Beruflich Dokumente
Kultur Dokumente
p V2
+ +z
g 2 g
p
g
where
V2
2g
z is the elevation
head
For laminar flow (Re < 2000), energy loss is given by Hagen-Poiseuilles Equation:
Pf =
128 lQ
d4
Where,
Pf
or
hf =
128 lQ
d 4
fluid viscosity
pipe length
pipe diameter
volumetric flow-rate
For turbulent flow (Re > 4000), the pressure loss can be calculated based on Darcys Equation:
R l V 2
Pf =8(
) (
)
V2 d 2
Where,
R
=
fluid density
fluid velocity
The dimensionless
R
)
2
can be group as , known as the friction factor
V
l V2
h f =8 ( )
d 2
A1
to
A2
V 21
A1 2
h f = (1 )
2g
A2
Head loss at sudden contraction
Eddies that formed between the vena contracta and the pipe wall caused the most energy
dissipation. Between the vena contracta and the downstream section (2) a flow pattern similar to
that occurring after an abrupt enlargement is formed and thus loss occurs once again.
2
V 22 A2
V 22
h f = ( 1) =K c
2 g Ac
2g
Where,
Kc =
Losses in valves
Valves that are installed in a piping system are causing additional losses of head. For turbulent
flow, the head loss can be represented by
V2
h f =K ( )
2g
Apparatus
Water tank ,water pump , flowmeter , pressure meter , 1 m straight pipe of 8 mm diameter
(copper tube) , 1 m straight pipe of 12 mm diameter (PVC) full , 1 m straight pipe of 15.5 mm
diameter (PVC), sudden enlargement pipe , sudden contraction pipe , 90 bend , 90
elbow , 90 T-joint , 45 Y-joint , gate valve , ball valve , globe valve & in-line strainer.
Procedure
1. The water tank was ensured to be
3
4
full.
5. All valves except V 1 was turned off. The pressure meter was connected across the 8
mm copper pipe to measure the head loss.
V
1
was turned off while V 2 was turned on, with the rest of the valves remained
6.
closed, the head loss was measured with the pressure meter including across the
contraction , 12 mm PVC pipe and the enlargement portion.
7. V 2 was turned off while V 3 was turned on, the pressure meter was used to
measure head loss across 15.5 mm pipe.
8. V 3 was turned off while V 4 was turned on, the pressure meter was used to
measured head loss across 18 mm pipe, ball valve, 45 Y-joint and 90 bend.
V
4
was turned off while the globe valve was fully turn on, the pressure meter was
9.
used to measure the head loss in 90 elbow, 90 T-joint, in-line strainer, gate valve
and globe valve.
10. The experiment was repeated using different flow rate 5 time respectively.
11. All the data was obtained and recorded in the table.
Results
Fitting
4(GPM)
5(GPM)
6(GPM)
7(GPM)
0.64
5(GPM)
0.16
0.00
0.15
1.00
7(GPM)
0.29
0.01
0.28
6.5(GPM)
8.5(GPM)
0.10
7(GPM)
0.17
0.16
9(GPM)
0.25
1.51
9(GPM)
0.45
0.01
0.45
10.5(GPM
)
0.22
11(GPM)
0.38
2.02
11(GPM)
0.60
0.02
0.62
12.5(GPM
)
0.29
13(GPM)
0.46
2.80
13(GPM)
0.80
0.02
0.80
14.5(GPM
)
0.34
15(GPM)
0.55
6(GPM)
8(GPM)
10(GPM)
12(GPM)
14(GPM)
straight pipes
8 mm (copper tube)
Fitting
12 mm (PVC) full
sudden enlargement
sudden contraction
Fitting
15.5 mm (PVC)
Fitting
18 mm (PVC)
Bends
Fitting
90 Bend
0.04
0.10
0.17
0.21
0.29
45 Y-joint
-0.09
-0.07
-0.05
-0.03
0.01
90 Elbow
5(GPM)
0.01
6(GPM)
0.01
7(GPM)
0.06
8(GPM)
0.07
9(GPM)
0.09
90 T-joint
0.01
0.05
0.07
0.08
0.11
5(GPM)
0.06
1.05
2.68
6(GPM)
0.08
1.48
3.56
6.5(GPM)
8.5(GPM)
0.22
0.36
Table 1
7(GPM)
0.12
2.04
4.65
10.5(GPM
)
0.50
8(GPM)
0.16
2.88
5.14
12.5(GPM
)
0.68
9(GPM)
0.20
3.03
5.71
14.5(GPM
)
0.86
Fitting
Valve
Fitting
Gate
Globe
In-line strainer
Fitting
Ball
Fitting
straight pipes
8 mm (copper tube)
Fitting
12 mm (PVC) full
sudden enlargement
sudden contraction
Fitting
15.5 mm (PVC)
Fitting
18 mm (PVC)
h (m)
l/d
0.64
125
0.16
0.00
0.15
83.3
-
0.10
64.5
0.17
55.6
Flowrate : 3(GPM)
V 2 /2 g (
m)
0.72
9.06x10-5
Flowrate : 5(GPM)
0.40
6.11x10-5
0.40
0.40
Flowrate : 6.5(GPM)
0.24
8.23 x10-5
Flowrate : 7(GPM)
0.15
2.59 x10-4
k
0
0.4
-
h (m)
Bends
l/d
m)
Flowrate : 6(GPM)
0.11
-
Fitting
90
Bend
45 Y-joint
0.04
-0.09
0.57
Fitting
90 Elbow
0.01
90 T-joint
0.01
h (m)
Valve
l/d
0.06
1.05
2.68
0.22
Fitting
straight pipes
8 mm (copper tube)
h (m)
1.00
V 2 /2 g (
l/d
125
0.4
-0.2
0.1
0.1
k
m)
Flowrate : 5(GPM)
0.14
0.14
0.14
Flowrate : 6.5(GPM)
0.67
Table 2
Fitting
Gate
Globe
In-line strainer
Fitting
Ball
Flowrate : 5(GPM)
0.14
0.14
V 2 /2 g (
0.4
7.5
19.1
0.3
Flowrate : 4(GPM)
V 2 /2 g (
m)
0.25
4.08 x10-4
Fitting
12 mm (PVC) full
sudden enlargement
sudden contraction
Fitting
15.5 mm (PVC)
Fitting
18 mm (PVC)
Bends
0.29
0.01
0.28
83.3
-
0.16
64.5
0.25
h (m)
55.6
l/d
m)
Flowrate : 8(GPM)
0.20
-
Fitting
90
Bend
45 Y-joint
0.10
-0.07
0.20
Fitting
90 Elbow
0.01
90 T-joint
0.05
h (m)
Valve
Gate
Globe
In-line strainer
Fitting
Ball
0.08
1.48
3.56
0.36
0.11
2
V /2 g (
0.01
0.4
k
0.5
-0.4
Flowrate : 6(GPM)
0.11
-
l/d
Fitting
Flowrate : 7(GPM)
0.78
5.69 x10-5
0.78
0.78
Flowrate : 8.5(GPM)
0.41
7.71 x10-5
Flowrate : 9(GPM)
0.25
2.29 x10-4
2
V /2 g (
0.1
0.5
m)
Flowrate : 6(GPM)
0.11
0.11
0.11
Flowrate : 8.5(GPM)
0.22
Table 3
0.7
13.5
32.4
1.6
Fitting
straight pipes
8 mm (copper tube)
Fitting
12 mm (PVC) full
sudden enlargement
sudden contraction
Fitting
15.5 mm (PVC)
Fitting
18 mm (PVC)
Bends
h (m)
l/d
1.51
125
0.45
0.01
0.45
83.3
-
0.22
64.5
0.38
h (m)
55.6
l/d
Fitting
90
Bend
0.17
45 Y-joint
-0.05
Fitting
90
Elbow
0.06
90 T-joint
0.07
Valve
Fitting
Gate
Globe
In-line strainer
Fitting
Ball
h (m)
0.50
m)
2.01
7.65 x10-5
Flowrate : 9(GPM)
1.28
5.38 x10-5
1.28
1.28
Flowrate : 10.5(GPM)
0.63
6.90 x10-5
Flowrate : 11(GPM)
0.38
2.29 x10-4
2
V /2 g (
m)
Flowrate : 10(GPM)
0.31
0.31
0.28
2
V /2 g (
8 x10-3
0.4
k
0.5
-0.2
Flowrate : 7(GPM)
0.28
-
l/d
0.12
2.04
4.65
Flowrate : 5(GPM)
2
V /2 g (
0.2
0.3
m)
Flowrate : 7(GPM)
0.28
0.28
0.28
Flowrate : 10.5(GPM)
0.35
Table 4
0.4
7
17
1.4
Fitting
straight pipes
8 mm (copper tube)
Fitting
12 mm (PVC) full
sudden enlargement
sudden contraction
Fitting
15.5 mm (PVC)
Fitting
18 mm (PVC)
Bends
h (m)
l/d
2.02
125
0.60
0.02
0.62
83.3
-
0.29
64.5
0.46
h (m)
55.6
l/d
0.21
45 Y-joint
-0.03
Fitting
90
Elbow
0.07
90 T-joint
0.08
Valve
Fitting
Gate
Globe
In-line strainer
h (m)
0.16
2.88
5.14
0.45
0.36
V 2 /2 g (
0.01
0.3
k
0.5
-0.07
Flowrate : 8(GPM)
0.36
-
l/d
m)
2.89
7.12 x10-5
Flowrate : 11(GPM)
1.92
4.78 x10-5
1.92
1.92
Flowrate : 12.5(GPM)
0.89
6.44 x10-5
Flowrate : 13(GPM)
0.53
1.99 x10-4
V 2 /2 g (
m)
Flowrate : 12(GPM)
0.45
-
Fitting
90 Bend
Flowrate : 6(GPM)
V 2 /2 g (
0.2
0.2
m)
Flowrate : 8(GPM)
0.36
0.36
0.36
-
0.4
8
14
Fitting
Ball
0.68
Flowrate : 12.5(GPM)
0.49
Table 5
Fitting
straight pipes
8 mm (copper tube)
Fitting
12 mm (PVC) full
sudden enlargement
sudden contraction
Fitting
15.5 mm (PVC)
Fitting
18 mm (PVC)
Bends
h (m)
l/d
2.80
125
0.80
0.02
0.80
83.3
-
0.34
64.5
0.55
h (m)
55.6
l/d
Fitting
90 Bend
0.29
45 Y-joint
0.01
Fitting
Flowrate : 7(GPM)
V 2 /2 g (
m)
3.93
2.70 x10-3
Flowrate : 13(GPM)
2.68
4.57 x10-5
2.68
2.68
Flowrate : 14.5(GPM)
1.20
5.60 x10-5
Flowrate : 15(GPM)
0.70
1.80 x10-4
V 2 /2 g (
m)
Flowrate : 14(GPM)
0.61
0.61
Flowrate : 9(GPM)
7 x10-3
0.3
k
0.5
0.02
90 Elbow
0.09
0.46
0.2
90 T-joint
0.11
0.46
0.2
Valve
Fitting
Gate
Globe
In-line strainer
Fitting
Ball
h (m)
l/d
0.20
3.03
5.71
0.86
V 2 /2 g (
m)
Flowrate : 9(GPM)
0.46
0.46
0.46
Flowrate : 14.5(GPM)
0.66
Table 6
0.4
7
12
1
9
8
7
head loss(m)
15.5 mm (PVC)
18mm(PVC)
1
0
0
flow rate(m^3/s)
y-intercept= -2.47684
y-intercept= -0.13228
y-intercept= -0.09316
y-intercept= -0.14184
head loss(m)
sudden enlargement
0.4
Linear (sudden
enlargement )
0.3
sudden contraction
Linear (sudden contraction)
0.2
0.1
0
0
flow rate(m^3/s)
Sudden enlargement
Gradient of graph= 46.49123
Sudden contraction
Gradient of graph = -0.00482
y-intercept= -2.47684
y-intercept= -0.25088
Linear (90Bend)
90Elbow
Linear (90Elbow)
0.15
90T-joint
Linear (90T-joint)
0.1
45Y-joint
Linear (45Y-joint)
0.05
0
0
flow rate(m^3/s)
90 Bend
Gradient of graph= 338.5965
90 Elbow
Gradient of graph = 398.2456
90T-joint
Gradient of graph = 403.5088
45 Y-joint
Gradient of graph = 122.807
y-intercept= -0.09193
y-intercept= -0.04491
y-intercept= -0.11018
y-intercept= -0.04614
Gate valve
Linear (Gate valve)
head loss(m)
Ball valve
0.4
0.3
0.2
0.1
0
0
flow rate(m^3/s)
Gate valve
Gradient of graph= 485.9649
Ball valve
Gradient of graph = 949.1228
Globe valve
Gradient of graph = 611.4035
In- line strainer
Gradient of graph = 1063.158
y-intercept= -0.1493
y-intercept= -0.25246
y-intercept= -0.13307
y-intercept= -0.30316
Sample of calculation
1
3
m
(Cubic meter)
220
1 G (Gallon) =
= 4.545 10
1G
So, min
H2
1m
4.545 10 m
1 60 s
3
= 0.000076 m /s
1 2
O = 9800 Pa = 9800kg m s
For 8mm (copper tube) straight pipe, when the pressure drop is 1.16m
The head loss, h =
P
g
H2
O,
= 2.80 m
l /d (pipe length per pipe diameter) = 1m/ 8mm
3
= 1m/8 10 m
= 125
V
3
/2g =? , diameter of copper tube = 8mm= 8 10 m therefore, radius of copper tube =
3
3
diameter/2= 8 10 m/2= 4 10 m
=8 d ( 2 )
(0.0001893 m /s)/( (4 10 m) )
0.72 = 8 (125) (
)
2
(0.0003 m 3 /s)/( (4 103 m) )
= 1.16/ (8 (125) (
))
2
= 9.06x10-5
1
3
m
(Cubic meter)
220
= 4.545 10
1G
So, min
1m
H2
4.545 10 m
1 60 s
3
= 0.000076 m /s
1 2
O = 9800 Pa = 9800kg m s
For sudden enlargement straight pipe, when the pressure drop is 0.01m
The head loss, h =
P
g
H2
O,
1 2
0 9800 kgm s
999 kg m3 9.81m s2
=0m
/s = V ( (6 10
m) )
3
3
V = (0.0003155 m /s) / ( (6 10 m) )
V 12
K
2g L
V 12
K
2g L
0m= 0.40
KL
KL = K = 0
3
1 imp GPM (imperial Gallon per minute) =? m /s (Cubic meter per second)
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
3
= 4.545 10
1G
So, min
H2
1m
4.545 10 m
1 60 s
m3
3
= 0.000076 m /s
1 2
O = 9800 Pa = 9800kg m s
For sudden contraction straight pipe, when the pressure drop is 0.15m
The head loss, h =
P
g
m/2= 6 10
O,
= 0.15m
H2
m therefore, radius of
Q = V ( r
0.0003155 m
)
3
/s = V ( (6 10
m) )
3
3
V = (0.0003155 m /s) / ( (6 10 m) )
V 22
K
2g L
V 22
K
2g L
0.15m= 0.40
KL
K L = K = 0.4
3
1 imp GPM (imperial Gallon per minute) =? m /s (Cubic meter per second)
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
3
= 4.545 10
1G
So, min
1m
H2
4.545 103 m3
1 60 s
m3
= 0.000076 m
/s
1 2
O = 9800 Pa = 9800kg m s
P
g
H2
O,
= 0.03 m
0.0003 m
/s = V ( (9 10
V = (0.0003 m
V
m) )
3
/s) / ( (9 10
/2g = (0.0003 m
m) )
3
/s) / ( (9 10
m) ) /2(9.81)
= 0.07 m
k (coefficient of frictions for fittings) =?
V2
hf
= K ( 2g )
0.03m= 0.07 K
K = 0.43
3
1 imp GPM (imperial Gallon per minute) =? m /s (Cubic meter per second)
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
3
= 4.545 10
1G
So, min
1m
H2
4.545 103 m3
1 60 s
m3
= 0.000076 m
/s
1 2
O = 9800 Pa = 9800kg m s
P
g
H2
O,
= 0.04 m
= 0.14m
k (coefficient of frictions for fittings) =?
V2
hf
= K ( 2g )
0.01 m= 0.14 K
K = 0.77
3
= 4.545 10
1m
H2
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
1G
So, min
4.545 103 m3
1 60 s
m3
= 0.000076 m
/s
1 2
O = 9800 Pa = 9800kg m s
P
g
H2
O,
1 2
= 0.01 m
= K ( 2g )
0.01m= 0.14 K
K = 0.1
3
1 imp GPM (imperial Gallon per minute) =? m /s (Cubic meter per second)
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
= 4.545 10
1G
So, min
1m
H2
4.545 103 m3
1 60 s
= 0.000076 m
/s
1 2
O = 9800 Pa = 9800kg m s
P
g
H2
O,
= -0.09 m
/s = V ( (9 10
m) )
3
3
V = (0.0003785 m /s) / ( (9 10 m) )
= K ( 2g )
-0.09m= 0.57K
K = -0.2
3
1 imp GPM (imperial Gallon per minute) =? m /s (Cubic meter per second)
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
m3
3
= 4.545 10
1G
So, min
H2
1m
4.545 10 m
1 60 s
3
= 0.000076 m /s
1 2
O = 9800 Pa = 9800kg m s
H2
P
g
O,
= 0.06 m
3
m/2= 7.75 10
V = (0.0003155 m
V
/s) / ( (7.75 10
/2g = (0.0003155 m
/s) / ( (7.75 10
= 0.14m
k (coefficient of frictions for fittings) =?
V2
hf
= K ( 2g )
0.06m= 0.14 K
K = 0.4
m) )
m) ) /2(9.81)
3
= 4.545 10
H2
1m
4.545 10 m
1 60 s
1 2
O = 9800 Pa = 9800kg m s
P
g
m3
3
= 0.000076 m /s
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
1G
So, min
H2
O,
1 2
= 0.22 m
3
diameter/2= 18 10
m/2= 9 10
V = (0.0004101 m
/s) / ( (9 10
m) )
= K ( 2g )
0.22m= 0.67 K
K = 0.3
3
1 imp GPM (imperial Gallon per minute) =? m /s (Cubic meter per second)
As we know, 1 G (Gallon) =
1 3
m
(Cubic meter)
220
= 4.545 10
1G
So, min
H2
1m
4.545 10 m
1 60 s
3
= 0.000076 m /s
1 2
O = 9800 Pa = 9800kg m s
P
g
H2
O,
= 1.05 m
3
m/2= 7.75 10
V = (0.0003155 m
V
/s = V ( (7.75 10
3
/s) / ( (7.75 10
/2g = (0.0003155 m
m) )
3
/s) / ( (7.75 10
= 0.14m
k (coefficient of frictions for fittings) =?
V2
hf
= K ( 2g )
1.05m= 0.14 K
K = 7.5
m) )
m) ) /2(9.81)
3
= 4.545 10
1m
H2
1 3
m
(Cubic meter)
220
As we know, 1 G (Gallon) =
1G
So, min
4.545 103 m3
1 60 s
m3
3
= 0.000076 m /s
1 2
O = 9800 Pa = 9800kg m s
P
g
H2
O,
= 2.68 m
V 2 /2g =? , diameter of Globe valve = 15.5mm= 15.5 103 m therefore, radius of copper
3
3
tube = diameter/2= 15.5 10 m/2= 7.75 10 m
= K ( 2g )
2.68m= 0.14 K
K = 19.1
Discussion
In this experiment, fluid friction trainer with the help of a pressure meter was used to determined
the head loss in different diameters of pipes, also different types of joints and valves. From the
data collected and recorded in the tables, in a straight pipe ,we could summarized that the bigger
the diameter , the lower the head loss or in other word the diameter increases inversely
proportional to head loss as in principles that there will be fewer molecules bumping against the
sides of the wall for the same amount of volume and fluid flow rate while going through the pipe
excluding the 18 mm (PVC) pipe as the anomaly as its head loss increases more than the other
,which can suggest that the pipe may have higher surface roughness compare to the others. All
solid materials have a certain degree of surface roughness, in the naked eyes the given materials
may look smooth on the surface however under a high-powered microscope, hills and valleys
that could interfere with sliding motion may exist although it only has a small effect on friction
for most materials but appropriate for this case since the margin of difference are very small (this
could also be apply to copper tube).
As for sudden enlargement , there are no head loss presence which suggest that there are little to
resistance occur while the fluid flows through it while for sudden contraction there are positive
value for head loss which mean there are resistive force that act toward the fluid flow, as there
are may be a sharp corner in the end of the contraction that increases the bumping factors
between the molecules and the pipes wall.
Moving on to bends, The 90 bend has the highest head loss value which suggest that the
fluid may face a sudden and sharp corner thus again increasing the rate of bumping factors.
While for 45 Y-joint, it has the lowest head loss value and furthermore by obtaining a
negative value this is indicating that there is no head loss occur but the fluid are able to flow
much faster. On another note, for 45 Y-joint, it is designed as a guide vanes which help to
direct the flow of fluid with less unwanted swirl and disturbances.
Furthermore, for the valve, the higher the fluid flow rate, the higher is the pressure drop. As inline strainer has higher pressure drop than the other valves, it shows that there is higher
resistance of water molecules in this valve than the others.
While doing the experiment, there are certain set of precaution steps so to obtain a better result
while executing it smoothly. Before installing the pressure meter, ensure the fluid friction trainer
is turn off to avoid the water to burst through the porous of the installing inlet. Next, while
reading the pressure meter, ensure the value is settled for a while since fluid may flow
inconsistently in reality.
Conclusion
Without exterior disturbances, the head loss of fluid increases inversely proportional to the pipes
diameter.
Head loss also influenced by the type of bends and valve including the material of pipe.
Reference
Bruce Munson, T. O. (2013). Fundamentals of Fluid Mechanics. John Wiley & Sons,
Inc.
Kurtus, R. (2014, May 25). Causes of Friction. Retrieved July 1, 2015, from School for
champion: http://www.school-forchampions.com/science/friction_causes.htm#.VZs90_nR-M8