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IMPORTANT SAFETY INFORMATION FOR

CUSTOMERS AND PERSONS PERFORMING
MAINTENANCE
The Blue Book provides information concerning spare parts for
refuse trucks manufactured by McNeilus Truck and Manufacturing, Inc., as
well as for refuse trucks manufactured by other original equipment
manufacturers.
In performing maintenance on your refuse truck, you should carefully
review and thoroughly understand the recommended and required
maintenance procedures in any manuals provided by the original
manufacturer of your refuse truck, including, but not limited to, parts books,
owner manuals, operators manuals, maintenance manuals, and/or service
manuals. Such publications should be carefully checked for the original
equipment

manufacturers

recommended

and

required

maintenance

procedures and instructions as well as all applicable DANGER, CAUTION,

AND WARNING NOTICES. For example, if you are going to perform
maintenance on a refuse truck manufactured by McNeilus Truck and
Manufacturing, Inc., be sure to review the appropriate manuals for your
refuse truck. Similarly, you should check the manuals supplied by the
original equipment manufacturer for any other brand of refuse truck on
which you are going to perform maintenance or service.
In addition to manufacturer-supplied manuals or publications, you
should also review and thoroughly understand all procedures, including but
not limited to, safety procedures, required by the United States Occupational
Safety and Health Administration

(O.S.H.A.) and those of any other

governmental regulatory body that may pertain to the work that you are
intending to perform.

Ordering Parts for your McNeilus Refuse Truck

Original McNeilus parts are specially engineered and designed with carefully specified
steels. These steels are tested for quality and consistency in both chemistry and strength.
They meet exacting requirements for each particular application. Welding processes are
monitored and tested for quality and integrity. Each type of weld is carefully and
consistently applied to insure the least amount of steel texture change for maximum
strength. Even the type of welding wire is specially ordered to meet the requirements of
the particular application. There are many imitators out there without design analysis,
engineering or CAD-CAM capabilities of McNeilus. Often times their parts look
identical. However, without the same steel specifications, welding procedures and exact
design requirements, these imitations are not the same as McNeilus original parts. In
some cases, in addition to not lasting as long, they can cause genuine safety hazards.
They may expose you, your employees or your customers to injury or worse. Our parts
are designed with safety and long life as our top priority.
Keep your McNeilus Refuse Trucks all McNeilus!! The parts on your refuse truck have
been selected from what we feel are the best quality parts available. Were proud of the
quality built into your McNeilus Refuse Truck! Protect your McNeilus Refuse Truck and
its warranty by using the top value quality parts supplied by your conveniently located
McNeilus Factory Direct Branch.
When ordering parts for your McNeilus Refuse Truck we will need your refuse trucks
Model and Serial Number. If the component is a cylinder, hydraulic pump, etc., there
may be model and serial numbers on the component that will help identify the correct
parts.
Give your McNeilus Parts Department Professional all of the information you can. Be as
specific possible when ordering replacement parts. Your McNeilus Parts Department
Professional ships orders the same day as they are received whenever possible.
If you have a UNIT DOWN situation and require special shipping of parts, just let us
know! Well expedite the parts to you. We offer UPS, FEDERAL EXPRESS, and
nearly any air or land freight company you require to get you the parts FAST!! With
McNeilus there are no special handling charges to expedite an order.
Anytime McNeilus finds a way to improve their products they introduce the improvement
into production as soon as possible. For this reason we may have an improved
replacement part which will retrofit your refuse truck. Check with McNeilus first for all
of your refuse truck replacement parts requirements for all makes and models.

SAFETY FIRST
Only Use Original McNeilus Parts
Protect your investment in McNeilus equipment. Do not jeopardize your
warranty. Use only genuine McNeilus replacement parts. Original McNeilus
parts insure the finest quality, the longest life and proper, reliable operation.
High-Tech Manufacturing
Looking to the future, McNeilus continually reinvests in technology to assist
production and performance like submerged arc welding. Computer
controlled parts manufacture and assembly help operators generate a higher
volume while assuring uniform structure, quality and strength.
The Best Materials
Craftspeople take pride in producing the best products on the market. Using
only top grade materials, McNeilus refuse trucks are constructed throughout
with high abrasion wear resistant steel.

Table of Contents
DESCRIPTION

PAGE #

Rear Vision Systems...1

Tailgate Seals..2
Rubber Wipers & Belting... 3
Oil Filters4-5
Oil Reservoirs. 6-7
Hydraulic Accessories 8
Hydraulic Components... 9-10
Cart Dump Systems 11
McNeilus Rear Loader Square Tailgate. 12-13
McNeilus Rear Loader (Thru Model Year 1993)...14-15
McNeilus Rear Loader (Standard & Heavy Duty). 16-17
McNeilus Rear Loader (High Compaction)... 18-19
McNeilus Rear Loader (Tag Axle).20-22
Proximity Switch Tester. 23
McNeilus Rear Loader (Metro-Pak).. 23-25
McNeilus Rear Loader Wiper Panels 26
McNeilus Rear Loader Tipper Guides & Latches. 27
McNeilus Rear Loader Reeving Assembly 28
McNeilus Rear Loader Tailgate Turnbuckles 29
Hydraulic Test Kit.. 29
McNeilus Rear Loader Valve Control Linkages 30
McNeilus Rear Loader In Cab Controls. 31
McNeilus Front Loaders (Pre Serial # 807)... 32-33
McNeilus Front Loaders (Post Serial # 806). 34-36
Pneumatic Controls and Accessories..36
McNeilus Front Loaders In Cab Controls. 37
McNeilus Front Loaders (West Coast).. 38-39
McNeilus Front Loaders Valves 40
McNeilus Refuse Water Tank Assembly... 41
McNeilus Manual Side Loader (94 Model)42-43
McNeilus Manual Side Loader (95 Model)44-45
McNeilus Manual Side Loader (97&99 Model) 46-48
McNeilus AutoReach 49
McNeilus AutoReach Grabber... 50-51
McNeilus AutoReach (99 Model).. 52
McNeilus Refuse Light Assemblies... 53
McNeilus Bucket Loader Recycler.... 54-56
Weather-Pak Kit. 56
McNeilus Bucket Loader (99 Model) 57
McNeilus Bucket Loader Recycler (99 Model). 58-62
McNeilus Bucket Loader and Recycler Controls... 63
McNeilus Roll-Off. 64-65
Throttle Advance & Switches 66
Heil 5000 & Heil H4.. 67
Heil, Dempster, & Leach Replacement Parts. 68-69
Leach Packmaster & Leach Alpha. 70-71
Packer Warranty Period and Extended Warranty Periods from McNeilus 72-75

______________________________________________________

PACKER WARRANTY PERIOD AND EXTENDED WARRANTY PERIODS OFFERED BY

MCNEILUS VENDORS
Packer Units:

180 days (six months) from date of delivery.

Chassis Unit:

All warranty should go through your local chassis dealer.

Commercial Intertech Hydraulic Pump and Valves:

1.

Installed at factory on new packer: One year from delivery date. Excludes damage due to
overheat or contamination. You must send an oil sample for evaluation. Limited to
repairing and replacing if material or workmanship is deemed defective upon
examination.

2.

New Replacement Pump Purchased: One year from purchase date. Excludes damage due
to overheat or contamination. You must send an oil sample for evaluation. Limited to
repairing and replacing if material or workmanship is deemed defective upon
examination.

CCI Cylinders:
1.

Installed at factory on new packer on or after 6/1/96: Five years from delivery date.
Limited to repairing and replacing if material or workmanship is deemed defective upon
examination.

2.

New Replacement Cylinder Purchased: Two years from purchase date. Limited to
repairing and replacing if material or workmanship is deemed defective upon
examination.

Replacement Parts Purchased from McNeilus:

1.

180 days (six months) from date of purchase. (This includes any shelf life at your
facility).
ORDERING A PART FOR WARRANTY CONSIDERATION

When calling McNeilus to order a replacement part, you must inform the sales person that it is for possible
warranty. The following information must be readily available when placing the order:
A.

The serial number of the packer unit and the delivery date, or, the invoice number
showing when the failed part was purchased from McNeilus.

B.

Description of the part to be replaced and McNeilus part number (if available).

C.

Complete description of the problem.

D.

If one of the following parts is being replaced, you will need to supply the serial number
and model number of the part:
i.
ii.
iii.

Hydraulic Pump
Hydraulic Valve Sections
Hydraulic Cylinders

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If the parts being ordered fall within the warranty guidelines, you will receive an orange Warranty
Consideration Notice. This notice will show the Return Goods Authorization (RGA) number and the
description of the parts being considered for warranty. The notice will show the value of the parts and
freight charge. No payment is due at this time.

RETURNED GOODS POLICY

A.

All parts being considered for warranty must be returned within 30 days from the date you ordered
the replacement part. The parts must be returned to the McNeilus warranty department in order to
be considered for possible warranty. The address is as follows:
McNeilus Truck and Manufacturing
Attn: Warranty
P.O. Box 70
Highway 14 East
Dodge Center, MN 55927

B.

You cannot return parts without an RGA number. If parts are returned without the McNeilus
RGA number attached, they will not be considered for warranty and will be discarded. If you
replace a failed part with one from your stock, you must call the McNeilus warranty department
for a RGA # to return the failed part. The phone number of the warranty department is (507) 3746321.

C.

When you order a replacement part under warranty consideration, the part being shipped will be
accompanied by a packing slip, a return mailing label (see Exhibit A), and a RGA tag (see Exhibit
B) for each part ordered under warranty consideration. If you do not receive the RGA tags, please
call your local branch and request them. If you replace the failed part with a part from stock, the
RGA tag and return label will be mailed to you. Please follow these procedures when returning
the failed part.
i.

Attach the RGA tag to each part being returned. (Exhibit B)

ii.

Attach the return label to the outside of the package you are returning. (Exhibit A) This
tag does not prepay your return freight. You will need to coordinate the return of all
warranty parts with your freight company.

D.

The parts being considered for warranty must returned to McNeilus freight prepaid. Any part
shipped freight collect will not be accepted and will be returned to you.

E.

You will receive a Parts Received for Warranty Consideration notice once the parts are returned
to McNeilus in Dodge Center, MN.

F.

If the parts are not received at McNeilus within 30 days of the claim date, a written reminder will
be sent to you. This is called an URGENT WARRANTY NOTICE, and allows you 10
additional days to return the failed part. Warranty consideration will be denied if parts are not
returned prior to the end of the ten day period.

Page 73

NOTE: ALL RETURNED PARTS MUST BE CAREFULLY WRAPPED OR BOXED BY THE

CUSTOMER BEFORE SHIPMENT. ALL RETURNED PARTS SUCH AS PUMPS,
HYDRAULIC CONTROL BLOCKS, VALVE ASSEMBLIES, AND CYLINDERS MUST
HAVE THE SERVICE PARTS PLUGGED AND SEALED TO PREVENT CONTAMINATION
FROM WATER OR OTHER FOREIGN MATERIAL DURING SHIPMENT. UNITS
ARRIVING WITH OPEN PORTS WILL BE DENIED WARRANTY.

APPROVED / DENIED WARRANTY

When McNeilus or a supplier has decided the warranty, you will either receive a notice that states
Warranty Approved Notice or Warranty Denied Notice. If the warranty is approved, no
further actions are necessary. If the warranty if denied, the replacement parts and any freight
charges will be invoiced to you on your regular parts account for payment.

McNeilus, Inc. Warranty Policy

McNeilus Truck and Manufacturing, Inc., hereinafter referred to as McNeilus, warrants the
equipment manufactured by McNeilus to be free from defects in material and workmanship
under normal use and service. McNeilus obligation under this warranty is limited to
repairing and replacing, at McNeilus option, if upon examination by McNeilus, parts are
found to be defective in material and workmanship. Transportation charges for returned
parts must be prepaid by the customer. McNeilus shall be under no further liability in
respect to such warranty.
McNeilus warranty shall not apply to equipment that has been subject to misuse,
negligence, or accident, or which has been repaired or altered without McNeilus prior
knowledge and consent. McNeilus will not be responsible for in-warranty repairs made in
the field by personnel other than from McNeilus. In no case shall McNeilus be liable for
consequential, incidental, special or indirect damages of any kind.
Page 74

Your packer is designed to operate only with the OEM products used by McNeilus. This
limited warranty will be void if the McNeilus products are modified other than as done at
McNeilus factory or its branches unless authorized by McNeilus in writing. Use of parts
and assemblies from another manufacturer as substitutes for OEM products will also void
the limited warranty. There will be no warranty on used parts.
McNeilus disclaims any responsibility for transportation, loss time, or use of the parts or
vehicle in which the parts are installed. The warranty does not cover, and McNeilus will not
pay for or provide the labor or materials, which may be necessary to remove a defective part
or install a replacement part. The warranty is limited to the exchange of the part only if
deemed defective by McNeilus.
Accessories purchased from other manufacturers may be warranted against defects
in materials and workmanship under normal use by McNeilus supplier for a period
exceeding the McNeilus standard 180-day warranty set out earlier. Therefore, if a
failure occurs and the accessory is returned to McNeilus, McNeilus will send this
component to the supplier for its inspection and possible warranty consideration.
The suppliers warranty will be based on the suppliers investigation of the failure.
McNeilus assumes no obligation or liability with respect to accessories purchased
from other manufacturers, except as expressly set forth herein.
MCNEILUS MAKES NO OTHER IMPLIED WARRANTIES OF FITNESS OF
MERCHANTABILITY OR ANY OTHER WARRANTIES. ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH
EXCEEDS THE FOREGOING WARRANTY IS HEREBY DISCLAIMED BY McNeilus.
The customers exclusive remedy for breach of warranty as a result of defects in material
and workmanship shall be as set forth herein. Any action for breach of warranty must be
commenced within one year after the cause of action shall accrue, and no such action may be
maintained which is not commenced within such period. McNeilus neither assumes nor
authorizes any other person to assume for it any liability in connection with its equipment.

Page 75

Packer Replacement Parts Catalog

DATE: OCTOBER 2000

P/N: 780.129800

McNeilus Truck

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