Beruflich Dokumente
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Installation Guide
BSS/MW/Power
Dialog Network Services - 2015
Table of Contents
INTRODUCTION..5
1
1.1.1
1.1.2
1.2
1.3
1.4
1.5
1.5.1
CAT A ................................................................................................................................... 20
1.5.2
CAT B ................................................................................................................................... 20
1.5.3
CAT C ................................................................................................................................... 21
1.5.4
CAT D................................................................................................................................... 22
1.5.5
CAT E ................................................................................................................................... 23
1.5.6
1.6
1.7
1.8
1.8.1
1.9
1.10
1.11
1.11.1
1.12
EMUA .......................................................................................................................................... 30
1.13
1.13.1
1.13.2
1.13.3
1.14
2
MICROWAVE INSTALLATION.............................................................................................................. 34
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DNS Installation Guide-2015 Edition
2.1
2.2
2.3
2.4
2.5
2.6
IF Cable Routing.......................................................................................................................... 39
2.7
2.7.1
2.7.2
2.8
2.9
2.10
2.11
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.1.8
3.1.9
3.1.10
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
General Settings(OD).......................................................................................................... 57
3.2.9
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.2
4.2.1
4.2.2
Battery Cable Laying from OD battery cabinet to equipment cabin. (OD) ...................... 62
4.2.3
4.2.4
WATERPROOFING/WEATHERPROOFING .......................................................................................... 63
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
Water draining methods for fiber cable installation via PVC ................................................... 67
5.9
5.10
Cable inlets/outlets sealing methods for outdoor cabinet cable inlets. .................................. 68
5.11
6.2
6.3
6.4
6.5
7.1.1
7.1.2
Rectifier............................................................................................................................... 74
7.1.3
MW antenna/ODU Labeling............................................................................................... 75
7.1.4
ABBREVIATIONS ................................................................................................................................. 77
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DNS Installation Guide-2015 Edition
INTRODUCTION
Dialog Axiata PLC, a subsidiary of Axiata Group Berhad (Axiata), operates Sri Lankas largest and fastest
growing mobile telecommunications network. Company mobile network consists 3000+live base station
sites scattered throughout the country and over 2200 of those sites are owned by DAP while the rest
has been shared from other telecom operators infrastructure. DAP network is geographically divided in
to ten (10) regions managed by Dialog Network Services(DNS) by which all operation & maintenance and
project activities are coordinated & executed from regional offices and dispersed depots within the
region.
DNS maintains the base station infrastructure in well-coordinated manner compliance to the Dialog
standards with 99.99% network up time to provide seamless network services to our valued customers.
Therefore DNS expects to strictly follow Installation Guide document for any installation works at DAP
owned and shared infrastructure sites to continuously maintain the above goals.
Apart from equipment suppliers manuals, this Installation Guide document gives the idea for all
installers on how to install/label telecommunication equipment and accessories on towers and cabins as
per DAP standards. Installation Guide document basically covered three main areas including Base
Station Subsystem (BSS), Microwave Transmission (MW) and Power (PWR) installations. All installers
(contractors) shall follow the document guidelines for all the BSS/MW/PW installations to be completed
at DAP owned, shared infrastructure sites. DNS strictly advices all contractors to consult respective
regional in charge for any deviations to the Installation Guide document.
This is 2015 edition of Installation Guide and DNS has the responsibility to amend the document yearly if
and only if there is a requirement for any amendment or addendum.
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DNS Installation Guide-2015 Edition
BSS INSTALLATION
Antenna pole should be adjusted to fix vertically every time before beginning any equipment
installation.
Antenna bracket should be fixed as per WO azimuth setting such a way that orientation of the
antenna bracket should be allowed maximum possible antenna rotation in either.
All the nuts & bolts should be tightened firmly & secure with check nuts.
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DNS Installation Guide-2015 Edition
1.1.2
Cellular antennas should be able to rotate within +/-150 from the WO azimuth to enable future
optimizations. If it is not possible with available bracket arrangement, need to rearrange the
brackets/antenna poles or relocate the antenna to other available pole to ensure the
requirement.
Original clamp set provided by the antenna fabricator must be used to install any antenna.
Mechanical down tilt should be set to zero as per the current practice unless mentioned in the
WO.
Antennas should not be fixed near to the bottom end of the antenna poles, so that reaching the
antenna ports shall be much easier for operational activities. Also this will allow the lower
antenna clamp to be fixed above the lower arm/clamp of the antenna bracket, which will add
some extra protection when adjusting or dismantling the antenna in the future.
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DNS Installation Guide-2015 Edition
Azimuth and tilt error should be +/- 0.5 degrees from the WO specifications.
Unused antenna ports should be sealed with PVC tape and 3M rubber tape as per the DAP guide
lines on chapter 5.2 of this document.
All the antennas should be labeled according to the DAP labeling standards described on chapter
7.
1.2 TMA Installation
Steel tie wraps should be used to mount TMA on the antenna pole just at the back of the
antenna.
Height from the bottom of the antenna should be ~0.5 m & should be able to connect the
antenna side using =<2m jumper cables if there are no exceptions described on the WO.
TMA grounding point should be connected to the structure using 16mm2 or higher gauge Earth
cables/C clamps
UV protected out door tie wraps must be used for neat up activities.
All the ports of the TMA should be properly sealed using the same guide lines described on the
chapter 5.2- outdoor connector waterproofing of this document.
All the jumper cables should be neat up according to the common jumper cables installation
guide lines explained on chapter 1.8 of this document.
All unused connectors should be sealed with a connector-sealing cap to prevent water from
entering or pooling in the connector.
When connecting the male connector to the female connector care must be taken to ensure
that the connectors do not become cross-threaded. Damaged connectors should not be used
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DNS Installation Guide-2015 Edition
RRUs should Installed such a way that it should not block cellular antenna main lobe.
RRUs installation should be installed to facilitate the easy operations and maintenance. Hence
adequate space around RRU should be maintained for human operations.
All the RRUs should be positioned in a way that the maintenance cavity of the RRU facing the
tower side to facilitate easy operation.
RRUs must be installed as far as possible from the lightning arrester/down conductor of the
tower.
Orientation of the RRU should allow the antenna to be adjusted within +/-150 for the future
optimizations.
If the recommended clearance not available, contractor must contact regional PM & get
directions before proceed the Installation with minimum clearance possible.
Clearance between RRUs should always adhere to the vendor specifications & should
accommodate the heat dissipation requirement and easy O&M. RRU clearance requirement can
be vary from vendor to vendor and based on RRU model. Need to align with the RRU
manufacturer specification as much as possible. Following is the general practice.
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DNS Installation Guide-2015 Edition
To ensure the proper heat dissipation of the RRU and ensure waterproofing of the ports at the
bottom of the RRU, the tilt of the RRU must be less than or equal to 10 degrees in general.
All the RRUs should be installed vertically as per above requirement. Any deviation due to
exceptional case should be acknowledged & get approval from the regional PM.
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DNS Installation Guide-2015 Edition
At RT Pole site, a minimum of 1200mm ~ 1600mm distance should be kept between the tower
base level and bottom of the RRU.
RRUs must be installed within the arms of the antenna bracket (cross bars for double bracket).
That will provide extra protection when adjusting or replacing.
Picture 1.3.5: RRU mounting on pole and between supporting bars to tower
If enough space not available to mount the RRU on the same antenna pole, then special bracket
approved/issued by DAP must be used.
Maximum number of RRU installed on single cellular pole should be limited to 2. Any deviation
should get approval from the regional PM.
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DNS Installation Guide-2015 Edition
Picture 1.3.6: Wrong Installation (more than two RRU on single pole)
RRU must be fixed firmly to the pole. All clamps should be installed according to the product
specification. Booklet of the quick installation guidance provided by the manufacturer must be
referred or get the instructions from regional PM at any difficulty.
A torque wrench should be used when tightening the nuts according to the product
specifications. A mark should be made to confirm all nuts are tightened to the correct value.
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DNS Installation Guide-2015 Edition
Picture 1.3.8: a mark made for identifying the nut is tightened to the correct torque setting.
All check nuts, spring washers, flat washers must be installed without neglecting any, according
to the product specifications.
If the extra length of the RRU bracket bolts block the expected azimuth tolerance of the installed
antennas (+/- 15 degrees) then the bolt/bolts must be cut off and proper protection for avoiding
any corrosion should be applied. Bonding and Insulation tapes can be used for this purpose.
Cover plates of the RRUs maintenance cavity should be fixed firmly ensuring the water seal in
place to avoid water leakages into the cavity.
Do not remove dust proof caps of the vacant RF ports on the RRUs or antennas. Water proofing
should be done as per the common guide lines on chapter 5-waterproofing on this document for
unused ports.
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DNS Installation Guide-2015 Edition
Unused ports of the RRUs maintenance cavity should be blocked using original rubber bushes
only provided with the RRU by the manufacturer.
Picture 1.3.11: Closed maintenance cavity of the RRU (left) & blocked unused ports of maintenance cavity (right)
Stripped part of the RRU power cable should not exposed out of the maintenance cavity. Good
installation shown on below picture.
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DNS Installation Guide-2015 Edition
RRU should be grounded to the structure with good electrical contact by using a C clamp. Tower
paint should be removed on minimum area required for C clamp only & must not damage zinc
layer when removing the paint which will lead to structure corrosion.
Refer to the below picture for correct way of connecting earth cable to the RRU.
All the RRUs should be labeled as per the DAP standard described on chapter 7-labeling section
on latter part of this document.
The surface of all equipment should be cleaned after the installation.
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DNS Installation Guide-2015 Edition
RRU power cable, RRU fiber cable and Grounding cables should not be bundled together.
Cable coiling near the RRU must be avoided if not instructed to do so.
Extra care should be taken when tightening the fiber cable close to the maintenance cavity of
the RRU to avoid the cable being damaged.
Connectors of fiber cables must be covered with dust proof caps throughout the installation
period.
Need to keep the dust proof caps installed for all unused SFP/fiber ports.
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DNS Installation Guide-2015 Edition
Clamps used for installing RRU cables should comply with the fiber cable sizes. Eg. Clamps used
for Huawei fiber cables do not match with Ericsson fiber cables which are thinner than Huawei
fiber cables.
Picture 1.4.3: fiber cables installed using correct & incorrect cable clamps. clamp diameter>fiber on incorrect
In the instance of unable to cover fiber cables with PVC pipes (bends in irregular shape)
according to the fiber cable installation category described on the next chapter, need to use GI
flexible or UV protected conduits. Plastic conduits without UV protection will be rejected.
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DNS Installation Guide-2015 Edition
Cables should have enough free length near RRU/Antenna [between last tie wrap point and
RRU/Antenna] for allowing RRU & antenna movements /removals [for maintenance work]
without changing current cable installation.
Excess fiber cables must be kept rolled, not less than 1 feet diameter. This zag of fiber cables
must be kept on the tray below the BBUs if it is an outdoor cabinet. If it is indoor, the zag must
be kept on the most distant place from busy area of the cable tray.
Picture 1.4.6: Fiber cable zag kept away from frequently used area of the cable gantry
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DNS Installation Guide-2015 Edition
All the fiber cables must be labeled according to the DAP standards described on chapter 7 of
this document.
Power Cable
PVC(1/2")
PVC(1/2")
PVC(1")
Category
CAT-A
VLadder
HVLadder Ladder
HLadder
HLadder
CAT-C
CAT-D
Cable Clamps
CAT-B
CAT-E
VLadder
Junction
Box
V-Ladder Only(1m)
Optional V-Ladder Only(8m)
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DNS Installation Guide-2015 Edition
1.5.1 CAT A
PVC conduit only for fiber cable V and H.
Using junction box upon the preference
For V ladder need to use clamps in every 2m interval
For H cable tray, no clamps will be used.
T joints near the bulk head and the 900 bend.
No PVC for power cable, need to install via clamps in the V ladder and need to be routed using
cable ties in H cable tray.
Need to cover fiber cable using insulated steel flexible conduits at 900 bend, near bulk head
and V ladder to RRU.
In this category fiber cable should not be exposed to outside at any point
1.5.2 CAT B
1 PVC conduit for both fiber and power cable on V and H ladders.
Using junction box upon the preference
For V ladder, need to use clamps in every 2m interval
For H cable tray, no clamps will be used.
T joints near the bulk head and the 90 bend.
Fiber and power cables need to be routed through clamps on the V ladder and need to be
routed using cable ties in H cable tray.
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DNS Installation Guide-2015 Edition
Need to cover fiber cable using 1 insulated steel flexible conduit at 90 bend, near bulk head and
V ladder to RRU
In this category fiber and power cables should not be exposed to outside at any point
Picture 1.5.2: Category B Fiber/power cable installation, both fiber & power cables in 1 PVC & 1 GI flexible
1.5.3 CAT C
PVC conduit only for fiber cable in H cable tray.
For V ladder need to use clamps in every 1m interval
For H cable tray, no clamps will be used.
T joints near the bulk head and the 900 bend.
GI flexible @ bulk head & 900bend.
Fiber and power cables need to be routed through clamps on the V ladder and must use cable
ties on H cable ladder.
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DNS Installation Guide-2015 Edition
Picture 1.5.3: Category C Fiber/power cable installation, PVC up to 90 bend with T joints for draining water.
1.5.4 CAT D
1 PVC conduit for both fiber and power cables in H cable tray only.
For H cable tray, tie wraps instead of clamps.
For V ladder need to use clamps in every 1m interval for both fiber & power cables.
T joints near the bulk head and the 90 bend.
Fiber and power cables need to be routed through clamps in the V ladder and must use cable
ties on H cable ladder.
Picture 1.5.4: Category D Fiber/power cable installation, 1 PVC for fiber & power cable on H ladder only
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DNS Installation Guide-2015 Edition
1.5.5 CAT E
PVC conduit separately for both fiber and power cables in V and H cable tray.
Using junction box upon the preference
For V ladder need to use clamps in every 8m interval
For H cable tray, use tie wraps for fastening.
T joints near the bulk head and the 90 bend for draining water.
Fiber and power cables need to be routed through clamps on V ladder and must use tie wraps
on H cable tray.
Need to cover fiber and power cables using insulated GI flexible conduit at 900 bend, Bulk
head and V ladder to RRU.
In this category fiber and power cables should not be exposed to outside at any point
Picture 1.5.5: Category E Fiber/power cable installation, both power cables & fiber cables inside PVC
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DNS Installation Guide-2015 Edition
PVC to GI flexible joints should be sealed using same mastic sandwich method used for
waterproofing outdoor connectors.(chapter 5.2)
Interface between GI flexible & bulk head must be weatherproofed using silicon/mastic
sandwich as per the chapter 5.9 guidelines.
Using PVC T junctions at 2 ends of horizontal ladder is a must for any PVC conduit installation for
fibers.
Do not use scratched or outer damaged RF cables for any installation. Cables should be clean
and clear all along after the completion of installation. Any scratched cable will be rejected.
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DNS Installation Guide-2015 Edition
Each RF cable should be grounded using proper grounding kits at below points.
Near the bulkhead. Grounding cable should be connected to bulk head ECB.
1m distance above (90 bend) from horizontal ladder. Grounding cables to V ladder ECB @
cable bend.
1m below the top RF connector. Grounding cables to ECB on V ladder. ECB should be
electrically connected to the structure using C clamp method.
If the cable distance is more than 50m, install middle grounding point as well.
Picture 1.7.2: RF groundings near bulk head & vertical cable ladder
All the RF connectors and grounding points should be properly waterproofed according to the
DAP standards. (Refer the water proofing methods on chapter 5.2 of this document).
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Need to route outdoor RF Jumpers underneath the platform to avoid any damages when
working on the platform, (jumpers used between antenna & RF cable).
Crossings of jumper cables on the cable ladder/structure should be zero. Any jumper cable
should be able to remove without disturbing any other cable.
Must use cable clamp or UV protected cable ties as jumper aids.
Both ends of all the jumper cables should be labeled according to the labeling guide lines on
latter part of this document.
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DNS Installation Guide-2015 Edition
RRU power cables should not hang freely close to the RRU. The bending radius of the power
cable or Earth cable must be at least three times the diameter of the cable.
Power cables should meet the RRU vendor specifications.
Power rating of the breaker to the RRU must be selected according to the maximum power
rating of the unit defined by the RRU manufacturer.
Do not lay RRU power cables near to the tower down conductor.
The space between power cable/ground cable and fiber cables outside the RRU should be more
than 3 cm.
Black UV-resistant cable ties (UV protected 14.5 black tie wraps) must be used for outdoor
cable fastening.
RRU power cable shield must be grounded using a proper grounding kit at the cabin entry point
(inside the cabin), or on the DCDU.
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DNS Installation Guide-2015 Edition
Sheath should be covered with heat sleeve and proper cable lug should be applied before
connecting to the grounding point.
Picture 1.9.4: DCDU point for grounding RRU power cables (Left) & RRU power cables grounded @ bulk head (right)
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DNS Installation Guide-2015 Edition
Picture 1.10.3: all the unused slots must be covered with dummy plates.
All the unused dummy plates should be handed over to DNS regional staff.
BH/E1 paths should be installed through proper lighting arresters if they are routed outside the
equipment cabin. (UELP/SLPU for Huawei)
Picture 1.11.1: Critical & Non critical sides are separated & labeled in the rectifier
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DNS Installation Guide-2015 Edition
Power cable diameter should comply with the power rating of the equipment on manufacturer
specifications.
Use the shortest path possible separately for the power cables & grounding cables
Each DC power cable should be labeled as per given standard at both ends. Labeling guide is on
chapter 7 of this doc.
Picture 1.11.2: Power cables are properly labeled. In the rectifier (left), at the DCDU (right)
Cabling from the DCDU/PDU to other equipment should adopt a common orderly pattern
(Ex: - Right hand-side cables and left-hand side cables can be routed separately in two routes)
Power connection main breaker of the DCDU/PDU should facilitate future expansions.
Hence 50A DC breaker from rectifier should be used for each & every technology/base station.
When connecting RRU & BBU power to DCDU, suitable/recommended breaker capacity must be
used as per the equipment manufacturer guide lines.
1.12 EMUA
Should be installed above the BBU in the reserved 19-inch space. It is only for outdoor cabinets
according to Huawei guideline.
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DNS Installation Guide-2015 Edition
Selected lug dimensions should be according to the cable size. Removing strands of the cable to
match with lower size lugs must be avoided.
The lug handle and any part of cable core exposed should be wrapped with the heat shrink
sleeve.
Picture 1.13.2: cable lug made correctly (left) & uncompleted cable lug (right)
Usage of insulation tape instead of heat sleeves should be avoided as much as possible.
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DNS Installation Guide-2015 Edition
Picture 1.13.3: Earth plate at the left side of the outdoor cabinet is the nearest to BBU
Picture 1.13.5: Earth cables on back of the mw rack. Other cables not install near them.
If it is macro BTS, should be connected to the ECB near the bulk head using 25mm2 Earth cables.
All other base stations should be connected to the nearest common grounding point using
16mm2 or higher earth cables.
BBUs in outdoor sites should be grounded to the earth plates provided inside the outdoor
cabinets.
Crone block (metal case) should ground to the earth plate inside the outdoor cabinet.
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DNS Installation Guide-2015 Edition
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DNS Installation Guide-2015 Edition
2 MICROWAVE INSTALLATION
If there is planer radome available need to follow manufacturer guide lines and install it without
any kinking. Kinking will destroy the radome which is non repairable or replaceable on live
antenna.
All safety precautions should be taken to avoid any damage to the antenna/existing equipment
on the tower during the installation, need to align with manufacturer guide lines when hoisting
the antenna to the tower top.
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DNS Installation Guide-2015 Edition
Default polarization for any single polarized antenna is vertical if not specified on the WO.
Picture 2.1.3: antenna polarization can be observed from the orientation of the antenna feeder point
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DNS Installation Guide-2015 Edition
When the installation of the antenna has been completed, it is necessary to make sure that the
installation instructions have been followed in all aspects, before proceed to Radio/IF cable
installation.
It is especially important to check that all bolted joints are tightly locked with check nuts.
Installing wind braces through the climbing ladder area must be avoided. Doing this will lead to
injuries to all workers.
Wind brace should not rotate more than 250 from antenna direction to any direction, for
ensuring the maximum torque that can be negotiated by the wind brace.
Picture 2.2.2: Wind brace should not rotate more than 25 from antenna direction
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DNS Installation Guide-2015 Edition
Picture 2.3.1: ODU installed away from the tower will make O&M hard
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DNS Installation Guide-2015 Edition
Do not perform short-circuit test when one side of the IF cable connected with either ODU side
or IDU side
Must avoid joints on IF cables at any cost. Need to check whole cable for damages after cable
laying is completed.
Before connecting/disconnecting the IF cable at any point, ODU and IDU power switches should
be turned off to void damages due to short circuiting.
IF cable should be connected to the IDU through the IF jumper from the indoor IF arrestor.
IDU must be connected to the common ground before connecting the IF cable to IDU.
ODU Earth cables must be installed before connecting IF cable to ODU.
The point of about 1 m away from the IF interface of the ODU should be grounded. point 01
The place about 0.5 to 1 meter away from the cable entry point of equipment cabin or outdoor
cabinet is required to be grounded. -point 02
The point about one meter away from the Cable bend between Horizontal and vertical cable
ladders should be grounded. -point 03.
Additionally, below points of IF cable should be grounded according to the length of considered
part
The middle point of the cable when the cable is longer than 60 meters-point 04 on the
picture 2.5.1:
The middle point of the horizontal portion of the cable if the portion is longer than 60m.
IF cable grounding should be electrically connected to the structure using C-clamps in the
absence of ECB. Paint on the tower should be removed as per the minimum requirement
without damaging the zinc layer if GI member, to avoid any corrosion.
Picture 2.5.2 describes how to make grounding on IF cable using grounding clips.
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The grounding wire of any grounding point should be routed to the ground direction as much as
possible.
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DNS Installation Guide-2015 Edition
Picture 2.6.1: cable bends near ODU & just outside bulk head
Picture 2.6.2: fastening method should be uniform & cable should not cross each other.
Both ends of the IF cable should be applied with temporary labels before installation.
Permanent labels should be pasted after the completion of the installation as per the labeling
guide on chapter 7 of this document.
IF cable should not be crossed with any other cable on the cable ladder. Take permission from
regional PM in exceptional case.
IF cables should be taken through separate slot of bulk head, they should not mix with RF/RRU
power cable clusters. Does not matter new cable is routed in existing IF cable cluster. After the
IF cable routing, the bulk head should be sealed according to the DAP specifications explained
on chapter 5.
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DNS Installation Guide-2015 Edition
Near the ODU, surge arresters should be properly weatherproofed as per below guidelines.
For the sealing first apply insulation tape, bonding tape, again insulation tape.
Finally silicon can be used for added security.
After sealing, total arrester may look like below figure.
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DNS Installation Guide-2015 Edition
Minimum distance between two units on MW rack is 1U (>1.5) for ensuring proper ventilation.
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DNS Installation Guide-2015 Edition
All IDUs installed in Indoor sites should be grounded to ECB of the same 19 rack. ECB must be
connected to bulk head ECB using 25mm2 or higher earth cables.
If it is outdoor site, all IDUs grounding points should be connected to nearest earth plate.
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DNS Installation Guide-2015 Edition
Polarity and the power connection order (1&2 or primary/secondary) should be labeled at both
ends of all the power cables according to the DAP Labeling standards given on chapter 7 of this
document.
Power to MW equipment should be drawn from nearest MW fuse panel/PDU. Should be
connected to 6-10A breaker on critical side of the rectifier if separate fuse panel/PDU is not
provided.
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DNS Installation Guide-2015 Edition
All the E1s of one link should be clustered if there is no special scenario. DAP regional PMs
guidance must be followed if there is space issue on DDF/MW rack space.
One tag block space should be kept between two links tributary clusters.
Picture 2.10.2: tributary clusters of different links should be separated for easy identification
Extra length of tributary cable can be rolled to sag of 1 ft in diameter and kept at behind the
MW rack as shown below. Maximum loops for one cable should not exceed 5 if not specially
instructed to keep more. Only one loop for outdoor cabinets.
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DNS Installation Guide-2015 Edition
All unused E1s should be looped after checking them with the E1 analyzer.
Crone tag frames should be grounded to the MW rack ECB using 6-10mm2 earth cables.
Fiber/Eth Cables
Eth cable & Fiber cable should be labeled as per DAP standards on chapter 7 of this
document.
Fiber patch cords between 2 racks must be installed through flexible conduits.
All cabling should be very neatly done on MW racks.
All the cables should be routed on MW rack in a way that they could not disturb installing new
equipment on free space of the rack or O&M (replacing/removing) existing units.
2.11 Things to do Before Power up TX Equipment
Check and take all safety measures for yourself and then equipment.
Complete all installation work and check with given Work Order/s (WO) or Project Proposal
Document/s.
Clean the site (Indoor + Out Door) & collect all garbage.
Check bracket arrangement (Verticality, Pole diameter, Bracket Type).
Check Antenna/ODU installation with given guild lines.
Check OD lightning arresters are connected correctly & sealed properly.
Check IF cable installations meet the DAP guide lines.
Check OD grounding points are well connected.
Check water proofing (According to given instruction).
Check Bulkhead is used efficiently & properly sealed after installation.
Check indoor lightning arresters are properly installed & grounded.
Check all indoor grounding points are tightened.
Check IF Cable connectivity using a multi meter as described on IF cable installation guide.
Check DC cable connectivity (correct polarity +/- connection to both rectifier, DCDU & INU/TX
equipment sides & any physical damages to the cables).
Check Earth cable connectivity & the cable sizes comply with DAP standards.
Check DC Breaker capacity is matched with MW link manufacturer instructions.
Check DC power connected side in the rectifier. All the TX Equipment should be connected to
critical side.
Measure DC/AC voltage levels & note down.
Check all modules are installed in to correct slots as per the WO.
Check whether all accessories available in the IDU. (Fan Cards, Dummy cards etc.)
Check tightness of all installed nuts/bolts of power and TX equipment.
Check correct labeling for all installed equipments as per the DAP standards.
Switch on the link.
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3 RECTIFIER INSTALLATION
Rectifier should be leveled & properly mounted using anchor bolts provided with installation kit.
Each installation team/Operation team must take responsibility to neat up all the cables after
any installation or removal.
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DNS Installation Guide-2015 Edition
Picture 3.1.3: Earth cables/power cables & signaling cables should be separated inside the cable casings
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DNS Installation Guide-2015 Edition
A second level protector should be installed closer to main distribution board on rectifier supply.
The protector earth should be separately connected to the common ground near bulk head.
Picture 3.1.4: Level 2 protector for rectifier load installed near main DB
Picture 3.1.5: Total capacity of modules (90A) marginally enough only to chargethis battery bank of 800Ah.
It is not enough even for boost charge,
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DNS Installation Guide-2015 Edition
The connections should be tightened to torque values specified by the battery bank
manufacturer using torque wrench.
3.1.5 Rectifier Grounding(ID)
Rectifier chassis should be connected to the common ground using 16mm2 or higher earth
cable. This must be done as the first thing after mounting the rectifier.
Routing the grounding cable should be done as per the DAP standard described on chapter 6.2
of this document.
3.1.6 Indoor Casings for Cable installations(ID)
PVC cable casings must be used for each and every cables laid along the cabin wall.
Signaling cables should be separated as much as possible from Earth cables/power cables.
All the cables should be bound to the base of the casing using indoor tie wraps.
Cables in the PVC casings should not cross each other.
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Alarm
ALM 1
Rectifier Fault
ALM 2
Mains fail
ALM 3
Fuse Fail
ALM 4
ALM 5
2G nodes
3G Nodes
LTE FDD
CDMA
Always MW links should be placed in critical side & BTSs should be on Non-critical side.
Picture 3.1.7: Critical & Non Critical loads are separated in every rectifier
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Check all the cables for physical damages & examine if they are neatly bound to the cable
tray/supported all along the cable routing path.
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Rectifier supply must be protected using level 2 surge protector at the outdoor distribution
panel.
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The battery terminals should be tightened to torque values specified by the battery bank
manufacturer.
Must use exactly matching tools with correct torque setting for tightening battery terminals.
Damages to any battery terminal will lead to malfunctioning of entire battery bank.
3.2.5 Rectifier Grounding(OD)
When installing a PGND cable, ensure that the terminals on the PGND cable are oriented
correctly and that the screws are tightened, as shown in Fig. 04, No washers between grounding
point and lug.
Use 35mm2 or higher sizes for Ground cables and Need to Ground external Grounding bus bar.
3.2.6 Alarm Cable Installation(OD)
Prepare 2 alarm cables using standard cat 5 cables. (Cables with RJ45 connectors crimped using
standard Ethernet color code at the BTS end for Huawei BTS).
Cables should be arranged neatly and bounded properly to the rack.
Alarm cables should be separated from power/Earth cables as much as possible.
Configure/connect rectifier alarm outputs as below.
Alarm O/P
Alarm
ALM 1
Rectifier Fault
ALM 2
Mains fail
ALM 3
Fuse Fail
ALM 4
ALM 5
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2G nodes
3G Nodes
LTE FDD
CDMA
Always MW links should be placed in critical side & BTS should be on Non-critical side.
Any breaker swapping/replacing with higher/lower capacities must be prier approved by the
regional PM.
Labeling should be done for all the cables as per the DAP standards described on chapter 7 of
this document.
3.2.8 General Settings(OD)
LVD end voltage for the critical side should be set to 43.2.
LVD end voltage for the non-critical load must be set according to the total load and the battery
capacity of the site. Please take regional PM consent before adjusting.
Use Recommended Settings by the battery bank manufacturer for float/boost voltages &
temperature compensation settings. You may refer below table for commonly used battery
banks in DAP network.
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Avoid any air conditioners on top of the battery bank when selecting the place.
Keep the battery bank as close as possible to the rectifier to avoid voltage drop & heat
dissipation in BB cables.
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Earth cables & DC power cables must be separated as much as possible inside the casing.
Cables should be bound to the casing base using indoor cable ties.
Must be labeled as per the DAP standards described chapter 7 on this document
Power cables should be laid separately from the earth cables as much as possible.
If the interconnection cables are not provided with installation kit, interconnection cables must
be made under the guide lines described on chapter 1.13 of this document.
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Picture 4.2.1: keep the manufacturer specified clearance between batteries for ventilation
Tighten the connections according to the specified torque values by the manufacturer.
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4.2.2 Battery Cable Laying from OD battery cabinet to equipment cabin. (OD)
Cables between two cabinets should be routed through PVC casings/Gi flexibles & the casings
must be sealed as much as possible. GI flexible must be connected to common ground at one
end.
Cables should be labeled as per DAP labeling guide on this document.
Joints on any DC power cable are not accepted.
Finishing of the battery bank cable terminals should comply with the guide lines on chapter 1.13
of this document.
4.2.3 Battery Strings connections(OD)
Must use standard colors for battery bank cables. Blue for polarity & Black for + polarity.
Picture 4.2.2: standard colors for correct polarity, Red for Positive
Must be labeled as per the DAP standards described chapter 7 on this document
Power cables should be laid separately from the earth cables as much as possible.
If the interconnection cables are not provided with installation kit, interconnection cables must
be made under the guide lines described on chapter 1.13 of this document
4.2.4 Things to do before connecting to the rectifier(OD)
Check again, all the battery terminals are tightened to the torque values specified by the battery
bank manufacturer.
Temperature sensors should be in place.
Any physical damages to interconnection cables or battery bank cables.
Check the physical status of each battery, if they are free of damages/cracks, and experience no
leakage.
Check the battery string voltages, string by string. Should be around 48V.
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5 WATERPROOFING/WEATHERPROOFING
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Properly wrapping connections with tape and mastic (left of below pic) requires skill. If done
poorly (center and right, mastic layer was skipped) water can seep in, potentially resulting in
service outages.
First unused ports of the Cellular antennas/RRUs should be covered with the dust proof cap
initially provided with the antenna or RRU.
Need to seal the waveguide ends with PVC tape & 3M rubber tape as per the same guide lines
on 5.2.
Silicon must be used in addition in waveguide scenario. Because, applying vinyl tape may not
cover whole interface between waveguide & Radio or Waveguide & antenna as it is not a
regular shape like RF/IF connector. So the screw tightening area of the face plate can be covered
using silicon.
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Unused ports of MW couplers should be sealed using cover plates or the method accepted by
the manufacturer.
Picture 5.4.2: cover plate used for covering unused coupler port
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Follow the SAME guidelines on chapter 5.2 for waterproofing all the outdoor cable termination
points.
Picture 5.5.1: IF connector with surge arrester sealed using mastic sandwich (left) & mastic S. + silicon (right)
Special care should be taken & the gap between IF cable & the grounding cable coming out from
the surge arrester should be filled up when applying rubber tape to prevent moisture from
entering through the gap.
Grounding kit should be fixed in a way that the grounding cable comes out from bottom end of
the water seal after completion.
Follow the guide lines on section 5.2 for applying mastic sandwich waterproofing.
Special care should be taken & the gap between IF/RF cable & the grounding cable coming out
from the surge arrester should be filled up when applying rubber tape to prevent moisture from
entering through the gap.
Picture 5.6.1: RF & IF grounding points sealed using mastic sandwich method
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Same guidelines described on Section 5.2 can be applied. We can use thinner mastic/rubber
tape layer for this joints.
5.8 Water draining methods for fiber cable installation via PVC
T junctions should be installed near the cable bend & near the bulk head on horizontal cable
ladder for draining water collecting inside PVC conduits.
Picture 5.8.1: T junctions installed on fiber conduits for draining water collecting inside the PVC conduit
Bulk head should be sealed after finishing any installation to prevent insects from entering the
equipment cabin.
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5.10 Cable inlets/outlets sealing methods for outdoor cabinet cable inlets.
All the cable entry points should be sealed using mastic tapes/silicon and need to ensure any
insect cannot enter the equipment cabinet.
Picture 5.10.1: Cable inlets weatherproofing for outdoor cabinet cable inlets
Unused cable entry points should be sealed using original rubber bushes whenever possible. If
not apply silicon and seal all the holes to prevent insects from entering cabin.
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This is a limited resource & every installation team must take responsibility to use the cable
ladders efficiently allowing next, installations/upgrades do easily.
Keeping the neatness on the cable tray installation express the quality of the entire installation,
always.
6.1 Outdoor Cable Ladder
Any cable should not cross over other cables.
All the cables should be tightly bound using either cable clamps or UV protected cable ties.
Cables used for separate technologies should be clustered separately.
IF cables should be laid separately for each link. I.e. Not in a bunch.
Please follow below order for installing different types of cables on the indoor cable ladder.
Beginning from the wall side.
Area 1-All the Earth cables must be routed near to the wall.
Picture 6.2.1: areas for installing different types of cables on the cable ladder
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All the cables should be routed in straight lines & should be bound to the cable tray using
suitable (to the size of the cable) indoor cable ties.
All the cable ties should be correctly cut off using tie wrap tightening tool to avoid any damages
to hands from sharp tie wrap edges.
This way we can keep the good look of the installation & also avoid lightning damages to
sensitive electronic devices from induced currents on signaling cables.
6.3 Bulk Head
Need to begin the cable installation from near most side of the bulk head to the cabin wall. This
will ease up the next installations/upgrades always.
If the bulk head is on left side:-
Bulk
head
Equipment
Cabin
Bulk
head
Equipment
Cabin
Usually IF cables are installed on separate plate other than RF/Fiber/ Power cables
RF/Power/Fiber
IF Cable
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Installer may use bulk head in order shown on below picture. Imagine this bulk head is near to
the left wall.
All the holes/gaps should be sealed up as per the DAP guide lines explained on the chapter 5.9
of this document.
6.4 Outdoor Cabin inlets & Outlets
The inner most cable inlet must be used first to ease up next installation.
Always should use the suitable cable entry point according to the cable size. Cables installed
through larger size cable entry points will lead to unwanted gaps & will always make
weatherproofing very hard.
All the cable entry points should be sealed as per the DAP standards on chapter 5.10 on this
document.
Unused cable entry points should be closed using original rubber bushes provided by the
outdoor cabinet manufacturer.
Follow the below table for selecting correct conduit type or fastening method for power cable
installation.
Cable
Type
AC Power
Cable
Indoor Cable
Ladder
Cabin
Wall
Out Door
Casing
PVC Conduit
Earth
Cable
Cable tie
Casing
or clip
Cable tie
DC Cable
Cable tie
Casing
Cable tie
Battery
Cable
Cable tie
Casing
Cable tie
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7 EQUIPMENT LABELING
Item
Description
Cat.
Rectifier
Rectifier Name
BSS
Label Area
Label format
Example
Rectifier/ACDB
Breaker/SPD
REC 1, REC 2
Rectifier to
DCDU 1 (-48V)
Rectifier to
DCDU 1 (+48V
)
BB Name
Rectifier/DCDU End DC
power cable
DCDU-1(-)
Rectifier/DCDU End DC
power cable
Battery Bank
DCDU-1(+)
Battery Bank 1
Rectifier to BB
1 (-48V)
Rectifier/BB End DC
power cable
BATT -1(-)
Rectifier to BB
1 (+48V)
Grounding
cable
Rectifier to
ACDB
Rectifier/BB End DC
power cable
BATT -1(+)
GND
AC cable
AC Input - 230V
EXT Alarm
Alarm 1, Alarm 2
Alarm 1
Rectifier to
BTS (-48V)
BTS/Rectifier DC cable
Technology (-48V)
Ex:-CDMA (-48V)
CDMA (-48V)
Rectifier to
BTS (+48V)
BTS/Rectifier DC cable
Technology (+48V)
Ex:-CDMA (+48V)
CDMA (+48V)
BBU(DCS/FDD)
BBU Name
BBU
BBU to DCDU
RRU to DCDU
BBU PWR(GSM)
REC 1
DCDU-1(-)
DCDU-1(+)
Battery Bank 1
BATT -1(-)
BATT -1(+)
GND
AC Input - 230V
BBU to RRU
Fiber Cable
RRU Name
Fiber cable
RRU
BBU to DDF E1
Cable
E1 cable
GSM E1 Cable - 1
ETH Cable
GPS Antenna
Cable
GPS Cable
GPS - {Technology}
Ex:- GPS - CDMA
GPS - CDMA
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BSS
Cont.
RF Cable
GSM Sec - 1 A
GSM Sec -1 /1
Antenna
GSM Sec -1 A
Jumper Cable
Combiner
Name
Combiner
{Technology/Technology} Sec-{Sector
Number} Port {A/B}
Ex:- DCS/3G Sec - 1 A
Link Reference
MW Rack
19' Rack
19' Rack
Rack 1 , Rack 2
IF cable
Near (ODU/IDU/Arrester)
NMS Cable
Antenna
MW link Management
Cable
MW Antenna
ODU Name
ODU or Coupler
Antennas
Cellular and MW
Antennas
Dialog Logo
BTS RF Cable
Cellular
Antenna
Antenna
Jumper Cable
DCS/3G Sec - 1 A
MW
IDU DC power
cable
IF cable
Outdoor
Labels
Rack 1
Kottawa (Eri_400)
PWR A
Kottawa - 1 (V)
NMS
Kottawa_RTN_910
- EXT
Kottawa
ODU 1
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7.1.2
Rectifier
Picture 7.1.2: Labeling the cables coming out from the rectifier
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7.1.3
MW antenna/ODU Labeling
7.1.4
19 rack labeling
Picture 7.1.4: Labeling locations for 19 rack. All the BBUs & INU/IDUs should be labeled.
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9 ABBREVIATIONS
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Abbreviations
3G
BB
BBU
BS
BSS
CDMA
DAP
DC
DCDU
DCS
DNS
ECB
ESD
Eth
EXT
FDD
FE
GI
GND
GSM
H
HD
IDU
IF
INU
LTE
MW
NE
NMS
ODU
PDU
PGND
PVC
PWR
RF
RRU
RT
Sec
SFP
Meaning.
3rd Generation
Battery Bank
Base Band Unit
Base Station
Base station Subsystem
Code Division Multiple Access
Dialog Axiata PLC
Direct Current
DC Distribution Unit
Digital Cellular System(1800 Mhz band)
Dialog Network Services
Earth Connecting Bus bar
Electrostatic Discharge
Ethernet
External
Frequency Division Duplexing
Far End
Galvanized Iron
Ground
Global System for Mobile Communication
Horizontal
Heavy Duty
Indoor Unit
Intermediate Frequency
Indoor Node Unit
Long Term Evolution
Micro Wave
Near End
Network Management System
Out Door Unit
Power Distribution Unit
Power Grounding
Poly Vinyl Chloride
Power
Radio Frequency
Remote Radio Unit
Roof Top
Sector
Small Form-factor Pluggable
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40
41
42
44
45
46
47
48
SLS
TDD
TMA
TX
UV
V
WCDMA
WO
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