ends
of the rollers.
Adjust the contact pressure by pulling on these strips:

If the strip of paper tears as you pull on it, the pressure is too strong; if the
strip comes out too easily, without any resistance, the pressure is too weak.
The ideal pressure is somewhere in between the two extremes.
[3]
Adjusting the Timing of Rocking Motion of Ductor Roller

This adjustment ensures that the amount of ink fed matches the specified amount as
indicated by the ink feed volume control dial.
(1) Standard
The ink fountain roller must rotate as soon as the ductor roller comes in contact with it.
(2) Adjustment
inking ductor roller
Ink fountain
Paper
Set screws
First distributor roller

Cam follower
Ca
0 The timing of the rocking motion of the ductor roller is adjusted by turning the
NOP-side cam after loosening the hollow set screw.
e
The arrow in the figure above indicates the rotational direction of the cam during normal
operation. The timing of the rocking motion of the ductor roller is advanced when the cam is
turned in the direction of the arrow; the timing is retarded when the cam is turned in the opposite
direction.
(3)
Verification
Set the ink feed volume control dial to its maximum setting (10).
Turn the ink ductor switch ON.
As you operate the inching (forward) button to operate the press, make sure that the ink fountain
roller starts rotating as soon as the ductor roller comes in contact with it, and that the ductor roller
stays in contact with the ink fountain roller until the latter stops rotating.
[41 Adjusting Inking Ductor Stopper Unit

This adjustment ensures that the stop lever operates correctly during ink feed
and when ink feed must be stopped.
(1) Standards
m When the ink feed has been stopped, and when the cam has pushed the cam follower up, the
gap between the eccentric pin and the stop lever hook should be 0.5 mm.
e
During ink feed, as the cam follower sways from side to side with the operating cam, the eccentric
pin should not touch the stop lever.
(C248 2P,C48)
Cam
(2)
Adjustment
m To adjust the
(0.5 mm)
between the
eccentric pin
the stop lever
Stop lever
C248(IP)
Gs
.5 mm
Eccentric pin
Cam follower
gap
Eccentric
Gap (0.5 mm)
Cam
Solenoid
Solenoid
and
hook:
Stop lever
Cam follower
Turn the ink ductor switch
OFF.
Operate the press with the

until the cam follower is pushed up
press.
inching (forward) button

by the cam. Stop the
Loosen the nut holding the eccentric pin. Turn the eccentric pin with a slotted screw driver
until the gap between the stop lever hook and the eccentric pin is 0.5 mm.
Gap (0.5 mm)

Gap (0.5 mm)
(C248 IP)
(C2481 P) )1I
&cent* pin Stop lever
To increase the
gap,
turn
the
eccentric
pin
clockwise;
to
decrease it, turn the
pin
counterclockwise.
(C248.2P / C48)
To increase the
gap, turn the
eccentric pin
counterclockwise;
to decrease it, turn
the pin clockwise.
e
To adjust so that the

stop lever does not
touch the eccentric
pin during ink feed
cycle:
Turn the ink ductor switch

ON.
Operate the press with

the inching (forward)
switch until the cam
follower stops at the
(C248 2P
C48)
Stop lever
Eccentric pin
lower section of the

cam.
.
(3)
Move the solenoid to a

position where the
eccentric pin does not
come in contact with the
stop lever. Secure the
solenoid.
Verification
Start up the press and
while running it at a
low rotation speed
(3,000 rph), verify the
following:
m With the ductor switch

OFF:
The rocking motion
of the ductor roller
should stop with the
stop lever holding
the eccentric pin in
place.
[5]
Adjusting the Shaft Retainer Spring of the Idler Roller

This adjustment ensures that the idler roller does not float and that ink is fed correctly.
(C248 2P/C48)
(C248 IP)
0 The idler roller retainer springs are located at 4 through

the figures above.
e, as shown in
e The size of the roller retainer springs in the absence of the idler roller
should be as follows:
No.
L size
0440
22 mm
eeee
32 mm
[6] Adjusting Contact Pressure between Inking Roller and Oscillating Roller
This adjustment ensures an accurate supply of ink to the inking roller and to prevent the
occurrence of ghosting.
Nut
Spring adjustment
screw
Night latch
(1)
Adjusting Impression Spring Tension

Ts Standard
With the night latch on, the spring should be at a position 1/2 revolution
back from the fully compressed point.
Adjustment
Turn ON the night latch.
Turn the adjustment screw to compress the spring all the way, then
turn the screw back by 1/2 revolution.
Verification
Turn the night latch ON and OFF to verify the following:
The night latch should turn ON and OFF smoothly.
The spring should not collapse when the night latch is set to ON.
(2)
Adjusting the Nut
m Standard
Adjust contact pressure between the ink form roller and oscillating roller by
stopper nuts at NO-side and NOP-side.
Adjustment
Ink up form rollers. Using a 10-mm box wrench, turn the hexagonal bolt head
from position 0 to 2. At this point, the nip lines appearing on the oscillating
roller surface should be 4 mm.
Stopper nut
Spring support shaft
Spring adjustment screw
[7]
Adjusting Contact Pressure Between Inking Roller and Plate Surface

(1)
.
Checking Inking Roller Pressure
Mount a plate on the plate cylinder.

Note: Base of the plate cylinder is plate + lining - 0.4 mm.
Feed ink to the roller. With a 10 mm box wrench, turn the hexagonal bolt head from position 0 to
position 2, and then back from position 2 to position 0.
The nip lines appearing on the plate surface should have the widths shown
in the figure on the next page for each roller.
Strip of paper or paper

gauge film
Dampening
fountain roller
1
X00
Owl
Hexagonal
bolt head
St
N0O 0 ,
0 Ductor roller
.11
Dampening
ft el
illt
..0 oi
oscillating roller
'.'
3.5 - 4.
OW 3.5 - 4.0
Note: The diameter of the rubber

roller depends on the
temperature and the amount of
cleaning solution that has
permeated the roller. Always
check it before operation.
(2)
Adjusting Inking Roller Pressure

.
Shaft bracket
Loosen the set screws.

Turn the shaft clockwise
with a screwdriver to
decrease the pressure,
counterclockwise to
increase it.
(3)
Adjusting Inking Roller Parallel
Pressure
- .........
a TNOP-S
Set screw
07);
o
Set screw
(Eccentric)
Shaft bracket
Rotate the shaft bracket (eccentric) to

adjust the parallel pressure.
Rotate the shaft bracket (eccentric)

clockwise to weaken the NOP-side
pressure, counterclockwise to
increase the NOP-side pressure.
10. ADJUSTMENTS OF DAMPENING SECTION (WATERMATIC

SYSTEM)
1.
Structure and Functions

(1)
Rollers: Layout and Materials

Name
Material
1 Dampening fountain
roller
Hard chrome plated
2 Transfer roller
Rubber, water sleeve
3 Oscillating roller
Hard chrome plated
4 Form roller
Rubber
5 Idler roller
Teflon
6 Distributor roller
Rubber
Notes
Driven stand-alone
Used as an oscillating
roller during printing and
as a distributor roller
during cleaning
By using the characteristics of the water sleeve (faster startup because of less moisture
absorption), the water sleeve is used as a transfer roller. By applying pressure between
the water sleeve and the dampening fountain roller, dampening solution is squeezed to
form a constant water film. Then, this film of dampening solution is supplied to the plate
surface through the oscillating form rollers.
The amount of dampening solution feed can be adjusted by changing the speed
of the dampening fountain roller using the dampening solution feed adjustment
knob on the paper dolly control panel.
(2)
Function of Each Roller
Dampening Fountain Roller

The surface of the dampening fountain roller is plated with hard chrome (0.1mm
thick) and treated with a micro-polish finish. This finish gives excellent hydrophilic
properties to the roller surface so that the roller can produce a uniform water film
and supply dampening solution in a reliable and consistent manner. The dampening
fountain roller is driven by a motor whose speed can be controlled with a control
knob.
Transfer Roller
This roller is made of special rubber for the water sleeve. The water sleeve (t-0.15) is
fitted on top of the roller. The transfer roller delivers the film of dampening solution to
the oscillating roller. Pressure is applied between the dampening fountain roller (1)
and transfer roller (2) to squeeze dampening solution to form a constant water film.
This film of dampening solution is then transferred to the oscillating roller. The
pressure applied from the transfer roller to both the dampening fountain roller and
oscillating roller can be adjusted by knobs 7 and 8.
Oscillating Roller
The surface of the oscillating roller is plated with hard chrome (0.1mm thick) and
treated with a micro-polish finish. This finish gives excellent hydrophilic properties to
the roller surface. The oscillating roller keeps the thickness of the water film constant
as it is supplied from the transfer roller and before it is delivered to the form roller.
Form Roller
The form roller is made from a hydrophilic rubber, and driven by the plate cylinder
through a gear installed at NOP-side. A one-way bearing is built in between the gear
and roller shaft so that the operation will not be affected by a thinner roller. However,
the life span of form roller is one year. Please explain this to customers at the time of
delivery.
Idler Roller
The idler roller shaft ends are inserted into the roller socket mounted inside of frame,
and the shaft ends are pressed down by the retainer. When this roller touches the
dampening form roller, it starts to rotation. This roller then evenly coats films of ink
and dampening solution on the dampening form roller.
Distributor Roller
This roller functions as an ink kneading roller during printing (does not make
contact with the dampening oscillating roller). During inking form roller cleaning, this
roller makes contact with the dampening oscillating roller and cleans the
dampening form roller and idler roller at the same time.
[2] Adjustments
(1)
Adjusting transfer roller impression
This adjustment assures that transfer roller applies

impression ON/OFF against the oscillating roller smoothly.
The gap between the oscillating roller and transfer roller
should be 0.5 1.0 mm when impression is OFF.
0 Adjusting eccentric pin A
Lever
Lever (D)(C)
ccentric pin (A)
When the cam pushes up the cam follower, eccentric

pin B is pushed up by lever C. Adjust eccentric pin A so
that the gap between eccentric pin B and lever D hook
is 0.2 0.3 mm.
0.2-0.3
Eccentric pin (B)
0.5-1.0m
To adjust, operate the press manually or by using

the inching switch until the cam pushes up the
cam follower. Stop the
press. Loosen eccentric pin A nut and turn eccentric pin
A to adjust gap between lever D and eccentric pin B.
Turn eccentric pin A clockwise to increase the gap;
counterclockwise to decrease.
e
Adjusting eccentric pin B
Adjust eccentric pin B so that the gap between

oscillating roller and transfer roller is 0.5 1.0 mm
when the cam is pushing up the cam follower.
To adjust, loosen securing bolts of eccentric pin B.

Then turn eccentric pin B clockwise to widen the
gap between oscillating roller and transfer roller;
counterclockwise to narrow the gap.
Adjusting solenoid position
Adjust solenoid position so that the gap between

eccentric pin B and lever C is 0.5 1.0 mm with
solenoid ON.
Turn solenoid switch ON. Operate the press with

the inching switch until the cam is pushes up the
cam follower. Stop the press. Reposition solenoid
so that the gap between eccentric pin B and lever C
is 0.5 1.0 mm.
Transfer roller
Oscillating roller
ccentric pin (B)

Gap 0.5 1.0
Lever (D)
mm
Lever
(2)Adjusting manual night latch mechanism
This mechanism manually brings the

transfer roller in contact with the oscillating
roller to check contact pressure. (Start
feeding dampening solution using switches
and allow the transfer roller to come in
contact with the oscillating roller. Manually
operate the crank handle to check contact
pressure by inserting a gap gauge
between the two rollers.)
Adjust so that when the crank handle is

vertical, the transfer roller separates from
the oscillating roller, and that when the
handle is turned clockwise to horizontal
position, the transfer roller comes in
contact with the oscillating roller.
To adjust:
There are two cams on the handle shaft (inside

frame). Loosen hollow set screws securing
these cams, and rotate these cams to adjust.
11. ADJUSTING DAMPENING SECTION (MOLLETON SYSTEM)

Setting the oscillating amount for the dampening solution ductor roller and
adjusting stop mechanism
Adjusting Rocking Motion of Ductor Roller

This adjustment assures an even pressure by ductor roller against dampening fountain roller and
against oscillating roller to obtain proper supply of the dampening solution. The spring mechanism
generates contact pressure which the ductor roller applies against dampening fountain roller and
oscillating roller, respectively. The contact pressure is controlled by adjusting the ductor rocking
motion.
m Standard:
There should be a gap of 2 mm between the cam follower and the low part of cam
when the ductor roller is mounted.
Adjustment:
Mount the dampening ductor roller.
Turn the dampening ductor roller ON/OFF switch to ON.
Using the inching (forward) switch, operate the press until the low part of cam reaches
the cam follower. Stop the press.
Loosen the nut in the rear of eccentric pin A. Rotate eccentric pin A to adjust the gap to 2 mm.
Turn eccentric pin A clockwise to decrease the gap; counterclockwise to increase.
Verifica
tion
Ship of paper or
paper gauge film
Dampening
fountain roller
Prepare a strip of paper or film

approximately 25 mm wide and 0.1
mm thick.
With inching (forward) switch,
bring the ductor roller into contact
with the oscillating roller and
dampening fountain roller,
Ductor roller
respectively. Insert the strip between

pairs
Dampening oscillating
of respective rollers, and pull on it to

make
sure that the resistance is approximately the
same.
[2] Adjusting Ductor Roller Rocking
Motion Stop Mechanism
The rocking drive lever stop
mechanism should be adjusted
so that the rocking motion of
ductor roller can be stopped or
started with switch operation. This
adjustment must be conducted
after adjustment (1) above.
(i) Standard
With solenoid OFF, when the
upper part of cam is pushing
up the cam follower, the gap
between eccentric pin B and
stopper hook should be 0.5
mm. Also, with solenoid ON,
when the press is started,
eccentric pin B should not
touch the stopper.
Adjustment
Using the inching (forward)

switch, operate the press until
the cam is pushing up the cam
follower. Stop the Press. Note
that for this operation, the
dampening ductor switch
should be OFF.
Loosen the nut at the rear of

eccentric pin B. Rotate
e
c
c
e
n
t
r
i
c
p
i
n
B
t
o
a
d
j
u
s
t
t
h
e
g
a
p
t
o
0
.
5
m
m
.
T
u
r
n
e
c
c
e
n
t
r
tor
roller
rocking
motion, eccentric pin
B should not touch
stopper. Adjust as
follows:
ic
pi
n
B
cl
o
ck
wi
s
e
to
n
ar
ro
w
th
e
g
a
p;
c
o
u
nt
er
cl
o
ck
wi
s
e
to
wi
d
e
n.
Adjustin
g
the
stopper
during
rocking
motion
D
u
r
i
n
g
d
u
c
With inching (forward)

switch, operate the press
until the low part of cam is
against the cam follower.
Stop the press.
Adjust solenoid mounting position

so that eccentric pin B does not
touch the stopper.
Verification
Operate the press at low speed.
Using the dampening ductor roller

switch, check that the rocking
motion of dampening ductor roller
starts with ON and stops with
OFF.
12. ELECTRICAL SPECIFICATIONS

THE DRAWING COVERS THE MACHINE SERIAL NOS UP TO C248
SERIES CT-3B112 AND C48 SERIES CS-2L058 RESPECTIVELY.
1. Electrical Specifications for C48, C48SF, C248 and C248SF
Main Motor
Pump Motor
Power Capacity
C48
C48SF
1.5 kW 4P
1.5 kW 4P
0.75 kW 4P
0.75 kW 4P
2.6 kVA
2.8 kVA
C248
1.5 kW 6P
0.75 kW 4P
2.8 kVA
C248SF
1.5 kW 6P
0.75 kW 4P
3.0 kVA
Inverters:
C48 & C48SF (VS-606PB3)

C248 & C248SF (DV551-2200C)
Standard Power Supply:
3 phase, 200V
Optional Power Supply:
3 phase, 220V, 380V, 415V
2. Frequency Changes
50 Hz
+4.
60 Hz
1.
Pump pulley (C48/C248)
F33-01-32-3
F33-02-32-3
2.
Belt (C48/C248)
KV-11
F33-11-01-3
3.
1P/2P PB pressure solenoid wiring
Red - Yellow
Red - Gray
4.
1P/2P impression solenoid wiring
Red - Yellow
Red - Gray
5.
Fluorescent lamp stabilizer
E20-10-3
E20-11-3
3. Voltage Changes
200/220 V
380 V
415 V
Inverter (C48/C48SF)
E46-05-3
E46-05-3
E46-05-3
Inverter (C248/C248SF)
E46-01-01-3
E46-04-3
E46-04-3
Main motor (C48/C48SF)
E01-113-3
E01-113-3
E01-113-3
Main motor (C248/C248SF)
E01-100-3
E01-125-3
E01-125-3
Pump motor (C48/C248)
E01-66-3
E01-68-3
E01-103-3
Pump motor (C48SF/C248SF)
E-101-36
E01-91-01-3
E01-95-01-3
Paper feed table up/down motor

(C48SF/C248SF)
E-101-38
E01-92-3
E01-96-3
Control low impression transformer

(C48/C48SF)
E53-71-01-3
E53-71-01-3
Control high impression transformer

(C248/C248SF)
E53-71-3
E53-71-3
4. Timing Switches and Reference Angles
Paper Reference Sensor X66 0

Rotate the press in the forward direction to 0.
Loosen the screw securing the pulse plate disk.
Rotate the disk in the forward direction until the
sensor LED just goes off. Tighten the screw
holding the disk.
1P
Plate Cylinder Reference Sensor X67 220
2P Plate Cylinder Reference Sensor X68 tar
0700
Set 1P and 2P vertical adjustments to 0.

(Both macro and micro adjustments.)
Rotate the press forward to 220 (1P) or.
WV (2P). Loosen the screw securing the
timing flag, rotate the flag in the forward
direction until the sensor LED jsut goes off.
Tighten the screw.
(5] Electric Parts Layout and Wiring Drawings (C248)
C48 C48S C248E C248L C2 48E -SF

F
0
0
0 C248 PARTS ARRANGEMENT (OP-S)
,......,,,,
1.,_.
I---
\ V,
I
s s , . . , . . .
-j
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
OP center window cover limit

2P OP cover limit
1P OP cover limit
Handle cover limit
Power switch
2P plate cylinder positioning sensor
2P inking form limit
2P dampening form limit
2P dampening ductor solenoid
2P SL solenoid
2P impression solenoid
2P PB pressure solenoid
1P blanket jam sensor (receiver)
Delivery dolly height detection
sensor (receiver)
Delivery dolly lower solenoid
12
11

10
09
08
07
06
06
06

1P SL solenoid
Pump motor
200-220V
Pump motor
380V
Pump motor
415V
Inverter
200-220V
Inverter
380-415V
Delivery OP panel
Center panel
Paper feed panel
Control box
E
Control box
L
05
05
04
03
02
01
01
-SF
E10-30-3
E10-30-3
El 0-30-3
El 0-29-3
E53-58-3
E26-75-3
El 0-52-3
E10-52-3
E09-25-3
E09-51-3
E09-32-3
E09-32-3
E26-73-3
E26-84-02-3
E09-25-3
E26-75-3
E10-52-3
El 0-52-3
E09-25-3
E09-51-3
E09-32-3
E09-32-3
E01-66-3
E01-68-3
E01-103-3
E46-01-01-3
E46-04-3
E51-83-1B-3
E51-82-1B-3
E51-81-1B-3
E46-04-1A-3
E46-04-1B-3
C48 C48SF C248E C248L

C248 PARTS ARRANGEMENT (NOP-S)
0
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
03
02
01
- F
- F
S
S
C248E C2481
2P upper cover limit

Paper feed unit M-S cover
Air blow solenoid
CD cover limit
2P M-S cover limit
2P ink cover limit
Impression cylinder cover limit
1P M-S cover limit
1P ink cover limit
1P dampening solution cover limit
2P dampening fountain motor
Anti-static bar
Anti-static transformer
Buzzer
Fluorescent lamp stabilizer (60 Hz)
Delivery dolly lower limit magnet
Delivery dolly lower reed switch
Delivery dolly height detection sensor (emitter)
CD jam limit
Fluorescent lamp
Spray valve
Pulse sensor
Reference position sensor
2P blanket jam sensor
2P ink ductor solenoid
1P blanket jam sensor (emitter)
Jam stopper solenoid
Paper detection sensor
Double sheet eliminate solenoid
Paper feed solenoid
Double sheet detection limit
Main motor
200-220V
Main motor
380-415V
Inching panel
Delivery M panel
E10-29-3
E10-30-3
E09-25-3
E10-29-3
El 0-30-3
E10-29-3
El 0-29-3
El 0-30-3
El 0-29-3
El 0-29-3
E01-120-3
E01-120-3
E11-02-01-7
El 1-01-05-3
E03-34-3
E20-11-3
E20-10-3
E10-14-3
E10-12-3
E26-84-01-3
E10-38-3
E24-11-1A-3
E09-42-02-3
E26-83-3
E26-75-3
E26-74-3
E09-25-3
E26-72-3
E09-25-3
E09-29-3
E26-80-3
E26-80-3
E09-02-02-3
E09-25-3
El 0-02-3
E01-100-3
E01-125-3
E51-85-1B-3
E51-84-1B-3
O C248 CONNECTION DIAGRAM

30 200-220V
4'
14
FU2 (5A)
Cal______
KIA>
C48 C48S C248 C248 -SF

C248
E
F
L
F
O O
AC200V SOL
6B4B4 I X2
FUI (3A)
RI
-SF
124
R'
__> P24
220V
1?020V
N
F
16V
A3 FU4 (2A)
771/7 T2 OV
00V
F
L
ov
0.751:122
oov
601-
IsAlofA5 "illdADpo.wC5erV
Ywv vt0v
Shielded transformer
TRF I 380VA
Pump motor0 . 75KW
R S T
(Matsushita Electric)
INVERTER DV-551
U
v11
we,
A A. A'
I I
III21:13E I
IIII
I
II G 12 13 14TPI
9_____9 9 9
E 5V FIN G
I
Main motor I 5Kw

OP-S panel
)-
a * C.
icoCoc to... ... -o
>s ccow00
a 0 a.
u.cc
-> X34
-> G20
FU5 ( IA)
__> v. MPU
> GND Board
C248 CONNECTION
-SF
-SF
C48 C48SF C248t.148L C248 C248
f
DIACAM
FU2 (5A)
I A>
AC200V
SOL
Shielded
transformer
TRF2 420VA
0__
FU I (3A
=1/
RI
o
v 0
T3A
__
6B4B4 I X2
22V
220V
R3A
4I5V
380V
T 2
220V
2'
N F 'z/A)
FU3 (5A)
V 5 0
A l
b?gn
00v
.' .'
.1'
0 .7 5 02 1
o v
75Kw
INVERTER FVR-G7S
U
V W
9____9 9
oil VII WII
I
I
E I I 12 13
3O
(Fuji Electric)
30A
RD CM REV X I X2
9 9 9 9 9
I I
I
>
-
I I 1203E
I
i
1
I 0'
0 0
0
1
0
1
-
I I I I
n motor I .
OP-S
panel
FU5(I
I. 1:
A A D.C5V
'
power
v&OV
y,
P m
TRF I 380VA
R S T
--> X34
--> G20
_> P20
I
C2+
50V=
Shielded
transformer
Pump motor 0
Io
aF
r F
717 T2 OV
A 8
10000 X
10000
_> P24
CI
A
2
ri 9
FL
81 N
. VA
> G20
>
MPU
2P blanket
1P blanket
cleaning solution cleaning
pump
solution pump
C248 CONNECTION DIAGRAM
DC motor
f --- ]
M-S SIDE
Limit Switch
_
W
,.
4Y
1P
daffPenin
gunk
1PM-S
cover
cove
r
1P upper
Power
cove
rcilinde knpressbn
Transformer 380 V
switch
r cove
' cove
(380 spec. only)

Limit Switch
r Pi
CD unit
M-S
1P LSI
Solenoid Valve
_
W
Spray valve
Air
6
"L'
blow
, kid
Double
sheet
eliminate
SOL
Buzzer
_
tiv
Jam
stoppe
r SOL
_
tk)
113 irk
doctor SOL
_
tal
Paper teed
SOL
ov
1P blanket
deaning air
valve
SOL
1P blarket K-4, 2P blanket
4-v
cleanin
cleanin
g
g
solution
solution
pump
pump
e
0
2P hit
ducts SOL
1P Market
,.-, ,
W.
height
Ism sensor
tai
(emitting)
Ti
pubs
WWI'
DeliVin
y MK
on
%.
Y
sensor
c0
Ordain)
Paper
reference
WISP
feed
unkpaper
4/
...
ta,
WSW
detection
WSW
Paper
detection
Blanket Jam
sensor
IPOP-S
COW
rA
I o0v
Anti-static
Inside
control
panel
/3
21
1PPB
pressur
e SOL
2P single
lever SOL
0
CD
1P
enpresslo
n SOL
1P
dafrPerink
2P PB
pressure
reference
sensor
Paper delivery unit <

OP-S panel
2P LS1
2P OP-S
COW
2P LS2
,r,
6'
(0
3P shield
Control,
pack 1
VR
0
Main
motor 1.5
kW
gp pg
pressure
SOL
2P
Handle
cover
OP-S
0
bver
IP angle
2P
Impresski
n SOL
0
sot.
Deivery
dolly low
SOL
damming
Sensor
1P PB
tgi
pressure
reference
sensor
transformer INVERTER
Solenoid Valve
a.
2P blanket
dealing ak
valve
CONTROL
PANEL
Paper
P LS2
center
Sensor
_
1,4a
O O
30200V-220V
CD lam knk ,, DelkerY

v citay lower
o knit detect.
W
2P upper
cover
-SF
-SF
C48 C48S C248 C248
J248F
F
E
L
DC motor
0
Pump motor
0.75 kW 1P dampening
solution motor
25 W
2P dampening
solution motor
25 W
_
tili
1P blanket
Jam sensor
(receiver)
_
W
Delver!
doll? paper
height
sensor
(receiver)
Paper Delivery
Unit OP-S Panel
ort) Paperfeedpanel
Single/Cont
0 Count LED
0 C248 CONNECTION DIAGRAM
-SF
C48 C48S C248C248L -SF C248L
0248E
F
E
O O
0 Count switch
o Count On/Off
St
P
0 Speed VR
6
Paper Delivery
0 2P damp. form roller

On/Off/Auto
CN4
Unit M-S Panel

o
Start
SI
Inching (Forward)
Inching (Reverse)
Unit selection
Pump (On)
Pump (Off)
Spray On/Off
Blanket cleaning
Ea P2 (15 poles)
On/Off/Auto
0 1Pdamp.
solutionfeedVR
S2 (15 poles)
Inching Panel
e 2P ink term roller
0 2Pdamp.
solutionfeedVR
() 1Pdamp.
solutionfeed
0 2Pdamp.
solutionfeed
On/Off/Auto
damp. ductor
(3 1P
On/OH/Auto
0 2P damp. dueler
On/OlVAuto
1P ink dueler
On/Off/Auto
Center Operation Panel
1Pinkingformroller
On/Off/Auto
1Pdampeningform
rollerOn/Off/Auto
1P impression
On/Off/Dampening
2P impression
On/OlVDampening
Stop
1P selection
Head damp position
Tail damp position
Inching (Forward)
Inching (Reverse)
(3) 2P ink dudor

On Of
P3 (9 poles) P4 (15 poles)
Paper Feed Unit
Printing Condition
Display Panel (Type L on y)
Operation Panel
a)
Ten key 0-9, ENT, C
Speed display LED
c.)
Start
Step
Inching (Forward)
Inching (Reverse)
Op
Paper
feed
Single/Cont
Pump On/Off
Auto impression
On/Off
Double sheet paper

teedSlop/Cont
LED display114.26
P5 (3 poles) P6 (15 poles)

P7 (15 poles)
S5 (3
Thin paper
Medium quality
High quafity
Post card
Coated paper
Thick rice paper
(i)
CN6
poles) S6 (15 poles)

S7 (15 poles)
S3 (9 poles) S4 (15 poles)
Inching(Forward)
Inching(Reverse)
/1 .8.
P1 (5 poles) S S1 (6 poles)
Is
CONTROL PANEL
/1
2s
2.
0 C248 CONNECTION INPUT (No. 1)
SF SF
C 4 8C48SF C248E C248L C248 C248L
E
O O
G20
MPU BOARD CNI ( NPUT)
Switch Installation
panel name
M-S
M
Paper
feed
unit,
Paper
feed
unit, -S
OHO (X2)
OH
center, M-S, inching

Paper feed unit,
center M-S, inching
Paper feed unit, OP-S
OH
O0
(X 1 )
(X3)
(X4)
0 (X5) \ 0
0
) 0 (X6)
(X7)
0 (N
op 0 (X8)
0
(X9)
(X10)
0
(X11)
0
Paper feed unit, M-S

Center
Center
0
0
Center
0
Center
Center
0 0
(X13)
(X14)
(X15)
(X16)
Alternate
Momentary
0
00
(X12)
INDISIGNAL
No
CATOR
1 Blanketcleaning PL10
PL11
2 Start
PL12
3 Inching
(forward)
PL13
4 Inching
(reverse)
5 Paper feed
PL14
(continuous)
6 Paper feed
PL15
(single)
7 Pump (On)
PL16
8 Pump (Off)
PL17
9 1P impression On
PL18
10 1P dampening
PL19
11 1P dampening
PL1A
form roller (Auto)
12 1P dampening
PL1B
form roller (On)
13 1P inking form
PL1C
roller (Auto)
14 1P inking form
PL1D
roller (On)
Head clamp
PL1E
15 position
16 Tail clamp
position
C:=1
00
9-9
G20
Switch Installation
panel name
No
0
OP-S
0
0
OP-S
O
0
M-S
0
0
0
00
Center
Center
Paper feed unit
Paper feed unit
(X19)
(X20)
(X21)
(X22)
(X24)
(X25)
(X26)
00
(X27)
0
00
0
(X18)
00
00
(X17)
(X28)
(X29)
(X30)
(X31)
SIGNAL
INDI
CATOR
2P dampening
P120
form roller (Auto)
18 2P dampening
pill
form roller (On)
19 2P inking form
P122
roller (Auto)
20 2P inking form
P123
roller (On)
21 Unit selection (1P)
PL24
22 Unit selection (2P)
PL25
23
2P impression On PL26
24 2P dampening
PL27
Unit selection for
PL28
25 clamp position
26 Auto impression PL29
27 Double sheet
PL2A
detection
PL2B
28 1P LS1
29 1P LS2
PL2C
17
30 2P LS1
31 2P LS2
PL2D
32 Handle cover
PL2F
PL2E
PL1F
Limit
switch
__Open
connector
Installation panel:
Paper feed unit
OP-S
Center
M-S
Inching
Paper feed unit operation panel

Paper delivery unit OP-S panel
Center operation panel
Paper delivery unit M-S panel
Inching panel
C248 CONNECTION INPUT (No. 2 )
C48
SF
C48SF C248E C248L SF
C248 C248
E
L
O O
G20
P20 G20
Switch Installation
panel name
(Control panel)
No
------------X34
(Inverter)
oo
oo
(X36)
(X37)
(X38)
OP-S
0
OP-S
OP-S
MPU BOARD CNI (INPUT)
0-2DAM
(X39)
___________oo
o (X42)
(X43)
o
(X44)
(X45)
(X46)
_9
Alternate
0 0 Momentary
0 -
O
0
SIGNAL
INDICATOR
No
33
Pump thermal
PL30
49
34
35
Inverter trip
CD jam limit
PL31
PL32
50
36
Delivery dolly
lower limit detect.
PL33
51
1P dampening
37 solution feed (On)
PL34
2P dampening
38 solution feed (On)
pL35
39 Count On/Off
PL36
40
PL37
41
PL38
1P blanket jam
sensor
Delivery dolly
43 paper height
42
52
53
X 54)
55
1 1_39
56
X57
X58
PL3A
feed PL3B
44 Paper
unit
45 paper
PL3C
Paper
sensor
46 Blanket jam PL3D
sensor
PL3E
47
48 OP-S center PL3F
cover limit
1 = 1
0 0
Limit switch
54
Open connector
SIGNAL
1P OP-S cover
limit
2P OP-S cover
limit
1P dampening
unit cover limit
1P upper unit
cover limit
Paper feed
unit M-S cover
limit
Impression
cylinder cover
limit
2P upper unit
cover limit
CD unit cover limit

57 1P M-S cover limit
INDI
CATOR
PL40
PL41
P L42
P L43
PL44
PL45
PL46
PL47
PL48
PL49
59
P L4A
60
P L4 B
61
PL4C
62
PL4D
63
PL4E
64
PL4F
Installation panel:
Paper feed unit
OP-S
Center
M-S
Inching
Paper feed unit operation panel

Inching panel
SF SF
C48 C48SF C248E C248L C248 C248
E
0 C248 CONNECTION INPUT (No. 3 )
P20 G20
MPU BOARD CNO (INPUT, INTERRUPT)

SIGNAL
INDICATOR
(X65)
1 Timing pule
sensor
PL50
(X66)
2 Paper reference
sensor
PL51
3 1P plate cylinder
reference sensor
P152
4 2P plate cylinder
reference sensor
PL53
5 Double sheet
detection
6 Abort
PL55
7 Stop
PL56
8
PL54
Switch Installation
No
panel name
(Control panel)
(Inverter)
1--0 0
(X67)
_______________ 0 (X68)
____________________r_H a
(X69)
OP-S
I
co
_______________0 0
I--(X70)
________________ 0
( X 7 1 A X71)
OP -S
NI
I
Paper feed unit,

center, M-S
Paper feed unit Center
0 0 Momentary
00 Alternate
oO
0 0
9==9
M-S
Limit switch
PL57
9
10
PL58
11
PL5A
PL59
12
PL5B
13
PL5C
14
PL5D
15
PL5E
16
PL5F
Open connector
Installation panel:
Paper feed unit Paper feed unit operation panel
OP-S
Center
M-S
Inching
Inching panel
SF
C48 C48SF C248E C248L C248 SF
C248
L
0 C248 CONNECTION OUTPUT (No. 1 )
O O
P24 G24
MPU BOARD
T1 (TRANSISTOR OUTPUT)
Switch installation
panel name
INDICATOR
1
PL70 Y1
Paper feed SOL
2 Start LED
PL71 Y2
Buzzer
PL72 Y3
3
4
ON
PL73 (Y4)
Spray
SIGNAL
No
Electromagnetic
5 counter
PL74
31
W i JP
l m a
Y5
co
TRANSISTOR
pL75
Inside control panel

(for maintenance)
7 1P dampening
ductor SOL
PL76
8 2P dampening
ductor SOL
PL77
On 9
Y8
(Y9)
9 1P ink ductor SOL
PL78
10 2P ink ductor SOL
PL79
11
PL7A
12
PL7B
13 Air blow SOL
PL7C
14 1P blanket
cleaner pump
PL7D (Y14)
15 2P blanket
cleaner pump
PL7E
16 1P selection LED
17 G24
PL7F
18 G24
19 P24
20 P24
Auto 1P dampening ductor SW

(Y7A)
Auto 2P dampening du tor SW
Off
(Y8A)
On
Auto
9 1P ink ductor SW
ioff o
On 9
(Y9A)
Y10
Auto 2P ink ductor

Off
On 9
(Vi OA)
PL80
PL81
PL82
PL83
Dampening
6 fountain starter 1
OP-S
OP-S
11 :
OP-S
Reverse
11 (main motor)
PL87
Y27
12 INVERTE
R
Inching
12 (main motor)
PL88
Y28
13
Y29
14
Constant speed
PL89
13 (main motor)
14 COM
Blanket cleaning
(Y15)
L0
is,
Center
1 OPTION X
PL86
PL85
RELAY
(Control panel)
Forward
10 (main motor)
Dampening
OP-S
Y17
(Y22)
a
201q1 Speed
(Y3)Control
( B pack A
(Y24)
20Ki2
Speed (Y2
(Y 5)Control
pac C5A
k
Y26
I1
PL84
(Y13)
(Y16)
magnetic
INDICATOR
Y6
Y7
SIGNAL
1 Pump
05)
(maintenance)
Delivery dolly
6 lower SOL
No
Paper feed unit

M-S
TRANSISTOR
14
P24
MPU BOARD
T2 (TRANSISTOR & RELAY OUTPUT)
COM G
DV-551
OP-S
(dampening
feed) Panel VR
OP-S
(dampening
feed) Panel VR
C248 CONNECTION OUTPUT (No. 2 )
C48
-SF
C48SF C248E C248L -SF
C248 C248
E
L
O O
T RIA
MPU BOARD
T3 (200 VAC RELAY OUTPUT)
No
SIGNAL
INDICATOR
1 COM
(Y30)
2 PB pressure
SOL
1P impression
3 SOL
PL60
4 2P PB pressure
SOL
2P impression
5 SOL
PL62 (Y32)
PL63 (Y33)
PL64
2P single lever
7 SOL
8
PL65
Double sheet
9 eliminate SOL
PL67
12 Jam stopper SOL

Anti-static
13
14 1P dampening
fountain motor
2P dampening
15 fountain motor
1P blanket
16 cleaning air valve
2P blanket
18
19 G24
20 P24
1 -0 -1
TEST N
PL61 (Y31)
1P single lever
6 SOL
10 COM
11
(Y34)
(Y35)
PL66
(Y37)
1- -1
1-
4-
11
3 -1
PL68
PL69 (Y39)
PLEA
F-4131-1
E.LI_
PLED
PL6E
.1,619
10 S22M ___
Speed
2
10
S22M
_
_
_
2__Speed control pack
PL6B (Y41)
PL6C
B A
(Y42)
(Y43)
8x61
D C
Y44
9
Y4
P24
PL6F
< G241
P24
DC24V
(SPS)
M-S panel
SPY sprat SW
_______0
RIA
C248 DAMPENING FOUNTAIN MOTOR CONNECTION
SF SF
C 4 8 C48SF C248E C248L C248 C248L
E
O O
Y23 Y22
0 _________________5KS
2
5KS1
VR3 VR4
Y23A
c 9
R1 <__
AC200V
Y41
o
;;5 1
T <
2
NO. 1
0
0
3
4
01
0
11
"(
1-2
1-3
1-1
20K0
1-2
1-3
VRI
h
it
1-3C
C1
e 1
Jr
Blue
Jor Black
Jo
Yellow
Blue
Blue
WP 1
Dampen ng
fountain motor
(1st color)
Y24 Y25
8
5KS2
VR6
2Y4
07
NO. 2
0
VR2
20KS2
5K12 VR5
Y25A
`11
2-2
W hite
-2
Blue
2-3C
2-3
2-3
4
2-1
2-11
Black
Cl
1
WP 2
Dampen ng
fountain motor
"(Yellow (2nd color)
( Blue
Blue
C48 C48S C248 C248 -SF -SF

C248 C24
L
E
F
E
8L
PL
10
11
12
13
14
15
16
17
18
19
IA
18
IC
ID
1E
IF
a
a
72
23
24
25
a
27
23
a
2A
28
2C
ay
2E
a
30
31
32
33
34
35
36
37
38
3g
3A
38
3C
30
3E
3F
40
41
42
43
44
45
45
47
48
49
4A
48
4C
40
4E
4F
SIGNAL NAME
Bagel deaning
Sian
holing (Forward)
Inching (Reverse)
Para had (Canino:ee)
Pans hied (Single)
PumP (011)
PlimP (Off)
1P impression ON
IP dnInFerling
1P dampening firm roger (auto)
1P dampening form ruler (On)
IP inking form roller (Auto)
IP inking fon miler (On)
Head elan() Finnigan
Tall damp position
2P dempering tam roar (Auto)
2P dampening form Wier (On)
2P inking form roller (Palo)
2P inking tam ruler (On)
Unit selection (IP)
Unit selection (2P)
2P impression On
2P dampening
Clamp position unit selection
Aura impression On
Double sheet feed selection
1P LS1
IP LS2
2P LS1
2P LS2
Handle cover
Pump thermal
Inverter kip
CD jam limit
Delivery doly lower knit detections
1P dampening feed (0n)
2P dampenng feed (On)
Count On/Off
IP blanket jam sensor
DeiVety dolly paper height sensa
Paper feed Wit paper detection sensa
Paper detecion sensor
Blanket jam SOW
OP-S center cover
IP OP-S cover
2P OP-S one
1P damming unit cover
1P upper unit cover
Paper feed unit M-S met
knpression cinder cover
2P upper unit cover
CD unit osier
1P MS cover
2P MS cover
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X40
X41
X42
X43
X44
X45
X46
X47
X48
X49
X50
X51
X52
X53
X54
X55
X56
X57
X58
X59
X60
X61
X62
X63
X64
O O
C248 CONNECTOR, TERMINAL STRIP AND

INDICATOR LED LAYOUT
To MOM LED on paper TO KEISU
LED
feed
unit operation panel on OP-S
>
TO DIGI-SW
on OP-S
pane
I0I
0
TO
CNN
111
/14
1
MSS
P
C
1
0
0
1
0
3P
2
C
0
2
1
3PC
3
0
0
P
4
C
0
4
To printing
condition display
(PCP-01)
0
CN3
CN2
DIDECIDECIE1
001ti
SWI SW2 SW3 SW4 SW5 SW6 SW7 SW8
PC3
4
PC3
_M.
PC2
PC
1
AO
100
ggg gEn gggE ggn

P
PC22____PC231
C
OG24
5678910111213IA15
12
163all4MVHVH
TI
III
Is)
>- >-
I I I I I I I I I I I I t' t
0 *0
43s 0
.11.
s0 01
>- >-1-
>- >- ----------------------------------------01
>- >- >- >- >>- 0 0.
030
SA
O
690
660
2.13V 3631:
SW3:
SW4:
670
660
615
0
P24
624
2345678910
0
11
co
7- 7-
1 1 1 1 1 1 1 1 1
CM PO .4 0 Ps Ch
CO
C4
CMCM
C4CM
Blanket cleaning cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E.
Air blow time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E.
No. of dampening rotations (1 scale unit = 1 rotation)
No. of inking rotations (1 scale unit = 1 rotation)
Country data of printing condition display panel (0 = Japan, 1 = France, 2 = U.S.A., etc.)
Dampening ductor solenoid sampling action (1 scale unit = 1 rotation). 0 for Type E.
Y44
Y43
Y42
Y
4
P
C
RI
Y37
Y36
Y35
Y34
Y33
Y32
Y3 I
P
C
640
0000 0000
o801
[=?C310:3PC32
41 ___1PC3
SW1:
SW2:
i -
1 pcm
PC26
E
F
O
140
100
150
110
160
120
170
130
PC7
PC6
2
240
200
2
250
210
8
9
2
260
220
4 270 230
2
EPCII
PC I0
3
3
3
4
9
0
0
0
0
3
3
9
5
330 0 RUN
0P
0P
PC I OHALT
4
4
400
OSERR
8
4
4
42011
0
0
OVccl4
4
180
190
63
0
6
6
102
P
C
58
5C
5D
5E
5F
93
6
1
62
63
64
65
66
67
61
3
8
3
68
6C
6D
6E
6F
70
7
1
72
73
74
75
76
77
78
7
9
7A
7B
7C
7D
T3
T2
SIGNALNAME
X65
Tiring pulse sensor
Paper reference sensor
X66
1P plate cider reference sensor X67
2P pia cylinder reference sensor X68
Dooklesheet detection
X69
Mort
X70
X71
Stop
5
9
5,4
CN6
CN4
CN5
P
C
5
0
0
5
1P
58
0
5
9
-1_
P
L
50
5
1
52
53
54
55
56
5
7
58
7F
1
3
8
1
82
83
84
85
86
87
88
89
93
9
1
IP PB pressure SOL
IP impression SOL
2P PB pressure SOL
2Pimpression SOL
113 angleleverSOL
2Psingle lever SOL
Double sheet eimkrate SOL
Jan steppe SOL
Ani-staic
dampraing famtain motor
21) dampening founkinmotor
1P blanket dewing eir valve
2P blanket clewing air valve
PaperleadSOL
StartLED
Pressbuzzer
SprayON
Becromagnetic counter
Delivery doly lower SOL
1P dampening ductx SOL
2Pdampening dusky SOL
113 ink duces Kt
2Pink ductor SOL
Ai blow SOL
IP blanket dearer purnp
2Pblanket cleaner pump
1Pselection LED
Reapmagnet
Y30
Y31
Y32
Y33
Y34
Y35
V36
V37
Y38
V39
Y40
Y41
Y42
Y43
V44
YI
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
1P dampening fountain starter Y22, Y23

2P danpening fountaki starter Y24, Y25
Y26
knead retake) (INV)
Y27
Reverse rotation (INV)
(
Y28
hohrag(911 )
Y29
Constant speed (INV)
IS1
IP dampening feed (Auto)
IS2
2Pdampening feed (Auks)
[6] Electric Parts Layout and Wiring Drawings (C248SF)
C48 C48SF C248EC2481
0 C248SF PARTS ARRANGEMENT (OP-S)
0
0
ir
SF
C248E
29
28
27
26
25
24
23
22
21
20
19
18
17
16
OP center window cover limit

2P OP cover limit
1P OP cover limit
Handle cover limit
2P plate cylinder positioning
sensor
2P SL solenoid
1P blanket jam sensor (receiver)
Delivery dolly height detection sensor
(receiver)
1P plate cylinder positioning
sensor
1P
inking form limit
1P SL solenoid
15
14
13
12
11
10
09
08
07 Pump motor
200V
07 Pump motor
380V
06 Inverter
200V
06 Inverter
380V
05 Delivery OP panel
04 Center panel
'
03 Paper feed panel
E 200V
02 Control panel
L
200V
02 Control panel
02 Control panel
E 380V
02 Control panel
L
380V
01 Control box
200-240V
01 Control box
380/415V
-SF
E10-30-3
E10-30-3
E10-30-3
E10-29-3
E10-46-01-3
E26-75-3
E10-52-3
E10-52-3
E09-25-3
E09-51-3
E09-32-3
E09-32-3
E26-73-3
E26-84-02-3
E09-25-3
E26-75-3
E10-52-3
E10-52-3
E09-25-3
E09-51-3
E09-32-3
E09-32-3
E01-128-3
E01-91-01-3
E46-01-01-3
E46-04-3
E51-83-2B-3
E51-82-1B-3
E51-81-2B-3
E46-05-1A-3
E46-05-1B-3
E46-05-2A-3
E46-05-2B-3
E53-72-1A-3
E53-72-3A-3
C48 C48Sr C248E C2481
I
F
-SF
0 C248SF PARTS ARRANGEMENT (NOP-S)
O
D
C248E
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
23
22
21
20
19
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
03
02
01
2P upper cover limit

Air blow solenoid
CD cover limit
2P M-S cover limit
2P ink cover limit
1P M-S cover limit
1P ink cover limit
1P dampening solution cover limit
Double sheet detection timing sensor
Paper feed head safety limit
Paper feed table lower limit
Paper feed table upper limit
Finger position verification limit
Paper feed table raise stop limit
Paperteedtablepaperheightdetectionsensor
Finger release solenoid
Paper raise solenoid
Paper feed solenoid
Clutch solenoid
Paper feed table raise / lower motor
Motor
380V
Anti-static bar
Buzzer
Delivery dolly height detection sensor (emitter)
CD jam limit
Fluorescent lamp
Spray valve
Pulse sensor
2P blanket jam sensor
1P blanket jam sensor (emitter)
Double sheet detection sensor (receiver)
Double sheet detection sensor (emitter)
Main motor
200V
Main motor
380/415V
Inching panel
Delivery M panel
MI&
-SF
0
E10-29-3
E09-25-3
E10-29-3
E10-30-3
E10-29-3
E10-29-3
E10-30-3
E10-29-3
El 0-29-3
E01-120-3
E01-120-3
E26-75-3
E 1 0-38-3
E01-20-3
E-101-21
E10-29-3
E 1 0-29-3
E26-75-3
E09-52-3
E-101-48
E-101-48
E-101-44
E-101-38
E01-92-3
El 1-02-01-7
El 1-01-05-3
E03-34-3
E20-11-3
E20-10-3
E10-14-3
E10-12-3
E26-84-01-3
E10-38-3
E24-11-1A-3
E09-42-01-3
E26-83-3
E26-75-3
E26-74-3
E09-25-3
E26-72-3
E09-25-3
E09-29-3
E26-69-3
E26-68-3
E01-100-3
E01-125-3
E51-85-1B-3
E51-84-2B-3
C48
0 C248SF CONNECTION DIAGRAM
C48SF C248
E
C248L
-SF
-SF
C24/ C248L
F
O O
able raise motor
0.2KW
T
FU2 (5A)
K I A>
til
AC200V SOL
6B4B4I
_>P24
CS
5g 5V
220
V
200v
FUI(3A
R
I
_
>G24
_> P20
NFrzi i9Z
<
3
16
V
A3
427___T2
FLU------------------0
1 0 0 v F U 5
m
M:toy/a
TRF I 380VA
U161,\I 14,W149 ,2032

4
N 0 rC ; 1
Main motor I . 5KW
OP-S panel
A)
OV
stn E
Pump motor() 75KW

S T
(Matsushita Electric)
11:3 x34
INVERTER DV-551
U V If
E 5V FIN G
I I G 12 13 I k Gfpl G20
9 9________9 9 9 9
9I 9 9
I 9I
I
g
n
VA
OV
00V
0.75021
FU4(2A)
Do.wC5erV
c2 +
601EST
10000 a
13a
>G20
C48 C48SF C248E C248L
C248SF CONNECTION DIAGRAM
CS
Ro so
220V rOV.0 R2
220V
4 I 5V*
380V z i
FU I (3A
=1/
RI
R03A
____________________/
----------------------------------------- ")v
OV
200V
L
4 1 2 Ov
TT
NF
14
0 0.75025 A8 ov
V.
TRF I 380VA
Pump motor 0 75KW

S
U V
Uli
-0.3. SI; X34
INVERTER FVR-G7S (Fuji Electric) I.

W
9
E I I 12 13
xWI
FWD CM REY X I X2 "0302 G20

9 9 9 9 9
I J 2033
*". I
In
0 6.1411f ir
rMain motor
I .5KW OP-S panel
I I
I
E
( i v y'
__________s G24
Table raise motor
__s P20
0.2KW
C2
5001
10000 1.001
FU2 (5A)
A4
Fi I A>
AC200V SOL
6B4B4 I X2
TRF2 420VA
>G20
__* P24
1 0 0 FU5(IA)
10e/46 bZi AA D .C5V y1
OV
power
-->v.. MPU
A6
> GND Board
T3A
F
A2
C 4 8 C48SFC248 C248L SF SF
C248 C248L
E
E
O O
2P blanket
cleaning solution
pump
DC m9 or
30200V-220V
(1)
CU3Jam link
Th 2P/upper
2
"'" cover
C
ryi
Delivery
bYrer
Odelea
CD
uni
Limit Switch
IP
da
llinceng
IPMrin
5
41.
0
2PM5
Solenoid Valve
Limit Switch
spray
11.151
IP
J152
a m (3) 071, yL51
0
0
e
e
0
ulcilr: $01 0
ram
RP"
Main gir
motor
OP-5
et, IP OPZ- ail 02P1P
0
Femur
Buzzer
Markelint
otiow
OMdeaning ''''
COM
ak
Pump motore safely
IP
valve
be co
0b IP lop
dampening
paper"
_
A
1)
(
glublzgre 0
UTZ:
cleaning
0
0 nil
ISM
cet
solutio
Solenoid Valve
solutio
w
O
a,
ut,
Delivery
1Pbled*
reutefor e
=
mor
&Wei
c ith
Centre
npornce
To Pulse
ning
Sensor
new
siPaper
teed
dor
li
17 11Per
9
eas
R DOrtl
" et
aldete
ction
t,2PisFlidvre
rer
= I I Wr a r
Double
Transformer
Power switch
detectia
380 V (380
spec. only)
e 2' 2;L521r: $,.0

d
Handle
teed
loi
ateowe
2P blarit
r hi
sake
'
mat
confirm.
OP-5
carter
gni
CONTROL
Blanket
621inion
pm
sensor
PANEL
Fluorescent lamp
0 C248SF CONNECTION
DIAGRAM
1P blanket
cleaning solution
pump
Paper feed table DC1"
raise/lower
motor
Inside
contr
tor
ol KW
panel
ruerroi . ithsa.
wer m r so Paper
NMI
Inside
delivery
40
0 `
/ 1P
2Control.
a blanket
/IP
3jPB
2c
0
0
0 apressu
unitd:se
ZP PB 30_
Anti-static
pressure
re
pock
S e n spanel
or
OP-S
Nkomo
111111
I 00V
control
INVERTER
Pack
3P
illeC110/01
transform
toleran
1.5 kW
1P dampening
solution motor
so
lut
io
n
m
ot
or
25
W
25
W
C48 C48SF C248E C248L 1,48F w481

Paper Delivery
Unit M-S Panel
P2A (3 poles)
Start
Stop
Inching (Forward)
Inching (Reverse)
Unit selection
Pump (On)
Pump (Off)
Spray On/Off
Blanket cleaning
Ink cleaning On/Off
E3 E3 P2 (15 poles)
S2A (3 poles)
S2 (15 poles)
Inching Panel
Paper Feed Unit

Operation Panel
Paper Delivery
Unit OP-S Panel
(1) Paper teed On/Off
q)
Count LED
0
Count switch
(9
Count On/Oft
Stop
Speed VR
i
2P damp. form roller
On
6
2P ink form roller
On/Off/Auto
1Pdamp.
gi
solutionfeed VR
00 2P
VRdamp.solution
feed
1P
damp. fee d
solutf/Autoion
On/Of
2Pd O amp.s
0
olutionductor
Off/Auto
1P damp.
0,
On/Off/Auto
2P damp. ductor
cp On/Off/Auto
1P
0
On/Of inkf/A ductoruto
0 2P ink ductor
On/Off/Aut

1Pinking lorm roller
On/Off/Auto
1Pdampening tom
roller On/Oft/Auto
1P impression
On/Oft/Dampening
2P impression
On/Off/Dampening
a
0
Slop
1P selection
Head damp position
Tall damp position
Inching (Forward)
Inching (Reverse)
Paper feed table
Paper feed table
stop feed table

Paper
tower
Start
.
a
Stop
Inching (Forward)
Inching (Reverse)
Paper feed On/Off
Pump On/Off
Auto Impression
On/Off
Double sheet
412, LED display 11-126

P8 (3 poles)
P3 (9 poles) P4 (15 poles) P5 (3 poles) S6 (15 poles)
, P7 (15 poles)
Ea E3
B E3
S3 (9 poles) 54 (15 poles) 55 (3 poles) S6 (15 poles)
S7 (15 poles)
S8 (3 poles)
Inching (Forward) Inching

(Reverse)
P1 (16 poles)
/22
1 . 5 n/ 2 n
S1 (6 poles)
2.5n
CONTROL PANEL
00
-sr
C248SF CONNECTION INPUT (No. 1)
C48 C48SF C248E C248L C248E SF

C248
L
G20
Switch Installation
panel name
(X1)
o (X2)
(X3)
0
M-S
Paper feed unit,
Paper feed unit,
Center M-S, inching
o
0
sz\__
Center
(X4)
(X7)
(X8)
(
X
(
X
O
O
Center
Center
(X13)
(X14)
(X15)
(X16)
Center
O
0 0 Momentary
OHO Alternate
0
PL 15
0 0
.4
0 -
PL14
7 Pump (On)
8 Pump
(Off)
99 1P
)
impression On
110 0
)
1P dampening
11 1P dampening
form roller (Auto)
1P dampening
12 form roller (On)
13 1P inking form
roller (Auto)
14 1P inking form
roller (On)
Head clamp
15 position
16 Tail clamp
.
positron
(X12)
9-9
PL16
PL17
PL19
Center
PL1B
___(X17)
17
_(X18)
18
_(X19)
O
O
0
0
O 0
00
00
OHO
M-S
Center
No
OP-S
PL18
PL1A
Switch Installation
panel name
INDISIGNAL
No
CATOR
PL10
1 Blanket
cleaning
PL11
Start
2
OP-S
PL12
3 Inching(forward)
PL13
4 Inching (reverse)
(X11)
Center
G20
Paper feed
Paper feed
00
==1
r==r
00
c=1
PL1C
PL1D
PL1E
(X20)
(X21)
(X22)
(X24)
(X25)
(X26)
(X27)
(X28)
(X29)
(X30)
(X31)
19
20
21
SIGNAL
2P dampening
form roller (Auto)
2P dampening
form roller (On)
2P inking form
roller (Auto)
2P inking form
roller (On)
Unit
selection (1P)
Unit selection
(2P)
22
23
2P impression On
24
2P dampening
Unit selection for
25 clamp position
26 Auto impression
27 Double sheet
detection
28 1P LS1
29 1P LS2
INDI
CATOR
PL20
PL21
PL22
PL23
PL24
PL25
PL26
PL27
PL28
PL29
PL2A
PL2B
PL2C
30 2P LS1
31 2P LS2
PL2D
32 Handle cover
PL2F
PL2E
PL1F
Limit switch
Open connector
Installation panel:
OP-S
Center
M-S
Inching
Inching panel
C248SF CONNECTION INPUT (No. 2 )
C 4 8 C48SF C248E C248L
SF SF
C248 C248L
E
P20 G20
Switch Installation
panel name
(Control panel)
Pump
L0_141_ ..1(133A
Table raise
(233
),_
X-34
(Inverter)
(X36)
0
0
OP-S
OP-S
(X37)
0 - IDAM
O____________
2DAivIX____38)
(X40)
(.0
.1=*
Fr1 1 0
M-S
PL30
34 Inverter trip
CD jam limit
Delivery dolly
36
lower limit detect.
PL31
PL32
37 1P dampening
solution feed (On)
2P dampening
38
solution feed (On)
39 Count On/Off
PL34
Paper feed unit

40 paper height
sensor
(X 44)
47
( X 4 5 ) OP-S center
48
Alternate
Momentary
0
O
0
cover limit
00
9-(;)
INDICATOR
33 Pump thermal
45 Paper sensor
Blanket jam
46 sensor
10 0
SIGNAL
41 Ink cleaning
( X 4 2 ) 1P blanket jam
42 sensor
Delivery dolly
43
paper height
detection
( X 4 44
3 ) Paper feed table
raisestop
I0 0
10 0
No
(X35) 35
OP-S
G20
No
__9
49
50
PL33
_9
52
PL35
SIGNAL
1P OP-S cover
limit
2P OP-S cover
limit
1P dampening
unit cover limit
1P upper unit
cover limit
64
55
56
PL37
PL38
57
pL33
(X59)
PL3A Paper feed, OP-S
(X60)
Paper feed, OP-S
0 0
INDICATOR
P140
PL41
PL42
PL43
PL44
53
PL36
pL36
Impression cylinder
cover limit
2P upper unit
cover limit
CDunit coverlimit
Mlimit
1P -S cover
P146
PL46
PL47
PL48
58
2P M-S cover limit
P149
59
Paper feed (On)
PL4A
60
61
Paper feed (Off)
PL4B
Paper feed table

upper limit
PL4C
PL3C
62
Paper feed table

lower limit
PL4D
PL3D
63
Feeder safety
PL4E
Finger release
confirmation
PL4F
PL3E
PL3F
64
__________0 0
(X64)
Limit switch
Open connector
Installation panel:
OP-S
Center
M-S
Inching
Inching panel
C248SF CONNECTION INPUT (No. 3 )
SF SF
C 4 8 C48SF C248E C248L C248 C248L
E
O O
P20 G20
MPU BOARD CNO (INPUT, INTERRUPT)

No
INDISwitch Installation
SIGNAL
CATOR
panel name
(X65)
(Control panel)
1 Timing pule
PL50
sensor
(Inverter) P151
2 Paper reference
sensor
3 1P plate cylinder
reference sensor
PL52
4 2P plate cylinder
reference sensor
P153
I~I
5 Double sheet
OP-SPL54
detection
6
PL55
OP-S
Abort
7
Paper feedPL56
unit,
Stop
to
cn
center, M-SF,157
Double sheet
8 detection
_L.
PL58
10
PL59
11
PL5A
12
PL5B
13
PL5C
14
PL5D
15
PL5E
16
PL5F
Momentary
Center
M-S
PO
7,1-1
(X66)
I _I
___________________0
(X67)
(X70)
______________________H1
1X71A
(X71)
M-S
(X72)
Double sheet
insertion amp
Installation panel:
Alternate Paper
Limit switch
feed unit Paper
O feed unit
0
operation panel
O OP-S
,p o
Open connector
Inching
Inching panel
C248SF CONNECTION OUTPUT (No. 1 )
SIGNAL
No
PL70
2 Start LED
PL71
PL72
3 Buzzer
4 Spray ON
6 Delivery dolly
lower SOL
PL75
TRANSISTOR
CD
C1)
a rn
d u clo r &Wing
2P dampening
8 ductor SOL
9 1P ink ductor SOL
Paper feed table
11 raise magnet
No
TRANSISTOR
(for maintenance)
Auto I P dampeningdoor SW
(
On 9
Yl A
I
Auto 2PdampeningductorSW
IOff
On 9
(Y8A)
(Y7)
PL76
(Y8)
PL77
(Y9)
On 9
PL78
0
(Y9A)
PL79 (Y10)
NIA
Auto 2P ink ductorAW

(Y11)
o__________
Paper feed table PL7B (Y12)

12 lower magnet
(Y13)
PL7C
13 Air blow SOL
1P blanket
14 cleaner pump
P24
MPU BOARD
SIGNAL
SW
magnetic
Pump
INDICATOR
PL80
Y17
(Control pan(
PL73
PL74
Paper feed unit

M-S
C48SF C248E C248L SF SF

C248 C248
E
L
O O
Electromagnetic
5 counter
(maintenance)
7 I
Switch Installation
panel name
INDICATOR
C48
P24 G24
MPU BOARD
PL7D
15 2P blanket
cleaner pump
PL7E
16 1P selection LED
PL7F
(Y14)
PL81
PL82
PL83
1- OPTION X
5
OP-S
OP-S
OP-S
OP-S
RELAY
}Table raise
(control panel)
}Blanket cleaning
(Y15)
(Y16)
Center
17 G24
18 G24
19 P24
20 P24
Dampening
7
PL84
Dampening
9
PL85
VR1
( Y 2 2 )
10 Forward
(main motor)
PL86
20KSI Speed
(Yo Control (Y23A
B pack A 0 (Y24)
20KSI Speed
(Y 5) Control (Y25A
D pack C
Y26
I1
11 Reverse
(main motor)
PL87
Y27
12
12 Inching
(main motor)
PL88
Y28
13
pL89
Y29
14 (Mainmotor)
13 Constant speed
(main motor)
14 COM
COM
INVERTER
DV-551
OP-S
(dampening
fe Panel VR
OP-S
(dampening
fe Panel VR
C248SF CONNECTION OUTPUT (No. 2 )
C48 C48SF C248E C248L
SIGNAL
1 COM
1P PB pressure
2 SOL
1P impression
3 SOL
4 2P PB pressure
SOL
2P impression
5 SOL
1P single lever
6 SOL
2P single lever
7 SOL
8 Paper feed SOL
Finger release
9 SOL
10
11
12
13
COM
Clutch SOL
Jam stopper SOL
Anti-static
1P dampening
14 fountain motor
2P dampening
15 fountain motor
INDICATOR
PL60
Y30)
--/
PL61
Y31)
PL62
Y32)
TEST N
PL63 Y33)
p164 Y34)
PL65
Y35)
PL66 (Y36)
PL67 (Y37)
Y38
PL68
PL69 (Y39)
PL6A
(Y40)
PL6B (Y41)
B A
81-t6
10 S22M ______________
2 peed control
pack
10
S22M
___pack
peed
control
2
pL6c (Y42)
16 1P blanket
cleaning air valve
PLED
17 2P blanket
cleaning air valve
18 Paper raise SOL
PL6E
19 G24
20 P24
C248L
T RIA
MPU BOARD
No
-SF
C248E
(Y43)
D C
(Y44)
PL6F (Y45)
Y4
P24
17371
<
(SPS)
M-S panel
SPY sprat SW
0______0
RIA
(ft C248SF DAMPENING FOUNTAIN MOTOR CONNECTION
SF SF
C48 C48SF C248E C248L C248 C248L
E
O O
Y23 Y22
0 0____
0___
5K0
o 1Y4
R1 <_
AC200V
1-2
03__
1-3
1-3
01___
1
-1
1
1
ip
VRI
201(0
White
1-2
NO.1
51(0
Y23A
9
010
2
T <
Yg__
Blue
1-3C
Cl I
Black
WP1
Dampen ng
fountain motor
0 Yellow (1st cob )
Blue
Blue
VR2
20K0
Y25 Y24
0 0
0 06
0____________ 09
Y42
010
2
Yg_
5K0
White
2-2
NO. 2
0
2-3
2-3
2-1
2-11
0 11
2 -3 C
C1 I
1
Blue
10
WP 2
Black
Dampen ng
fountain motor
0 Yellow (2nd color)
Blue
0 Blue
SIGNAL NAME
Salim dewing
11 Shot
X2
12 hang (Femora
X3
13 Will Omen&
X4
14
XS
15
X$
16 Pane (On)
X7
17 Fur, (Off)
Na
16 IP impression ON
X9
19 IP dampening
X10
IA IP dimming lam rider (kb)
XII
h- 15 IP dampening Wm mkt (On) X12
10 IP idiom km rdler (kb)
X13
10 IP Viking fan rake (On)
X14
IE Head damp maim
X15
Tai
damp
podia(
IF
)06
20 2P danpening kern miler (Auto)
X17
21 2P dowering km maw (On)
X13
22
Wing tam raw (kb)
X19
23 2P Wing tam ads (0n)
X20
24 Unit seiticion (111
X21
Y22
Unit
eeledion
(2P)
25
28 2P impression On
)23
27 2P damming
X24
28 Clarop maim uritselmion
29 Pub impression On
XM
2A [kWh duet bed Medan
727
29 1P1S1
XM
2C IP LS2
)129
20 2P LSI
)00
2 2P LS2
X312F Nand* ewer
30 Pap thermal
X33
31 Inverter tip
X34
32 CD* knit
X35
33 Dairy defy bier imit &Won
X36
34 IP dampening feed (04
35 2P dampening feed (Di
2311
36 Ccurt0m011
X39
37 Paper bed wokwpmMight senior
X40
36 Ink dewing
39 IP blanket gon swear
3A DSIVirr ddli POPO, he& sewer
)(43
38 Ppm bed table raise lop
X44
30 Paper deleeke sonar
XIS
30 Moitotkan sensor
X46
3E
X47
3F OP-Scarier mew
X46
40 IP OP-S area
)149
41 2P0P-S wear
42 IP damped% unit come
43 IP upper mit cover
44
X53
XM
45 inpresicm Order caw
2P wow wit cow
X55
47 CD unit error
XS6
4$ IP Ma cam
Z7
2P MS caw
46 Pim WA PM
48 RW116411101)
XSO
IC Paper hod Wiewpar knit
40 Paper bed bible lower knit
742
4E Feeder ably
X63
4F Foyer release awkmation
X$4
x32
45) C248SF CONNECTOR, TERMINAL STRIP AND INDICATOR LED LAYOUT
'I
n
0
tv
O
TO
TO KEISU LED
on OP-S panel
TO DIGI-SW
on OP-S pane
To printing cond Lion

display (PCP-01)
560
I I cN2 __________________________________________________
1 11
643
CN
PC I3
5 0 0
560
570
5 1 0
5C0
500
5E0
5 3 0
PC6
oat gi
00000000 SW I SW2 SW3

S W4 6115 SW6 SW7 SW8
5 2 0
icui
P'at
580
PC4
100
CO
1
1E0
1FO
PC8
200
200
1
1
S
1
I
8 0
9 0
O
0 0
PC3
P C7
280
290
210
PC26
PC
140
ISO
160
170
240
250
260
270
2E0
seo
2 F 0PC I 2
P C 11 PCIO
^M.
3 9 3 MI
340
3C0
350
3
300
360
390
3E0
370
3130
3F0
P C 1 5 PC14
PC I 6
4
1
1
0
440
403
490 4N3
450
400
460
470
EECFOO
630
FC2
100
10
120
133
210
220
1
230
310
330
320
PCS
P027
SBO
IWO
EDO
ENO
PCI
ORUN
PCIlOHALT
40
4 10
420
43,
OSERR
248
g g g g g r a g fi i g
EIDPC22 I
TI
1PC23 EIDPC24
visr,0
0000 0000
OVt1._
oa8$
1:1)
PC30
Pc25
C 3
CO
>r? 10 i= i! >! `' " " " 4' A gs

>- >- >- >- 2- 0 0.
6
6
4
6
70
50
4
4 0
P C 1 3 2
630
1 2 3 4 $ 6 7 6 9 10 1112 13 14 IS 16 00 00VHVH
;:
III
PC26
pc99
620
610
600
T2
I-IS
7 -*
Pl.
51
52
53
54
55
56
57
'M raYSV.
CNO PC 19
540
-SF -SF
C248E
C2421._
To MONI LED on paper

feed unit operation panel
9 8
C 4 8 C48SF C248E C248L
!11111"1
111
SWI:
SW2: Blanket cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E.
SW3: Air blow time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E.
SW4: No. of dampening rotations (1 scale unit =1
rotation) SW5
SW6: No. of inking rotations (1 scale unit - 1 rotation)
SW7: Country data of printing condition display panel (0 - Japan, 1 = France, 2 - USA, etc.)
SW8:Dampening ductor solenoid sampling action (1 scale unit =1 rotation). 0 for Type E.
0
sosollaliE
Thong pulse swim

X65
Peps releronce sew er
IP dale eWolor rokammtemer X67
2P pleb elkdarrodermiesonsa X68
Daubs died thlearran
Abut
)(70
Sew
X71
Double Wed dela=(WM**
X72
5$
50
SA
511
SC
5D
Y30
60
SE
Y31
SF
VH
P24 $ 2
Y32
1P NI produce SOL
Y33
024 CO
IP imprission SOL
Y34
64
11
2P
MI
mowers
SOL
Y35
17
Y44 6 6
2Pimpowion SOL
Y36
16
Y43 6 6
IP oink boor SOL
Y3T
CT
2PsingleIrmoSOL
Is
Y42
Paps bed SOL
Y39
14
Y4I
DoublesheetamboleSOL
Y40
is
Y40 O A
Cidth SOL
Y41
12
Y39
Jam lgper SM.
Ye
IC
11
MOW*,
Y43
D
113 dampeningUmbramdor
R I S6E
Y44
2P damps* ktintin mabr
IF
11Mlaket
Waning
*
vim
Y1
Y37
212 MINS doming it mew
Y2
71
Paper WeeSOL
Y3
Y36 7 2
70
Y4
7
Y35 7 3
Mat LED
Y5
Prose Dinar
6
Y34
YE
75
DPW
ON
5
Y33 7 6
&dramas** punier
4
Y32 7 7
Ye
Debug doly be. SOL
Y9
Y31 7 $
iP Wagoning *odor SOL
Y10
2
Y30 7 9
2PdamponingWebrSOL
Y11
IA
IP irk duelor SOL
Y12
75
2P ei du*: 931
0
V13
10
Paper bed tokierobe morel
Y14
Paw bed die bow magnet
Y15
k blow SOL
Y16
70
IP drawl dower gawp
Y17
7E
2P Markt dower PAP
Y111
7F
IP Wake LED
tO
Pump moral
62
$11
85
66
17
66
90
Y22, Y23
124,
Y26
927
Y53
329
/31
50
IP danpening Markin dab

2P damming WOW choler
Reward Mika MN)
Revers* region MN)
kv114111114
Candied weed (11N)
IP dermanbghod(Ado) 2Pdampening
bed(Ado)
[7] Electric Parts Layout and Wiring Drawings (C48)
C48 C48SF C248E C2481
-SF
-SE
(i) C48 PARTS ARRANGEMENT (OP-S)
18
17
16
15
14
13
12
11
10
09
08
07
06
06
06
05
04
03
02
01
01
01
01
OP cover limit
Handle cover limit
Power switch
E10-47-3
E10-29-3
E53-58-1A-3
Delivery dolly height detection sensor E26-84-02-3
(receiver)
E09-25-3
Plate cylinder position sensor
E26-75-3
Inking form confirmation limit
E10-52-3
Dampening form confirmation limit
El 0-52-3
Dampening ductor solenoid
E09-25-3
SL solenoid
E09-25-3
E09-32-3
E09-32-3
Pump motor
Pump motor
Inverter
Delivery OP-S panel
paper feed panel
Control panel
Control panel
Control panel
T200V
S220C
T380V
E
E
L
200V
380V
200V
Control panel
380V
E01-66-3
E01-86-3
E01-68-3
E46-01-02-3
E51-89-1A-3
E51 -88-1A-3
E51-87-1A-3
E46-06-1A-3
E46-06-3A-3
E46-06-1B-3
E46-06-3B-3
C48 PARTS ARRANGEMENT (NOP-S)
C48 C48SF C248E C248L
-SF
-SF
C248E C248L
29
28
27
26
25
24
23
22
21
20
19
18
17
17
16
15
14
Air blow solenoid

Paper feed unit M-S cover limit
M-S cover limit
CD cover limit
Ink cover limit
Dampening solution cover Ord
Dampening fountain motor
Anti-static bar
Anti-static transbrmer
Blanket jam sensor
Double sheet detection limn
Buzzer
Delivery dolly height
detection sensor (emitter)
13 CD lam limit
12 " Ruoresoerd lamp
11 Spray valve
10 Pulse sensor
09 Reference position sensor
06 Ink doctor solenoid
07 Jam stopper solenoid
06 Paper detection sensor
04 Double sheet eliminate solenoid
03 Paper feed solenoid
02 Main motor
01 Delivery M panel
E09-25-3
El 0-47-3
El 0-47-3
E10.293
El 0-29-3
E09-29-3
E01-120-3
El 1-02-01-3
E11-01-05-3
E26-74-3
E10-02-3
E03-34-3
E20-11-3
E20-10-3
E10.14-3
E10.12-3
E26-84-01-3
El 0-38-3
E24-11-1A-3
E09-42-02-3
E26-83-3
E26-75-3
E09-25-3
E09-29-3
E26-80-3
E26-80-3
E09-02-02-3
E09-25-3
E01-74-3
E51-90-1A-3
C48
FU2 (5A)
I
___CS
d4 a si a
w? I A>
C48S C248 C2481.

F
E
-S F -S F
__011048FIC
AC200V SOL
61341341
__> P24
22V FU3(5A)
ZU
Z
I0000
__> 624
V
0 __
A
FU4(2A)
tif
Ao
g
C16V
A0A3
OV
'e=.1 AAA (
A) oo
0.CSV
TRF I 250VA
Pump motor 0 . 75KW
RST
(YASUKAWA)
INVERTER VS-606 PB3
FLT-A
-> X34
16
-> G20
9 9 ______9 9 9
9
Ull vi WII
I
I
I
1
,
,
i ,
1
%0 I N c0 ON
1 s-r--.1---1I
1 11203E1
*
> - C .1
) NONNN
>- )- )i
Main motor I . 5KW
OP-S panel
IL
1 111
S8
1.91i
620 (IDA
C2
A4
A5
__ P20
1000 a
2
I8V
MPU
> v.
>
C48 CONNECTION
DIAGRAM
C48 C487 C248 C2481

E
0
FU2 (5A)
H I A>
AC200V
6B4B4 I
22V
415V0
380V
FUI (3A)
RI
NF
ZI1
I-99
7)77_T2 OV
200V,
OV V
FU3
( 5A
)
2
0
AI
VA
00V
A2
I
8V
00
0.7502E
1); 0Avs
Shielded
transformer
TRF I 250VA
75KW
6
R
FLT-A
INVERTER VS-606 PB3

UVW
IQ
E 10 13 12
u il v1 1 W I ;
,r
I
I
I I 203E
I
.,
-..
Main motor I .
5KW
OP-S
(YASUKAWA)
9 2
FLT-C
5 6
-> X34
-> G20
'PC
71(
o
v
_> G24
_ P20
FU4 (2A)
A3
A
4
Pump motor 0 .
61
)(IVA 16V
A7 )0
FL I1
-SF
_ > P24
CI
IA
-SF
I A)
_________
NA D . C5V
C2
50VE12
f
m
moo al
o f
H D
> G20
/,
_____> vcc
MPU
> GND Board
C 4 8 C48SF C248E C248L

1P blanket cleaning
solution pump
-SF
248E c248L
moor
30200 V- 220V
Fl
Li
Transformer 380 V
(380 spec. only)
Power switch
M-S SIDE
OP-S SIDE
Limit Switch
O
Mom !ma
Delivery
dolly Wier
ink
detection
Safety
Limit Switch
Double
sheet
detectLS2
on
Ocover LSI
CD
Solenoid Valve
0
Spray valve
Doubl
e
seminal.
SOL
Buzzer
CONTROL PANEL
e
Anti-static
transforme
r
/
3 al
2C
Ak
bbw
SOL
/3
Timing
Fluorescen
Delver/
2t) lamp
inside
paper
control
Jam
WPM'PB
O SOL
pressur
eSOL
Market
Sensor
PB
pressure
Paper feed
reference
sensor
unk paper
pulse
Control
INVERTER
pack
Paper delivery
unit <
OP-S panel
VR
/
213
M
ai
n
m
ot
or
e Blanket
dealing ale
valve
e
Sensor
Beim
0
CD
dokPaPe
Paper
Blanket jam
e
r
height
detectbn
sensor
NNW
NNW
wawa)
detection
WO
0
Solenoid
Paper
feedValve
SOLImpression SOLSingle lever
CD
SOL
SOL
ink ductor
cleaner
I 00V
1P blanket
jam sensor
3P shield
ct,
ductor SOL
Dewy
daily
lower
Pump motor 1P
dampening
1.5 kW
0.75
kW
solution minor
25W
C48 C48SF C248E C248

C248L
O
Paper Delivery
Unit OP-S Panel
Paper Delivery
(1)
Unit M-S Panel

o
Start
0
0
S1
PP
Inding (Forward)
CD
Inching (Reverse)
Pump (On)
Pump (OM
Blanket cleaning
Spray On/Off
gg
Paper leed
Single/Continuous
Count LLD
Countswitch
Count
Stop
On/Off
Speed VR
pargvfon roller
OnVAuto
Ink form roller
On/Off/Auto
Damp. solution feed
VR
parns.t.s/tutolution
feed avow
ductor
Onat/Auto
Ink ductor
On/Off/Auto
Paper Feed Unit

Operation Panel
Impression
On/Off/Dampening
sto
p
Head damp position
St
Tail damp position
,o,
Inching (Reverse)
e
0
inching (Forward)
ill)
feed
Single/Continuous
Pump On/Off
Auto impression
On/Off
Double sheet paper
feed
Stop/Continuous
Inching (Reverse)
fb
Start
P
Inching (Forward)
Paper
Printing Condition
Display Panel (Type L on y)
Ten key 0-9, ENT, C

Speed display LED
Thin paper
Medium quality
High quake
Post card
Coated paper
Thick rice paper
0
0
CN6
P1 (15 poles)P
S1 (15 poles)
CO
NTR
OL
PAN
EL
-8SFEI -SF
94
48(
01) C48 CONNECTION INPUT (NO. 1)
C48
O
G20
Switch Installation
panel name
M-S
Paper feed unit,
Paper feed unit,
Center M-S, inching
(X1)
o (X2
--I 0 (X3)
o
I 0 (X4)
0
No
ON 00

I
0,
OPS
OPS
(X8)
(X9)
(X11)
(X12)
(X13)
(X14)
SIGNAL
Blanket
cleaning
1
2 Start
Alternate
0 -
PL21
19
PL22
20
PL23
PL15
PL16
21
PL24
22
PL25
PL17
23
PL26
PL18
24
PL27
25
PL28
PL13
PL19
11 Dampening form
roller (Auto)
PL1A
12 Dampening
form roller (On)
PL1B
roller (Auto)
14 Inking form
Paper feed unit

Paper feed unit
(X26)
26
(X27)
27 Double sheet
feed selection
28 LS1
(X28)
(X29)
PL1C
PL1D
PL1E
29
Auto impression
LS2
PL29
PL2A
PL2B
PL2C
30
PL2D
31
PL2E
32
PL2F
PL1F
16
Momentary
18
PL14
15
0 0
PL20
13 Inking form
INDICATOR
17
PL11
PL12
7 Pump
(On)
8 Pump
(Off)
9
Impression On
10
Dampening
SIGNAL
No
CATOR
PL10
3 Inching
(forward)
4 Inching
(reverse)
roller (On)
Switch
INDI- I n s t a l l a t i
(X7)
G20
SF
C48S C248 C248L SF
C248 C248
E
F
E
L
0 0
9.9
Limit switch
Open connector
Installation panel:
OP-S
Center
M-S
Inching
Inching panel
C48 CONNECTION INPUT (NO. 2 )
C48
O
G20
P20 G20

Switch Installation
No
panel name
INDICATOR
Pump thermal
PL30
49
PL40
((X-----------------34)
PL31
PL32
50
PL41
36
Inverter trip
CD
limit
jam
Delivery dolly
lower limit detect.
51
PL42
37
Dampening
solution feed (On)
PL34
52
PL43
53
PL44
54
PL45
0i
(X35)
(X37)
IDAM
(X39)
_______________0 0
ICI
(X43)
11
39
40
,0
Count On/Off
PL36
PL37
55
PL46
42
PL39
56
PL47
57
PL48
43
45
46
Delivery dolly
paper height
detection
Paper feed unit
paper sensor
Paper sensor
Blanket jam
sensor
47
Alternate
O
PL35
PL38
48
0 0 Momentary
P133
41
44
(X44)
fro
0 -
SIGNAL
34
35
38
OP-S
No
33
______________0___
OP-S
INDI
CATOR
X33
(Control panel)
(Inverter)
SIGNAL
SF
C248 C248
E
L
Cover limit
0 0
9-9
PL3A
PUB
PL3C
58
PL49
59
PL4A
60
PL4B
61
PL4C
62
PL4D
PL3F
63
PL4E
PL3F
64
PL4F
PL3D
Limit switch
Open connector
Installation panel:
OP-S
Center
M-S
Inching
Inching panel
C48 CONNECTION INPUT (NO. 3 )
C 4 8 C48SF C248E C248L SF SF

C248E C248
L
P20 G20
MPU BOARD CNI (INPUT, INTERRUPT)
No
SIGNAL
INDICATOR
1 Timing pule
sensor
PL50
2 Paper reference
sensor
PL51
3 Plate cylinder
reference sensor
PL52
4
Switch Installation
panel name
Installation panel:
sheet
( X 65 5Double
)
(Control panel)
Open connector
detectionpanel
Limit switch Momentary
i t ]Paper
0 feed unit operation
AlternatePaper feed unit
0 0 delivery6 unit OP-S
out
0
OP-S
Paper
Cycle panel
(Inverter)
Center
0
Center operation
panel
7
110
Stop
M-S
Paper delivery unit
M-S panel
0Inching
(
X
6
86 )
Inching
panel
0
(X67)
0
9
PL53
4-9
0
OP-S
_________o o
_________--I
(X718
OP-S
Paper feed unit,
PL55
PL56
PL57
PL58
10
PL59
11
PL5A
12
(X69)
13
(X70)
PL5B
(X71A) 14(X71)
PL54
15
M-S
16
PL5C
PL5D
PL5E
PL5F
C48 CONNECTION OUTPUT (NO. 1 )
SF
C48 C48SF C248E C248L SF
C248 C248
L
E
P24 G24
MPU BOARD
No
SIGNAL
1 Paper feed SOL
P171
3 Press buzzer
PL72
4 Spray ON
PL73
Delivery dolly
6 lower SOL
TRANSISTO
R
PL70
2 Start LED
Electromagnetic
5 counter
(maintenance)
PL77
11
PL7A
12
PL7B
PL7C
Blanket
14 cleaner pump
PL7D
15
PL7E
16
PL7F
18 G24
19 P24
20 P24
(Y7) lkoutfot 01Pdan_024)_.Pening or
SW
magnetic
Pump
IND ICATOR
PL80
PL81
PL82
PL83
5
Dampening
6 fountain starter
PL84
Auto t P ink ductore

off
OP-S
Y14
10 Forward
(main motor)
P186
Reverse
11 (main motor)
PL87
Inching
(main motor)
PL88
Constant speed
(main motor)
PL89
13
}Blanket cleaning
}- DPTION X
(Y22)
VR 1
201q Speed
201q2
(YpControl (Y23A
B Pack A
12
(Y13)
(Control panel)
PL85
OP-S
RELAY
PL78
P179
SIGNAL
No
SW
10
17 G24

(for maintenance)
PL75
PL76
13 Air blow SOL
Paper feed unit

M-S
TRANSISTOR
PL74
Dampening
7 ductor SOL
9 Ink ductor SOL
Switch Installation
panel name
INDICATOR
P24
MPU BOARD
14 COM
INVERTER
VS606PB3
OP-S
(dampening feed
Panel VR
6 C48 CONNECTION OUTPUT (NO. 2 )
C48
O
T RIA
MPU BOARD
No
SIGNAL
INDICATOR
1 COM
2 PB pressure
SOL
3 SOLImpression
Y30)
61
Y31) TEST
PL61
PL62
PL63
6 Single lever
PL64
SOL
-140--1
PL60
SF
C248 C248
E
L
Y34)
PL65
PL66
DoubleL9sheet
eliminate SOL
10 COM
11
P 67 (Y37)
PL68
12 Jam stopper SOL

13 Anti-static
14 Dampening
fountain motor
PL69 (Y39)
PL6A
PLEB (Y41)
15
PL6C
Blanket
PLED
17
PL6E
18
PL6F
G24
19
20 P24
F41
B A
4
I
d spee
81,6 19
S22ottrol pael
l 2____
(Y43)
Y4
< P24
G24 I
'''
DC24V
M-S panel
SPY sprat SW
P24
(SPS)
RIA
C48 C48S 1248 1248 -SF -SF

C248 C24
F
E
1.
aL
E
0 C48 CONNECTION OUTPUT (No.

3)
o
6___
Y26
RI __
AC200V
1
010
2
_T <
1Y22'4
T Y 2 3
0 0____
NO.
1
3___
0
4__
VR1
20K
n
5Kn
I-2
Whit
e
I-2
WP I
1-3C
I-3
~C1
I
I-3
Yellow
, Blue
0_
II
Blue
C-
Dampening
fountain
motor
0 C48 CONNECTOR, TERMINAL STRIP AND INDICATOR LED LAYOUT

PL
10
11
12
13
14
15
16
17
18
19
1A
18
1C
1D
1E
1F
20
21
22
23
24
25
26
27
28
29
2A
28
2C
2D
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
39
3C
3D
3E
3F
40
41
42
43
44
45
46
47
48
49
4A
48
4C
4D
4E
4F
SIGNAL NAME
Blanket cleaning
Start
Inching (Forward)
Inching (Reverse)
X1
X2
X3
X4
X5
X6
Pump (On)
X7
Pump (Oft)
X8
Impression ON
X9
Dampening
X10
Dampening form roller (Auto) X11
Dampening form roller (On) X12
Inking form roller (Auto)
X13
Inking form roller (On)
X14
X15
X16
X17
X18
X19
X20
X21
X22
X23
X24
X25
Auto impression
X26
Double sheet feed selection X27
LSI
X28
LS2
X29
X30
X31
X32
Punp thermal
X33
Inverter trip
X34
CD jam limit
X35
Delivery dolly lower limit detection
X36
Dampening feed (On)
X37
X38
Count On/Off
X39
X40
X41
X42
Delivery dolly paper height sensor X43
Paper feed unitpaperdetection sensor X44
X45
Blanket jam sensor
X46
X47
Cover limit
X48
X49
X50
X51
X52
X53
X54
X55
X56
X57
X58
X59
X80
X61
X62
X63
X64
C48 C48SF C248E C248L
SF
SF
0
To MONI LED on paper TO KEISU LED TO DIGI-SW
feed unit operation panel on OP-S panel on OP-S pane
0
TO
ENO PCI9
540
CN
5
500
510
520
533
5
560
560
570
To printing condition
display (PCP-01)
CN4
Vlt 5Vi
PCI8
DI DODO El El
00Ei Egi
SWI SW2 SW3 SW4 SW5 SW6 SW7 SW8
p(:34________ EE:3PC33".
5905837
50
acoPri
5/0
44
00
.._
503
CN
ic
o
co
i
PC3
PC4
160
190
I/O
180
PC7
280
290
240
250
PC11
380
390
340
1E
0
Pal
200
ao3
2E0
aF
o PCI2
300
300
3E0
3R)
400
400
4E0
4F0
PC16
480
490
480
PC15
ggg
103
110
1
130
20
1 2 3 4 5
6 7
PC27
EDO
LJ ORUN
-.- PCI OHALT
400
o sE RR
-.410
420
OV t.
430
CIO
860
R
Y37
Y36
680
0000
0-
000
1,0
Y35
Y34
640
5
4
j Y33
Y32
Y31
Y30
DEl031E9PC32 PC29
PC30
PC25
to 1112 1314 IS IS 11111811VIIVH
I I 1 1 I I I I 1 f 1111,
40
Y39
PC28
I2
633
620
610
600
3 4 5 6 7 8 9 1 0 111 2 1 3 0 8 1
12
Ill
Y44
Y43
is
Y42
14^Y41'
Y13
12
11
680
300
310
320
333
Pc23E:E=a1.4
P24
G24
18
17
16
200
210
220
230
WE Ott
PC22
TI
PCI
PC2
140 -,,
150 _._
1 60
-170
PC6
......240
250 ,..260
270 --PCIO
340
350 -.34/3
370
PC14
440
4E0
460
470
tm-' t'-'
II
SI Si A
111111111
13A'012,1
SW1:
SW2:
Blanket cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for
Type E.
SW3:
SW4:
No. of dampening rotations (1 scale unit = 1 rotation)
SW5 Dampening foontaln motor acceleration time (1 scale unit = 0.5 sec). 0 for Type E.
SW6:
No. of inking rotations (1 scale unit = 1 rotation)
SW7:
Country data of printing condition display panel (0 = Japan, 1 = France, 2
031CL RI
0
C248E
C248L
PL
50
51
52
53
54
55
56
57
58
59
5A
58
5C
50
5E
5F
60
61
62
63
64
65
66
67
68
69
6A
68
6C
60
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
76
70
7D
7E
7F
80
81
82
83
84
85
86
87
88
89
90
91
SIGNAL NAME
Timing pulse sensor
X65
Paper reference sensor
X66
Plate cylinder reference sensor X67
X68
X69
Double sheet detection
X70
Cycle out
X71
Stop
PB pressure SOL
Impression SOL
Single lever SOL
Double sheet eliminate SOL

Jam stopper SOL
Anti-static
Blanket cleaning air valve
Paper feed SOL

Start LED
Press buzzer
Spray ON
Electromagnetic counter
Delivery dolly lower SOL
Dampening ductor SOL
Ink ductor SOL
Air blow SOL

Blanket cleaner pump
Pump magnet
1Pdampening fountain starter

Forward rotation (INV)
Inching (INV)
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
Y3E
Y39,
14
Y41
Y42
Y43
Y44
VI
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Yll
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y22, Y23
Y24, Y25
Y26
Y27
Y28
Y29
1St
162
181 Electric Parts Layout and Wiring Drawings (C48SF)
C48 C48SF C248E C248L

0
O C48SF PARTS ARRANGEMENT (0134)
19
18
17
16
15
14
13
12
11
10
09
08
07
07
07
06
05
04
03
02
02
02
02
01
01
-SF
-SF
C248E C248L
OP cover limit
Handle cover limit
Delivery dolly height detection sensor
(receiyer)
Plate cylinder positioning sensor
Inking form confirmation limit
Dampening form confirmation limit
Dampening ductor solenoid
El 0-47-3
E10-29-3
El 0-46-01-3
E26-84-02-3
SL solenoid
Impression solenoid
PB pressure solenoid
E09-52-3
E09-32-3
E09-32-3
E01-128-3
E01-91-01-3
E01-95-01-3
E46-05-3
E51-89-1A-3
E51-88-1A-3
E51-87-2A-3
E46-07-1A-3
E46-07-2A-3
E46-07-1B-3
E46-07-2B-3
E53-73-2A-3
E53-73-3A-3
Pump motor
T200/220V
Pump motor
T380V
Pump motor
T415V
Inverter
Delivery OP-S panel
Paper feed panel
Control panel
E T200/220V
Control panel
E T380/415V
Control panel
L T200/220V
Control panel
L T380/415V
Control box
T220V
Control box
T380/415V
E09-25-3
E26-75-3
El 0-52-3
E10-52-3
E09-25-3
C48SF PARTS ARRANGEMENT (NOP-S)
C48 C48SF C248E C248L
SF
SF
C248E C248L
0
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
21
21
20
19
18
17
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
CD cover limit
Inking unit cover limit
Dampening unit cover limit
Paper feed head safety limit
Paper feed table lower limit
Finger position confirmation limit
Paper feed table upper stop limit
Paper height detection sensor
Finger release solenoid
Paper raise solenoid
Paper feed solenoid
Clutch solenoid
PaperfeedtableraiseilowermotorT200/220V
Paper feed table raise/lower motorT380V
Paper feed table raisedowermotorT415V
Anti-static bar
Buzzer
Delivery dolly height detection
sensor (emitter)
CD jam limit
Fluorescent lamp
Spray valve
Blanket jam sensor
Double sheet detection timing
sensor
Pulse sensor
Ink ductor solenoid
Double sheet detection sensor
(receiver)
Double sheet detection sensor
(emitter)
--Main motor
10.
Delivery M panel
k.
E10-29-3
E10-29-3
E10-29-3
E01-120-3
E10-38-3
E10-20-3
E-101-21
E10-29-3
E10-29-3
E26-75-3
E09-52-3
E-101-48
E-101-48
E-101-44
E-101-38
E01-92-3
E01-96-3
E11-02-01-7
E11-01-05-3
E03-34-3
E20-11-3
E20-10-3
E10-14-3
E10-12-3
E26-84-01-3
E10-29-3
E24-11-1A-3
E09-42-02-3
E26-74-3
E26-75-3
E26-83-3
E26-75-3
E09-25-3
E09-29-3
E26-69-3
E26-68-3
E01-113-3
E51-90-2A-3
C48SF CONNECTION
DIAGRAM
C48 C48S 0248 C248 -SF -SF

C24f C248
F
r
1
____
_0
_0
_0
Table raise
motor
_0
FU2 (5A )
AC200V
SOL
RI A>
1____1
NF
A2
18
V
147
----------------------------
M
O 16
A
VII,
V111,2tet
1,1e
Malcoto
r
I.5KW
1*4'-
s-i--- r
,, ,
-
1
1
1
L.
OP-S panel
In
le
In 1
121
osi
egn
C2 +
50,1ZZU
10000 X
1311
__
G20
__> V MPU
> GND
Board
TRF I 250VA
Fib G20
(2A)
A6
Shielded
transformer
X34
FU4
FU5(IA)
v
717
FLT-A
____)1,
G24
_). P20
OV
0.7502E
16
A4
FLU
75KW (YASUKAWA)
RST
INVERTER VS-606 PB3
P24
00V0
77177 T2 OV
Pump motor a
_____
220V
FU I (3A
RI
6B4B4
C
C48SF CONNECTION
DIAGRAM
C48
C48S C248 C248t -SF

C248
..
E
-SF
C248
L
Table raise
motor
0.2KW
I
FU2 (5A)
RI_______A>
CS
AC200V
SOL
6B4B4 I
_ > P24
CI
FUI (3A)
RI
415V
380V
NF zl z
ri)9
7
100
00
NF
I.
_ > G24
A2
18V
______0
)71 T2 OV
200V
I
70 A3
_> P20
FU4 (2A)
VA
o0V
7 oov
A4
C2
50V Z
I000
0
1 . 5 1 5 k
FL
I 00
0 .75a25,8 ov
7 7 7
(IA)
>
A5
AA
Do.wCe5rV
Shielded
transformer
TRF I 250VA
Pump motor 0
75Kw
S T
INVERTER VS-606 PB3 (VASUKAWA)
VW
E 10 13 12
9256
I
I
I
U 11 VI W 21333
Main motor I .
LC
5KW
OP-S
panel
2
2
c el 81
r
FLT-A
_ -> X34
--> G20
FLT-C
vc. MPU
>

1P blanket cleaning
solution pump
moor
30200V-220V
Fl
_
0
M-S SIDE
Po
w
er
s
wit
ch
Transf
ormer
380 V
(380
spec.
only)
OP-S
SIDE
C48 C48SF C248E C248L
-SF
-SF
.C248 C248L
E
Limit Switch
Dalbery
CD pm Ilmk
Safety
O motor Pump motor 1P
dolly10%V
Main
dampening
er
Imil
1.5 kW
0.75 kW
solution
motor ODMIX
detection
25 W
Spay who
Air bbw
SOL
Marius pm
sensor
Burnt
Blanket
dsanim
solution
pump
(ID
Dainty
UMW
/Et
Timing
pubs
sensor
ey,
Solenoid Valve
Jam
0
stoppe
rSOL
Double
sheet
detectio
n
4)
Rimini*
Paper feed
table paper
WI
detection
ink ducts
SOL
Finger
MONO
confirm.
Blanket
cleaning air
sake
sa.
al
Double
sheet
detectio
n
Paper
detection
sensor Paper
sensor
releren sensor
Limit Switch
01)
PIP( Ind
table upper
Imt
BO
LS2
019
PB
(V
eSOL
Cloth SOL CD
(1)
CD
Solenoid Valve
CP Single lever 14)
SOL
drily lower
Paper rube 0
Paper bed 0
SOL
SOL
Impression
SOL
pressur
CONTROL
PANEL
11
al
Q0
(1)
Sensor
oti Paper bed
unit paper
detembn
WM
LSI
ce
Paper bed 12
table laver
magnet
/ 3
/3 3 / 20
Anti-static
2 0 Plate
(1)
0
transformer
qinder
r
Mere=
111111301
Paper delivery unit ______3P

OP-S
panel
VR
INVERTER
pack
3
20
Damming
actor SOL
(10
Finger
release
_______ 100V
Fluorescent
lamp
Delivery
Inside
doff Mot
height
control
sensor
freceiven
I
Control
shield
Feeder
safety
PoPor food
table lower
limit
CO
Sensor
(V
Dainty
SOL
Paper bed
table raise
Minn
CUSP CONNECTION DIAGRAM
C48
Paper Delivery
Unit OP-S Panel
Paper Delivery
Unit M-S Panel
Start
St9
Inching (Forward)
(:)
8
8
0
et,
8
inching (Reverse)
Pump (On)
PumP (OM
Blanket cleaning
Spray On/Off
Ink deaning
E3 P1 (15 poles)
S1 (15 poles)
Paper feed On/Off

Count LED
Count switch
Count On/Off
Slot)
Speed VR
Damp. form roller
On/Off/Auto
Ink form roller
On/Off/Auto
Damp. solution teed
VR
Damp. solution teed
On/Off/Auto
Damp. ductor
On/Off/Auto
Ink ductor
On/Off/Auto
P2 (6 poles)
P3(15poles)

0
Paper Feed
Unit Operation Panel
8
0
Impression
On/Off/Dampening
Start
Stop
a
08
8
Inching
Inching (Reverse)
Paper feed On/Off
Pump On/Off
Auto Impression
On/Offsheet
Double
detectionfeed table
Paper
Op
Paper feed table
or
Paper feed table
(i)
SWP
Head damp position
Tail damp position
Inching (Forward)
Inching (Reverse)
Cb
1E1
a)
P4 (15 poles) p5 (15 popoles_P6 (15 poles)
S2 (6 poles) S3 (15 poles) S4 (15 poles) S5 (15 poles)
CONTROL PANEL
C48S C248E C248L -SF -SF

0248 C248
F
E
L
bad 11
S6 (15 poles)
SF
C48 C48SF C248E C248L C248E
SF' C248
L
C48SF CONNECTION INPUT (NO. 1)
G20
G20
Switch Installation
panel name
M-S
Paper feed unit,
Paper feed unit,
Center M-S, inching
o
(X2)
I_(X3)
o 0
(X4)
Io
(X7)
r 0 (X8)
(X10)
0 o (X9)
of
Center
(X11)
OP-S
(X12)
(X13)
OP-S
0
0 0
Momentary
0:70
0
00
(X14)
Alternate
No
SIGNAL
INDICATOR
Switch Installation
panel name
No
SIGNAL
INDICATOR
1 Blanket cleaning
Start
2
3 Inching (forward)
4 Inching (reverse)
PL10
PL11
17
PL20
PL12
PL13
18
PL21
19
PL22
PL14
20
PL23
21
22
23
24
PL24
PL25
PL26
PL27
25
PL28
Auto
impression
Double sheet
27 detection
LS1
28
LS2
29
30
PL29
PL15
7 Pump (On)
8 Pump
(Off)
9 Impression On
10 Dampening
Dampening
11 form roller (Auto)
Dampening
12 form roller (On)
PL16
PL17
PL18
PL19
PL1A
PL1B
13 Inking form
roller (Auto)
Inking form
14 roller (On)
PL1C
15
PL1E
16
PL1F
00
9-4
(X26)
Paper feed unit
Paper feed unit
(X28)
(X29)
PL1D
Limit switch
(X27)
Open connector
26
PL2A
PL2B
PL2C
PL2D
31
PL2E
32
PL2F
Installation panel:
OP-S
Center
M-S
Inching
Inching panel
C48SF CONNECTION INPUT (NO. 2 )
C48
SF
C248 C248
E
L
P20 G20
Switch Installation
panel name
(Control panel)

Pump
Table raise
33 Pump thermal
( 1
(Inverter)
___________o o
o
OP-S
__Oho
OP-S
--
r? o
M-S
SIGNAL
No
(X35)
(X36)
34 Inverter trip
limit
35 CD jam
Deliver doll
y y
36 lower limit detect.
37
IDAA(iX37)
(X39)
(X40)
___________or o
(X45)
Dampening
solution feed (On)
Alternate
0 -
No
PL30
PL31
49
PL40
PL32
50
PL41
51
PL42
52
PL43
PL34
(X53)
53
SIGNAL
Paper detect
sensor
PL44
(P-B)
PL35
39
PL36
54
PL45
PL37
55
PL46
PL38
56
PL47
PL39
57
PL48
Count On/Off
Paper feed unit
40
paper height
sensor
41 Ink cleaning
Delivery dolly
43 paper height
detection
Paper feed table
" raise stop
45
Paper sensor
47
48 Cover limit
0 0 Momentary
INDICATOR
INDI
CATOR
38
46 Blanket jam
sensor
PL33
42
(X43)
P20 G20
ICI
PL3A Paper feed, OP -S

Paper feed, OP -S
PL38
0 (X59)
(X60)
58
Paper feed (On)
PL4A
60
61
Paper feed (Off)

Paper feed table
upper limit
Paper feed table
lower limit
PL4B
PL4C
Feeder safety
Finge
irmationrrelease
co nf
PL4E
PL3C
62
PL3D
63
PL3F
o o
*PL3F
Limit switch
Open connector
(X64)
PL49
59
,"
PL4D
PL4F
Installation panel:
OP-S
Center
M-S
Inching
Inching pane
(0) C48SF CONNECTION INPUT (NO. 3 )
C48
SF
C248 C248
E
L
P20 G20
MPU BOARD CNI (INPUT, INTERRUPT)
Switch Installation
panel name
(Control panel)
(Inverter)
_o o
--I
OP-S
(X71
OP-S
Paper feed unit,
SIGNAL
INDICATOR
(X65)
1 Timing pule
sensor
PL50
(X66)
2 Paper reference
sensor
(X67)
3 Plate cylinder
reference sensor
PL52
PL53
5 Double sheet
detection
6
out
Cycle
7 Stop
PL56
PL54
No
(X69)
(X70)
0 (X71A
X71)
M-S
(X72)
Double sheet
insertion amp
Momentary
0"1-3
oO
Alternate
00
9-9
Limit switch
8 Double sheet
detection
pL51
PL55
pL57
PL58
10
PL59
11
PL5A
12
PL5B
13
PL5C
14
PL5D
15
PL5E
16
PL5F
Open connector
Installation panel:
OP-S
Center
M-S
Inching
Inching panel
C48SF CONNECTION OUTPUT (NO. 1 )
C48
SF
C248 C248
E
L
P24 G24
MPU BOARD
No
SIGNAL
I TRANSISTOR -{
2 Start LED
PL71
3 Press buzzer
PL72
4 Spray ON
PL73
Electromagnetic
5 counter
(maintenance)
PL74
PL75
7 Dampening
ductor SOL
PL76
PL77
9 Ink ductor SOL
(Y2)
PL78
PL79
11 Paper feed table

raise magnet
PL7A
12 Paper feed table

lower magnet
PL7B
13 Air blow SOL
PL7C
Blanket
cleaner pump
PL7D
15
PL7E
16
PL7F
Paper feed unit

M-S
TRANSISTOR
It
19 P24
20 P24
SW
magnetic
Pump
INDICATOR
PL80
PL81
(Y4)
PL82
PL83
(Y5)
4
5
6 Dampening
fountain starter 1
PL84

(for maintenance)
(Y6)
(Y7)
0ff 0________________
(Y7A)-
OP-S
RELAY
(Y9)
Autoo 1P ink ductor W

I Off
On 9
(Y9A)
(Y11)
(Y12)
(Y13)
(Y14)
(Control panel)
(Y22) X
VR 1
DPTION
(n3) Control (Y23A 201(11
Auto
1P dampening SW
1
OP-S
}Table
12
)
(3)
raise
(control panel)
Blanket cleaning
17 G24
18 G24
SIGNAL
(Y3)
On 9
10
14
No
PL70
6 Delivery dolly
lower SOL
N
Switch Installation
panel name
INDICATOR
P24
MPU BOARD
L__
PL85
9
10 Forward
(main motor)
PL86
11 Reverse
(main motor)
PL87
12 Inching
(main motor)
PL88
13 Constant
(main motor)
14 COM
PL89
INVERTER
VS-606PB3
OP-S
(dampening
feec Panel VR
(1) C48SF CONNECTION OUTPUT (NO. 2 )
C48
SF SF
C48SF C248E C248L C248 C248
E
L
T RIA
MPU BOARD
No
SIGNAL
INDICATOR
1 COM
Y30)
2 PB pressure
PL60
SOL
3 Impression
PL61 (Y31)
SOL
TEST
PL62
PL63
Single lever
6 SOL
PL64
PL65
(Y34)
(Y36)
8 Paper feed SOL PL66
PL67 (Y37)
9 Finger release
SOL
10 COM
(Y38)
PL68
11 Clutch SOL
12 Jam
SOL
PL69
stopper
PLEA (Y39)
13 Anti-static
(Y41)
Dampening
14 fountain motor PLEB
15
PL6C
Blanket
PLED
17
PL6E
18 Paper raise SOL
PL6F
(Y43)
(Y45)
F"1
B A
16 19
101 S22M ________
r- 6
Y4
141
19 G24
20 P24
M-S panel
Spy sprat SW
0______0
(SPS)
P24
RIA
C 4 8 C48S 0248 C248 -SF -SF

0248 C248
F
E
L
E
L
C48SF CONNECTION OUTPUT (No. 3)
5Kn
Y26
AC200V
NO. I
0_
RI
_0 0____
1-2
10
20Kn
0
1-2
Blue
VR 1
,Y22
Y23
White
WP I
0______
1-3
Ici
I -3C
B lack
Dampening
I -3
fountain motor
'_
-11
Yellow
Blue
jur Blue
-SF
C48 C48SF C248E C248L -SF
C248 C248
L
E
O
C48SF CONNECTOR, TERMINAL STRIP AND INDICATOR LED LAYOUT

Pl.
10
11
12
13
14
15
16
17
18
19
1A
19
IC
1D
1E
IF
20
21
22
23
24
25
26
27
28
29
2A
29
2C
20
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3E1
3C
3D
3E
3F
40
41
42
43
44
45
46
47
48
49
4A
49
4C
4D
4
....E
SIGNAL NAME
Blanket cleaning
SIM
Inching (Fonvard)
Inching (Reverse)
Puns, (On)
Pump (Off)
Impression ON
Dampening
Dampening form roller
(Auto)
Dampening
form roller (On)
Inking form roller (Auto)
Inking form roller (On)
Auto impression on
Doubts sheet feed selection
LS1
LS2
Pump thermal
Inverter trip
CD jam limit
Delivery dolly lower Omit detection
Dampening feed (On)
Count On/Off
Paper feed unit paper height sensor
Ink clewing
Denim dolly paper NOW* sensor
Paper feed table rale slop
Market jam sensor
Cover safety
Paper detect sensor (P-S)
Paper feed (On)

Paper feed (Off)
Paper feed table lower knit
Feeder safety
'Inger release confirmation
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X40
X41
X42
X43
X44
X45
X46
X47
X48
X49
X50
X51
X52
X53
X54
X55
X56
X57
X58
X59
X60
X61
X62
X63
X64
61
0
T
O
TO KEISU LED
on OP-S panel
TO DIGI-SW
on OP-S pane
111
1
500
610
520
533
nlE100001:10
Sit I Sit2 SW3 SW4 SW5 SW6 SV7 Sittl
PC4
180
190
1001
PC
3
140
_ ..E
03
PC8
PC7
240
290
210
200
PCI I
200
203
2E0
2f0
PCI2
360
300
3E0
ZF
O PCI6
460
400
4F0
4E0
240
380
393
SP
O
380 PCI5
ISO
490
400
4180
eiee geeE
PC22_______PC23
PC2
PC
EF
0
6E0
670
260 -..203
270
PC10
,340
380
340 ...-1
370
PCI4
2001`
PC27
210
220
.-233
PC1
300
310
mc. --,
330 .....A
.......
Mt
OHALT
248
3:38
0 0 0 0 0 0 0 0
0il
P030
PC25
670
1660
460
ter rs ter cst 0 61 I*

2- 2- 2- 2- 2-
14
13
12
R I
Y37
Y36
Y35
7
3
4
1 2 3 4 6 6 7 8 9 1 0 1112 1 3 OM
12
no
vt 10 .0 vt
7-
SW1:
I I I I .10
OPfiF
pplvt
Blanket cleaning time (1 scale unit = 4 sec, maximum of 6 units). 0 for Type E.
No. of dampening rotations (1 scale unit -1 rotation)
SW3: Dampening fountain motor acceleration time (1 scale unit = 0.5 sec). 0 for Type E.
No. of Inking rotations (1 scale unit 1 rotation)
SW4: Country data of printing condition display panel (0 Japan, 1 - France, 2 U.SA., etc.)
SW5 Dampening ductor solenoid sampling action (1 scale unit =1 rotation). 0 for Type E.
SW6:
SW2:
EDV34________________________Pc32 p029
630
62
4100
0
p)
>- 2- 2-
7 44
--743
Y
4
2
Y
PC28
OSER
;PC24
17
Is
1
5
calk9
ORLIN
PCI
440
P24
G
2
VH
18
.E
PC6
..--
=.
PC26
1 2 3 4 6 6 7 8 9 10 1112 13 14 16 16 MIAS VH VH
TI
OObb gg-ig
PC34
690
SA
PL
SIGNAL NAME
50 Timing pulse sensor
X65
51 Paper reference sensor
X66
52 Plate cylinder reference sensor X67
53
X68
54 Double sheet detection
X69
55 Cycle out
X70
56 Stop
X71
57 Double sheet detection (electrical) X72
58
59
5a
o
503
600
-- 5 E 0
UFO
100
100
1E0
I
FO
PC18
To printing condition
display (PCP-01)
044
184 r/186 V.
C14 PCI 9
540
600
870
660
C
N
To MOM LES on paper

feed unit operation panel
4
3
2
73
0
58
5C
50
SE
5F
60
61
62
63
64
65
66
67
68
89
6A
68
8C
60
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
78
7C
7D
7E
7F
80
81
82
83
84
85
86
87
88
89
90
91
P9 presswe SOL
Impression SOL
Single lever SOL

Paper feed SOL
Finger release SOL
Clutch feed SOL
Jam stopper SOL
Anti-static
Blanket cleaning air valve
Y30
Y31
Y32
V33
Y34
Y35
Y36
Y37
Y38
Y39
Y40
Y41
Y42
Y43
Y44
Paper raise SOL

Y1
Y2
Y3
Spray ON
Y4
Electromagnetic counter
Y5
Delivery dolly lower SOL
Y6
Dampening ductor SOL
Y7
Y8
Ink ductw SOL
Y9
Y10
Paper feed table raise magnet Y11
Paper feed table lower magnet Y12
Air blow SOL
Y13
Y14
Y15
Y16
Pump magnet
Y17
Y18
Start LED
Dampening fountain starter Y22, Y23

Forward rotation (INV)
Inching (INV)
Y26
Y27
V28
Y29
Danteed (Auto)
1S1
1S2
,~
General Electrical
Specifications
Itkif lig2.66kg
inahl61E.1111
4110010111011
fficabil fOr the
OM Seri% Serim
.113
ilker Aimaros a.
C.
Ian:edit:W=1Fri
dear or Ma
THE DRAWING HEREAFTER

COVERS THE MACHINE SERIAL
NOS. C248 SERIES CT-3B113
AND C40 SERIES CS-2L050
ONWARDS RESPECTIVELY.
Contents
A1
Electrical Speuirmtlets
Al
Frequency Sprilleetians. ,..... ..................................................
A3 Vattogs Spacing:slim . ................................................

,.441,1elram.......................................................................
113
M
T h i n g S w i t c h
R e a r m = M e a t
.
g a d
114
I n
Appendix C
C248-SF Electrical Parts Configurations
C248-SF Electrical Connection Diagrams
C3.8 C248 -SFconnection input No. 4
)7, -
(X3)
(X4)
Indicator
IL52
(X1) (X2)
2 Inching (Reverse)
IL53
(X3)
3 IP impression ON
IL33
(X4)
4 IP damp. solution
IL34
m
m
m
(X7)
(X8)
(X21)
No.
Signal
1 Inching (Forward)
(X9)
5 1P damp. form roller Auto IL35
(X10)
6 IP damp. form roller ON
IL36
(X11)
IL37
m
(X15)
(X12)
7 IP ink form roller Auto

8 IP ink form roller ON
(X16)
(X23)
_______
(X24)
Delivery NOP-Side Panel
I/O Board CN4 (Inputs)
IL38
9 Head clamp position

10 Tail clampposition
1L39
11 2P impression ON
IL41
12 2P damp. solution
IL42
13 Stop
IL44
14 Stop
---
(X25)
15 G20
16 1P selection
(Y16)
17 IP selection LED
OL II
18 P24
--
(X71B)
No.
Signal
I Blanket cleaner
2 Start
3 Inching (Forward) 1L52

4 Inching (Reverse) IL53
(X22)
(X71)
1L40
1e)
___OHO
(X71A)
(Y2)
(VSR)
IL43
Legend
0
Momentary
00 Alternate
0
0
O
6'0 Limit switch
1
1===,
Indicator
1L46
IL49
Open collector
5 Pump (ON)
IL50
6 Pump (OFF)
IL51
7 IP unit select
8 2Punit select
IL47
IL48
9
10 Stop
IL45
IL44
11 Stop
--
12 Start LED
--
13 Spray
OL12
14 P24
--
15 G20
--
Electrical Specifications
Al
Electrical Specifications
Model
Main Motor Pump Motor
Power Capacity
Inverter No.
C48
1.5 kW, 4P
0.75 kW, 4P
2.6 kVA
VS-606PC3
C48-SF
1.5 kW, 4P
0.75 kW, 4P
2.8 kVA
VS-606PC3
C248
2.2 kW, 4P
0.7514, 4P
2.8 kVA
VS-606PC3
C248-SF
2.2 kW, 4P
0.75 kW, 4P
3.0 kVA
VS-606PC3
A2
Standard power
supply: 3-phase,
200 VAC
Optional
power
supplies: 3phase, 200,
380, 415 VAC
Frequency Specifications
50 Hz
60 Hz
Pump pulley (C48E, C248)
F33-01-32-3
F33-02-32-3
Belt (C48, C248)
KV-11
F33-11-01-3
1P/2P plate pressure SOL wiring
Red - Yellow
Red - Gray
1P/2P impression SOL wiring
Red - Yellow
Red - Gray
E20-10-3
E20-41-3
Item
A3
Power Supplies
Voltage Specifications
Item
200/220 V
380 V
415 V
Inverter (C48, C48-SF)
E46-28-01-3
E46-28-04-3
E46-28-04-3
Inverter (C248, C248-SF)
E46-28-02-3
E46-28-05-3
E46-28-05-3
Main motor (C48, C48-SF)
E01-113-3
E01-114-3
E01-114-3
Main motor (C248, C248-SF)
E60-06-3
E60-07-3
E60-07-3
Pump motor (C48, C248)
E01-66-3
E01-68-3
E01-103-3
Pump motor (C48-SF)
E-101-36
E01-91-3
E01-95-3
Feed stack table raise/lower motor

(C248-SF)
E-101-38
E01-92-3
E01-96-3
Appendix A General Electrical Specifications
A4
Timing Switch and Reference Angles
Reference sensor (X66: 0)

Set where the sensor head lamp is
turned OFF by the hole of the pulse
plate to 0 while rotating the press
forward.???
1P plate cylinder reference sensor (X67: 220)

2P plate cylinder reference sensor (X68: 225)
While setting the I P and 2P sensor vertical angles to 0,
rotate the press forward to set where the sensor head
lamp lights to 220 for the IP, and 225 for the 2P.???
C248 Electrical Part
Configurations
This appendix provides illustrations and information about the electrical part configurations of the C248.
Contents
B1
C248 Electrical Parts Arrangement (OP-Side)

117
B2
C248 Electrical Parts Arrangement (NOP-Side)

118
B3
Co
d
C248 Electrical Parts Connection Diagrams

119
B3.1 200 - 220 VAC wiring diagram....................................................

B3.2 380 - 415 VAC wiring diagram................................................
B3.3 Control box wiring diagram 1 ................................................
B3.4 Control box wiring diagram 2..................................................
B3.5 C248 connection input No. 1 .................................................
B3.6 C248 connection input No. 2 ..................................................
B3.8 C248 connection input No. 4 ..................................................
B3.10 C248 connection input No. 6 ................................................
B3.I I C248 connection output No. 1 ..............................................
B3.12 C248 connection output No. 2 ..............................................
B3.13 C248 connection output No. 3 ..............................................
B3.I4 C248 connection output No. 4 ...............................................
B3.15.1 C248E .................................................................................
B3.15.2 C248L, C248EX dampening fountain motor
connections.......................................................................................
C248 connector, terminal strip and indicator LED
layout
Appendix B C252E Electrical Part Configurations
i-
(_,
B1
No.
Description
Part No.
No.
Description
C) Feeder panel
651-81-1C-3
0 IP blanket jam sensor (light sensor)
Center panel
Part No.
626-73-3
E51-82-2C-3
0 2P PB pressure solenoid
609-32-3
C) Delivery OP-s panel
E51-83-1D-3
609-32-3
CO Inverter (20(1 VAC)
646-28-02-3
0 2P impression solenoid
0 2P S.L. solenoid
601-66-3
0 2P dampening duct solenoid
609-25-3.
C) Pump motor (No VAC)

(0) IP PB pressure solenoid
E09-32-3
0 IP impression solenoid
E09-32-3
0 IP S.L. solenoid
IP dampening duct solenoid
E09-51-3
E09-25-3
ov 2P dampening fonn limit

,
0 2P inking form limit

Pi, 2P plate cylinder positioning sensor
E09-51-3
610-52-3
610-52-3
626-75-3
0 Handle cover limit
610-29-3
610-52-3
0 IP OP-s cover limit
610-30-3
0 IP inking form limit
610-52-3
fr.i., 2P OP-s cover limit
610-30-3
0 IP plate cylinder positioning sensor
626-75-3
0 OP center window cover limit
610-30-3
609-25-3
0 Inverter (380/415 VAC)
646-28-05-3
0 Pump motor (380 VAC)
601-68-3
or' Pump motor (415 VAC)
601-103-3
(D 1P dampening form limit
0 Delivery stack table lower solenoid

61
, Delivery stack height detection sensor

' (light sensor)
626-84-02-3
Appendix B C248 Electrical Parts Configurations
B2
....
ow
no..
No.
Description
Part No.
@ Delivery NOP-S panel
E51-84-1D-3
without blanket cleaner)

C) Inching panel
E5I-85-1C-3
Main motor (2(X) V)

(1) Double sheet detection limit
E60-06-3
E10-02-3
E09-25-3
(6.) Double sheet deflector solenoid
E09-51-3
C?) Paper detection sensor
E26-80-3
E26-80-3
609-29-3
to IP ink ductor solenoid
E09-25-3
6 II' blanket jam sensor (emitter)
E26-72-3
6 2P ink ductor solenoid
E09-25-3
0 21' blanket jam sensor
626-74-3
to Reference position sensor
E26-75.3
Op Pulse sensor
0 Spray valve
Fluorescent lamp
0 CD jam limit
626-83-3
609-42-02-3
E24-11-1A7.3
E10-38-3
No.
Description
Part No.
0 Anti-static bar
El 1-02-01-8
6 IP dampening fountain motor
E01-120-3
0 2P dampening fountain motor
E01-120-3
.e I P dampening solution cover limit

.c.., IP ink cover limit
0) IP M-S cover limit
El 0-29-3
t10-29-3
E10-30-3
E 10-29-3
A 2P ink cover limit
610-29-3
El 0-30-3
0 CD cover limit
610-29-3
s0
Air blower solenoid
E09-25-3
6 Feeder M-S cover
El 0-30-3
0 2P upper cover limit
E10-29-3
Step-down transformer (380/415 V)
E53-71-3
(g1 Main motor (380/415 V)
E60-07-3
(43
E51-84-3D-3
cleanerDe
livery NOP-S panel with blanket
6-, Control box (1200 V. with blanket

'-9 cleaner)
E46-04-1E-3 (E)
E46-04-IF-3 (L)
E46-04-2E-3 (6)
646-04-2F-3(163{)
Delivery stack height detection sensor

(emitter)
E26-84-0 I -3
Control box (T220 V, with blanket

cleaner)
Delivery stack table lower limit

reed switch
610-12-3
Control box (1380/415 V, with blanket E46-04-3E-3 (E)

cleaner)
E46-04-3F-3 (L)
0 Delivery stack table lower limit magnet E10-14-3

V Buzzer
603-34-3
0 Fluorescent lamp stabilizer (50 Hz)
E20-10-3
V Fluorescent lamp stabilizer (60 Hz)
620-11-3
0 Anti-static transformer
E I 1-01-05-3
_ _
Controlgicleaner)box (T200 V, without blanket
E46 04 4E-3 (E)
Control box (T220 V, without blanket

cleaner)
E46-04-5E-3 (E)
E46-04-4F-3 (EX)
Control box (T380/415 V, without

'2' blanket cleaner)
E46-04-6E-3 (E)
B3
C248 Electrical Connection
Diagrams
B3.1 200 - 220 VAC wiring diagram
FU2 (5A)
30 200 - 220 VAC
9/
FUI (3A)
30A
_____o22V FU3 (5A)

o2471V
ZI
W470
P24
CZ}
220
V
R 200
2
VA0 0:1
A1A
______________________________0
Powerard
UU
CW7
CNI6
AC20
0 SOL
CN14
A2
T2
ov
oV
A
4
10
0
15
board
CPU board
(Lower)
4415
FU5(IA) A58 ABC
1/0 board
(Upper
)
5
V
Power supplyG 41
5 VDC SW
Y R VYY V
42 30 3132 33
Shield transformer
FL TRFI 330 VA
Pump Motor 0.75 kW
R S T
FLT-A
Inverter VS-606PC3
U V 14
999
Uli Vil WI:
E 10 8 11
9?99
i
i
I
-L-4.-J-
12032 1421-4--14-)
i
9
I I I9
3
F4T-C
9 9
N
>
-
TES
T
--> X34
-> G20
1
0
816
CV
OP-S panel
4_____91816
111 4 3
Control pack
N. 1
'( " 1
(.1
(1
c?
111 4 3
Control pack)/
Main motor 2.2 kW F-
10
1
CV
C252E Electrical Connection Diagrams
B3.2 380 - 415 VAC wiring diagram
30 380 - 415 VAC

A7
NFB
50A
F
H
3 0 A
q2, T0
FUI (5A)
415
V
380
W v f.3
CN7 CN I 6
P24
ilso A20 l
AC20
0 SOL
CNI4
AIA 0
4
VA OV A 2
80
VA
MG
LJ LJ
AM
FU3(5A)
Pcotio
FU4
( 2A ) IA63V
1
1,,M
0V
Ta>X33A
wirdeSr
I/O board
Shield transformer
TRFI 710 VA
(Upper)
100________ MS( IA ) A55 A5C
2038
CPU board
(Lower)
A4
TNI
V
t
A
6
4 I 0
YRY R YYY
A68 A6C
CNIO
S VDC SW
41
42 30 3132 33
puwa supply
Pump Motor 0.75 kW

6
RST
--> X34
TEST
Inverter VS-606PC3
FLT-
--> G20
Ull9 99
I
IIII 9
I
10I 1 21 /81
I 203s
1 + - -1- 6
V
1
0 11
mt
Control pack/
Main motor 2.2 kW
I
"
I OP-S panel
10 2 91816
101
0-
I
C
Control pack
(.1
y7
I
N N N
B3.3 Control box wiring diagram 1

IP blanket cleaning
solution pump
2P blanket cleaning
solution pump
DC Motor
DC Motor
30 200V - 220V
NOP-Side
2
Limit Switches
CD jam
limit
ro
v.,'
(i- \
--L,'
2P upper
cover
Delivery
,6-, slack table
=-.' lower limit
detect.
0
CD unit
cover
.a,
'2'
IP
dampening
section
ri)
s.,
_0
Impression
le Upper
Limit Switches
rwa
cy
cover
COW(
ri)
IP M-S
covet
(a)
,,,
2P M-S
covet
OP-Side
Power switch
IPLSI
Doub
skeet
le
debxlion
m
w
iP blanket
2P blanket
cleaner air
valve
cleaner as valve
Paper kW
SOL
2P blanket
Boner
()
WWI
IP blanket
Timing
pulse
Paper suck
0
2P OP-S
carer
(2)
ee
lever . Ot.
2P *W
...., IP
(.2.) impression (2)
SOL
CI
IP
dampening
ductor SOL
2PPB
pressur
eSOL
2P
(brimming
doctor SOL
.,...., 2P
..
(41) names:en
SOL
Delivery
0
stack table
rg,
kp)
0)
0
Sensors
/ /
ght sensor
(emitter/
Wi
,..,....
....., Paper
(/) reference
sensor
Feeder
0
Sgnon
NeliS01
:triton
SiiiiSor
Blanker
Jam scow
3P shield
XI*
Main Motor Pump Motor IP dampening 2P dampening

2.2 kW
0.75 kW
fountain motor fountain motor
25 W
25 W
Anti-static
transformer
20
3
33
IP PB
iatiMe
sensor
INVERTERPaper delivery section

OP-S panel
VR
CONTROL BOX
IP blanket cleaner
cleaner
solutktn
solution
pump
pump
Jam sensor
rg)
Handle
cover
OP-S
center
Solenoid Valves
...., IP PB
pressure
Q)
SOL
2P ink
doctor SOL
IP ink
doctor SOL
lam stopper
SOL
Sensors
2P LS2
Double sheet
eliminate SOL
Air bl ower
SOL
ai)
sr,
IP OM
Solenoid Valves
0Spray valve
2P LSI
,-,
CI
IP LS2
Control
pack
Control
pack
,,i)
,--,
2P PB
pressure
reference
sensor
IP blanket
(5) jam ,
( OW(
s..,
light)
c*** 0
Delivery
stack height
sensor
Deimos
light)
IP sine.:
lever SOL
C248 Electrical Connection Diagrams

B3.4 Control box wiring diagram 2
Paper Delivery
Section OP-S Panel
,T)
"
0
0
CN4
I
Paper Delivery
Section M-S Panel
C)
0
0
0
0
0
CN3
Start
Stop
Inching (Forward)
Inching (Reverse)
Unit selection
Pump (ON)
Pump (Off)
Spray ON/Off
Blanket cleaner
Feeder panel Single/

Cont.
Counter LED
Counter switch
Counter ON/Off
Stop
0 Speed VR
(3) 2P damp. form roller
" ON/Off/Auto
m, 2P ink form roller ON/
' Off/Auto
i;), I P damp. solution feed
VR
,, 2P damp. solution feed
" VR
IP damp. solution feed
aiN "
ON/Off/Auto
,-;\ 2P damp. solution feed
" ON/Oft7Auto
a-4) IP damp. ductor ON/
Off/Auto
,a, 2P damp. ductor ON/
sa'
Off/Auto
IP ink ductor ON/Off/
az
' Auto
az) 2P ink ductor ON/Off/
"--w Auto
P2 (15 poles)
P3 (9 poles)
P4 (15 poles)
S2 (15 poles)
S3 (9 poles)
S4 (15 poles)
Center Operation
0
(-) roller
rloPlier dampeningoNio
r-, IP impression ON/Off/
form
'' Dampening
riN 2P impression ON/Off/
Dampening
Stop
C) IP selection
Tail clamp position
CD Inching (Forward)
(4) Inching (Reverse)
P5 (3 poles)
Feeder Operation
)3PNi/72;:fifnigAufotorm
0
0
0
0
0
r
'
0
r o
Start Panel
Stop
Inching (Forward)
Inching (Reverse)
Paper feed Single/Cont
Pump ON/Off
impression ON/
Off
Double sheet paper
feed Stop/Cont
LED display LI-L26
P6 (15 poles)
P7 (15 poles)
S6 (15 poles)
S5 (3 poles)
S7 (15 poles)
Inching Panel
C) Inching (Forward)
0 Inching (Reverse)
PI (5 poles)
sl (6 poles)
I in
CC 'ROL BOX
/1.5m
2m
B3.5 C248 connection input No. 1

I/O Board CNI (Inputs)
O
0
O
0
(X28)
(X29)
3 IP LS2
4 G20
(X30)
5 2P LS1
6 G20
(X31)
7 2P LS2
8 G20
(X32)
9 Handle cover
10 020
(X48)
l)
______________________________4
Signal
2 020
(X47)
___________
No.
1 IP LS1
-IL2
-IL3
-IL4
-IL5
11 Inverter trip
-IL6
12 G20
--
13 OP-S lower cover
IL7
14 G20
--
15 OP-S center cover
IL8
--
16 G20
17 IP OP-S cover
18 020
(X50)
Indicator
ILI
19 2P OP-S cover
20 G20
IL9
-IL 10
-21 OP-S center window cover ILI I

22 G20
--
23
IL12
'24
--
Legend
0
Momentary
Alternate
0
O
0
Limit switch
Open collector

I/O Board CNIA (Inputs)

No.
I
Signal
Indicator
IL13
2
3
--
19 IP plate cylinder reference sensor
Indicator
-IL75
IL14
20 G20
--
No.
18 P20
54--
(X67)
21 P20
IL15
--
22 2P plate cylinder reference sensor
--
IL76
23 G20
--
IL16
24 P20
---
--
8
9P20
25 Spare
IL77
26 P20
--
10IP blanket jam sensor
IL17
11G20
--
12P20
13Delivery stack height sensor
--
(X43)
--
(X44)
14G20
15P20
16Feeder paper detection sensor
17G20
--
(X42)
Signal
(X68)
11,18
-IL19
Legend
0 0
Momentary
0
0 Limit switch
/ Alternate
0 0
0
0______
__
C
4
11=AP
Open collector
No.
I/O Board CN2'(Inputs)
1CD
Signal
Indicator
limit
jam
IL20
--
2G20
Delivery stack table lower

3 IL21 limit
detection
4G20-5
IL22
IP dampener cover
Legend
_____0 0
_____0 0
IL30
24 G20
--
25 Double sheet detection (mechanic.) IL31
IL23
26 G20
--
8020
--
27 Feeder M-S cover
IL I 1
9Impression cylinder cover
IL24
28 G20
--
10G20
--
29 P20
--
112P upper cover
IL25
30 Timing sensor
IL73
12G20
--
31 G20
--
13CD cover
1L26
32 P20
--

Open collector
34 G20
IL74
35 Spare
1L78
36 G20
--
(:)/"
16G20
18G20
(X58)
_____________
9
(X45)
23 Blanket jam sensor
--
172P M-S cover

(X51)
--
71P upper cover
14G20
Momentary
15IP M-S cover
(X36)
22 P20

Indicator
Signal
6G20
(X35)
0 0
No.
-0
-AlternateIL27
0
Limit switch
(X46)
--
0
-
IL28
0
--
19P20
--
20Paper detection sensor
IL29
21G20
--
(X69)
(X53)
(P20)
(X65)
(X66)
37 Delivery emitter
38 G20
39 IP blanket jam emitter
40 G20
--
IL79
. IL80
--
(X3)
Signal
No.
I Inching (Forward)
(X4)
2 Inching (Reverse)
IL53
(X9)
3 IP impression ON
IL33
(X10)
Indicator
IL52
(X11)
1L34
1P damp. form ON
5 1P damp. form rollerAuto IL35
(X12)
IL36
(X13)
roller
1P damp. form
ON
1P
ink
form
7
rollerAuto
(X14)
8 IP ink form rollerON
IL38
(X15)
9 Head
IL39
(X16)
10
(X23)
11
(X24)
(X71A)
(X71B)
(X25
)
(Y16
N
clamp position
Tail clamp position
2P impression ON
12
ON
2P damp. form
IL37

V
IL41
IL42
IL44
14 Stop
--
15 G20
--
16 1P selection
IL43
17 IP selection LED
18 P24
OL 11
--
Legend
00
Momentary
Alternate
0
0______________________________
00
C'
Limit switch
(X2)
Open collector
Indicator
1L46
IL49
3 Inching (Forward) IL52
(X3)
4 Inching (Reverse) 1L53
(X4)
5 Pump (ON)
6 Pump (OFF)
IL50
1L51
(X7)
7 1P unit select
8
IL47
IL48
(X71)
IL40
13 Stop
(X1)
No.
Signal
1 Blanket cleaner
2 Start
9
10 Stop
11 Stop
1L45
1L44
--
12 Start LED
--
13 Spray
OL12
14 P24
--
15 G20
--

0 0
(X2)
0 0
(X3)
Feeder Panel
(X7)
(X8)
(X26)
(X27)
(X71B
)
(Y2)
1 Start
Signal
2 Inching (Forward)
3 Inching (Reverse)
Indicator
IL49
IL52
IL53
4 Paper feed (Cont.)

5 Paper feed (Single)
IL59
1L60
6 Pump (ON)
IL50
7 Pump (OFF)
8 Auto-impression ON
IL51
1L57
Inching Panel
No.
9 at
sheet
IL58
Paper feed double
detection
10 Stop
1L44
11 Start LED
-12
IL54
13
14 P24
IL56
--
15 G20
--
16
1L55
17
--
18
IL59
19
IL60
_____0 0
_______
_____0 0
_______
(X3)
(X4)
3 G20
20
Legend
e-0 Momentary
/ Alternate
0 0
0
0____________________________
5=0 Limit switch
No.
Signal
Indicator
I Inching (Forward) IL52
Open collector
--
Appendix B C248 Electrical Part Configrations
110 Board CN6 (Inputs)
0 0_____(X70)
(Y7)
0c 0
Delivery OP-S
Delivery OP-S Panel
110 Board CN6 (Inputs)

No.
Indicator
Signal
Indicator
No.
Signal
15 IP damp. ductor (Auto) OL15
(X17)
1 2P damp. form roller (Auto) IL65
OL15
16 IP damp. ductor (ON)
____ 0
022P damp. form
IL66
roller (ON)
_
(X18)
OL16
17
2P damp. ductor
2P
ink
form
(Auto)
(Auto)
3
IL67
roller
18 2P damp. ductor (ON) 0OL16
O
4 2P ink form roller (ON)
IL68
OL17 (X19)
19 IP ink ductor (Auto)
(X37)
5 IP fountain solution feed (ON) IL63
O____0
(X20)
OL17
20 IP ink ductor (ON)
6 2P fountain solution feed (ON) IL64
OL18
21 2P ink ductor (Auto) (X38)
7 Counter
IL69
OL18
22 2P ink ductor (ON)
8
IL59
Paper feed (Cont.)
23 G20
_0-<C;
(X39)
-9 Paper feed (Single)
IL60
-24 G24
10 Stop
IL44
O
(X5)
11 IP fountain solution feed (Auto) IL71
(X6)
(Y7A)
(Y8)
(Y8A)
0 (1.), 0
(Y9)
(Y9A)
0 (!) 0
12 2P fountain
feed
IL72
solution
(Auto)
13
IL59
14
IL60
Legend
0
Momentary
/-0 Alternate _______
0
0
6 Limit switch
_C
Open collector
B3.11 C248 connection output No. 1
Board
CN8
(DC
Outputs)
110I/0
Board
CN9
(DC
Outputs)
No.
Signal
Indicator
Signal
Indicator
No.
1 1P24
P24
--
--
2 2 Delivery stack table lower SOL

OL2
Paper feed SOL
3 3P24
--
OL1
4 4Press buzzer
OL3
OL7
5 5P24
--
--
6 Air blower SOL

6
P24
7 7P24
OL4
8 8IPPump
blanket
magnet
cleaner pump
P24
9 9P24
OL5
OLIO
(YI7)
(Y14)
10
10
IPblanket
damp. ductor
2P
cleanerSOL
pump
P24
1111P24
OL6
-OL 15
(Y7A)
(Y15)
12IP ink ductor SOL

12
2P damp. ductor SOL
13 P24
OL17 OL I6
(Y8A)
(Y9A)
15 P24
--
16 Count
Signal
(Y6)
--
(YI)
(Y3)
(Y I3)
OL8
--
--OL18
OL 19
(Y I0A)
"'d
110 Board CN10 (OUTPUTS)

No.
1 P24
1/0 Board CN11 (AC OUTPUTS)
2 Electromagnetic counter
Indicator
-OL9
(Y5)
IL32
(X33
Signal
Pump thermal
4 G20
--
OL43
6 Damp. fountain starter 1
OL43
(Y23)
OL44
(Y24)
OL44
(Y25)
motor OL41
IP damp. fountain
10 2P damp. fountain motor OL42
-11 200 VAC
ems
(YID
rcNT
(Y4 I)
(Y42)
Spee
d
contr
Spee
d
contr
No.
Signal
1 1P PB SOL pressure
2 200 VAC
3 1P impression SOL
4 200 VAC
5 2P PB SOL pressure
6 200 VAC
7 2P impression SOL
8 200 VAC
9 1P single lever SOL
10 200 VAC
12
OL26
( I HS OL )

12 200 VAC
13 1P impression test SW
OL27
(1 ISOL)
13 Static eliminator
14
OL28
(2HSOL)
14 200 VAC
15 2P impression test SW
OL29
(2ISOL)
15
16
16
17
17
18
18
19
20
Indicator
OL26
(Y30)
-OL27
(Y31)
-OL28
(Y32)
-OL29
(Y33)
-OL30
(Y34)
-OL31
(Y35)
-OL32
--
Y40)
E.L

-,
1/0 Board CN12 (AC Outputs)

No.
Signal
1 Jam stopper SOL
2 200 VAC
Indicator
OL33
--
3 I P blanket cleaner air valve

4 200 VAC
2P blanket cleaner air valve
5
6 200 VAC
OL34
-OL35
OL36
--
--
9 Double sheet deflector SOL OL37
10 2(X) VAC
II
-OL38
12
--
13
OL39
14
--
No.
15 Spare
(Y39)
(Y43)
(Y44)
(Y37)
Signal
Indicator
OL40
16 Spare
--
17 Spray valve
OL41
18 200 VAC
19
---
20
--
21
--
22
--
(Y4)
I/O Board CN14
1/0 Board CN13

No.
Signal
I Rotate forward
2 Rotate reverse
3
Inching
4 Constant
5 COM
6
speed
Indicator
OL22
(Y26)
OL23
(Y27)
OL24
(Y28)
OL25
(Y29)
OL26
(COM)
No.
I
Signal
Indicator
--
--
INVERTER
--
I/O Board CN15

No.
1
P24
Signal
Indicator
--
G24
--
P20
--
G20
--
B3.15.1 C248E dampening

fountain connections
.
1
tie
- -
Y41
__010
______
200 VAC
1-2
White
%
Blue
Black
1-3C
1-4
%Yellow
1-1
0
Y42 0 9
-0 0___________ :
t'
10
jor
0
0
2-3C
gVRliC CI
Whit
e
Blue
6:
C
Black
C
2-4
%Yellow
3_________
1 2-2
2-3
Blue
11.
NO.2
VR I
20 K
f
2-1
2-11
)1,
3 60
A.e Blue
Blue
E
__0"
______
B3.15.2 C248L, C248EX dampening fountain connections
Y22
Iv
r --
Y23?
5k0
Y41
0
5k0
VR3
9
00"
VR4
_L
1-2
200 VAC
11
Y24
White
Blue
//Yellow
1-1
Blue
1-11
Blue
je
CZ
3 ,S-
5k0
VR5
Y42
0
5k0
Y24B
VR6 Y25
9
1
0
0
2-2
VR
2-3
3
4' 2-4
2-3C
CI
Black
11 2-11
C
C
2-1
I
20KQ
White
or
Blue
NO.2
1-3C
1-4
Y25?
VR
20
jor
NO. I
03 1-3
1
Y22B
Y23
//Yellow
# Blue
X
Blue
a
8

B3.16 C248 connector, terminal strip and indicator LED layout
No.
Indicator
Signal
ILI
2 IP LS2
t-l:'Pr SW
3 2P LSI
4 2P LS2 I
vt4
CNI
X28
IP LSI 1-eLlti"
X29
X34
1
X3I
OP20
X32
I LI O
1002
5 11 4
6 Inverter trip
X34
7001
7 OP-S lower cover
X47
IlL90010
.6,t)
5 Handle cover
8 OP-S center cover
X48
9 IPOP-S cover
X49
10 2POP-S cover
X50
II
Feeder M-S cover
X53
13
CNI3
Ol. 1
2 CN8
3
4
5
6
7
411
Sw5
CN11
CN1O
"1
012
130014
1/L
CN2
115
016
IL17001
42 44 46 48
0000
1141434347
0 0 0 0
11490
51066
6
1L650,
6704'5"
rt ,))55'
1L730
250074
22,076
79 74 1
11 8 11
IL370
610"""
90=
610062
15
SW7
SW8
90
00
I
2
3*
40
34
1
6
X42
1 Delivery stack height sensor

8
X43
19 Reeder paper deuxtion sensor
X44
20 CD jam limit
X33
21 Delivery stack table lower limit
X36
22 IP dampener cover
El
SW3
SW4
Switches
SWI:
SW2:Blanket cleaning time (4
sec./graduation, 6 graduations max.)
OP24
2123252729
(X.20
22 24
26
CNI6
31 33 35 37

1941 43
OL30 32 34 36
008 4012 44
SW3: Air blower time (4 sec./graduation, 6

graduations max.)
SW4: Dampening
form
revigraduation)
roller
speed
SW6: Ink form roller speed (I revigraduation)

No.
No.
Signal
X23
62
42 2P damp. form ON
X24
63 IP fountain solution feed (ON)
X37
X51
43 1P selection
X25
64 2P fountain solution feed (ON)
X311
23 IP upper cover
X52
44 Stop
X71
65 2P damp. form roller (Auto)
X17
24 Impression cylinder cover
X54
2 2Pupper cover
3
26 CDcover
45 Ink cleaner
X41
66 2P damp. form roller ((NN)
X Ili
X55
46 Blanket cleaner
XI
67 2P ink form roller (Auto)
X19
47 IP unit select
X21
X20
27 IPNOP-S cover
X57
411 2P unit select
X22
69 Counter
X39
28 2PNOP-S cover
X38
X2
70 Cancel
X70
29 Paper detection senstu
X45
X7
71 IP fountain soluthm feed (Auto)
I DAM
30 Blanketjam
X46
51 Pump (OFF)
X8
72 2P fountain solution feed (Auto)
2DAhI
31 Double shirt detsvtion (M)
X69
52 Inching (Forward)
X3
73 Pulse sensor
X65
32 Pump thermal
X33
53 Inching (Reverse)
X4
X66
33 IP impression ON
X9
54 Feed stack table ruLse SW
UP
34 IP damp. firm ON
X10
55 Feed stack table lower SW
DN
35 IP damp. form roller (Auto)
X1I
56 Feed stack table stop SW
STP
36 IP damp. form roller (ON)
X12
X26
37 IP ink form roller (Auto)
X13
X14
Paper feed at double sleet de- X27

38 kt.:114111
X15
X5
X6
49 Stan
3(1 Pump ION)
SW7:
Indicator
41 2P impression ON
61
75
IP plate cylinder reference set- X67

nor
2P plate cylinder reference

76 sea- sus
77
711
79
80
X68
(I
SW5: Dampening fountain motor acceleration

time (0.5 secJgraduation, 0 for E type
models)
CN6A
Indicator
X16
3s IP ink form roller (ON)
OO
CNI2
CN14
Signal
40 Tail clamp position
X56
O O SWI
O O SW2
CN9
CNSA
17 IP blanket jam sensor
SW6
CNI3
,
026,, 2St"
31(1
2
14
CN4
3903
CNIA
ILB
041
12
CN3 CN6
CN3
11-330
15034
17036
C
ep_
B3.16 0248 connector, terminal strip and indicator LED layout (Continued)
No.
Signal
Indicator
Y34
YI
Y35
3 Busier
Y3
32 Static eliminator -
Y40
4 Air blower SOL
Y13
33 Jam stopper SOL
Y39
5 IP blanket ckaner pump
Y14
34 IP blanket cleaner valve
Y43
6 2P blanket cleaner pump
Y I5
35 2P blanket cleaner valve
Y44
9 Euchnunatic counter
10 Pump magnet
Indicator
2 Riper Weil SOL
36
37 Double shed delliwtor SOL
fJl
Signal
30 IP single lever SOL
No.
Y6
OL I Delivery stack table IM`la SOL
t IP selection LED
Y5
Y17
Y16
Y37
38
39
411
12 Spray valve
Y4
41 IP damp. fountain motor
Y41
13 Stan LED
Y2
42 2P damp. fountain motor
Y42
43
14
15 IP damp. ducky SOL
Y7A
16 2P damp. ductor SOL
YXA
17 IP ink ductiw SOL
Y9A
Ill 2P ink doctor SOL
YIOA
19
20
21
22 Rotate forward
Y26
23 Rotate reverw
Y27
24 Inching
Y2$
25 Constant speed
Y29
26 IP PB pressure SOL
Y30
27 IP impression SOL
Y31
211 2P PB pressure SOL
Y32
29 2P impression SOL
Y33
44
C248-SF Electrical Part

Configurations
This appendix provides illustrations and information about the
electrical part configurations of the 0248-SF.
Contents
Cl
C248-SF Electrical Parts Arrangement (OP-Side) ............................................
C2
C248-SF Electrical Parts Arrangement (NOP-Side) ........................................
C3
C248-SF Electrical Parts Connection Diagrams................................................

C3.1
200 - 220 VAC wiring diagram........................................................................
C3.2 380 - 415 VAC wiring diagram............................................................................

C3.3
Control box wiring diagram I ..........................................................................
C3.4 Control box wiring diagram 2..............................................................................
C3.5 C248-SF connection input No. 1 .....................................................................

C3.6 C248-SF connection input No. 2 .........................................................................

C3.9
C248-SF connection input No. 5 .....................................................................
C3.10 C248-SF connection input No. 6 .......................................................................

C3.11 C248-SF connection output No. 1 .....................................................................

C3.15.1 C248E-SF iampening fountain motor connections ........................................
C3.15.2 C248L-SF, C248EX-SF dampening fountain motor

connections....................................................................................................................
C248-SF connector, term. strip and ind. LED layout
153
Appendix C C248-SF Electrical Parts Configurations
C248-SF Electrical Parts Arrangement (OP-Side)
C -I
No.
Description
Feeder panel
E51-8I-2C-3
IP blanket jam sensor (light sensor)
E26-73-3
Center panel
E51-82-2C-3
609-32-3
E51-83-2D-3
(ti
609-32-3
Inverter (1200V)
E46-28-02-3
2P S.L. solenoid
609-02-05-3
0 Pump
E01-128-3
2P dampening duct solenoid
609-25-3
E09-32-3
2P dampening form check limit
El 0-52-3
E09-32-3
2P inking form check limit
El 0-52-3
IP S.L. solenoid
E09-02-05-3
E26-75-3
0 1P dampening duct solenoid
E09-25-3
Double sheet detector limit
E10-46-01-3
Handle cover limit
E10-29-3
Description
No.
Delivery OP-S panel
C) IP PB pressure solenoid
C) IP impression solenoid
Part No.
Part No.
to 1P dampening form check limit
E10-52-3
(j) IP inking form check limit
E10-52-3
IP OP-S cover limit
E10-30-3
E26-75-3
2P OP-S cover limit
E10-30-3
a Delivery stack table lower solenoid
609-25-3
OP-S center window cover limit
E10-30-3
Inverter (38W415 VAC)
E46-28-05-3
Pump motor (380 VAC)
E0I-91-01-3
Pump motor (415 VAC)
E0I-95-01-3
(g)
0
1(::4::.;esreyn.ztoarlk height detection sensor
E26-84-02-3
C2
C248-SF Electrical Parts Arrangement (NOP-Side)
Ntk
Description
Part No.
DeliveryceeNOP-S panel (without blanket
E51-84-2D-3
0 Inching panel
E51-85-1C-3
Main motor (200 VAC)
E60-06-3
Double sheet detector limit (emitter)
E26-68-3
C) Double sheet detector limit (light sensor)
E26-69-3
E09-29-3
0 IP ink duct solenoid
E09-25-3
C) 1P blanket jam sensor (emitter)
E26-72-3
C 2P ink duct solenoid
E09-25-3
G 2P blanket jam sensor (emitter)
E26-74-3
0 Reference position sensor
E26-75-3
CO Pulse sensor
E26-83-3
03(' Spray valve
E09-42-0 l -3
Fluorescent lamp
el CD jam limit
CO Delivery stack height detection sensor
Deliverystack table lower limit

reed SW Itch
E24-11-1A-3
E10-38-3
E26-84-01-3
E10-12-3
No.
Description
Part No.
ei Feed stack raise stop limit
E10-29-3
0 Gripper positioning check limit
E10-29-3
0 Feed stack table upper limit
E-I01-21
sl Feed stack table lower limit
E01-20-3
il Feeder head safety limit
El 0,38-3
0 IP dampening fountain motor

1P dampener cover limit
1P inking section cover limit
K IP M-S cover limit
go
0 2P inking section cover limit
E01-120-3
E01-120-3
El 0-29-3
El 0-29-3
E10-30-3
E10-29-3
E10-29-3
@ 2P M-S cover limit
E10-30-3
@ CD cover limit
E10-29-3
E09-25-3
Air blower solenoid
0 2P upper cover limit
E10-29-3
0 Step-down transformer (380/415 VAC)
E53-71-3
(g) Main motor (380/415 VAC)
E60-07-3
E10-14-3
Feed stack table drive motor (380 VAC)
E01-92-3
d Fluorescent lamp stabilizer (50 Hz)
E20-10-3
@ Feed stack table drive motor (415 VAC)
E0I-96-3
w Fluorescent lamp stabilizer (60 Hz)
E20-11-3
0 Buzzer
E03-34-3
j Delivery stack table lower limit magnet
ei4 Anti-static transformer
E I 1-01-05-3
..4 Anti-static bar
El 1-02-01-7
0 Feed stack table drive motor (200 VAC)

,..: Clutch solenoid
Feeder solenoid
0 Take-up solenoid
vi, Gripper unclamp solenoid
, Feed stack height detection sensor
E-101-38
E-101-44
E-101-48
E-101-48
E09-52-3
E26-75-3
Delivery NOP-S panel (without

blanket cleaner)
Control box (1200 V, with blanket cleaner) t4"646.05:11::33F, ;
0 Control box (T220 V. with blanket cleaner)

,e-- Control box (T380/4I5 V, with blanket
, *I' cleaner)
0
E51-84-4D-3
Sontreor)lbox (T200 V, without blanket

cleaner)
4645 2 8- 3(
5 2 F.3 0 mo
E46-05-3E-3 (E)
E46-05-4E-3(E)
846-05-5E-3 (E)
E46-05-4F-3 (EX)
,..,. Control box (T380/415V, without blanket E46-05-6E-3(E)

cleaner)
C3
C248-SF Electrical Connection
Diagrams
C3.1 200 - 220 VAC wiring diagram

30 200 - 220 VAC
FU2 (5A)
_Ca)____
6
R0
9) 57AF
30A
To
LJ LJ
tN7 CN I 6
___022V FU315A)
0
FUI (3A) 229V
V
A
200V,
20V C-.2)
Powe
r 0
board
A
2
203a
CN14
15
8 16V
V
FU4(2A)
w A 3 1;E:l at
A
A
4
MG
ml
024
CNI5
ZI
T2 OV
H
AC200
SOL
oov
R2,
P24
X33
X33
A
CN I 0
CPU board
(Lower)
1/0 board
(Upper)
FU51 I A) A 5 5 A 5 C
V
0
N
MB A6C
[ r t 1 A
Y R Y R YVY
41
42 30 3132 33
5 VDC SW
Shield transformer
TRFI 330 VA
Pump Motor 0.75 kW
""*.r
TEST
-->)(34
-
->G20
Table raise motor 0.2 kW
10
1816
21986
10
11 4 3
11 4 3
Control pack /
Main motor 2.2 kW
Control pack
1.
0
1
V"'
(
N
O
i
C3.2 380 - 415 VAC wiring diagram

30 380 - 415 VAC
I
CN7 CN 1
NFB
O A F 3 0 A
R 0 e 1
Fui (5A)
415V 0
FU3 (5A)
0
0________
150 AI Ali
VA
A
2
380V
F U 4
o
L
LJ fd MG
80
CN14
G24
CN15
( 2 A )
CPU board
(Lower)
1 6 V
A3wi
1/0 board
(Upper)
FU5( I A) A 58 A 5 C
2032
SOL
Power
board
OV
A
4
10>x33
6
*x33A
ml
LJ LJLI
Li
AC200
CN I 0
P24
V
N
A68 MC
2031
Shield transformer
TIM 710 VA
fill
( R V
41
(
5 VDC SW
rums supply
Pump Motor 0.75 kW
R S T
6.
FLT-A
Inverter VS-606PC3
U VW
E 10 8 11
9 9 9___________9
VII WII
4' -I' 4'
I I
I I
1
203g 1 .
16245
FLT-C
*34
)G20
9
Table Raise Motor 0.2 kW
10
0
__
r-
1 11 4 3
Control pack 2
Control pack 1
Main rf 2.2 kW
2I 9 8 6
10
1816
(N1
M
I-
1
(N
.I
I0
R V Y Y
42 30 3132 33
1.se
C3.3 Control box wiring diagram 1

IP blanket cleaning
solution pump
2P blanket cleaning
solution pump
DC Motor
DC Motor
Feed stack table

raise/lower motor
0.2 kW
NOP-Side
30 200V - 220V
Inside control box
Limit Switches
(7)
O
re)
CD jam
limit
2P upper
cover
Delivery
ro- \ stack table
t,--.,
w lower limit k:_s)
detect.
a
CD unit
`... cover
(lit)
IP
dampener
cover
IP Iti-S
cover
OPSide
Limit
Switches
Power switch
0
(To
IP upper
COVCf
2P WS
cover
Impression
(.5.) cylinder
0 10
cover
Double
/4Nr shaft
dmixtor
IP LSI
060
IP OP-S
Ak blower
SOL
Bwler
SOL
IP blanket cleaning 2P blanket solution PuluP
cleaning
solution
Sensors
pump
Delivery
Feeder
IP blanket
stack height
(.6paper.
0
3......
0
SCILSOf
UCICCI1
(emitter) ''.." (emitter)
011 sensor
Timing
,.... Paper
w
Foist
0
reference
(.)
senso
sensor
r
2P LS2
2POP-S
(4
-)
Cover
Handle
COVCr
OP-S
center
Solenoid Valves
lamstopper
SOL
Feeder
2P LSI
IP ink
doctor SOL
2P ink
doctor SOL
IP blanket
cleaner air
valve
2P blanket
cleaner air
valve
Fluorescant lamp (100V)
Spray valve
cover
Solenoid Valves
Double
Mixt
deflector
SOL
IP LS2
CONTROL
BOX
IPPB
pressure
SOL
IP
impression
SOL
IP
i
2
(7)
dampening
P s n* lever
SO
doctor SOL
C)
2P
PB
pressure
SOL
IP sing
..
2P
(4) dampening
ductor SOL
0
2P
impression Aes
Q.)
SOL
Delivery
(p) stack table
lower SOL
0
Sensors
Opressure
Paper.
deuxii
sensor
0
(4\
Blanket
jam sensor
/
Anti-static
transformer
3 3
213 33
IPPB
reference
sensor
Inside control box
3P shield
Paper delivery section
OP-S panel
VR
3
33
/
INVERTER
00
Main Motor Pump Motor 1P dampening 2P dampening
2.2 kW
0.75 kW
fountain motor fountain motor
25 W
25 W
Control
pack
Control
pack
(3)
2P PB
pressure
reference
sensor
jam sensor
(light
sensor)
IP
height
blanketDe ...
(light
liverystack sensor)
CV
lever SOL

C3.4 Control box wiring diagram 2
Paper Delivery Unit
OP-S Panel
Feeder panel ON/OFF
Counter LED
0 Counter switch
0 Counter ON/OFF
CN4
Paper Delivery
Unit NOP-S Panel
P2A (3 poles) S2A (3 poles)
Start
Stop
Inching (Forward)
Unit selection
Pump (ON)
(D
Pump (OFF)
Spray ON/OFF
Blanket cleaner
Inching (Reverse)
P2 (15 poles)
S2 (15 poles)
0 Stop
0 Speed VR
O 2P damp. form roller
' ON/OFF/Auto
66 2P ink form roller ON/
' OFF/Auto
(6 IP damp. solution feed
VR
AA 2P damp. solution feed
CN3
'' VR
r,-, IP damp. solution feed
`t" ON/OFF/Auto
ta 2P damp. solution
feed ON/OFF/Auto
47 IP damp. ductor ON/
'-' OFF/Auto
(Q 2P damp. ductor ON/
' OFF/Auto
-- IP ink ductor ON/OFF/
Auto
4,
st-'
6-- 2P ink ductor ON/OFF,
'-' Auto
P3 (9 poles)
S3 (9 poles)
Center Operation
0
ioPFiFPanel
nikAfuotorm
Start
C) Stop
2P impression ON/
' OFF/Dampening
Stop
Inching (Reverse)
Paper feed ON/OFF
(7)
0 1P selection
Head clamp position
C) Tail clamp position
0 Inching (Forward)
@ Inching (Reverse)
P4 (15 poles)
S4 (15 poles)
Inching Panel
0 Inching Forward)
0 Inching (Reverse)
PI (6 poles)
SI (6 poles)
tTROLBOX
Feeder Operation
IP dampening form
2 roller ON/
roller ON/OFF/Auto
IP impression ON!
i)
OFF/Dampening
/1.5m
Inching (Forward)
Pump ON/OFF
)(tact impression ON/
oDoNuZe sheet detect.
LED display LI-L26
FF
P5 (3 poles)
I
S5 (15 poles)
P6 (15 poles) I
S6 (15 poles)
P7 (15 poles)
S7 (15 poles)
C3.5 C248-SF connection input No. 1
0
0
0
0
O
0
I/O Board CNI (Inputs)

Indicator
Signal
IL 1
No.
(X28)
1 1 PLSI
2 G20
(X29)
3 1PLS2
4 G20
(X30)
5 2PLSI
6 G20
7 2PLS2
8 G20
(X31)
_(X32)
-IL2
-IL3
-IL4
-1L5
--
9 Handle cover
10 G20
(X34)
(X47)
(X48)
11 Inverter trip
12 G20
13 OP-S lower cover
IL6
-IL7
--
14 G20
15 OP-S center cover
16 G20
17 1POP-S cover
18 G20
IL8
-IL9
-ILIO
-21 OP-S center window cover
ILI1
22 G20
-(X61) 23 Paper feed stack table upper limit ILI2
124 G20
-19 2POP-S cover
20 G20
Legend
Momentary
0
,--1.) Alternate
0
00
Limit
0 switch
1=IP


No.
_____0 0
1 Feed stack table lower limit
IL13
(X63)
2 G20
3 Feeder
-IL14
(X64)
4 G20
5 Gripper unclamp check
safety
6 G20
_____0 0
(X40)
(X42)
(X43)
(X44)
No.
18 P20
(X67)
(X68)
IL75
plate cylinder reference sensor
20 G20
--
--
22 2P plate cylinder reference sensor IL76

23 G20
--
24 P20
--
--
25 Spare
IL77
-IL17
26 P20
--
10 IP blanket jam sensor

11 G20
--
12 P20
--
ILI8
14 G20
--
15 P20
--
16 Feed stack height sensor
IL19
17 G20
--
Legend
00
Indicator
--
19 IP
21 P20
-IL15
Signal
-IL16
limit
7 Feed
stack table upper stop
8 G20
9 P20

Indicator
Signal
Momentary
0
0 Limit switch
/ Alternate
0 0
0 -
C.
Open collector

No.
1 CD
jam
2 G20
limit
Signal
Indicator
IL20
--
No.
22 P20
IL2 I
stack table
Delivery
lower limit det.
-4 G20
3
____0 0
_9
IL30
IL22
6 G20
--
-24 G20
Double
sheet
det.
(mechanic.)
1L31
25
7 IP upper cover
IL23
26 G20
--
8 020
--
27 Feeder M-S cover
ILI1
IL24
28 G20
---
11 2P upper cover
-1L25
29 P20
30 Timing pulse sensor
IL73
12 G20
--
31 G20
--
13 CD cover
IL26
32 P20
--
14 020
15 IP M-S cover
--
IL74
IL27
34 020
--
16 G20
--
35 Spare
1L78
17 2P M-S cover
1L28
(X51)
--
36 G20
37 Delivery emitter
--
18 G20
-IL29
38 G20
--
(X52)
19 P20
20Paper detectionsensor
39 IP blanket jam emitter
IL80
21 G20
--
40 G20
--
(X35)
_______
_____0 0
Indicator
--
5 IP dampener cover
10 G20
Legend
Signal
(X36)
(X58)
(X45)
(X46)
(X69)
(X53)
(X66)
(P20)
(X65)
IL79
C
C
0 0
Momentary
O
0
Alternate
O
0
0
0 Limit switch
Open collector
Appendix C
C3.8 C248 -SFconnection input No. 4
)7, -

(X3)
(X4)
Indicator
IL52
(X1) (X2)
2 Inching (Reverse)
IL53
(X3)
3 IP impression ON
IL33
(X4)
4 IP damp. solution
IL34
m
m
m
(X7)
(X8)
(X21)
No.
Signal
1 Inching (Forward)
(X9)
5 1P damp. form roller Auto IL35
(X10)
6 IP damp. form roller ON
IL36
(X11)
IL37
m
(X15)
(X12)
7 IP ink form roller Auto

8 IP ink form roller ON
(X16)
(X23)
_______
(X24)
IL38

10 Tail clampposition
1L39
11 2P impression ON
IL41
12 2P damp. solution
IL42
13 Stop
IL44
14 Stop
---
(X25)
15 G20
16 1P selection
(Y16)
17 IP selection LED
OL II
18 P24
--
(X71B)
No.
Signal
I Blanket cleaner
2 Start
3 Inching (Forward) 1L52

(X22)
(X71)
1L40
1e)
___OHO
(X71A)
(Y2)
(VSR)
IL43
Legend
0
Momentary
00 Alternate
0
0
O
6'0 Limit switch
1
1===,
Indicator
1L46
IL49
Open collector
5 Pump (ON)
IL50
6 Pump (OFF)
IL51
7 IP unit select
8 2Punit select
IL47
IL48
9
10 Stop
IL45
IL44
11 Stop
--
12 Start LED
--
13 Spray
OL12
14 P24
--
15 G20
--
I/0 Board CN5 (Inputs)

No.
Signal
Indicator
1 Start
IL49
2 Inching (Forward)
IL52
3 Inching (Reverse)
IL53
a.
C.)
c
CJi
0
0

6 Pump (ON)
7 Pump (OFF)
8 Auto-Impression ON
9at
sheet
Paper feed double
detection
10 Stop
00
00
Legend
7)
a.)
0
0
IL60
IL50
IL51
IL57
IL58
11 Start LED
IL44
--
12 Feed stack table raise SW
IL54

IL56
-14
P24
6=0 Limit switch
0,..-13 Alternate
-15 G20
(X3)
O
1.,
01L55
(X4)
17 0Feedstack table lower SW
--18
(X7
-19
(X8)
(Y2)
(X26)
(DN)
20
(UP
(STL
(STP)
(X7IB)
(X2)
Momentary
0
0
0
0
IL59
Open collector

No.
Signal
Indicator
IL52
1 Inching
(Forward)
17)
on
C
C.)
r Cr
_____0 0
_____0 0
(X3)
2 Inching (Reverse)
IL53
3 020
--
Appendix C C248-SF Electrical Part Configrations
C3.10 C248- SF connection input No. 6
20 IP ink ductor (ON)

OL17
______0
0
21 2P ink ductor (Auto)
OL18
__(X20)
22 2P ink ductor (ON)
OL18 (X37)
23 G20
-____0-0
(X38)
24 G24
-(X70)
_____0 0
( I DAM)
(2DAM)

No.
Signal
2 2P damp. form roller (ON)
3 2P ink formroller (Auto)
IL67

IL68
(Y7)

7 Counter
IL69
IL59
IL60
10 Stop
_0 0
(Y7A)
(Y8)
(Y8A)
(Y9)
(Y9A)
(Y10)
(YIOA)
IL44
11 1P fountain solution feed (Auto) IL71

12 2P fountain
feed
IL72
solution
(Auto)
13 Paper feed (ON)
IL59
14 Paper feed (OFF)
IL60
Legend
0
Indicator
IL65
IL66
Delivery OP-S Pane
Delivery OP-S Panel
Indicator
No.
Signal
15 1P damp. ductor (Auto) OL15
(X17)
16 IP damp. ductor (ON)
OLI5
___________O
17 2P damp. ductor (Auto)
OL16
____________(X18)
18 2P damp. ductor (ON) OL16
0
(X19)
19 1P ink ductor (Auto)
OL17
Momentary
0/0
Alternate
0
0
0
0 Limit switch
Open collector
C3.11 C248-SF connection output No. 1
I/O Board CN8 (DC Outputs)

Indicator
No.
Signal
-1 P24
2 Delivery stack table lower SOL OL1
-3 P24
4 Feed stack table raise magnet OL7
-5 P24
6 Feed stack table lower magnet OL8
-7 P24
8 Pump magnet
OLIO
9 P24
--
10 IP damp. ductor SOL
OL15
11 P24
-OL16
12 2P damp. ductor SOL
DO Board CN9 (DC Outputs)

(Y6)
(YI I)
(Y12)
(Y17)
(Y7A)
(Y8A)
No.
Signal
1 P24
2
Paper feed SOL
3 P24
Indicator
-OL2
(Y1 )
--
4 Press buzzer
OL3
5 P24
6 Air blower SOL
--
(Y3)
OL4
(Y13)
7 P24
-8
OL5
1 P blanket cleaner pump
9 P24
(Y14)
--
10 2P blanket cleaner pump OL6

11 P24
-OL17
12 IP ink ductor SOL
13 P24
--
OL18
15 P24
--
16 Count Signal
OL 19
YIOA)
1/0 Board CN10 (Outputs)

Indicator
-2_ Electromagnetic counter 0I 9
3
thermal
IL32
Pump
4 G20
--
No.
1 P24
No.
Signal
(Y5)
(X33)
9 MO VAC_
(YII)
4 200 VAC
3 1P impression SOL
5 Damp. fountain starter 1 OL43

6
starter OL43
Damp. fountain
1
7 Damp. fountain starter 2 OL44
(Y23)
OL44
(Y25)
OL41
(Y41)
OL42
(Y42)

10 200 VAC
-OL26
( I HSOL)

12 200 VAC
OL27
(11SOL)
OL28
OL29
(2HSOL)
starter
Damp. fountain
2
9 1P
motor
damp. fountain
10 2P damp. fountainmotor
11 200 VAC
12 IP PB
13
test SW
pressure
IP impression test SW
14 2P PB
test SW
pressure
15
2P impression test SW
16
(Y22)
Snood
control
[rack
(Y24)
SpLcd
(21SOL)
control
6 200 VAC
7 2P impression SOL
8 200 VAC
14 200 VAC
15
16
17
17
18
18
19
20
Signal
Indicator
OL26
(Y30)
-OL27
(Y31)
--
OL28
--
OL29
--
OL30
--
OL31
--
OL32
--
(Y32)
(Y33)
(Y34)
(Y35)
Y40)
E.L
110 Board CN12 (AC Outputs)

No.
Signal
1 Jam
SOL
stopper
2 200 VAC
Indicator
OL33
--
3 IP blanket cleaner air valve OL34

4 200 VAC
-5 2P blanket cleaner air
valve OL35
-6 200 VAC
(Y39)
(Y43)
7 Paper feed SOL
Of
co
OL36
-8 200 VAC
9 Double sheet deflector SOL OL37
-10 200 VAC
11 Clutch SOL
OL38
12 200 VAC
13 Take-up SOL
-OL39
14 200 VAC
--
(Y44)
(Y36)
(Y37)
(Y38)
(Y45)
No.
Signal
15 Spare
16 Spare
17 Spray valve
18 200 VAC
Indicator
OL40
-OL41
19
20
----
21
22
---
(Y4)
110 Board CN16
110 Board CN13

No.
Signal
1 Rotate forward
Indicator
OL22
2 Rotate reverse
OL23
3 Inching
OL24
4 Constant speed
OL25
5 COM
OL26
--
1/0 Board CN14

No.
1
Indicator
--
--
Signal
1/0 Board CN15

No.
1
P24
Signal
Indicator
--
G24
--
P20
--
G20
--
No.
1 P20
(Y 2 6 )
Y 2 9 )
COM)
INVERTER
Indicator
--
(P20)
3 020
--
(P20)
4 G20
--
2 P20
Y 2 7 )
Y28)
Signal
--
(020)
-OL21
(020)
7 Double sheet detector reset OL20
(SYC)
5
6 Synchronizing signal
9 Paper detected
signal
10
IL77
IL29
--
(RES)
(X72)
DOUBLE
SHEET
DETECTOR
BOARD
C3.15.1 C248E-SF dampening motor fountain connections
200 VAC
L__ <
Y4 I
0
VRI
20
E
8
1-2
fir
1-3
0 NO.
MD
je
a". E.
:
.E
e
e
l
low
j s i ue
1-4
1-1
Black
1-3C
Blue
1-11
je
068
Y42
____61)
_______
J.
o
01
90
s'
0
2-2
3
,4
01
0"
VRI
20
E
=
NO.2
White
0
Blue
___%10
ttt
_e White
of
2-3
2-4
QM
2-1_
2-11
2-3C
Blue
(-1
Black
0Yellow
0
Blue
Blue
B3.15.2 C248L-SF, C248EX-SF dampening motor fountain connections

5k0
I0 VR3 ___
Y22B
VR I
20 K f2
Y231__________
Y4 I
5k0
200VAC
1
iv
0_____
01
White
0 Blue
1-3C
0
VR4 Y23
9_____
1-2
NO. I
Black
0
E
1 -3
1 -4
Yellow
1-1
1-11
Blue
3w
Blue
11
5k0
I.
VR5
Y251 ______Y42
____0 0
5k0
06 _____________Y24B
8
VR6 Y25
o10
2
VR I
20 K LI
'11
2-2
White
NO . 2
Blue
2-3
2-4
0 2-1
0"_2-11
2-3C'
fir Black
%Yellow
0
Blue
Blue
fou
nta
in
mo
tor
(2
P)
E
E
Appendix C C248-SF Electrical Part

Configrations
C248-SF Electrical
Connection Diagrams
C3.16 C248-SF connector, term. strip and

ind. LED layout Indicator
No.
Signal
IP LSI
X28
2 IP LS2
X29
3 2P LSI
X30
IL 1
4 2P LS2
X31
5 Handle cover
X32
6 Inverter trip
X34
7 OP-S lower cover
X47
8 OP-S center cover
X48
9 IP OP-S cover
X49
1
0
II
CNI
OP20
3002
IL90
"0010
130012
"0014
016
OP-S center window cover
X53
223%T
1
2
1
3
1
4
Feed stack table upper limit
X61
Feed suck table lower limit
X62
.2,
11.2
271026
Feeder safety
X63
29028
Gripper unclamp check
X64
1
6
Feed stack table raising stop

limit
X40
1
7
1
8
1
9
IP blanket jam sensor
X42
X43
20 CD jam limit
X35

1
22 IP dampener cover
X5I
23 IP upper cover
X52
X54
25 2P upper cover
X55
26 CD cover
X56
27 IP NOP-S cover
X57
28 2P NOP-S cover
X36
X58
X45
X46
3 Double sheet detection (M)

1
32 Pump thermal
X69
33 IP impression ON
X9
34 IP damp. (oem ON
X10
35 IP damp. form roller (Auto)
X33
36 IP damp. form roller (ON)
X1
1
X12
37 IP ink form roller (Auto)
X13
3
8
X14
IPin
'ler (ON)
CN4
31750036
SW5
CNII
CNIO
00
424446 48
0000
CN2 1141 43 45 47
0 0 0 0
1149005
10
5,
052
(154
55
056
115
90
7058
IL650,
,
670;;61
OL 90
10
IIS
125
135
145
155
165
SW2
SW7
SW3
SW8
SW4
7 0 7072
0
SW1:
Switch
es
SW3: Air blower time (4 sec/graduation, 6

graduations max.)
0P24
21 23 25 27 29
0120
22 24 M
630 6106
CNI2
SW2:Blanket cleaning time (4 sec/graduation,

6 graduations max.)
OL 17e
Ilt
190
11730
07,
25
076
770,.
7 9 0 ' '"
OHO
CN9
CN
14
SWI
SW6
CN13
X50
X44
31.30
1
034
0/. I
20
3
4
SO
6
7
8
504
2P OP-S cover
Feeder paper detection sensor
CN5 CN6
111
CNI A
ILI0
ILI70
0018
Delivery slack height sensor
CNIS
CN3
CNI6
31 53 35
39 41 43

CNSA
CN6A
37
SW4: Dampening
form
rev/graduation)
roller
speed
SW5: Dampening fountain motor acceleration

time (0.5 sec/graduation, 0 for E type
models)
SW6: ink form roller speed (1 revJgraduation)
SW7:
No.
Signal
Indicator
No.
Signal
Indicator
X15
59 Paper feed (ON)
Xi
40 Tail clamp position
X16
60 Paper feed (OFF)
X6
41 2P impression ON
X23
61
42 2P damp. form ON
X24
62
43 IP selection
X25
63 IP fountain solution feed (ON)
X37
44 Stop
X7I
64 2P fountain solution feed (ON)
X38
45 Ink cleaner
X41
X17
46 Blanket cleaner
XI
E6 2P damp. form roller (ON)
XIII
47 IP unit select
X21
67 2P ink form roller (Auto)
X19
48 2P unit select
X22
49 Start
X2
69 Coma
X39
X7
70 Cancel
X70
71 IP fountain solution feed (Amu)
I DAM
51) Pump (ON)
X20
51 Pump (OFF)
X8
Xi
72 2P fountain solution feed (Auto)
2DAM
X4
73 Pulse sensor
X65
54 Feed stock table raise SW
UP
X66
55 Red stack table lower SW
DN
STP
X26
SR
Paper fadfadat double sheet detection
X27
75
IP plate cylinder reference

sent nor
X67
76
2P plate cylinder reference

sea- nor
X68
77 Double sheet detect sensor
X72
78
(1
C3.16 C248-SF connector, term. strip and ind. LED layout (Continued)
No.
Signal
No.
Signal
Indicator
Y27
24 Inching
Y28
3 BUrter
Y3
25 Constant speed
Y29
4 Air blower SOL
YI3
26 IP PB pressure SOL
Y30
S IP blanket cleaner pump
Y14
27 IP impression SOL
Y3I
6 2P blanket cleaner pump
YI5
Y32
7 Feed stack raise MG
Yll
29 2P impression SOL
Y33
S Feed stack lower MG
YI2
30 IP single lever SOL
Y34
Y5
31 2P aim* lever SOL
Y35
YI7
Y40
Y16
33 Jam stopper SOL
Y39
Y4
34 IP blanket cleaner valve
Y43
13 Start LED
Y2
35 2P blanket cleaner valve
Y44
14 Feed stack table stop LED
STL
36 Paper feed SOL
Y36
15 IP damp. doctor SOL
Y7A
37 Gripper unclamp SOL
Y37
16 2P damp. doctor SOL
Y8A
38 Clutch SOL
Y38
17 IP ink doctor SOL
Y9A
39 Take-up SOL
Y45
I8 2P ink doctor SOL
YIOA
40
9 Electromagnetic COUnk1
10 Pump magnet
Indicator
23 Route reverse
OL 1 Delivery stack table lower SOL
II
IP selection LED
12 Spray valve
Y6
41 IP damp. fountain motor
Y41
RES
42 2P damp. fountain motor
Y42
21 Synchronizing signal
SYC
43 1P damp. fountain starter
Y22
22 Rotate forward
Y26
44 2P damp. fountain starter
Y24
19
20 Double sheet detector mart
C48 Electrical Part
Configurations
This appendix provides illustrations and
information about the electrical part
configurations of the C48.
Contents
D1
C48 Electrical Parts Arrangement (OP-Side)....................................
D2
C48 Electrical Parts Arrangement (NOP-Side).................................

D3.1
D3.2
200 - 220 VAC wiring diagram.................................................

380 - 415 VAC wiring diagram.................................................
D3.3
Control box wiring diagram 1 ..................................................
D3.4
Control box wiring diagram 2............................................................
D3.5
D3.6
D3.7
C48 connection input No. 1 .....................................................

D3.8 C48 connection input No. 4 .....................................................

D3.9 C48 connection input No. 5 .....................................................
D3.10 C48 connection output No. 1 ...................................................
D3.1 1 C48 connection output No. 2 ...................................................

D3.14.1 C48E dampening fountain motor connections ........................
D3.14.2 C48L, C48EX dampening fountain motor connections...........
D3.15 C48 connector, term. strip and ind. LED layout ......................
Appendix D C48 Electrical Parts Configurations
D2
No.
Description
(,-,
`1.'
Delivery NOP-S panel (with blanket

clean-er)
E51-90-1E-3
,,,,
'6'
Delivery NOP-S panel (without blanket

cleaner)
E51-90-1D-3
Main motor (T200V)
E01-113-3
C)
Paper feed solenoid
Part No.
No.
Part No.
Description
c7:3) Anti-static bar
El 1-02-01-8
gi Dampening fountain motor
E01-120-3
0 Dampener cover limit
E09-29-3
it Inking section cover limit
E10-29-3
E09-25-3
CD cover limit
E10-29-3
M-S cover limit

K,Feeder
M-S cover limit
El 0-47-3
Double sheet deflector solenoid
E09-51-3
C)
E26-80-3
E26-80-3
ill) Air blower SOL
C)
E09-29-3
4;1) Inverter (T200V)
' ' E10-47-3
Control box (T200 V, with blanket cleaner)
Ink ductor solenoid
E09-25-3
E26-75-3
Control box (T220 V, with blanket cleaner)
Pulse sensor
E26-83-3
..il, Control box (T380 V, with blanket cleaner)
Spray valve
E09-42-02-3
K.., Control box (T415 V, with blanket cleaner)
(11)
Fluorescent lamp
E24-11-IA-3
C)
CD jam limit
E10-38-3
,;.,
''

(emitter)
E26-84-0 I -3
(3
Delivery stack table lower reed switch
El 0-12-3
Delivery stack table magnet
El 0-14-3
E20-10-3
E20-11-3
Buzzer
E03-34-3
El 0-02-3
Blanket jam sensor
E26-74-3
El 1-01-05-3
0)
l
t3i
E09-25-3
E46-28-01-3
E4"6-1E3 (B) E4606-1F-3 (L)

E46-06-2E-3(EX)
E46-06-2F-3 (L,
E46-136'3E'3(E) 846-063F-3 (L)
E 4 64
84
r ::33(r
Control box (T200 V. without blanket

cleaner)
E46-06-5E-3 (E)
ir. Control box (T220 V. without blanket

cleaner)
E46-06-6E-3(E)
E46-06-5F-3(EX)

cleaner)
E46-06-7E-3 (E)
(.,-,, Control box (T415 V. without blanket

'44 cleaner)
E46-06-8E-3 (E)
(3 Control box (S220 V, with blanket cleaner)
:46-6-9N Z) 00
E46-06-AE-3 (E)
0 Control box (S240 V. with blanket cleaner)
E46-06-7F-3 (L)
Control box (S220 V, without blanket

a) cleaner)
E46-06-BE-3(E)
E46-06-8F-3(EX)
tri,
'''
E46-06-CE-3 (E)
cleaner)
Control box (S240 V, without blanket
6 Main Motor (T380/415V)
E01-114-3
a Inverter (T380/415V)
E46-28-04-3
D3
D3.1 200 - 220 VAC wiring diagram

FU2(5A)
_C)____
30 200 - 220 VAC

7-9 6/- \ 6\ 30wg
____50AFA
V FU3 (5A)
20V
_________ 22
FUI (3A)
220
V
200
R2
)(
ZI
W470 *-
V
A
P24`
QM
0
boar
d
CN5
AC20
0 SOL
--G24
CPU board
T2ov
l _ " FH M G
200V0
X29 )
(29A
TH
I
0 Vo
MI
YY
2021
2031
Shield transformer
TRFI 330 VA
R S T
FLT-
Inverter VS-606PC3
E 10 8 11
9 UVW
9_____________9
Ull VII WII
1
1 11 III
1
'
4'
I. .% I
TEST
--> X47
--> G20
I 6 2 4 5 FLT-C
...1- - 4. - -.
4-( 1 1 1 )
I 2031 I -I- -+ - -I1
V
l i
10
1 11 4 3
Control pack 1 /
Main motor 1.5 kW 1---
5 VDC SW
power supply
Pump Motor 0.75 kW
6 6
In
L___
OP-S panel
1
.
I I
Appendix D
C48 Electrical Parts Configurations
D3.2 380 - 415 VAC wiring diagram

30 380 - 415 VAC
I I
I I
I:3/
I
I
Tslif
2 0 V
FIJI (5A)
4I5V 0350V
O
V
!Bo
VA
FU3 (5A)
M 3
P24'
AC200
so-
Al RA
a Power
0 0 V
A2
board
CN15
FU4 (2A)
6V
624
CPU board
01a Ca)12 o
V
14 80
OV
FU5( I A) A 58 A5C
2031
[N1a
G ___
N
D 23 R
Shield transformer
TRFI 380 VA
YY
2021
5 VDC SW
power supply
Pump Motor 0.75 kW
6
R S T
Q..0
TES
T
FLT-A -4(47
Inverter VS-606PC3
U V VI
E 10 8 11
-->G200
6 2 4 5 FLT-C
10
181
010
Control pack 1
CV CV
Main motor 1.5 kW
L___
OP-S panel
D3.3 Control box wiring diagram 1
Bla
nke
30 200 - 220VAC
t
cle
ane
OP-SIDE
Power switch
0 LS2
LSI
Limit Switches
pu
mp
Solenoid Valves
sz" PB pressure
O
SOL
impressio
n SOL
Ssicntle
CONTROL BOX
2
DC
Mo
tor
NOP-SIDE
Limit Switches
OCD jam
limit
`-'-'
r-,
Delivery
stack table
lower limit
detect.
Safet
r,-,
`z.." y
cover
Double
sheet
detectio
n
,.... Delivery
() stack table
lower SOL
Sensors
_
W
Dampenin
g &Kits
SOL
PS
pressure
reference
Delivery
muck height
sensor
(light
sensor I
Solenoid Valves
0
Spray valve
riN Air blow

`,-.'." SOL
,-,
wr )
izj'''
Double
dcsheffetcw,
SOL
Jamstopper
SOL
(7) Ink ductor iN

`2,'
SOL
`,"
Bumf
Blanket
cleane
r
pump
Blanket
cleaning air
valve
paper
detection
C)
fe
Paperfeed
SOL
Sensors
OBlanket
sz-' jam sensor
0
Timing
pulse
Delivery
(.5) stack height .ri \
`2-''
`,-", sensor
(emitter)
0
Feeder
paper
detection
sensor
sensor
Paper
reference
sensor
Paper delivery unit

OP-S panel
VR
Main Motor Pump Motor I P dampening

1.5 kW
0.75 kW
solution motor
25 W
/ /
Anti-static
3
3:1
transformer
3
Inside control Eanel
3P shield
INVERTER
Control
pack

D3.4 Control box wiring diagram 2
Paper Delivery Unit OP-S

CN2
Paper Delivery
0 Start
12) Stop
0 Inching (Forward)
C) Inching (Reverse)
0 Pump (ON)
0 Pump (OFF)
C) Blanket cleaner
0 Spray ON/OFF
SI (15 poles)
PI (15 poles)
CN3
Paper feed panel Single/Cont.

0 Counter LED
8 Counter switch
Counter ON/OFF
0 Stop
0 Speed VR
C) Damp. form roller ON/OFF/Auto
C) Ink form roller ON/OFF/Auto
0 Damp. solution feed VR
@ Damp. solution feed ON/OFF/Auto
CONTROL BOX
0 Damp. ductor ON/OFF/Auto
@ Ink ductor ON/OFF/Auto
0
P2 (6 poles)
1- 1
S2 (6 poles)
P3 (15 poles)
I I
S3 (15 poles)
Center Operation
0
larepsesniionngON/OFF1
Stop
7.4) Plate cylinder positioning"'

(lead edge)
Plate cylinder position0
ing (tail edge)
0 Inching (Forward)
0 Inching (Reverse)
0
0
0
6)
P4 (15 poles)
I
S4 (15 poles)
Feeder Operation Panel
0 Start
0 Stop
0 Inching (Forward)
0 Inching (Reverse)
0 Paper feed Single/Cont.
0 Pump ON/OFF
0 Auto impression ON/OFF
riN Double sheet paper feed
' Stop/Cont.
0
P5 (15 poles)
S5 (15 poles)
D3.5 C48 connection input No. 1

V
(X1)
No.
Signal
I Blanket cleaner
9 Start switch
Delivery NOP-S Panel
(X2)
(X3)
(X4)
2 Inching (Forward)
IL4
1L5
4
12
--
(Y13A)
15
8
Spray
Spray
0__
IL6
(X4)
6 Inching (Reverse)
2 Impression ON
IL4
IL25
(X25)
7 Dampening solution
IL26
--
8
4 Stop
-IL39
9 Stop
--
5
10 G20
---
(X39A)
--
switch
---
switch
---
16
Legend
Alternate
0 0 Momentary
0
0
0
0 Limit switch
Indicator
IL3
(X3)
No.
Signal
I Inching (Forward)
-1L57
14 P24
7
___O O
_______
0__
-IL39
13 G20
6 Start LED
IL2
1L3
3 Pump
(ON)
II Pump (OFF)
5 Stop
(Y1)
(P24)
Indicator
IL I
Open collector

m
(X1)
m
m
(X5)
(X3)
(X4)
(X6) (X9)
(X10)
Feeder Panel
(X11)
(X39C)
(X39B)
No.
Signal
1 Start switch
2 Inching (Reverse)
13
Pump (ON)
3 Pump (OFF)
15 Paper feed select at double sheet
Indicator
ILI
IL3
IL4
IL5
IL6
IL9
ILIO
ILl I
ILI 2
16
IL13
6
17
IL14
IL15
7
18 Stop
-IL39
8 Stop
19 G20
--
9 Start LED
20
10
21 P24
11
22
-OL57
------
Legend
0
Momentary
0 -
Alternate
0
67'0 Limit switch
__
C
Open collector
D3.7
C48 connection input No. 3
(X17)
(X18)
(X19)
O
O
(X20)
(X21)
0
0
(X22)
(X23)
0
0
(X24)
2 Damp. form roller (ON)

12 Damp. form roller(Auto)
3 Ink form roller (ON)
13 Ink form roller (Auto)
IL18
IL19
IL20
4 Damp. solution feed (ON) IL21

14 Damp. solutionfeed (Auto) IL22
5 Counter
IL23
15 Cancel

(Y5)
No.
Signal
17 Damp. ductor
(Auto)
(Y6)
-OL6
(Y6A)
(G24)
9 Ink ductor (ON)

19 G24
--
10
---
20
--
--
16
7 G20
---
Legend
0
Momentary
0/0
Alternate
00
6=0 Limit switch
IL.10
Indicator
OL5
8 Damp. ductor (ON)

18 Ink ductor (Auto)
(Y5A)
IL24
6
(G20)
Indicator
IL9
IL10
IL17
Delivery OP-Side Panel
(X9)
No.
Signal
Open collector
170

0
0
0
0
(X30)
0
0
Indicator
IL30
Signal
(X40A)
(X40B)
No.
Signal
21 Dampener cover
(X33)
-1L34
(X40D)
(X34)
6 G20
7 CD jam
26 NOP-S cover
27 CD cover
-IL40
8 G20
--
(X40E)
9
10 G20
----
28 CD cover
29 Feeder NOP-S cover
-IL40
(X40F)
(X40F)
30 Feeder NOP-S cover

31
--
12 G20
13
14 G20
--
(G20)
15
16 G20
17 Handle
--IL39
(X39A)
(X40)
18 Handle
19 OP-S cover
(X40A)
20 OP-S cover
-IL40
-
11
(X39)
1
(X40B)
--____0 0
(G20)
(X52)
(P20)
NV%
22 Dampener cover
23 Inking section cover
-IL40

25 NOP-S cover
-IL40
Momentary
HOAlternate
0______
6 Limit switch
-IL48
-34 G20
35 Double sheet detect. (M) IL52
36 G20
--
37 P20
38 G20
39 Delivery stack table
height sensor (emitter)
40 G20
----
Open collector
0
O
IL40
32 G20
33 Emergency stop
Legend
O
Indicator
IL40
-IL31
4 G20
-5 Delivery stack table lower limit IL33
(X31)
No.
1 LSI
2 G20
3 LS2
--

No.
1 P20
(X4I
Legend
2Delivery
stack
heightsensor
4 P20
--
--
6 G20
7 P20
Alternate
No.
16 P20
IL41
--
detection
sensor
Indicator
--
3 G20
8 Feeder
paper
(X43)
9 G20
1
(5- -0 Momentary
10 P20
(X44)
Signal
(X46
Signal
Indicator
--
1L46
18 G20
--
19 P20
20 Pulse sensor
-IL49
--
21 G20
--
-IL43
22 P20
--
IL50
24 G20
--
(X49
(X50
-(
11Blanketjam sensor
0
0 12 G20
0
13 P20
IL44
14
1L45
15 G20
--
---
5=0 Limit switch
25 P20
(X51
Open collector
--
26 Plate cylinder reference sensor IL51

27 G20
--
28
--
Appendix D C48 Electrical Part Configrations
172
D3.10 C48 connection output No. 1
I/O Board CN9
3 G20
4
5 Rotate forward
6 Rotate reverse
Indicator (COM)
(X47) (FLT-A)
-(G20) (FLT-C) 9
IL47
6 6
-INVERTER
-(Y29)
OL85
(Y30)2
OL86
7 Inching
8 Constant speed
OL87
OL88
No.
I COM
Signal
2 Inverter trip
YO Board CN12 (Inputs)

Signal
No.
I Damp. fountain starter 2
SPEED
CONTROL
PACK
2
10
CN13
(Y31)3
(Y32)
\./ 7 1
$
Shield
No.
Signal
I Damp. fountain starter I
2
starter
Damp. fountain
3
3E
CN14
Indicator
-OL79
OL77
OL78
TEST
OHO
(SA)
(Y23
)
Legend
00
Momentary
,--1) Alternate
6=0 Limit switch
0-
Indicator
-----
No.
Signal
1 SA
2
Damp. fountain motor
3
Impression SOL
4 PB
SOL
pressure
Indicator
OL80
---
Open collector

No.
1
Signal
Indicator
--
No.
9S
Signal
Indicator
--
--
21
OL75
--
10 S
--
14
3S
15 Spray
--(Y13)
22
11 S
23 Impression SOL
OL76
-OL77
4S
16 Jam stopper SOL
--
12 S
24 PB
--
(Y14)
13
2S
5S
6S
OL69
OL70
20 Double sheet deflector SOL
OL78
-OL71
Y15)
--
18 Single lever forward/reverse SOL OL72

7S
-OL73
19 Blanket cleaner valve
8S
SOL
pressure
Y16)
YI7)
-OL74
YI8)
1/0 Board CN16 (200 VAC)

No.
1 RIA
2 SA
Signal
Indicator
---
(Y2I)
(Y22)
1/0 Board CN18 (DC Outputs)
1/0Signal
Board CN17 (DC
Outputs)
No.
Indicator
Signal
1 P24 No.
-- Indicator
1 P24
-9 Buzzer
OL59
7
--2 P24
2 P24
-OL61
10 Damp. ductor SOL
8
-- -3 P24
3 P24
-OL62
11 Ink ductor SOL
9 Pump Mg.
OL84
-4 P24
4 P24
-12 Deliverystacktable lower SOL OL60
10 Electric counter
OL83
-5 P24
5 P24
-OL63
SOL
13 Air blower
11
6 P24
-- -P24 pump
14 Blanket 6cleaner
OL64-12
-7 P24
-15 Paper feed SOL
OL67
8 P24
16
---
(Y3)
(Y5)
(Y6)
(Y25)
(Y26)
(Y4)
SOL
(Y7)
(Y8)
(YII)
D3.13 C248-SF connection output No. 4
2 G20
Indicator
IL29
--
(X29)
(G20)
(X29A)
110 Board CN20

No.
1 P20
Signal
Indicator
--
2 P20
--
3 G20
--
4 020
5
--
7 Double sheet detector reset
OL8 1
IL53
9 Paper detected signal
IL46
-6 Double sheet detector synchronization OL82
10
--
Double Sheet Detector Board
110 Board CN19
Signal
No.
I Motor thermal
C48.Electrical Connection Diagrams
D3.14.1 C48E dampening fountain motor connections
200V
Y23
___0 0
______
114.
(-
0210
J
0VR I
20K0 E
1-2
NO. I
of Blue
3
4
1-3
1-4
1-1
0'1
1-3C
Black
"(Yellow
Blue
Blue
D3.14.2 C48L, C48EX dampening fountain motor connections
5k0
5k0
200 VAC
Y23
r < ____________________________0 0__

<
V
R
I
1-2
0
NO. I
1-3
1-4
1-1
11
White
# Blue
1-3C
Black
f if
Yellow
# Blue
sr Blue
3 .2
00
E.
D3.15 C48 connector, term. strip and ind. LED layout
No.
Signal
IL I Blanket cleaner
Indicator
XI
2 Start
X2
3 Inching (Forward)
X3
4 Inching (Reverse)
X4
5 Pump (ON)
X5
6 Pump (OFF)
X6
7 Ink cleaner
X7
X8
9 Paper Iced (Single)
X9
X10
I I Feed select at double sheet
XI 1
X12
No.
Switches
SWI:
SW2: Blanket
cleaning
time
(4
sec/graduation, 6 graduations max.)
SW3: Air blower time (4 sec/graduation, 6
graduations max.)
15
SW4: Dampening form

rev/gradua-tion)
16
18 Damp form roller (Auto)
X18
X20
21 Dampening solution feed (ON)
X2I
22 Dampening solution feed (Auto)
X22
23 Counter
X23
24 Cancel
25 Impression ON
roller
speed
(I
SWS: Dampening fountain motor acceleration time

(0.5 sec/graduation, 0 for E type models)
SW6: Ink form roller speed (1
rev/graduation)
X 19
X54
x55
56
X56
Y1
58
14
X 17
Indicator
55
OL 57 Start SW LED
13
17 Damp. four roller (ON)
Signal
54
59 Buzzer
Y3
60 Delivery stack table lower SOL
Y4
61 Damp. doctor SOL
Y5
62 Ink doctor SOL
Y6
63 Air bkover SOL
Y7
64 Blanket cleaner pump
Y8
65
66
67 Paper feed SOL
1' I I
68
69 Spray
Y13
71) lam stopper SOL
Y14
Y15
72 Single lever forwaareverse

SOL
Y16
X24
73 Blanket cleaner air valve
Y17
X25
74 Double sheet deflector SOL
Y18
26 Damp. fountain solution
X26
75
27
X27
76
28
X28
77 Impression SOL
Y21
29 Pump thermal
X29
78 PB pressure SOL
Y22
30 LSI
X30
79 Damp fountain motor
Y23
31 LS2
X31
32
X32
SW7:
SW8: Dampening ductor SOL intermittent
opera-
01J0
0 M O
19
34 CD jam
X34
35
'
CN2
36
CN5
38
37
39 Stop
X39
0
D0
Signal
Signal
Indicator
DO
7 6 4 D47 Inverter trip
nOcover
40 Safety
X40
77 0
NO
CNI 23 0
CN.7.0
CNI9
CNIII M 0
CNI7
7 9 48 Emergency stop
41 Delivery
IL20 01stack height sensor X4I
MO
0n 0
49 Pulse sensor
42
2 28
0 0
3 NO
0
4 m0
0paper detection sensor X43
43 Feeder
5 nO
0
6510
nO
0 jam sensor
51 Plate cylinder reference sensor
X44
44 Blanket
52
0
340
746
0
m00
530
52 Double sheet
detection
(1t4)
45 PB 8
X45
impression
sensor
MM 9210845758 59 MM 620M6566676t
C NCN16
I 3
016
1 0 0C N 9
m
954
000
4200 0
47
55
37
14
10
SW
53
M
O
X46
detection
sensor
46 Paper
CCN
I1I 2L
50
48
56
,0
45
38
CN2
15
0I
39
NC
S
4II
CN8
N
13
7 6 5 4 3 2$ I7 00
44
000
17
No.
33 Delivery stack table lower limit X33
CN3
CN4
CN6
CN7
n o
no
730
1 4 0No.
750
"g
80
Indicator
81
X47
82
X48
83 Elmtromagnetic counter
Y25
X49
84 Pump magnet
Y26
X50
/15 Rotate. forward
Y29
X51
86 Rotate reverse
Y30
X52
87 Inching
Y31
X53
88 Constant speed
Y32
c
Appe
ndix
D C48
Electri
cal
Part
Config
rations
Electri
cal
Conne
ction
Diagra
ms
C
C
C48-SF Electrical Part
Configurations
This appendix provides illustrations and information
about the electrical part configurations of the C48-
SF.
Contents
E1
181
C48-SF Electrical Parts Arrangement (OP-Side).............................................
E2
182
C48-SF Electrical Parts Arrangement (NOP-Side)...........................................
E3
183
C48-SF Electrical Parts Connection Diagrams................................................

E3.1
200 - 220 VAC wiring diagram..................................................................................
183
E3.2 380 - 415
184
E3.3
185
E3.4
186
E3.5
187
VAC wiring diagram.............................................................................
Control box wiring diagram 1 ........................................................................
Control box wiring diagram 2.........................................................................
C48-SF connection input No. 1 .....................................................................
E3.6 C48-SF
connection input No. 2 ..........................................................................
E3.7 C48-SF
188
189
E3.8 C48-SF

190
E3.9 C48-SF connection input No. 5 ..........................................................................
191
E3.10 C48-SF connection output No. 1 .....................................................................

192
E3. I 1 C48-SF connection output No. 2 ....................................................................
193

194

195
E3.14.1 C48E-SF dampening fountain motor connections ........................................
196
E3.14.2 C48L-SF, C48EX-SF dampening fountain motor

connections ..................................................................................................................
196
E3.15 C48-SF
I97
connector, term. strip and ind. LED layout ..........................................
Appendix E
El
No.
Description
Part No.
0 Feeder panel
E51-87-2A-3
C) Center panel
E51-88-1A-3
C) Delivery OP-S panel
E51-89-1A-3
C) Pump motor (200/220 V)
E46-28-01-3
E0I-128-3
C) Pump motor (380 V)
E01-91-01-3
C) Pump motor (415 V)
E01-95-01-3
Inverter (T200V)
0 PB pressure solenoid
C) Impression solenoid
E09-32-3
E09-32-3
3 S.L. solenoid
E9-52-3
0 Dampening ductor solenoid
E09-25-3
3 Dampening form check limit
El 0-52-3
3 Ink form check limit
E10-52-3
C) Plate cylinder reference sensor

0 Delivery stack table lower solenoid
(light sensor)
e Double sheet detection limit
E26-75-3
E9-25-3
626-84-02-3
610-46-01-3
6 Handle cover limit
610-29-3
3 OP-S cover limit
E10-47-3
vi
Inverter (T380/415V)
E46-28-04-3
Appendix E C48-SF Electrical Parts Configurations
E2
C48-SF Electrical Parts Arrangement (NOP-Side)
No.
Description
Part No.
No.
Delivery NOP-S panel (with blanket cleaner)
651-90-2E-3
Delivery NOP-S panel (without

blanket cleaner)
E51-90-2D-3
Main motor (T200V)
E01-113-3
63\
Double sheet detection sensor (emitter)
626-68-3
C)
Double sheet detection sensor (light sensor)
E26-69-3
609-2903
Ink doctor solenoid
E09-25-3
E26-75-3
Pulse sensor
E26-83-3
Blanket jam sensor
E26-74-3
Spray valve
E09-42-02-3
Fluorescent lamp
E24- I 1-1 A-3
CD jam limit
E10-38-3
dD
e et el icvt ei or yn ss teancsko rh e( iegmh i tt -
Description
Clutch solenoid
0 Take-up solenoid
Gripper unclamp solenoid
626-75-3
Feed stack table raise stop limit
E10-29-3
0 Gripper position check limit
E10-29-3
6-101-21
.e, Feed stack table lower limit
E10-20-3
E26-84-0 I -3
0 Feeder head safety limit
610-38-3
0 Dampening fountain motor
E01-120-3
Dampener cover limit
E10-29-3
0 Inking section cover limit
E10-29-3
0 CD cover limit
E10-29-3
0 NOP-S cover limit
610-30-3
El 0-12-3
Delivery stack table lower limit magnet
610-14-3
1, Control box (T200 V, with blanket cleaner)
(2)
E20-10-3
R3) Control box (T220 V, with blanket cleaner)
E20-11-3
() Control box (T380 V, with blanket cleaner)
Buzzer
E03-34-3
1) Control box (T415 V, with blanket cleaner)
El 1-01-05-3
Anti-static bar
El 1-02-01-8
table
raise/lower
motor
Feed stack table raise/lower motor (380 V)
601-92-3
Feed stack table raise/lower motor (415 V)
E01-96-3
Control box (1200 V. without blanket cleaner)

cleaner)
-,
I'l
6 a
6-101-38
6-101-48
E09-52-3
Delivery stack table lower limit reed switch
Feed stack
(200/220 V)
E-101-48
v. Stack height detection sensor
el
,,,,,
1 6
-'
Part No.
6-101-44

clean- CO
e

clean- )
0 Main motor (T380/415V)
:46471; 4607.1F-(L)
FE146437:10)m)
)
146437:M3o
:+4=2-33,Eg)
2440
,4E4 (E)
g46.07.6E.3 (E)
E46-0741L3(EX)
5
546.0
-13.3 (E)
.7_,E.3(a)
E0I-114-3
E3 C48-SF Electrical Connection Diagrams

E3.1 200 - 220 VAC wiring diagram
30 200 - 220 VAC
W96+4
FU2
(5A)
W135AF
22
E R0 q./
To
FU I (3A )
22V
MG
213
33
150
ZI-w
W470401
9
T2
ov
200
V
HI
ml
X2
9
X29
A
V FU3 ( 5A ) _____
20V
OV0
Al
M:)
OA
P24
`
G2
4
VA A2
board
CN 1 5
FU4 (2A)
16V
0 4
Qmit
so. "4
CPU
board
A
4
FU5 (1A ) A58
A5C
V
G ______
N YR
R S T
Inverter VS606PC3
UVW
E 10 8 11
9 9 9__________9 9 9
Uli
WI{
I
. 4' 4'
I
1203E
YY
20
21
TES
T
FLT
1
9o- -FUT >G20
6245
I ).
Table raise motor

0.2 kW
10 2 9I__
E
Control pack
Main motor 1.5.kW

1
rat
e
S VDC
SW power
supply
Shield
transformer
TRFI 380
Pump Motor
0.75 kW
AC2
00
SOL
1__
OP-S panel
1/
E3.2 380 - 415 VAC wiring diagram

3o 380 - 415 VAC
iI
FU2
(5A)
A76
I F B
AM
FU I (5A)
380V 0
40bX29
TN
I
20V
R.13(5A)
1:=
15 0 Al AIA
VA
oOV
A
2
80
V
A
MG
203
1
4I5V
To)X29A
P24
`
6V FU4 (2A)
oI Qui o
Power
board
CNI5
CPU board
oV
A
4
FU5 ( I A) A58 A5C
5
V
G _
_
N YR
D 23
2031
Shie d transformer
TRFI 380 VAC
R S T
Pump Motor 0.75 kW

(!)
FLT-A
16-0---)X47
Inverter VS-606PC3
U V W
E 10 8
9 9 9 _______9 9 9
II
UIj v
I ilt
11
1 6 2 4
I
'0. I
2031
5 VDC SW
power
supply
10> X29A
1
0--> G20
TEST
FLT-C
Table raise motor 0.2 kW
1
0
18 16
I I
V 4,
1 11 4 3
o
Control pack 1 /
Main motor 1.5 kW r-
YY
2021
AC20
0 SOL
OP-S panel
N_
1)
E3.3 Control box wiring diagram 1

DC Motor
Feed stack table
raise/lower motor
0.2 kW
3
0
NOPSIDE
2
0
0
V
Limit Switches
cr, CD jam
1 1
/4 " limit
Delivery
ri-N
stack titbit
`,3-' lower limit
deleCL
2
2
0
V
Safet
y
cover
Solenoid Valves
tV
.1)
Inside control box
Double
0
Spray valve
ZirZlow
'dcshrector SOL,
imulUMPur
___,
QB)
Boner
Blanket
cleaner
CONTROL BOX
Power switch
2
OPSIDE
Sensors
Limit
Switches
LS I
Sensors
i
r )
Blanket
jam sensor
Timing
pulse
SensOf
Delivery
stack height F..,
`.=, sensor
ws'
(emitter)
,-.),
/
Anti-static
transformer
20
Y.
3
213
ILS2
Feeder
.paper
&whoa
sensor
C)
INVERTER
3
P
s
h
i
e
l
d
Paper delivery unit

OP-S panel
VR
PB
pressure
SOL
Solenoid Valves'
Impression
SOL
A )
Single lever
SOL
Damp.
doctor SOL
Delivery
stack table
lower SOL
PI:immure
reference
sensor
Delivery
stack
height
sensor
(light
sensor)
Control
pack
21:1
Main Motor Pump Motor IP dampening

1.5 kW
0.75 kW
solution motor
25 W

E3.4 Control box wiring diagram 2
Paper Delivery Unit OP-S

P1 (15 poles)
SI (15 poles)
Paper Delivery S2 (6 poles)

C)
0
0
0
0
0
Start
Stop
Inching (Forward)
Inching (Reverse)
Pump (ON)
Pump (OFF)
(D Blanket cleaner
0 Spray ON/OFF
0
P2 (6 poles)
CN2 0
0
0
0
CN3
C)
P3 (15 poles)
Paper feed panel Single/Cont.
Counter LED
S3switch
(15 poles)
Counter
Count ON/OFFer
Stop
Speed VR
Damp. form roller ON/OFF/Auto
Ink form roller ON/OFF/Auto
Damp. solution feed VR
(4 Damp. solution feed ON/OFF/Auto
(j) Damp. ductor ON/OFF/Auto
(fg) Ink ductor ON/OFF/Auto
0)
CONTROL BOX
Center Operation
P4 (15 poles)
mImpression ON/OFF/
"!"Dampening
S4 (15 poles)
0Stop
., Plate cylinder positioning (lead edge)
ri)Plate cylinder positioning'
(tail edge)
Inching (Forward)
0Inching (Reverse)
0
0
0
@
P5 (15 poles)
S5 (15 poles)
Feeder Operation Panel
0 Start
0 Stop
0 Inching (Forward)
C) Paper feed Single/Cont.
C) Pump ON/OFF
(D Auto impression ON/OFF
tn, Double sheet paper feed
' Stop/Cont.
0
E3.5 C48-SF connection input No. 1

No.
Signal
1 Blanket cleaner
(XI)
(X2)
(X3)
(X4)
(X39C)
(G20)
(Y1)
(P24)
___OHO
(Y13)
(Y13A)
Indicator
IL I
9 Start switch
IL2
2 Inching (Forward)
IL3
3
(ON)
Pump
11 Pump (OFF)
IL4
IL5
4 Ink cleaner
IL6
IL7
12 Reserve
5 Stop
IL8
IL39
13 020
--
6 Start LED
14 P24
7
switch
Spray
15
8
switch
Spray
16

0__
0__
0
(X3)
(X3)
(X25)
No.
Signal
1 Inching (Forward)
Indicator
IL3
IL4
6 Inching (Reverse)
2
IL25
Impression ON
7 Dampening solution feed IL26
3
IL27
8
4 Stop
IL28
IL39
--
9 Stop
--
---
5
10 G20
IL57
---
(X39B)
IL55
--
Legend
0 0
Momentary
0 -
Alternate
00
0
0
0 Limit switch
Open collector

UO Board CN3 (Inputs)
No.
Signal
Indicator
I Start switch
IL 1
IL3
2 Inching (Reverse)
IL4
13 Pump (ON)
3 Pump (OFF)
1L5
IL6
14 Paper feed (ON)
IL9
ILIO
(X1)
O
(X3)
m
(X4)
(X5)
) (X9)
4 Paper feed (OFF)

15 Double sheet detector (ON) IL11
IL12
5 AutoON
-impression
IL13
16Feedstack tableraiseSW
Feeder Panel
(X12)
(X13)
(X14)
IL14
1L15
m
m
0
7
18
-IL39
(X39C)
(X39B)
--
19 G20
(G20)
--
9 Start LED
LED
20 Feed
stack table stop
10
21 P24
(X11)
6
17Feedstack tablestopSW
Stop
8 Stop
(X6
OL57
OL58
--
11
---
22
--
Legend
0
Momentary
.--1.) Alternate
00
1:
77) Limit switch
Open collector
(X9)
0
0
O
0
0
0
0
0
(X17)
(Y5A)
(X18)
(X19)
(Y6)
(X20)
(X21)
(Y6A)
(G24)
(X22)
(X23)
(X24)
(G20)

No.
Signal
1 Paper feed (ON)
11 Paper feed (OFF)
2 Damp. form roller (ON)
12 Damp. form roller(Auto)
13 Ink form roller(Auto)
Indicator
IL9
IL10
IL17
IL18
IL19
IL20
feed
IL21
4 Damp. solution
(ON)
Damp.
feed
(Auto)
14
1L22
solution
5 Counter
15 Cancel
6
16
7 G20
IL23
IL24
----

(Y5)
No.
Signal
17 Damp. ductor (Auto)
8 Damp. ductor (ON)
Indicator
OL5
--
18 Ink ductor (Auto)

9 Ink ductor (ON)
19 G24
OL6
--
10
--
20
--
--
Legend
0
Momentary
../.0 Alternate
=0 Limit switch
Open collector

0
0
0
0
No.
1 LS1
(X30)
0
(X31)
(X33)
2 G20
--
3 LS2
IL31
4 020
--
8 G20
(X35)
(X36)
(X38)
(X39)
(X39A)
(X40)
(X40A)
Legend
0
--

25 NOP-S cover
--
26 NOP-S cover
27 CD cover
--
(X40E)
28 CD cover
29
--
(X40E)
30
--
31
1L40
32 G20
--
33 Emergency stop
34G20
IL48
(X40F)
(X40F)
(G20)
IL40
IL40
IL40
1L40
13 Feeder safety
IL37
14 G20
--
IL38
16 G20
--
17 Handle
IL39
37P20
--
18 Handle
--
38G20
--
19 OP-S cover
IL40
20 OP-S cover
--
Momentary
___0 0
(G20
)
(X52)
(P20)
35
0
0
--
Double sheet detector (M) IL52

36G20
--
-39 Delivery stack table

height sensor (emitter)
40G20
--
67=10 Limit switch

Alternate
Indicator
IL40
--
Feed stack table upper limit 1L35
No.
Signal
21 Dampener cover
22 Dampener cover
(X40C)
(X40D
)
(X40D
11 Feed stack table lower limit IL36

-12 G20
(X37)
(X40A)
(X40B)
(X40B)
(X40C)
--
10 G20
____0 0
__
5 Delivery stack table lower limit IL33

6 G20
-7 CD jam
IL34
(X34)
Indicator
IL30
Signal
Open collector
I-

No.
1 P20
(X41)
(X42)
Legend
____0 0
0
i
K
Signal
(X45)
No.
16 P20
--
3 G20
4
P20
6 020
IL41
(X46)
--IL42
-7 P20
-8
Feed stack table stop raising limit IL43
(X43)
9 G20
Alternate
0 M om e nt ar y
10 P20
-(X44)
Indicator

0
12 G20
O
IL44
13 P20
--
14 PB pressure sensor
15
G20
IL45
--
--
(X49)
Signal
IL46
18 G20
19 P20
--
20 Pulse sensor
-IL49
21 G20
--
22 P20
0
1
0 Limit switch
=
(X50)
Indicator
--
-IL50
Open collector
24 G20
--
25 P20
--
26 Plate cylinder reference sensor IL51

(X5 I)
27 G20
--
28
--
Appendix E C48-SF Electrical Part Configrations
E3.10 C48- SF connection output No. 1
No.
I COM
I/O Board CN9

Signal
--
2 Inverter trip
Indicator (COM)
IL47
3 G20
--
4
5 Rotate forward
6 Rotate reverse
-OL85
7 Inching
8 Constant
OL87
OL88
No.
Signal
(X47)
(FLT-A)
(G20)
(FLT-C)
SPEED
CONTROL
PACK
6
INVERTER
(Y29)
speed
OL80
--
--
10
OL86
(Y30)
Indicator
CN13
No.
Signal
(Y32)
OL80
starter
Damp. fountain
3
3E
---
--
2
Shield
Indicator
CN14
(SA)
(Y23)
TEST
0 0
No.
1 SA
Signal
2 Damp. fountain motor

3
Impression SOL
4 PB
SOL
pressure
Legend
0 0
Momentary
0,--
"0 Alternate
0
0
0 Limit switch
Open collector
Indicator
- -OL79
OL77
OL78
E3.11 C48-SF connection output No. 2

No.
Signal
1S
13 Paper feed SOL
2S
Indicator
-OL67
I/0 Board CN15 (AC Outputs)

No.
9S
(Y11)
Signal
Indicator
--
21 Clutch SOL
OL75
--
10 S
--
14
3S
15 Spray
--OL69
22 Take-up SOL
11 S
OL76
--
(YI3)
23
OL77
4S
16 Jam stopper SOL
-OL70
(Y14)
5S
Static eliminator
17
6S
18
Single lever forward/reverse SOL
7S
19 Blanket cleaner
valve
SOL
24 PB
pressure
-OL71
-OL72
-OL73
(Y17)
8S
-OL74
(Y18)
Impression SOL
12 S
-OL78
(Y15)
(Y16)
I/O Board CN16 (200 VAC)

No.
1 RIA
2 SA
Signal
(Y2I)
Indicator
---
(Y22)
1/0 Board CN18 (DC Outputs)
I/O Board CN17 (DC Outputs)

Signal
Indicator
No.
-1 P24
7 Feed stack table raise Mg. OL65
No.
1 P24
9 Buzzer
(Y9)
2 P24
8 Feed stack table lower Mg.
3 P24
9
Pump Mg.
4 P24
10 Electriccounter
-OL66
-OL84
(Y25)
-OL83
(Y26)
5 P24
11
6 P24
12
-----
2 P24
10
Damp. ductor SOL
3 P24
11 Ink ductor SOL
(Y10)
4 P24
5 P24
SOL
13 Air blower SOL

6 P24
14 Blanket
cleaner pump
7 P24
15
8 P24
16
S
Signal
Indicator
-OL59
(Y3)
-OL61
(Y5)
-OL62
(Y6)
-OL60
-OL63
-OL64
-----
(Y4)
(Y7)
(Y8)
110
I/OBoard
BoardCN19
CN20
No.
Signal
No.
Signal
I P20
1 Motor thermal
2 P20
2 G20
3 G20
4 G20
5
Indicator (X29)
Indicator
IL29
-- (G20)
-----OL82
6 Double
detector
sheet
synchronization
7Doublesheet detector reset
OL81
8
IL53
9Paper detected
IL46
signal
10
--
(X29A)
E3.14.1 C48E-SF dampening fountain motor connections
Y23
--
200 VAC
0_
VR I
20Kr
)
_____0 0
________
010
2
<
0 Blue
NO .
1
1
1
"(While
1 -2
1-3C
"(Black
1-4
"(Yellow
1-1
"(Blue
jor
Blue:
a
3 g
*E
4.)
E3.14.2 C48L-SF, C48EX-SF dampening fountain motor connections
5k0
5k0
VR
Y23
<
200 VAC
00
0s
.10
1-2
NO. I
3 1-3 _____
lc I I
1-4
1
0
0"
0
0
1-3C
je
Blue
I
20Kn
,Black
Yellow
3 co
1 -1
0 Blue
1-11
Blue
E3.15 C48-SF connector, term. strip and ind. LED layout

No.
Signal
IL I Blanket cleaner
2 Start
XI
X2
3 Inching (Forward)
X3
4 Inching (Reverse)
X4
5 Pump (ON)
X5
6 Pump (OFF)
X6
7 Ink cleaner
X7
X8
9 Paper feed (ON)
X9
10 Paper feed (OFF)
CNI
Indicator
X10
CN20
X12
13 Feed stack table raise SW
X 13
X14
X15
16
X16
17 Damp, form roller (ON)
X17
18 Damp form roller (Auto)
X18
X 19
X20
21 Dampening solution feed (ON)
X21
22 Dampening solution feed (Auto)
X22
23 Counter
X23
24 Cancel
X24
25 Impression ON
X25
26 Damp. fountain solution
X26
27
X27
28
X28
29 Pump thermal
X29
30 LSI
X30
31 LS2
X31
32
2132
'
No.
Switches
SWI:
IL I 0
20
30
4 0
50
60
70
80
90
10 0
11 0
12 0
CN3
SW3: Air blower time (4 sec./graduation, 6

graduations max.)
DI. 69
700
71
72
73
74
75
7641
77
70
79
80111
13 0
14-
IS
16
0
17
CN4
18
19
21
o
o
o
CN2
22 0
23
24 (3
25 0
26 0
27
0
28 0
29 0
31 0
32 0
33 0
34 0
35 0
36 0
37 0
38 0
39 0
40 s:.
41
42
43 s'
CN5
CN6
SW2: Blanket cleaning time (4

secJgraduation, 6 graduations max.)
OL81 82 83 84 57 58 596061 62 63 64 65 66 67 68 CN 16
00
CN15
54
X54
55
X55
56
X56
,, OL 57 Start SW LED'
YI
Y2
SW4: Dampening form roller speed (1

revJgradua-tion)
59 Buzzer
Y3
SW5: Dampening fountain motor

acceleration time (0.5 sec./graduation,
0 for E type models)
Y4
61 Damp. ductor SOL .
Y5
62 Ink duchy SOL
Y6
SW6: Ink form roller speed (1 revJgraduation)
63 Air blower SOL
Y7
SW7:
64 Blanket cleaner pump .
Y8
65 Feed slack table raise MG

66 Feed stack table lower MG
CN14
67 Paper feed SOL
YII
68
7
SW
6543210
69 Spray
Y13
70 Jam stopper SOL
Y14
Y15
Single lever forward/reverse

72
SOL
851
8/4
-4 o0
45
CNI 3
73 Blanket cleaner air valve
Y 17
Y IR
76 Take-up SOL
CN 12
CN II
CN I 0
CNN
Y16
75 Clutch SOL
47 0
48 0
49 0
50 0
51 0
52 0
53 0
54 0
55 0
56 0
Indicator
58 Feed stack table stop LED
CN7
Signal
53 Double shoal detection (amp) X53
CN9
77 Impre.ssion SOL
Y2l
78 PB pressure SOL
Y22
79 Damp. fountain motor
Y23
80
81 Double sheet detector reset
82
Signal
No.
40 Safety cover.
Indicator
X40
No.
Signal
Indicator
Double sheet detector synchronization
X46
83 Electromagnetic counter
Y25
84 Pump magnet
Y26
34 CD jam
X34
X4I
47 Inverter trip
X47
X35
X42
48 Emergency stop
X48
85 Rotate forward
Y29
Feed stack table stop raising
X43
49 Pulse sensor
X49
86 Rotate reverse
Y30
X50
87 Inching
Y3I
51 Plate cylinder reference sensor
X5I
88 Constant speed
Y32
52 Double sheet detection (M)
X52
36 Feed stack table lower limit

37 Feeder safety
'
X33
CNI 7
CN18
CN2
II Double sheet detection (ON) XII

CN19

39 Stop
X36
X37
X38
X39
43
limit
X44
45 PB impression sensor
X45

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C4 C24 SERIES

ITEMS TO NOTE FOR INSTALLATION AND OPERATION-----------------------------------

[1] Installation Environment

4. PAPER FEEDER SECTION ADJUSTMENT (C48SF C248E C248L)-

Securing Vertical Guides------------------------------------------------------Adjusting Double Sheet Detector.......................................

ADJUSTING FIRST UNIT------------------------------[1]

Timing Table------------------------------------------------------------------------------------Adjusting Around Fingers of Each Cylinder.............................

ADJUSTING PAPER DELIVERY UNIT..................

ADJUSTMENT OF INKING SECTION CRANK (ASSEMBLY STANDARD)----------

ADJUSTMENT AROUND SINGLE LEVER FINGER----------------------------------------

Adjustment Around Single Lever Finger------------------------------------------------Adjustment of Single Lever Positioning Cam-------------------------------------------

ADJUSTMENT OF INKING SECTION----------------------------------------------------------

10. ADJUSTMENTS OF DAMPENING SECTION (WATERMATIC SYSTEM)------------

Structure and Functions---------------------------------------------------------------------Adjustments.....................................................................................................

11. ADJUSTING DAMPENING SECTION (MOLLETON SYSTEM).............................. .....70

Adjusting Rocking Motion of Ductor Roller......................................................

12. ELECTRICAL SPECIFICATIONS...................................................................................

Electrical Specifications for C48, C48SF, C248 and C248SF-------------------------72

1. ITEMS TO NOTE FOR INSTALLATION AND OPERATION

When dust adheres to machine parts, it can cause machines to malfunction.

The ideal operating conditions are:

Current consumption for each of the series are as follows:

Checking Leveling Points

Ink fountain rollers

2 44 88 sS FF Ink fountain rollers

Single revolution shaft

[Note] Jack bolt D is

Leveling Adjustment Procedure

Leveling adjustment steps:

When level is obtained, securely tighten locknuts

Bracket for feeder table

3. PAPER FEEDER SECTION ADJUSTMENT

Feeder Section Drive Chain Tension Adjustment

is proper if there is no sag

sprocket wheel smoothly

Adjust the chain tension by

Loosen the cap bolt inside the frame.

131 Paper Table Elevator Motor Chain Tension Adjustment

Adjust the chain tension by moving the motor.

[4] Feeder Head Mounting Position

Head guide rail HOPside frame

[5] Feeder Head Height Assembly

Height control knob

Guide rail indicator line

The mounting position of the paper

Secure the guide rail by tightening

The feeder head should be assembled

Paper table is raised o

The brake mechanis

To adjust brake power

171 Paper Table Elevator Drive Crank Timing Adjustment

rod end should

[8] Paper Table Elevator Clutch Mechanism

Gap A between the lever and hook should

Adjust this gap by changing the length of the

(2) Adjusting hook against lever when paper table stops

When the second blower foot is at its lowest

To adjust the gap, loosen the securing

When the second blower foot is at its lowest

To adjust the gap, loosen the securing

The gap between the outer perimeter (tip of

The gap adjustment is performed by

Lengthen the rod end to increase the gap;