TRA Fab, Welding

SIEMENS
TASK:
RISK ASSESSMENT
Enhancement Project Kadanwari.
MECHANICAL WORK INSIDE OF PLANT AREA.

Breakdown of Task
1)
2)
3)
Excavation, backfilling
Lifting Operation
Scaffolding
4)
Fabrication
5)
6)
NDT
Grit blasting
7)
8)
9)
10)
11)
12)
13)
Sleeving
Hydro static Test
Piping/ installation of pre- fabricated spools
Under ground Piping
Touchup Painting.
House keeping
Holiday
S/N
O
1
Activity
HAZARDS
Effects
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
Excavation / Backfilling.
Manual Excavation
Dehydration, dust,
hit / cut, slip,
existing
People
underground
injury.
cables/ instrument
tubes & piping
Backfilling and
compacting with
diesel driven plate
compactor
Dust, slip, oil

leakage of oil,
failure of
equipment
Hit,
People
injury,
equipmen
t damage
PTW,PPE, first aid box,

Inspection of location, Deploy
MCI the skilled persons and proper
supervision , use the shawal,
spade and ganti
Acceptable
PPE, First aid box, Inspection of

site equipment, PTW,
MCI barrication, use the dust mask,
do not carry out job in heavy
wind.
Acceptable
1 OF 22
S/N
Activity
O
2 Lifting Operation
Scaffolding
Effects
Loading/ Off loading

of pipes, Spools/
Personnel
Hit/Slip/fall,
Assemblies,
Injury/equ
unbalance, failures
Equipment and other
ipment
of mechanism.
material at assigned/
damage.
job location
Placement of
Equipment at
locations
HAZARDS
Erection of
Scaffolding
Removal of
Scaffolding
Personnel
Hit/Slip/fall,
Injury/equ
unbalance, failures
ipment
of mechanism.
damage.
Disturbance on
access, hit, fall,
throw
Disturbance on
access, hit, fall,
throw
Persons
injury,
property
damage
Persons
injury,
property
damage
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
IRR
M
Review of RA, PTW, PPE, Safety

Talk, Inspection of location,
ground and equipment,
employment of certified crane,
operator, & lifting
gears,barricade the working
area, first aid box, close
supervision.
Acceptable
PTW, PPE, Safety Talk,

Inspection of location, ground
IRR and equipment, employment of
M
certified crane, operator, &
lifting gears,barricade the
working area, close supervision.
Acceptable
Inspection of material & site,

PTW, PPE, barrication, clear
IRR
access, deploy the competent
M
scaffolders,
use the harness
for work at height.
Acceptable

access,avoid to thrown the
IRR
material from height,use the
M
bucket, deploy the competent
scaffolders,
use the harness
for work at height.
Acceptable
2 OF 22
S/N
O
4
Activity
HAZARDS
Effects
Fabricationk and Fitting
Welding
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failuar.
damage
Grinding and use of

Power brush
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failure.
damage
Sev Pro
erit babi Risk
y
lity
Cutting, use of
cutting torch set.
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failures.
damage
Additional Controls
PTW,PPE, safety talk,

inspection of site and
equipment, deploy qualified
welders, proper welding hood,
monitor the condition
IRR continuously, arrangement of
M water and nimkol, ensure the
availability of fire extinguisher,
fire proof trepollian/ blanket,
arrangement of water /sand
buck, barrication, no unconcerned persons.
IRR equipment, deploy competent
M persons, use the face shield,
arrangement of water and
nimkol at site,
RESID
UAL
RISK
Final
Assessmen
t
Acceptable
Acceptable
PTW,PPE, stack the cylinders on

proper trolley, installed the flash
back arrestor on cylinder,
proper tightening of leads and
IRR valves, inspection of
M equipment, deploy trained
persons, availability of fire
extinguisher, fire proof
trepollian/ blanket, arrangement
of water & sand filled bucket
3 OF 22
S/N
O
b
c
Activity
Cold Cutting,
Wherever required
HAZARDS
Effects
Persons
Cut, Slip, Hit/ Fall/ injury,
Fire, spark
property
damage
Sev Pro
erit babi Risk
y
lity
Additional Controls
PTW/PPE, as per job location

check the gas, inspection of
equipments, prior to start of
cold cutting work, use of proper
IRR
cold cutter, bonding clamp &
M
other hand tools, barricade the
working area/deploy skilled
manpower, use of Mud plug for
plug/blind the cutted pipe.
IRR
M
RESID
UAL
RISK
Final
Assessmen
t
Acceptable
NDT
DPT- Dry
Fumes, smell,
Penitration Test
MPI- Magnetic
Particle
Megna flux
Inspection
UT- Ultrasonic Test
RT- Radiographic
Test.
Blasting
Radiation, stored
energy
Chronic
effects on
health of
people
Cleaner, developer, penitrator
IRR
M
IRR
M
IRR
M
Area will be
Barricaded/Evacuate the
radiation area
Use
of
Dozy
met
er/fil
m
batc
h/us
e of
confi
ned
cont
aine
r for
hand
ling
of
sour
se.
4 OF 22
S/N
O
Activity
HAZARDS
Dust, Rupture of
Grit blasting / Sand
hose, loosing of
blasting
fittings, hit, fall
Effects
Persons
injury,
property
damage
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Inspection of equipment,
site,deploy trained manpower,
first aid box should be available
at site.use the proper hood with
fresh air/ life line,close
supervision, PTW, PPE, removek
the pieces of stones from grit/
sand, barrication of location.
Final
Assessmen
t
Acceptable
5 OF 22
S/N
O
7
Activity
HAZARDS
Effects
Holiday Testing
Sev Pro
erit babi Risk
y
lity
Persons
injury,
Holiday Testing for
Electric shock, Mis- effect
detect the pin holes
handling, hit /fall.
on
in welded spools.
equipmen
t
8
RESID
UAL
RISK
Final
Assessmen
t
PPE, PTA, certificate, deploy

competent person, continue
monitoring activity, earthing on
spools.
Acceptable
PTW,PPE, use the burner with

gas cylender, installed & proper
tightening of valve on gas
cylender, inspection of
equipment, deploy trained
persons, availablity of fire
trepollan/ blenket, arrangement
of water & sand filled bucket
Acceptable
PTW, PPE, Prior to start of this

job to be arrange the tool box
IRR talk, ensure the proper
M handling to work, avoid to fall of
tools, proper tightening, use the
hand gloves..
Acceptable
Sleeving
Fixing / applying of
Heat Sleeves
Additional Controls
Spark, Fire,
Explosion
Persons
injury,
property
damage
Hydrostatic Test.
Installation of Fitting Sliping of fitting,

and flanges.
tools, hit
Persons
injury
6 OF 22
S/N
O
Activity
Filling of Water
Pressurization on
psi
De-pressurize & /
flushing
HAZARDS
Effects
sleepry soil/
Effect on
ground, produce of health
mud
and eyes
Loosing/ Leakage of
fittings, rupture/
brust of hose, entry
of un authorized
persons, lake of
communication,
failure of
equipment like
compressure, PSV,
guages, valves, hit.
Persons
injury,
equipmen
t damage,
effect on
environm
ent.
Persons
Rupture/ brust of
injury,
hose, entry of un
equipmen
authorized persons, t damage,
lake of
effect on
communication,
environm
ent.
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
PTW, PPE, ensure the proper

IRR handling to work, avoid to
M spread the huge quantiity of
water at job location.
Acceptable
PTW,PPE, Use the corrective psv

and other accessories, First aid
MCI box,prior to start of activity
inspection of site & equipment,
proper monitoring, barrication.
Acceptable
PTW,PPE, proper monitoring,

barrication, open the drain
IRR
valve slowly, drain of water at
M
safe place or as per instruction
of HSE OMV
Acceptable
7 OF 22
S/N
O
10
Activity
HAZARDS
Effects
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Piping/ Installation of pre-fabricated Spools

Stringing/ Stacking
of pipes/ spools
Hit, slip, fall of tools Injury
Piping/ Installation of Cut, Slip, Hit/ Fall/

pre-fabricated
failure of
Spools
equipment, tools
Persons
injury,
equipmen
t damage,
Final
Assessmen
t
Prior to start of work visual

MCI inspection of job location,
proper supervision, PPE, PTW.
Acceptable
PPE,PTW, skilled workers,

arrangement of corrective tools,
MCI continue watch the activity, if
work at height to be use the
harness
Acceptable
MCI
Acceptable
Proper supervision, Store at out

of residential area barricade the
area, No Smoking should be
IRR
mark on signboard , use the
M
rubber gloves, LEP/goggle and
mask, proper arramgement for
protection of soil/ ground..
11 Under ground piping

Welded spools lying
in trenches.
12
Dust, slip, coleps of Minor

trench
injury
PTW,PPE deploy cometent

workers and proper supervision
Painting
Placement of
Painting material
Chronic
effects on
health,
Fumes, Spread, fire
environm
ent
damage.
8 OF 22
S/N
O
Activity
Mixing of paint with

thinner
Touch up Painting
HAZARDS
Effects
Chronic
effects on
Fumes, contact with health,
skin,eyes, fire
environm
ent
damage.
Chronic
effects on
Fumes, contact with health,
skin,eyes, fire
environm
ent
damage.
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
PPE,PTW, close supervision,

avoid to direct contact with
hands, eyes, No smoking, use
MCI
the rubber gloves, LEP/goggle
and mask, proper arramgement
for protection of soil/ ground..
Acceptable
Use the proper brush, if job at

height fasten of harness,
MCI hands,eyes, use the rubber
gloves, LEP/goggle and mask,
no smoking during this job,
proper arramgement for
protection of soil/ ground
Acceptable
MCI
Acceptable
13 House keeping / Restoration of site

House keeping /
Restoration of site
Dust / Garbage
Suffocatio
n
PPE, Inspection of site, PTW,

use the dust mask
9 OF 22
SIEMENS
RISK ASSESSMENT
HSE
Enhancement Project OMV Pakistan, Kadanwari.
TASK:

Breakdown
of
Task
1) Excavation/ Back filling

2) Lifting Operation
6) Blasting
7) Holiday
11) Under ground piping

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping
4) Fabrication & Fitting.

5) NDT
S/NO
2
3
4
5
Activity
10) Piping/ Installation of Spools

HAZARDS
Excavation / Backfilling.
Dehydration, dust,
hit / cut, slip,
existing
Manual Excavation underground
cables/
instrument tubes &
piping
Back filling and
Dust, slip, oil
compacting with
leakage of oil,
diesel driven plate failure of
compactor
equipment
Attendees
Muhammad Saifullah Khan
Construction
Superintendent
OMV
Basharat Ahmed
Butt
HSE Advisor
Projects OMV
Syed
Khalid Anwer
Site Manager
SIEMENS
Musharaf
Hussain
Construction. Manager, Civil SIEMENS
Abdul Wahab Manager HSE SIEMENS
Effects
People
injury.
Hit,
People
injury,
equipmen
t damage
Sev- Proberity ability
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
MCI
PTW,PPE, first aid box,

Inspection of location, Deploy
the skilled persons and proper
supervision , use the shawal,
spade and ganti
Acceptabl
e
MCI
PPE, First aid box, Inspection of

site equipment, PTW,
barrication, use the dust mask,
do not carry out job in heavy
wind.
Acceptabl
e
6 Ghulam Khan
CivilAhmed
Surveyor.
7 Riaz
Supervisor
8.Civil
Shaukat
Raza
9. HSE
RanaSupervisor
Tanweer
Site Supervisor for inside of plant.
MCI - Manage for Continuous

Improvemen
(LOW)
IRRM
- Incorporate Risk Reduction
Measures
(MEDIUM)
I - Intolerable
(High)
10 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity

HAZARDS
Effects
Risk
Lifting Operation
Loading/ Off loading

of pipes, Spools/
Personnel
Assemblies,
Hit/Slip/fall,
Injury/equ
Equipment and
unbalance, failures
ipment
other material at
of mechanism.
damage.
assigned/ job
location
IRRM
Placement of
Equipment at
locations
Personnel
Hit/Slip/fall,
Injury/equ
unbalance, failures
ipment
of mechanism.
damage.
IRRM
Scaffolding
2
3
4
5
Erection of
Scaffolding
Disturbance on
access, hit, fall,
throw
Attendees
Muhammad Saifullah Khan
Construction
Superintendent
OMV
Basharat Ahmed
Butt
HSE Advisor
Projects OMV
Syed
Khalid Anwer
Site Manager
SIEMENS
Musharaf
Hussain
Construction. Manager, Civil SIEMENS
Persons
injury,
property
damage
IRRM
6 Ghulam Khan
CivilAhmed
Surveyor.
7 Riaz
Supervisor
8.Civil
Shaukat
Raza
9. HSE
RanaSupervisor
Tanweer
Site Supervisor for inside of plant.
Additional Controls
Review of RA, PTW, PPE, Safety

Talk, Inspection of location,
ground and equipment,
employment of certified crane,
operator, & lifting
gears,barricade the working
area, first aid box, close
supervision.
PTW, PPE, Safety Talk,
Inspection of location, ground
and equipment, employment of
certified crane, operator, &
lifting gears,barricade the
working area, close supervision.

access, deploy the competent
scaffolders,
use the harness
for work at height.
Final
RESIDUAL Assessmen
RISK
t
Acceptabl
e
Acceptabl
e
Acceptabl
e
MCI - Manage for Continuous

Improvemen
(LOW)
IRRM
- Incorporate Risk Reduction
Measures
(MEDIUM)
I - Intolerable
(High)
11 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity

HAZARDS
Effects
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
Abdul Wahab Manager HSE SIEMENS
12 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity
HAZARDS
Disturbance on
access, hit, fall,
throw
Removal of
Scaffolding
Fabrication and Fitting
Welding
Effects
Persons
injury,
property
damage
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failure.
damage
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
IRRM

access,avoid to thrown the
material from height,use the
bucket, deploy the competent
scaffolders,
use the harness
for work at height.
Acceptabl
e
IRRM

equipment, deploy qualified
monitor the condition
continuously, arrangement of
water and nimkol, ensure the
availability of fire extinguisher,
fire proof trepollian/ blanket,
arrangement of water /sand
bucket, barrication, no unconcerned persons entry.
Acceptabl
e
13 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity
Grinding and use of

Power brush
Cutting, use of
cutting torch set.
Cold Cutting,
Wherever required

HAZARDS
Effects
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failure.
damage
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failures.
damage
Persons
Cut, Slip, Hit/ Fall/ injury,
Fire, spark
property
damage
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
IRRM

equipment, deploy competent
persons, use the face shield,
arrangement of water and
nimkol at site,
Acceptabl
e
IRRM

proper trolley, installed the flash
back arrestor on cylinder,
proper tightening of leads and
valves, inspection of
persons, availability of fire
trepollian/ blanket, ar
Acceptabl
e
IRRM
PTW/PPE, as per job location

check the gas, inspection of
equipments, prior to start of
cold cutting work, use of proper
cold cutter, bonding clamp &
other hand tools, barricade the
working area/deploy skilled
manpower, use of Mud plug for
plug/blind the
Acceptabl
e
14 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity

HAZARDS
Effects
Final
RESIDUAL Assessmen
RISK
t
Risk
Additional Controls
MCI
PTW, Use the specific material

like Cleaner, developer,
penitrator, use the dust mask
and goggles,if work at height to
be use the harness.
Acceptabl
e.
MCI
PTW, Use the specific material ,

use the dust mask and goggles,
if work at height to be use
the harness.
Acceptabl
e
MCI
PTW, Use the electreonic, use

the dust mask and goggles,
if work at height to be
use the harness.
Acceptabl
e
IRRM
Strict monitoring, deploy

authorize Radiographic team,
use the convinent equipment
like Dosimeter,survey
meter,flim badge, situate sign
board, deploy safety watch
man, area will be
barricaded/evacuate the
radiation area
Acceptabl
e
Non Detective Test (NDT)

DPT- Dry
Penitration Test
Effects on
Spray of chemical,
health
fumes, smell,
and eyes
MPI- Magnetic
Particle Inspection
Electric shock, Chronic

mis-handling, effects on
health
fall.
UT- Ultrasonic Test
RT- Radiographic
Test.
Blasting
use the electronic

effects on
equiopment,
hands
batteru falure
Chronic
Radiation, stored
effects on
energy, moment of
health of
peoples,unpeople &
authorize entries.
wild.
15 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity
Grit blasting / Sand

blasting

HAZARDS
Dust, Rupture of
hose, loosing of
fittings, hit, fall
Effects
Persons
injury,
property
damage
Holiday Testing
Persons
injury,
Holiday Testing for
Electric shock, Mis- effect
detect the pin holes
handling, hit /fall. on
in welded spools.
equipmen
t
Sleeving
Fixing / applying of
Heat Sleeves
Spark, Fire,
Explosion
Persons
injury,
property
damage
Final
RESIDUAL Assessmen
RISK
t
Risk
Additional Controls
IRRM
Inspection of equipment,
site,deploy trained manpower,
first aid box should be available
at site.use the proper hood with
fresh air/ life line,close
supervision, PTW, PPE, removek
the pieces of stones from grit/
sand, barrication of location.
Acceptabl
e
IRRM
PPE, PTA, certificate, deploy

competent person, continue
monitoring activity, earthing on
spools.
Acceptabl
e
IRRM
PTW,PPE, use the burner with

gas cylender, installed & proper
tightening of valve on gas
cylender, inspection of
persons, availablity of fire
trepollan/ blenket, arrangement
of water & sand filled buc
Acceptabl
e
16 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity

HAZARDS
Installation of Fitting Sliping of fitting,

and flanges.
tools, hit
Filling of Water
10
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
Hydrostatic Test.
Effects
Pressurization on
psi ?
sleepry soil/
ground,
Loosing/produce
Leakageof
mud
of fittings, rupture/
brust of hose,
entry of un
authorized
persons, lake of
communication,
failure of
equipment
like of
Rupture/ brust
compressure,
hose, entry of PSV,
un
guages,
valves,
hit.
authorized
Persons
injury
Effect on
health
and eyes
Persons
injury,
equipmen
t damage,
effect on
environm
Persons
ent.
injury,
equipmen
De-pressurize & /
t damage,
flushing
persons, lake of
effect on
communication,
environm
Piping/ Installation of pre-fabricated ent.
Spools
MCI
MCI
MCI
IRRM
PTW, PPE, Prior to start of this

job to be arrange the tool box
talk, ensure the proper
handling to work, avoid to fall of
tools, proper tightening, use the
hand gloves..
PTW, PPE, ensure the proper
handling to work, avoid to
spread the huge quantiity of
water at job location.
Acceptabl
e
Acceptabl
e
PTW,PPE, Use the corrective psv

and other accessories, First aid
box,prior to start of activity
inspection of site & equipment,
proper monitoring, barrication.
Acceptabl
e
PTW,PPE, proper monitoring,

barrication, open the drain
valve slowly, drain of water at
safe place or as per instruction
of HSE OMV
Acceptabl
e
17 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity
HAZARDS
Stringing & Stacking Hit, slip, fall of

of pipes/ spools
tools
Piping/ Installation
of pre-fabricated
Spools
Cut, Slip, Hit/ Fall/

failure of
equipment, tools
Effects
Injury
Persons
injury,
equipmen
t damage,
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
IRRM
Prior to start of work visual

inspection of job location,
proper supervision, use of
certified crane, operator, lifting
gears, PPE, PTW.
Acceptabl
e
IRRM
PPE,PTW, skilled workers,

arrangement of corrective tools,
continue watch the activity, if
work at height to be use the
harness, use of certified crane,
operator, lifting gears
Acceptabl
e
IRRM
PTW,PPE deploy competent

workers and proper supervision,
use of certified crane, operator,
lifting gears
Acceptabl
e
11 Under ground piping

Welded spools lying Dust, slip, coleps of Minor
in trenches.
trench
injury
12
Painting
18 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity

HAZARDS
Effects
Risk
Smell, Fumes,
Spread, fire
Chronic
effects on
health,
environm
ent
damage.
IRRM
Fumes, smell,
Mixing of paint with
contact with
thinner
skin,eyes, fire
Chronic
effects on
health,
environm
ent
damage.
MCI
Handling &
Placement of
Painting material
Touch up Painting
Chronic
effects on
Fumes, contact
health,
with skin,eyes, fire environm
ent
damage.
MCI
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
Proper supervision, Store at out

of residential/ working area,
barricade the area, No Smoking
should be mark on sign board ,
L
use the rubber gloves,
LEP/goggle and mask, proper
arramgement for protection of
soil/ ground.
hands, eyes, No smoking, use
L
the rubber gloves, LEP/goggle
and mask, proper arramgement
for protection of soil/ ground..
Use the proper brush, if job at
height fasten of harness,
hands,eyes, use the rubber
gloves, LEP/goggle and mask,
no smoking during this job,
proper arramgement for
protection of soil/ ground
Acceptabl
e
Acceptabl
e
Acceptabl
e
13 House keeping / Restoration of site
19 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:

Breakdown
of
Task

6) Blasting
7) Holiday

12) Painting
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
13) House Keeping

5) NDT
S/NO
Activity
House keeping /
Restoration of site

HAZARDS
Effects
Dust / Garbage
Suffocatio
n
Risk
MCI
Additional Controls
PPE, Inspection of site, PTW,

use the dust mask
Final
RESIDUAL Assessmen
RISK
t
Acceptabl
e
20 OF 22
SIEMENS
HSE
RISK ASSESSMENT
TASK: Fabrication and Fitting

Breakdown
2004
of
1) Inspection of job Location

2) Checking of Material
3) Inspection of Equipment/
T&P
4) Measurement & Marking
S/N
O
Activity
Inspection of Job
Location
Task
7) Cutting
HAZARDS
Effects
Person
injury,
effects on
equipment
Broked wooden
Person
plankes, loose of joints,
injury,
holes in pipes due to
effects on
rust.
equipment
Un-even, soft ground,
hurdles, block access
Checking of Material
Inspection of
Equipment and Tools.
Inproper equipments &

tools
Measurement &
Marking
inproper tools
Welding
Date: July 08,
5) Welding
6) Grinding
Location: SIEMENS WORK SHOP IN DRILLING YARD
Person
injury,
effects on
equipment
Person
injury
Persons
Spark, Fire, Explosion, injury,
property
equipment failuar.
damage
Sev- ProbRisk
erity ability
2
Additional Controls
MCI
Compection & leveling of ground and

removal of hurdles, to be clear the
access
Acceptable
MCI
Segrecation of scaffolding
material,use only proper material,
avoid from spread of material, proper
stacking
Acceptable
Acceptable
Acceptable
MCI
Segrecation of equipment and tools

material,use only proper e, avoid
from spread of material, proper
stacking
MCI
Use the measuring tape,angle,chalk,
21 of 22
Final
RESIDUAL Assessmen
RISK
t
PTW,PPE, safety talk, inspection of

site and equipment, deploy qualified
monitor the condition continuously,
IRRM arrangement of water and nimkol,
ensure the availability of fire
extinguisher, fire proof trepollian/
blanket, arrangement of water /sand
bucket, barrication.
Acceptable
SIEMENS
HSE
RISK ASSESSMENT
TASK: Fabrication and Fitting

Breakdown
2004
of
1) Inspection of job Location

2) Checking of Material
3) Inspection of Equipment/
T&P
4) Measurement & Marking
Location: SIEMENS WORK SHOP IN DRILLING YARD
Task
Date: July 08,
5) Welding
6) Grinding
7) Cutting
Persons
Spark, Fire, Explosion, injury,
property
equipment failure.
damage
Persons
injury,
property
damage
PTW,PPE, safety talk, inspection of

site and equipment, deploy
IRRM competent persons, use the face
shield, arrangement of water and
nimkol at site,
proper trolley, installed the flash back
arrestor on cylinder, proper
tightening of leads and valves,
IRRM
inspection of equipment, deploy
trained persons, availability of fire
extinguisher, fire proof terpolean/
blanket.
Grinding and use of

Power brush
Cutting, use of cutting

torch set.
Attendees
Muhammad Saifullah Khan Const: Suptt: OMV
.Shaikh M. Afzal- Site Supervisor.
MCI - Manage for Continuous Improvemen (Low)
Basharat A.But HSE Advisor Projects OMV
Iqbal - Fabricator.
IRRM - Incorporate Risk Reduction Measures
Syed Khalid Anwer Site Manager Siemens
.Zulfiqar- Fabricator
I - Intolerable
Fakhir Sohail- CM
Allah Yar- Welder
Shahid Mansoor Piping Engineer
Allah Ditta- Welder
Abdul Wahab Manager HSE
Tahir Iqbal- Welder
Mian Nisar- I/c Mechanical Works
S.M. Qamar- QA/QC Inspector
Gh. Sabbir-Mech Supptt:
Spark, Fire, Explosion,

equipment failures.
22 of 22
(High)
Acceptable
Acceptable
(MEDIUM)

TRA Fab, Welding

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

TRA Fab, Welding

Hochgeladen von

Copyright:

Verfügbare Formate

SIEMENS

MECHANICAL WORK INSIDE OF PLANT AREA.

Dust, slip, oil

PTW,PPE, first aid box,

PPE, First aid box, Inspection of

Loading/ Off loading

Review of RA, PTW, PPE, Safety

PTW, PPE, Safety Talk,

Inspection of material & site,

Inspection of material & site,

Fabricationk and Fitting

Grinding and use of

PTW,PPE, safety talk,

PTW,PPE, stack the cylinders on

PTW/PPE, as per job location

Cleaner, developer, penitrator

PPE, PTA, certificate, deploy

PTW,PPE, use the burner with

PTW, PPE, Prior to start of this

Installation of Fitting Sliping of fitting,

PTW, PPE, ensure the proper

PTW,PPE, Use the corrective psv

PTW,PPE, proper monitoring,

Piping/ Installation of pre-fabricated Spools

Hit, slip, fall of tools Injury

Piping/ Installation of Cut, Slip, Hit/ Fall/

Prior to start of work visual

PPE,PTW, skilled workers,

Proper supervision, Store at out

11 Under ground piping

Dust, slip, coleps of Minor

PTW,PPE deploy cometent

Mixing of paint with

PPE,PTW, close supervision,

Use the proper brush, if job at

13 House keeping / Restoration of site

PPE, Inspection of site, PTW,

Enhancement Project OMV Pakistan, Kadanwari.

MECHANICAL WORK INSIDE OF PLANT AREA.

1) Excavation/ Back filling

11) Under ground piping

13) House Keeping

4) Fabrication & Fitting.

10) Piping/ Installation of Spools

Sev- Proberity ability

PTW,PPE, first aid box,

PPE, First aid box, Inspection of

MCI - Manage for Continuous

Enhancement Project OMV Pakistan, Kadanwari.

MECHANICAL WORK INSIDE OF PLANT AREA.

1) Excavation/ Back filling

11) Under ground piping

13) House Keeping

4) Fabrication & Fitting.

10) Piping/ Installation of Spools

Sev- Proberity ability

Loading/ Off loading

Review of RA, PTW, PPE, Safety

Inspection of material & site,

MCI - Manage for Continuous

Enhancement Project OMV Pakistan, Kadanwari.

MECHANICAL WORK INSIDE OF PLANT AREA.

1) Excavation/ Back filling