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PROJECT NO. 3538-200

3538-200-10-RT-045

KHALDA PETROLUM COMPANY


PRE-COMMISSIONING PROCEDURE
FOR
QASR COMPRESSION PROJECT
WESTERN DESERT EGYPT

(31/80)

1
0
REV

21/05/2
014
13/04/2014
DATE

10
00
0
4000-PMT-1EG-000-Z-

FINAL ISSUE

A.S

H.M

W.E

ISSUED FOR APPROVAL


REVISIONS

SM
BY

RK
CH'D

RK
APPR

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PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

TABLE OF CONTENTS
1.0 INTRODUCTION.........................................................................4
2.0 DEFINITIONS.............................................................................5
3.0 PRE-COMMISSIONING ORGANIZATION.....................................................................7
4.0 ACTIVITIES BOARDER.........................................................................8
5.0 SYSTEMIZATION...................................................................................9
5.1 GENERAL. . .9
5.2 NUMBERING SYSTEM............................................................................................9
5.3 PRE-COMMISSIONING SYSTEMS.10
6.0 SYSTEMSPERIORITIES...14
7.0 PRE-COMMISSIONING PROCEDURES.........................................................................16
7.1 GENERAL PROCEDURE.........................................16
7.2 SYSTEM PROCEDURE...................................................17
7.3 MAIN PRE-COMMISSIONING ACTIVITIES........................................................18
7.4 MAIN PRE-COMMISSIONING CHECKS..............................................................18
7.5 SEQUENTIAL COMPLETION FLOW CHART......................................................47

8.0 CONFORMITY CHECK OF THE PLANT'S EQUIPMENT.............................................49

10000-Z-000-GE1-TMP-0004

(08/13)

9.0 SYSTEM DOCUMENTS.......................................................................49


10.0 PROGRESS MONITORING........................................................................50
11.0 PUNCH LISTING....................................................................................50
12.0 STEPS TO ACHIEVE MECHANICAL COMPLETION AND MECHANICAL
COMPLETION CERTIFICATE (MCC).................................................................51
13.0 HSE PROCEDURE..................................................................................53

EGYPT

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14.0 SYSTEMS COMPONENT LIST..........................................................................54


15.0 ATTACHMENTS...........................................................................140

10000-Z-000-GE1-TMP-0004

(08/13)

ATTACHMENT 1

MARKED UP P&IDs

ATTACHMENT 2

PRE-COMMISSIONING CHECK FORMS

ATTACHMENT 3

PUNCH LIST FORM

ATTACHMENT 4

MECHANICAL COMPLETION CERTIFICATE

ATTACHMENT 5

CALIBRATION CERTIFICATE

ATTACHMENT 6

LOOP CHECK SHEET

ATTACHMENT 7

TUBING TEST CERTIFICATE

EGYPT

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KPC
WESTERN DESERT
EGYPT

1.0 INTRODUCTION
This Pre-commissioning Procedure has been prepared by ENPPI for KPC, KHALDA
PETROLEUM COMPANY. All involved parties shall adhere strictly to these procedures during
the pre-commissioning phase of the plant.
The purpose of this document is to describe the specific requirements, principles & responsibilities
for the preparation, execution, verification, and documentation of pre-commissioning activities,
leading to mechanical completion of the UTILITIES AND OFFSITES PROJECT.
The Completion Process will start with activities related to definition and preparation of systems
and will then be followed in the later stages by activities related to verification and execution. The
overall scope of pre-commissioning / System acceptance testing is to verify, test and document that
the equipment and systems are designed and built to fulfill its purpose according to the specified
requirements and safe to operate before turnover to operation team.
With the purpose of facilitating the pre-commissioning activities and surrenders, the plant has been
divided into mechanical completion systems; these systems will be included in specific packages.
In this respect, all the possible constituents of the plant will be categorized under certain and
specific system.

10000-Z-000-GE1-TMP-0004

(08/13)

The adequate pre-commissioning tests will be performed on every item of the plant and
conveniently reported through the use of pre-commissioning forms on completion of these tests.

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2.0 DEFINITIONS

Pre-commissioning
Manager

Assigned person who will Manage the precommissioning activities With all involved parties
until "Ready for Commissioning" (RFC)

Pre-commissioning
coordinator

A pre-commissioning engineer from ENPPI, who will


be responsible for all plant systems dossiers
preparation and will coordinate punch listing activity
A committee chaired by ENPPI and Operation
representatives and for checking and testing the Plant
systems.
Construction contractor for Instrumentation,
electrical, mechanical , civil works..ETC

Commissioning Integrated
Team (CIT)
1

Contractor (PETROJET)
Supplier Representative

Any party who supply equipment, packages, material,


main items, minor items and/or services.

Partial Mechanical
Completion

The Partial Mechanical Completion is achieved when


a separable portion of a plant/facility is available
for commissioning as defined by its portion of the
approved scope.

Final Mechanical
Completion

10000-Z-000-GE1-TMP-0004

(08/13)

Discipline

Pre-Commissioning

Punch List

The Plant is Mechanically Completed when the


facility/system/subsystem defined in the approved
scope, construction documentation, drawing and
specification has been installed, Tested and ready for
commissioning.
Part of the System indicating the specialization (Civil
works, Piping, Static Equipment, Electrical,
Instrumentation, Rotating Machinery, Safety).
Pre-Commissioning activities are the non-operating
adjustments and cold alignment checks.
Pre-Commissioning activities shall be managed,
supervised and performed by Commissioning
Integrated Team (CIT).
A master list of deficiencies/outstanding works
identified during final walkthrough/inspection and
check-out prepared by client and/or the integrated
team comprising items which must be finalized by the
contractor prior to issue of the mechanical completion
certificate as well as these items should be classified as
(A, B & C items) according to EPC scope of work.

EGYPT

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Ready For Commissioning

System

Hydrostatic Test

10000-Z-000-GE1-TMP-0004

(08/13)

Service Test

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT

The plant or part thereof is Ready for Commissioning,


when the plant or any part thereof has been erected in
accordance with drawing, specifications, instruction,
applicable codes, regulations and when the precommissioning activities detailed in the contract
between KPC and ENPPI have been completed and
duly certified by the integrated team and clear or
closed the relevant punch list according to agreed
methodology.
Issuance mechanical completion certificate for a
system means that this system is ready for
commissioning
Means a part of the plant designated from the
applicable P&ID diagrams for separately performing
pre-commissioning.
Each System was divided into disciplines indicating
the specialization (Civil works, Piping, Static
Equipment, Electrical, Instrumentation, Rotating
Machinery, Safety).
A pressure test conducted using water or other
approved liquid as the test medium.
A pressure test performed to prove the integrity of
pipelines or plant piping using the service fluid at
the maximum attainable operating pressure.

EGYPT

146145

Construction Assistance
Team
ENPPI
CONSTRUCTION MANAGER

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3.0 PRE-COMMISSIONING ORGANIZATION

10000-Z-000-GE1-TMP-0004

(08/13)

KPC
PLANT
MANAGER

KPC
OPERATION
TEAM

QA/QC
ENGINEER

KPC
WESTERN DESERT
EGYPT

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10000-Z-000-GE1-TMP-0004

(08/13)

4.0 ACTIVITIES BOARDER

KPC
WESTERN DESERT
EGYPT

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EGYPT

5.0 SYSTEMIZATION
5.1 General
To enable a staged completion of the project, the entire facilities shall be divided into
operational sections based on a unit or area basis, the elected numbering system intends to
cover the control and documentation needs in the most appropriate and beneficial way.
The objective of a staged completion is to enable each unit or area to be completed,
commissioned, and started up in a sequential order so that the start-up schedule and
production targets can be met.
The plant is divided into systems as per the list explained hereinafter. Each system will be
clearly defined and marked up on the relevant drawings.
Each system will be divided into disciplines indicating the specialization (civil works, piping,
static equipment, electrical, instrumentation, rotating machinery, safety).
Each system shall be checked by disciplines and tested as per the relevant pre-commissioning
procedure described hereinafter by construction contractor and commissioning integrated
team.
After all discipline had been finished all checks / tests and signing the check forms, then clearing
the punch list category "A", the system is considered mechanically completed and ready for
commissioning
The tracing file showing the status of each system is also attached for reference and will be
followed up by the pre-commissioning Manager
5.2 Numbering System

10000-Z-000-GE1-TMP-0004

(08/13)

Plant systems tagging is represented by tagging criteria as shown below in the following
example
X

300

PRE-COMM.

SYSTEM

SYSTEM

AREA

(U)
(P) Process
(U) Utility
(TI) Tie-In

01
PRE-COMM
SYSTEM

NUMBER
For P&IDs conformity check, discipline to check last issue of P&IDs against the precommissioning P&IDs.

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5.3 PRE-COMMISSIONING SYSTEMS


5.3.1

TIE-IN SYSTEMS

SYSTEM NO.
X.80.TI.001
X.80. TI.002
X.80. TI.003
X.80. TI.004
X.80. TI.005
X.80. TI.006
X.80. TI.007
X.80. TI.008
X.80. TI.009
X.80. TI.010
X.80. TI.011
X.80. TI.012
X.80. TI.013
X.80. TI.014
X.80. TI.015
X.80. TI.016
X.80. TI.017
X.80. TI.018
X.80. TI.019
X.80. TI.020

10000-Z-000-GE1-TMP-0004

(08/13)

5.3.2

DESCRIPTION
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002A
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002B
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002C
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002A
EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002B
PHASE I GAS MANIFOLD TIE IN
PHASE II GAS MANIFOLD TIE IN
BYPASS BLOW DOWN LINES TIE IN SYSTEM
PHASE I HP FLARE KO DRUM QA-V-3002 TIE IN SYATEM
PHASE I COLD VENT TIE IN SYSTEM
PHASE II COLD VENT TIE IN SYSTEM
METHANOL AND DISTREBUTION TIE IN SYSTEM
PHASE I INSTRUMENT AIR SYSTEM
PHASE II BLACK START FUEL GAS TIE IN SYSTEM
PHASE I BLACK START FUEL GAS TIE IN SYSTEM
PHASE II HP FLARE KO DRUM QA-V-4004 TIE IN SYSTEM
NEW MPU TIE IN SYSTEM
NEW DIESEL TRANSFER PUMP QA-P-8020
TIE IN TO THE EXISTING 11 KV SWG QA-L-8004
PMS TIE IN RELATED TO EXISTING 11 KV SWG QA-L-8001

PROCESS SYSTEMS

SYSTEM NO.
X.80.P.001
X.80.P.002
X.80.P.003
X.80.P.004
X.80.P.005
X.80.P.006
X.80.P.007
X.80.P.008

DESCRIPTION
COMPRESSOR INLET MANIFOLD
COMPRESSOR SUCTION DRUM TRAIN-A (QA-V-8001A) SYSTEM
COMPRESSOR TRAIN-A (QA-K-8001A) SYSTEM
COMPRESSOR DISCHARE COOLER TRAIN-A (QA-E-8001A) SYSTEM
COMPRESSOR DISCHARE DRUM TRAIN-A (QA-V-8002A) SYSTEM
COMPRESSOR DISCHARGE MANIFOLD SYSTEM
COMPRESSOR SUCTION DRUM TRAIN-B (QA-V-8001B) SYSTEM
COMPRESSOR TRAIN-B (QA-K-8001B) SYSTEM

EGYPT

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X.80.P.009
X.80.P.010
X.80.P.011
X.80.P.012
X.80.P.013
X.80.P.014
X.80.P.015
X.80.P.016
X.80.P.017
X.80.P.018
X.80.P.019
X.80.P.020
X.80.P.021
X.80.P.022

10000-Z-000-GE1-TMP-0004

(08/13)

5.3.3

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

COMPRESSOR DISCHARE COOLER TRAIN-B (QA-E-8001B) SYSTEM


COMPRESSOR DISCHARE DRUM TRAIN-B (QA-V-8002B) SYSTEM
COMPRESSOR SUCTION DRUM TRAIN-C (QA-V-8001C) SYSTEM
COMPRESSOR TRAIN-C (QA-K-8001C) SYSTEM
COMPRESSOR DISCHARE COOLER TRAIN-C (QA-E-8001C) SYSTEM
COMPRESSOR DISCHARE DRUM TRAIN-C (QA-V-8002C) SYSTEM
COMPRESSOR SUCTION DRUM TRAIN-D (QA-V-8001D) SYSTEM
COMPRESSOR TRAIN-D (QA-K-8001D) SYSTEM
COMPRESSOR DISCHARE COOLER TRAIN-D (QA-E-8001D) SYSTEM
COMPRESSOR DISCHARE DRUM TRAIN-D (QA-V-8002D) SYSTEM
CONDENSATE SUCTION MANIFOLD
CONDENSATE SUCTION DRUMS QA-V-8005A SYSTEM AND PROCESS GAS BALAN
CONDENSATE SUCTION DRUMS QA-V-8005 B SYSTEM
CONDENSATE EXPOET PUMPS QA-P-8003 A/B/C SYSTEM

UTILITY SYSTEMS

X.80.U.001
X.80.U. 002
X.80.U. 003
X.80.U. 004

AIR GENERATION PACKAGE AQA-K-8002A SYSTEM


AIR GENERATION PACKAGE AQA-K-8002B SYSTEM
AIR GENERATION PACKAGE AQA-K-8002C SYSTEM
AIR DRYER PACKAGE QA-A-8005A SYSTEM

X.80.U.005

AIR DRYER PACKAGE QA-A-8005B SYSTEM

X.80.U.006
X.80.U.007
X.80.U.008
X.80.U.009
X.80.U.010
X.80.U.011
X.80.U.012
X.80.U.013
X.80.U.014
X.80.U.015
X.80.U.016
X.80.U.017
X.80.U.018

UTILITY AIR RECEIVER QA-V-8009 SYSTEM


INSTRUMENT AIR RECEIVER QA-V-8010 SYSTEM
UTILITY STATION PLANT AIR DISTRIBUTION SYSTEM
INSTRUMENT AIR DISTRIBUTION SYSTEM
NITROGEN GENERATION PACKAGE QA-A-8003 SYSTEM
NITROGEN DISTRIBUTION SYSTEM
UTILITY STATION PLANT NITROGEN DISTRIBUTION SYSTEM
NITROGEN RECIVER, COMPRESSOR AND LETDOWN PACKAGE
HP FUEL FLASH GAS PRE-HEATER FEED
H.P. FUEL GAS SYSTEM
H.P FUEL GAS PRE-HEATER SYSTEM
H.P FUEL GAS SUPER HEATER AND CONSUMERS
H.P FUEL GAS FILTERS

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X.80.U.019
X.80.U.020
X.80.U.021
X.80.U.022
X.80.U.023
X.80.U.024
X.80.U.025
X.80.U.026
X.80.U.027
X.80.U.028
X.80.U.029
X.80.U.030
X.80.U.031
X.80.U.032
X.80.U.033
X.80.U.034
X.80.U.035
X.80.U.036
X.80.U.037
X.80.U.038
X-80-U-039
X-80-U-040
X-80-U-041
X-80-U-042

10000-Z-000-GE1-TMP-0004

(08/13)

5.3.4

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

L.P FUEL GAS BACK-UP HEATER


L.P FUEL GAS SCRUBBER
H.P FLARE COLLECTION AND L.P SOURCE TO COLD VENT
CLOSED DRAIN COLLECTION
CLOSED DRAIN DRUM
CLOSED DRAIN DRUM PUMPS
CLOSED DRAIN TRANSFER PUMPS
NEW EMERGYNCY DEISEL GENERATOR
POTABLE WATER SYSTEM DISTRIBUTION SYSTEM
POTABLE WATER SODIUM HYPOCHLORITE INJECTION PACKAGE
SANITARY SEWAGE LIFTING PUMP AND COLLECTION SUMP
SANITARY SEWAGE TREATMENT PACKAGE
TREATED SANITARY WATER
FIREWATER SODIUM HYPOCHLORITE INJECTION PACKAGE
FIREWATER STORAGE TANK
FIREWATER JOCKRY PUMPS
FIREWATER DEISEL TANKS AND PUMPS
FIREWATER NETWORK & EQUIPMENT
PHASE I CLOSED DRAIN DRUM PUMP
PHASE II CLOSED DRAIN DRUM PUMP
HVAC System
GASEOUS EXTINGUISHING SYSTEM
SAFETY EQUIPMENT SYSTEM
CATHODIC PROTECTION SYSTEM

ELECTERICAL SYSTEMS
DESCRIPTION

SYSTEM NO.

Power Transformer

X-80-U-043

L.V SWG & Motor Control Center

X-80-U-044

Neutral Grounding Resistor

X-80-U-045

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10000-Z-000-GE1-TMP-0004

5.3.5

KPC
WESTERN DESERT
EGYPT

Small Power Distribution Panel

X-80-U-046

LTG And Small Power System

X-80-U-047

Raceways And Supports

X-80-U-048

Grounding

X-80-U-049

Battery And Battery Charger Assemblies

X-80-U-050

Uninterruptible Power Supply ( UPS) System

X-80-U-051

Lightening System

X-80-U-052

Existing MV Switchgear and Motor Control Gear

X-80-U-053

LV Bus Bar Trunking

X-80-U-054

MV Bus Bar Trunking

X-80-U-055

Power factor Equipment

X-80-U-056

Variable speed drive

X-80-U-057

Supervisory Digital Control System (SDCS)

X-80-U-058

11 kV Switchgear

X-80-U-059

DESCRIPTION

SYSTEM NO.

ESD SYSTEM and Main Cables

X-80-U-060

(08/13)

REV.1

QASR COMPRESSION PROJECT

INSTRUMENTATION SYSTEMS

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QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

DCS SYSTEM and Main Cables (PCS instead of DCS)

X-80-U-061

Vibration Monitoring System (VMS)

X-80-U-062

F&G SYSTEM and Main Cables

X-80-U-063

DESCRIPTION

SYSTEM NO.

PAGE / PARTY SYSTEM

X-80-U-064

PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX)

X-80-U-065

TELECOMMUNICATION SYSTEMS

NOTES:
1. The boundary between utility systems and distribution systems (i.e. utility air, drain etc) is
limited to the last block valve on the system P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

2. Suppliers pre-commissioning check lists which in their operating manuals to be used in


conjunction with ENPPI pre-commissioning check lists.

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6.0 SYSTEMS PRIORITIES


The systems shall be prioritize in the following consequences in order to facilitate smooth precommissioning and allow overlapping with commissioning activities in the plant and minimize the
time required for performing the activities, generally priorities as follow:
1) Electrical Systems Priorities:
1. Grounding.
2. Lightening system.
3. HVAC system.
4. LV BUS bar trunking.
5. LV SWG & motor control center.
6. MV BUS bar trunking.
7. 11 KV switchgear.
8. Existing MV switchgear and motor control gear.
9. LTG and small power system.
10. Battery and battery charger assemblies.
11. Small power distribution panel.
12. Neutral grounding resistor.
13. Power transformer.
14. Uninterruptible power supply (UPS) system.
15. Variable speed drive.
16. Supervisory digital control system (SDCS).
17. Cathodic protection system.

10000-Z-000-GE1-TMP-0004

(08/13)

2) Instrumentation Systems Priorities:


1. ESD system and main cables.
2. DCS system and main cables (PCS instead of DCS).
3. Vibration monitoring system (VMS).
3) Utilities and Tie-Ins Systems Priorities:
1. New Instrument & utility air system
2. Existing instrument air system tie-in.
3. New Diesel system.
4. existing diesel system tie-in.
5. Fire Water System
6. F&G System
7. New HP/LP fuel gas system
8. Existing fuel gas system tie-in.
9. New HP flare and LP cold vent collection.
10. Existing HP flare and clod vent system tie-ins

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11. Nitrogen generation and distribution system.


12. Closed drain system.
13. Existing methanol system tie-in.
14. Potable water and distribution system.
15. Sanitary sewage system.
16. Phase I&II closed drain drum pump system.

10000-Z-000-GE1-TMP-0004

(08/13)

4) Process and Tie-Ins Systems Priorities:


1. Existing production separators (Phase I/II) tie-ins
2. Phase I/II Gas manifold Tie-Ins.
3. Process gas compressor trains systems
4. Existing Phase I/II condensate manifold Tie-Ins.
5. New condensate systems

KPC
WESTERN DESERT
EGYPT

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7.0 PRE-COMMISSIONING PROCEDURES


7.1 General Procedure
The pre-commissioning task will be performed in accordance with the following steps:

7.1.1 Construction contractor shall notify ENPPI site Coordinator and the disciplines
representatives when the system is ready for the pre-commissioning activities
(Construction Completion).
Commissioning Integrated Team (CIT) which is a team of multi disciplines from ENPPI
and KPC operation /projects team shall perform an inspection addressed to the relevant
System and the Pre-commissioning activities of the specific Discipline could be started,
punch items to be issued and classified A, B or C.
7.1.2

The Pre-commissioning activities will be performed by Construction contractor/


Vendor representative and punch list is cleared by Commissioning Integrated Team
(CIT).

7.1.3

During the pre-commissioning phase, checks and tests items specified in this
section shall be carried out as per the attached Pre-commissioning check forms and
Commissioning Integrated Team will prepare the punch list, if applicable.

7.1.4

Upon signing all pre-commissioning check forms and clearing all punch list items
category "A" then System Mechanical Completion Certificate shall be issued

7.1.5

Plant Mechanical Completion Certificate shall be issued when all systems in the
plant shall have the system Mechanical Completion Certificate.

7.2 System Procedure

10000-Z-000-GE1-TMP-0004

(08/13)

The pre-commissioning work shall be carried out for the Equipment, Packages, Piping,
Instruments, Fire Detection, Electrical, etc.

Civil work, Steel Structure and Buildings, Will not have pre-commissioning activities and will
be mechanically completed upon clearance of punch list items - created after construction
contractor confirm system completion - without category A items.
To have system mechanical completion the following should be considered:
- Signing all related check forms.
- Clearing all punch items category "A".
- Complete all documents related to system file.

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7.3 Main Pre-Commissioning Activities


The General pre-commissioning activities of the system are mentioned below.
Witness Water Flushing
Witness Air Blowing
Lube Oil Flushing
P&ID's conformity checks
Punch list clearing
Instruments Bench Calibration
Instruments installation verification
Safety valves Bench Calibration
Instrument cables meggering and continuity checks
Electrical cables meggering and continuity checks
1

Electrical appliances meggering (ACC motors, compressor motors, generator

motors, etc,).
Instrument control loops checking
Electrical systems Energization (S/S, battery charger, UPS, Emergency power

supply...etc.)

10000-Z-000-GE1-TMP-0004

(08/13)

Telecommunication cables meggering and continuity checks


Fiber optics cable check
Static equipment External/internal inspection & boxing up
Pre/Cold-alignment for rotating equipment

EGYPT

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7.4 Main Pre-Commissioning Checks


7.4.1

Vessels

Verify and check the following:


Conformity with project documentation.
Pressure, temperature, rating.
Nozzles, sizes and orientation.
Internals: types, dimensions, metallurgy and installation.
Instrument nozzles and types.
Ladders, platforms, walkways: Location, size and accessibility.
Nameplate information/data.
Grounding connections.
Vents, drains, relief valves provided as specified.
Nozzles elevation and standout
Insulation (thermal/PP)
Fireproofing
Anchor bolt verification

10000-Z-000-GE1-TMP-0004

(08/13)

Manhole bolt verification (torque or tensioning) (after internals verification).


Piping connections (are all nozzles connected to the correct
pipeline)
Levelness of the vessels
Removal of preservation/transportation materials
For instrumentation nozzles, the installed instrument are correct
and installed properly (orientation, tightened bolts etc).

EGYPT

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Piping

Verify and check the following:


Conformity with P&IDs.

Size.
Pipe: flanges, gaskets, fittings, valves in conformity with specified
piping classes
High point vents and low point drains.
Pipe supports and spring hangers.
Flange bolting tightness: nuts and bolts are properly installed.
Orifice plates in correct location and direction.
Valve flow direction.
Insulation kits

Temporary strainers (location, direction)

10000-Z-000-GE1-TMP-0004

(08/13)

Slope/levelness of the pipeline

EGYPT

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VENDOR SKID INSTALLATION

Verify and check the following:

7.4.4

.Check against drawings, specs and data sheets

.Check name / data plate

.Check skid is undamaged

.Check shipped loose items

.Remove preservation material

.Foundations and holding down bolting check

.Check skid is leveled & dowelled (where applicable)

.Check skid drainage

.Check battery limit flanges are made up correctly & permanent gaskets fitted

.Check bonding / grounding

10

Check Nozzles location, size and rating, elevation et

11

Check Piping connections (are the nozzle connected)

12

Check Remove temporary materials (which were required for transport etc)

13

COMPRESSORS INSTALLATION

10000-Z-000-GE1-TMP-0004

(08/13)

Verify and check the following:


Check against drawings, specs & data sheets

Check name / data plate

Skid / base leveling/ dowelling satisfactory.

Check vibration mountings

Remove preservation materials

Remove temporary blinds from suction & discharge nozzles (where applicable).

Install permanent gaskets & check stress free alignment

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Install temporary strainers and bypasses (Where applicable).

Check PSV's installed and correctly tagged.

Check lube oil pumps piped up correctly (Where applicable).

10

Check lube oil cooler clean and free from obstruction

11

Check lube oil reservoir is clean & free of debris

12

Fill lube oil systems with flushing oil (per lubrication schedule) 13
Install temporary lube oil filters for flushing purposes

14

Check instrumentation installed. 15

7.4.5

GAS COMPRESSOR

10000-Z-000-GE1-TMP-0004

(08/13)

Verify and check the following:

Refer to supplier operating and maintenance manual which


include all compressor documents and drawings.

Adjust leveling of the compressor skid with reference to thePAGE 2372 OF


2
concrete foundation.
KPC
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Check the alignment of coupling hubs on compressor and gear
045
box output shaft before and after the connection of process
3
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PRE-COMMISSIONING
PROCEDURE
piping (as per supplier
recommendation).

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Precision
leveling of the gas turbine and application of supplier
instruction regarding anchor bolt assembly installation and
grouting.

EGYPT

Align the parallelism of the coupling hub faces (as per supplier
recommendation).

Check the direction of rotation of the motors for the compressor


package auxiliary.

Perform the oil flushing and check the cleanliness of oil system
(by-passing the bearing).

Charge the first fill of lubricating oil.

Check the set point of all alarm and shut down switches.

perform the sequence check of control system (suction


discharge - anti surge valves)

1
0

Check the function of ESD push button on panel.

1
1

Check the function of low lube oil pressure switch.

1
2

Start grouting of compressor base plate using non-shrinkage


epoxy grout. All concrete top surfaces must be covered with
grout, even if not underneath skid.

1
3

Lube oil cooler is mounted on steel structure supplied loose to


be assembled. A small vent pipe is connecting top of cooler to
gas turbine reservoir (as deemed necessary by the gas turbine
manufacturer). lube oil cooler fan motor assembly must be
greased and free to rotate by hand

1
4

Ensure good alignment between motor and fan pulleys, unless


fans are directly driven by motor.

1
5

Installation of seal air cooler with interconnecting piping and


moisture drain pipe, if applicable.

1
6

Installation of combustion air filter, elements, flexible element,


exhaust fans to expel sand laden air, etc.

1
7

Installation of enclosure ventilation system.

1
8

Installation of firefighting system, CO2 cylinders cabinet, piping,


inside enclosure gas detectors on compressor skid ... Etc.
Interconnecting CO2 piping must be St.St. 304 or 316 as a
minimum.

1
9

Installation of fuel gas filter/heater (conditioning) skid with


interconnecting piping.

2
0
2

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7.4.6 TURBINE DRIVERS


Verify and check the following:
Adjust leveling of the turbine skid with reference to the concrete
foundation.

Check the alignment of coupling hubs on turbine and gear box


output shaft before and after the connection of process piping
(as per supplier recommendation).

Align the parallelism of the coupling hub faces (as per supplier
recommendation).

Check the direction of rotation of the motors for the turbine


package auxiliary.

Check the set point of all alarm and shut down switches

Perform the sequence check of control system (suction discharge - anti surge valves)

Check the function of ESD push button on panel.

Check the function of all protections of the turbine.

Verify vendor site documentation is complete and attached.

Check against drawings, specs and data sheets. 10

10000-Z-000-GE1-TMP-0004

(08/13)

Remove preservation materials (where applicable). 11


Check lube /seal oil reservoirs are clean & free from debris.

12

Fill reservoirs with flushing oil (Per vendors recommendations)

13

Install temporary flushing strainers where applicable.

14

Fill lube / seal oil systems with correct oil after flushing (per
lubrication schedule)

15

Check lube / seal oil pumps correctly piped up.


Check lube./ seal oil coolers free from obstruction

16
17

Check hydraulic oil pump piped up correctly (Where applicable).

18

Check hydraulic oil cooler clean & free from obstruction (If
applicable).

19

Check seal oil pumps are piped up correctly (Where applicable).

20

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Check seal oil cooler clean & free from obstruction (Where
applicable)

21

Check emergency lube / seal oil pump piped up correctly (where


applicable)

22

Check emergency lube oil cooler clean & free from obstruction (If
applicable)

23

Check all local instruments correctly installed.

24

Check fuel lines & valves are piped up correctly.

25

Check starter gas lines & valves are piped up correctly (if
applicable).

26

Check air intake filters installed correctly.

27

Check enclosure fans and vents free from obstruction.

28

check fire / gas detectors installed correctly

7.4.7

29

check turbine enclosure installed correctly

30

chemical cleaning of lube oil & F.G. piping completed

31

Operation and maintenance access satisfactory.

32

INSTRUMENT / UTLITY AIR COMPRESSOR SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

Verify and check the following:


Air compressor mechanically complete
Air regulators and pressure switches checked and set for normal
operation.
Air dryer support screen properly installed and no holes larger than the
desiccant and desiccant installed.

1
2
3

Air dryer cycle has been set, checked, and ready to operate.

Compressor solo motors run in Data record and compare with design.

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10000-Z-000-GE1-TMP-0004

(08/13)

Interconnection signals between the package PLC and the ICS is properly
connected

EGYPT

Check package items completeness against vendor items.


Valves and instruments must be tagged.
Check electric power connections to control panel and all motors.

Check mounting bolts tightening for compressor, electric motor, and


other package items.

Remove any preservatives from interior to exterior surfaces of all items


as per vendor instructions. Remove all temporary material used during
shipment.

Check the direction of rotation of electric motor by pushing the start


then in a second the stop switches. Make the same test for all auxiliary
electric motor in the package. Make sure that all motors rotate freely
by hand before switching them to start.

10

If this is feasible when the couplings can be disconnected. Make solo


runs for four hours for all uncoupled electric motors and record line
currents, vibrations, bearings temp.

11

Make complete functional testing of all instruments and control loops


as per vendor instrument and control listing.

12

Check the presence of air filter element in good condition in inlet filter
housing, lube oil filter element, air dryer pre-filter and after filter
elements.

13

Observe proper tightening of all valves, piping, fittings, instruments


and controls. Check operation of manual valves (stem greasing).

14

Blow compressor discharge air through the wet air receiver to the drain
of vessel by-passing the automatic moisture separator, while outlet pipe
to the dryer is isolated.

15

Isolate all sub-headers from the wet air manifold and instrument air
manifold until the manifolds are blown to become super clean.

16

After cleaning all interconnecting piping to the dryer, introduce air to


the dryer system, to the dry air receiver and blowing all air through its
drain until ensuring its super cleanliness.

17

Start sequentially cleaning individual sub headers and branching using


the same system described above for the wet air as well the dry air
system.

18

Check dryer silica gel is in good operating condition as specified by


manufacturer

19

Check dryer is working properly and interchanging between the two


towers are working properly

20

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Note:
Wet air receiver is purged by compressor until it is proven very clean. Piping to dryer
are purged prior to admitting wet air to dryers, followed by purging of dry air receiver
through its drain connection prior to purging the instrument air header. Wet air header
shall also be purged prior to individual purge of sub headers. The same shall be applied
to dry air sub and then sub-sub headers down to all individual user tie-in connections.
7.4.8

DIESEL ENGINE

Verify and check the following:


1

.Vendor documentation attached

.Alignment checked for engine & generator (where applicable)

.Check engine mountings

.Check base plate bolts and dowels

.Check fuel piping installation

.Check lubrication system / filters

.Check fuel strainer. (Install temporary strainer if applicable)

Check engine cooling system

Check engine exhaust system

10

Check engine air intake dampers & filters

11

Check engine house ventilation (if applicable)

12

Check starting system installation

13

Check firefighting and fire alarm systems installed correctly

14

.Operation / maintenance access satisfactory

15

10000-Z-000-GE1-TMP-0004

(08/13)

.Check against drawings, specs and data sheets

7.4.9

Centrifugal Pumps

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Verify and check the following:


Conformity with project specifications and design requirements.
Type of pump
Piping arrangement to permit removal or replacement of pump and
driver.
Piping independently supported and not tightly connected to the
pump, i.e. Pump will not be pulled out of alignment when lines get
hot.
No vapor pockets in piping.
Suction strainers easily removable for cleaning.
Strainers fit well so no bypassing can occur.
Discharge pressure gauge readable from discharge block valve.
Suction/discharge valves easily accessible, operable, and near to
pump.
Accessibility of auxiliary piping and controls.
NPSH requirements.
Base plate grouting complete
Power supply to pump motor is installed.
Check that motor rotation is correct.
Adequate means for venting and draining pump casing available.

10000-Z-000-GE1-TMP-0004

(08/13)

Pumps and drivers aligned correctly.


Check valves of proper type and installed in correct direction.
All open drains from pumps and associated piping and
instrumentation routed to open drain systems.
All piping connected tightly and that no induced piping strains exist
on pump flanges. Cold alignment (hot if required) seals are installed
First cold alignment without coupling installation. Suction and
discharge pipes connected to pump nozzles with not tightened bolts.
Solo motor run test for two or four hours (Check no load current,
noise, bearing temperature, vibrations). Data report and compare with
design.
Instrumentation installed and calibrated

7.4.10 PUMPS (PROGRESSIVE CAVITY)

EGYPT

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Verify and check the following:


Check against drawings, specifications and data sheets

Check data plate

Check base plate is level & dowelled (where applicable)

.Check / remove all preservation materials

All relief valves installed

Check oil external coolers (where applicable)

Check suction & discharge valves installed correctly (where applicable)

.Check suction strainer (install temporary strainer if required)

.Check discharge non return valve installed correctly (where applicable)

Install lube oil filters (where applicable) 10


Charge system with lube oil (Per lubrication schedule) 11
.Stress free alignment check 12
.Check motor / pump alignment (where applicable) 13
Check venire control operation & set to zero (where applicable) 14
Check bypass / minimum flow valve return to tank (where applicable) 15
Check drain lines are unobstructed 16
.Check pulsation dampers installed (where applicable) 17

10000-Z-000-GE1-TMP-0004

(08/13)

Check instruments installed 18


Operation and maintenance access satisfactory 19

7.4.11 OVERHEAD CRANE


Verify and check the following:
1

.Check all crane motions are moving easily

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.Check crane is stopped effectively on its rail boundaries

Check crane and its steel structure are capable to handle maximum capacity by
.adding weights equal to crane maximum capacity

meggering for electrical components

Check arrangement of the Packaged units and fans as per HVAC drawings.

Check mounting bolts and fixations of the Packaged units

Check the belt pulley alignment and belt proper tension of the Packaged units.

Check the motor direction of the Packaged units and fans.

Check the duct work as per HVAC drawings.

Check the insulation of duct work as per HVAC drawings.

Check the control devices of the Packaged units.

Check the control devices of the fans.

Check the MCC of HVAC equipment.

7.4.12 HVAC SYSTEM


Verify and check the following:

Check the drainage piping as per HVAC drawings. 10

10000-Z-000-GE1-TMP-0004

(08/13)

7.4.13 PACKAGED UNITS


Verify and check the following:
.Verify correct installation of the packaged units

Motor has been greased and ensure correct direction of rotation,


.belts check

.Check the filter and filter accessibility

.Ensure drain pipe and connections as per specifications

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Filters check (bag and Pre-filters)

Check the space between packaged units as per manufacture


.catalogue

.Check the evaporator coil and fins

Check the power and control cables as per manufacturing wiring


.diagram

Check the duct insulation and cladding as per ENPPI


.specifications

.Check the direction of the rotation of the fan 10


7.4.14 ACCUMULATORS & PULSATION DAMPERS INSTALLATION
Verify and check the following:
1

.Check data plate

.Check accumulator is undamaged

.Remove preservation material

.Check vent line is fitted and routed to safe location

Check priming nozzle is clean and protective plug fitted

.Insulation complete (where applicable)

.Check maintenance access satisfactory

10000-Z-000-GE1-TMP-0004

(08/13)

.Check against drawings, specs and data sheets

7.4.15 ALIGNMENT
Verify and check the following:
Remove spacer and flexible coupling and check type

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Check DBSE correct & record

Check & eliminate soft foot (max allowable 0.005mm)

Carry out alignment using the face and periphery method according to normal
.engineering practice and specifications, record results

Complete nozzle stress free alignment

-: Check the alignment as the following

Face Reading A1

90

270

180
HOLDING DOWN BOLTS AND PIPEWORK LOOSE
Rim Reading B1
1
A1
B1
0
90
180

270

270

10000-Z-000-GE1-TMP-0004

(08/13)

90

NOTES:
1. Final cold alignment, coupling installation and tightening of suction and discharge flanges are
180
Commissioning activities.
HOLDING
PIPEWORK
TIGHT
2. Hot alignment shall be performed during start-up
phaseDOWN
when BOLTS
normalAND
operating
temperatures
will
3
be achieved and if it will be required.
B1

A1

0
90
180
270

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7.4.16 Vent and Pressure Relief


Verify and check the following:
Purge gas system complete and functional.
Relief valves are in place, correct and ready to operate.
Functional check of ESD valves.
Pressure Safety Valves (PSV) bench calibration (Pop test) and
register.
T.S.O. classified valves: tightness test.
7.4.17 Instrument and Utility Air
Verify & check the following:
1
2

10000-Z-000-GE1-TMP-0004

(08/13)

3
4
5

Air compressor mechanically complete


Air regulators and pressure switches checked and set for normal
operation.
Air dryer support screen properly installed and no holes larger
than the desiccant and desiccant installed.
Air dryer cycle has been set, checked, and ready to operate.
Compressor solo motors run in Data record and compare with
design.

7.4.18 AIR COOLER


Verify & check the following :
Motor, fan belts, gear drives bearings and fans are properly installed,
adjusted and lubricated

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Tightening of blade bolts, blade tip clearance (not less than vendor/
recommendations )
Alignment of motor drive pulley, fan pulley and belt 1tension.

EGYPT

2
3

Fan bearings and motor bearings are greased.

Rotate fans by hand to make sure they are not obstructed.

Installation and operation of vibrating switches and/or transmitters.


All shipping braces and/or bolting are removed and the bundles are free
to move with temperature changes.
All the tube fins are in proper position and clean

Set the fan pitch properly and check alignment/rotation of motor and shaft.

No louvers are used in both coolers.


Measure electric motor current, Solo motor run in Data record, and
compare with design.
Install belt guards.

10

7
8

11
12

7.4.19 Electrical Systems


7.4.19.1 General
Before starting any Pre-commissioning activity within the plant all the electric systems
must be checked out by an electrical specialist responsible for the installation. Sufficient
tests shall be made on all installations and equipment to assure that proper operation can
be expected when the facility is put in operation. A Commissioning responsible electrical
engineer must also be present for the first start-up of all rotating equipment.

10000-Z-000-GE1-TMP-0004

(08/13)

NOTE: MCC, power and control cables belong to the System where the electric user is
located.
N.B: Precautions regarding the connection of power & control cable shall be considered
during checking operation functions of switchgears.
7.4.19.2 CABLING SYSTEM (For More Details See Electrical Mechanical Completion
and Pre-Commissioning Checks for LV Cable EL-30A).
Using megger meter to make insulation test for all cables between
each conductor to ground, all other conductors and sheath
grounded.
Continuity tests for cables and wires.
Voltage withstanding test on sample of each size/drum cables.

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Cable markers check according to engineering documents.


Check and inspection of terminations according to engineering
documents and Supplier recommendation.
2
7.4.19.3 GROUNDING (For more details see electrical mechanical completion and precommissioning checks for grounding EL-33 A)
Check and inspect the grounding system connections.
Check for continuity of the main ground system loop and continuity
of the taps of equipment.
Check grounding resistance.
Check of ground connection to equipment tightness.
Check of adequate mechanical protection of ground wire (if
required).
Continuity test for grounding mesh branches.
Ground grid and ground loop wire sizes.

7.4.19.4 LIGHTING SYSTEM (For more details see electrical mechanical completion
and pre-commissioning checks for lighting and small power system EL-23 A)
Checking of all lighting system panels, cabling, trays, junction
boxes, fittings, fixtures...etc.
Testing of all lighting circuits.

10000-Z-000-GE1-TMP-0004

(08/13)

Testing functional operation of photocells.


Normal lighting power shall be momentarily interrupted for
checking of functional operation of emergency lights.
7.4.19.5 SWITCHGEAR & MCC CHECKS (For more details see electrical mechanical
completion and pre-commissioning checks for LV switchgear and motor control
center EL-04 A)
Complete component and interconnection and cable terminations
inspection according to manufacturer's final approved drawings.
Inspection, testing and functional check shall be according to
supplier instruction.
Make all necessary adjustment to switch gear and motor control
center equipment.
Test and calibration of all switch gear relays (using primary and
secondary injection as applicable), metering, lights, indicators,

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space heater, and check proper coordination and setting.


Check the phase sequence and polarity of all equipment
Functional check of all motor starters, circuit breakers' incomers,
outgoing feeders and bus ties.
Perform operational tests on all motor control circuits, interlock
system, indicating lights, meters and all other devices.
Check circuit breakers, motor starters, relays and other
equipment for loose connections (both mechanical and electrical).
Verify that contacts and working parts are correctly aligned and
free from dust and foreign matter.
Inspect circuit breakers with adjustable trips, checking both
thermal (if any) and magnetic settings for proper protection. Also
check thermal overload relay settings according to vendor
documents.
Check and sequence test for alarms, interlocks, auto-transfer, ...
etc.
Functional checking of switchgear and MCC from remote
locations such as Control Room.
Energizing the substation for readiness of plant start-up.
7.4.19.6 ELECTRIC MOTORS ( For more details see electrical mechanical completion
and pre- commissioning checks for motors EL-22 A)
Insulation testing resistance to ground by 500 VDC meager.
Check correct rotation.

10000-Z-000-GE1-TMP-0004

(08/13)

Solo motor Running test for two hours duration. Data record.

7.4.19.7 BATTERY CHARGER SYSTEM CHECKS (For more details see electrical
mechanical completion and pre-commissioning checks BATTERY CHARGER
SYSTEM EL-08 A)
Check equipment earthing connections to the earthing system.
Insulation test of both the main and aux. circuits, this shall be
carried out between phases and phases to ground.
Batteries are installed as Indicated in the design.
Batteries rack to be connected to the earthing system.

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7.4.20 Instrumentation
7.4.20.1 Equipment Check
Instrument equipment need to be inspected and the specification data sheets checked
against the nameplate. The following points to be verified:
Instrument tagging.
Model number and instrument classification.
Size and connections.
Material of construction.
Instrument range and calibration.
Valve action and air/electrical failure positions
Control modes on controller.
Restriction orifice shall be inspected for a smooth face. The orifice
diameter shall be measured with an inside micrometer compared
with specification.
The flow inlet side of the handle to be painted in red color for easy
checks, at any time, after installation.
7.4.20.2 Instruments Calibration
Calibration involves checking and adjusting instrument devices against a known precise
reference to ensure performance complying with the manufacturers published
specifications and accuracy. Instruments include the following:
Level DP transmitters.
Pressure transmitters/switches.

10000-Z-000-GE1-TMP-0004

(08/13)

Indicators.
Transducers.
Positioners & control valves.
Level displaced transmitters / switches.
After completion of this work QA/QC stickers should be fixed on
the instruments, then, the check form shall be signed by all
concerned parties.
Pressure and temperature gauges
Flow DP transmitters and vortex transmitter

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7.4.20.3 Perform Loop Checks


The purpose of this checks is to ensure that the instruments on field (transmitters,
valves...) are correctly calibrated, connected and addressed to the PCS and ESD systems.
The link (marshalling) between the instrument and the PCS and ESD or sub-system will
be established at this phase. The test is performed on loop basis and it will be executed for
each loop.
1

Pre-commissioning of instruments is done by checking the inputs/outputs of the control


systems from the field up to PCS and ESD consoles and the local indications/controls.
This includes the instruments on the packages.
The configuration part on system/sub-system will be checked: the tag descriptions,
process displays (including dynamic color change indications, trend displays, scales, alarm
settings, alarm thresholds, physical units, the specific parameters if applicable: controller
action, parameters values (PID), digital output (maintained or pulsed) and digital inputs
(limit switches, alarms).
Each instrument loop should have a separate loop file including the following contents:
- Loop diagram
- I/O list
- Alarm and Set point values
- Data sheet
- Calibration certificate
7.4.20.4 Installation Check
Check that all sample process piping/tubing to instruments have been installed per hookup drawings. Verify that control valves and regulators are oriented in the proper flow
direction, positioners function properly.

10000-Z-000-GE1-TMP-0004

(08/13)

7.4.20.5 Hydro test Of Sample Lines


1

All sample lines and tubing connections to instruments shall be hydro tested to 1.5 times
the design conditions of vessels and/or piping.
7.4.20.6 Leak Test - Pneumatic Signal Tubing
Pneumatic transmission and output control lines are to be disconnected from all
instruments (pressure switches, relays, controllers, and actuated devices (control valves),
and blown through to remove deposits. The lines are then to be reconnected to all the
instruments and pneumatically tested for leaks.
All solenoid valves and pneumatic relays are to be bypassed during this cleaning blow

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down, then reconnected and actuated for the leak test. The lines are then to be reconnected
to the actuated device and subjected to the leak test.
1

Pneumatic leak test is 1.1 times the design pressure.

7.4.20.7 PSV Calibration


All PSV's shall be bench tested and calibrated in accordance with the relevant API
recommended codes. Compressed air shall be normally used and PSV is set according to
specifications.
Check properly:
Name plate setting pressure and identification number.
Orifice size.
Bellow tightness (if any) at 0.5 ATM.

10000-Z-000-GE1-TMP-0004

(08/13)

Right gaskets are used.


PSV's are installed in the correct places, directions and vertical
position.
Atmospheric PSV vents shall be drain hold at lowest point and well
supported.
Up-stream and downstream the PSV block valves if any, have been
sealed open/closed as per P&ID's.
No liquid can be collected and be stagnant in the discharge/line to
B.D. header.
Once the PSV has been checked, ensure that:
- Lead sealed.
- Record card filled for future reference.
7.4.20.8 Control Valves
All control valves shall be calibrated.
Check that:
Proper gaskets are used.
Valve seats are clean.
Direction of flow is correct.

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Stainless Steel tubing connections are fixed.


Check proper spring action according to P&IDs requirements (FO/ FC)

7.4.20.9 Restriction/ Orifice Plates Installation


Before installation, orifice plates shall be checked by the instrument
inspector for conformity with specifications.
Hole size shall be reported.
Orifice flanges connected with guaranteed utilities consumption
and with fiscal feed inlet and product outlet shall be inspected for
smoothness at the welded joints.
Once orifice plates are installed check the correct place (line where
installed) and correct flow direction.
The flow inlet side of the handle to be painted in red color for easy
checks, at any time, after installation.
Meter run for orifice plates shall be checked

7.4.21 Fire And Gas System


7.4.21.1 Equipment Check
Fire alarm devices need to be inspected and the specification data sheets checked against
the nameplate. The following points to be verified:
1

10000-Z-000-GE1-TMP-0004

(08/13)

7.4.21.2 2
3
4

Device tagging.
Model number and instrument classification.
Size and connections.

Devices
Calibration

Device range and calibration.


Calibration involves checking and adjusting Gas devices against a known precise reference
to ensure performance complying with the manufacturers published specifications and
accuracy.

7.4.21.3 Perform Loop Checks

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Loop checks are required to ensure that each fire and gas device in the plant functions in
the correct sequence and with the proper action. All individual components in the system
must be installed and checked.
7.4.21.4 Installation Check
Check that all devices are installed according to the installation drawing of the system
supplier.
7.4.22 TELECOM SYSTEM
7.4.22.1 Page / Party System
7.4.22.2 Privet Automatic Branch Exchange System (PABX)
7.4.22.3 Fiber Optic Cable
7.4.23 CATHODIC PROTECTION SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

Check that the current values from the transformers to the protected equipment/ pipe
are within the recommended limits and is stable.

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7.4.24 Flushing Or Blowing The Plant


It is important to plant, schedule to record all the preparatory operations and to co-ordinate the
works so that they comply with the overall commissioning schedule.
Small pieces of mill scale, weld rod stubs, weld spatter, insulation, paper, wood and other
debris are sometimes unavoidably left in piping and equipment on completion of construction.
A systematic program for flushing with water or blowing with air will eliminate most of the
debris that might obstruct control valves and orifice plates restriction orifices or damage
machinery.
The flushing and cleaning entails whatever work is necessary to obtain a clean unit ready for
process operation. Part of this work can be accomplished after hydraulic test execution and
before final reinstatement of the piping.
7.4.25 Recommendations
- Only fresh water which also shall be suitable for the system selected (Chlorite content max. 30 ppm
1 for Austenitic stainless and duplex steels for example and compressed air should be used.
-

Dirt and debris should be flushed from the unit and not into it.

Water is supplied with temporary flexible hoses. Prior to flushing, make a manual cleaning to
minimize obstruction.

The P&I Diagrams are used to prepare the flushing sequence and to follow the
flushing. Finally, manual fine cleaning may be necessary.

10000-Z-000-GE1-TMP-0004

(08/13)

progress

of

The fire water circuit should be washed.

All control valves should be removed and flushed from both directions using the bypass and in-line
valves, if possible. Otherwise, open and clean all control valves after flushing are completed, where
will be difficult to remove them.

Instruments must be disconnected or isolated. Restriction orifice, thermo wells, vortex flow meter;
flow sight glasses and Rota meter; etc must be taken away, if have been installed.

Circulated flushing of the piping system within the plant may be carried out, where it is possible. If
water circulated flushing, using process pumps, is applied for system cleaning, special care for over
load trip must be taken `90 due to higher density than design condition.

Provisional strainers are installed and periodically cleaned. Spraying nozzles must be installed after
relevant lines have been flushed to avoid clogging. If necessary, take out the flapper of check valves
(previous check of the availability of spare gaskets).

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Vessels with de-misters or any other internals must be flushed from the bottom taking into
consideration the water level. Its better to install de-misters and packing after flushing / air blowing.

Internal man-ways have to be installed after flushing/air blowing of columns with trays.

Lines connected to vessels without internals can be flushed into the vessel itself. After the flushing,
the vessel must also be cleaned.

Check that stroke movement; of any valve that was cut in during the flushing, are free and complete.

All blinds inserted into lines or equipment must be recorded, and drawn out after flushing. The
water should be drained from every low point.

Use compressed air for piping blow down after flushing.

Special attention must be paid to certain piping systems such as lubricating oil and mechanical seal
circulation systems where small orifices and openings are present. It may be necessary to dismantle
the piping to clean it mechanically or by pickling. Once these systems are clean, they must be kept
clean to prevent repetition of the cleaning operations.

For temporary flushing, use grainger sheet fabricated on site gasket. Insert proper gasket
1 final re-assembling of the unit.
the

Final reinstatement of piping after flushing/blowing/cleaning activities shall be supervised by


Commissioning Integrated Team (CIT) engineers to report the conformity with the design.

only for

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7.4.26 Pre-commissioning Check Form List.


7.4.11.1 EQUIPMENT CHECK FORMS
DESCRIPTION

10000-Z-000-GE1-TMP-0004

(08/13)

CHECK LIST NO.

Centrifugal Pump

ME-01A

Reciprocating Pump

ME-02A

Compressors

ME-08A

Air cooler

PR-18A

Filter

PV-01-A

Fixed roof Tank

PV-04-A

Vessel

PV-06-A

A/G piping system

PI-03-A

Pipe supports

PI-04-A

U/G Drain system

PI-06-A

FIRE WATER HYDRANT

LP-01A

HOSE HOUSE

LP-02A

FIRE WATER MONITOR

LP-03A

GASEOUS EXTINGUISHING SYSTEMS

LP-05A

FIRE AND GAS ALARM SYSTEM

LP-10A

FIRE AND GAS CABLE

LP-11A

FIRE AND GAS JUNCTION BOX

LP-12A

DETECTOR

LP-13A

CONDUIT

LP-14A

AIR HANDLING UNIT

HV-01 A

CONDENSING UNIT

HV-02 A

VENTILATION FANS

HV-05 A

PACKAGED WATER COOLED CHILLERS

HV-06 A

PUMPS FOR HVAC

HV-09 A

PIPING SYSTEM FOR HVAC

HV-10 A

EGYPT

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EXPANSION AND COMPRESSION TANKS

HV-11 A

DAMPERS

HV-12 A

DUCTWORKS

HV-13 A

AIR OUTLETS

HV-14 A

FAN COIL UNITS


PRIVET AUTOMATIC BRANCH EXCHANGE
SYSTEM
PUBLIC ADDRESS & GENERAL ALARM
SYSTEM
FIBER OPTICS CABLE

HV-16 A
TE-01-A
TE-02-A
TE-04-A

DATA COMMUNICATION SYSTEM

TE-09-A

Control Valves & Regulator

IC-02-A

Shutdown & Blow down Valve

IC-03-A

Junction Box

IC-04-A

Pressure -Flow -Level-Temperature Transmitter

IC-05-A

Orifice Plates & Ventures

IC-06-A

Local Pressure Gauge _DP & Temp Gauge

IC-09-A

DCS Panel Cabinet Console

IC-10-A

ESD Panel Cabinet Console

IC-11-A

Analyzers

IC-18-A

Instrument Cables above Ground

IC-23-A

Switches

IC-24-A

Safety & Relief Valve

PR-08-A

Cathodic Protection

CP-01-A

KPC
WESTERN DESERT
EGYPT

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7.4.11.2 ELECTRICAL CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

DESCRIPTION

CHECK LIST NO.

POWER TRANSFORMERS
MV SWITCHGEAR AND MOTOR CONTROL
GEAR
LV SWITCHGEAR AND MOTOR CONTROL
CENTER
BUS BAR TRUNKING SYSTEM

EL-02 A

BATTERY & CHARGER ASSEMBLIES

EL-08 A

NEUTRAL GROUNDING RESISTOR

EL-09 A

AC UNINTERRUPTABLE POWER SUPPLY

EL-12 A

VARIABLE SPEED DRIVE


POWER FACTOR IMPROVEMENT
EQUIPMENT
MOTORS

EL-19 A

LIGHTING AND SMALL POWER MATERIAL


SUPERVISORY CONTROL AND DATA
ACQUISITION SYSTEM
RACEWAYS AND SUPPORTS

EL-23 A

LOW VOLTAGE CABLES

EL-30 A

GROUNDING SYSTEM

EL-33 A

MOTOR CONTROL STATIONS

EL-35 A

LIGHTNING PROTECTION SYSTEM

EL-37 A

ELECTRICAL HEATERS

PR-05A

For Pre-commissioning Check Forms refer to attachment II

EL-03 A
EL-04 A
EL-07 A

EL-21 A
EL-22 A

EL-26 A
EL-27 A

EGYPT

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7.5 Sequential Completion Flow Chart


Equipment
Erection &Piping
Installation

Hydro-testing and
re-instatement
Conformity
Checks and punch
list issuance
Clear punch list
category (A)

Pre commissioning
activities

Systems Dossiers
Completion

Mechanical
Completion
Certificate

10000-Z-000-GE1-TMP-0004

(08/13)

Commissioning
Activities

Plant start up and


Initial operation
Stable operation and
performance test

Piping Flushing and


Cleaning

Clear punch list


category (B)

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8.0 CONFORMITY CHECK OF THE PLANT'S EQUIPMENT


Each system of the Plant will be inspected for conformity with project documentation,
specifications, technical reviews and design reviews (HAZOP, .etc.) and a punch list is drawn up
to record any deviations requiring further construction work or modification.
After the completion of each activity, the relevant check lists will be filled out and signed by all
parties.
Plant inspection and conformity check shall cover all equipment, packages, skids, piping, valves,
instruments, .etc. taking in consideration that they will be finalized and inspected by Operations
All inspection shall be performed against design, specifications and drawings and any defects or
deviation should be cleared prior mechanical completion or plant start-up according to its criticality

9.0 SYSTEM DOCUMENTS


To enable a staged completion of the Project, the entire Facilities shall be divided into systems
based on a Unit or Area basis, the elected numbering system intends to cover the control &
documentation needs in the most appropriate and beneficial way.
Each system shall be stand-alone during pre-commissioning and will have a mechanical
completion certificate as well as a separate file
System file shall include as a minimum the following:

10000-Z-000-GE1-TMP-0004

(08/13)

Marked up P&ID indicating system boundary (updated marked up P&ID's will be issued as
required).
List of all component in the system such as instruments, equipment,
Related hydro-test loops included in the system
Hydro-test completion certificates
All pre-commissioning check forms related to the system
Punch list
Leak testing certificate
System Mechanical completion certificate

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10.0 PROGRESS MONITORING


For progress measurement and in order to prioritize the construction activities to achieve
mechanical completion of the systems; the following reports will be developed:
A. Hydro-test loop status.
B. Loops reinstatement status.
C. Systems MC status.
D. Internal Punch list status.
E. Pre-commissioning check forms
Generally progress will be monitored and controlled by the using of completed check forms and
certificates against total number of check forms to be issued
11.0 PUNCH LISTING
In order to unify criteria within the different stages of the project, a unique Punch List will be
generated for each system and different priority codes will be established in order to assign the
appropriate responsibilities for the modification of work.
Punch list team will establish and maintains this unique Punch List which will contain all the
items submitted by the parties involved in the various stages of the Project (e.g.: Contractor,
project inspection, operation team, loss prevention, etc.).
The General structure of the Punch List will contain the following criteria:

10000-Z-000-GE1-TMP-0004

(08/13)

System Number: System Number in which it is present.


Item No: Unique number that will be generated as soon as the fault is validated and
approved.
Item Description: Brief explanation of the encountered fault, together with the
applicable tag number (if possible).
Item Entry Date: Record date of the item.
Scheduled Date for Completion: Date in which the fault has to be corrected.
Category: Categorization of the item (A), (B) or (C).
Originator (checker): Person who originates the fault, he will be responsible for
following-up and clearing the fault.
Scope: discipline scope to clear the item.

The main target of this unique Punch Listing methodology is to have a complete set of
information throughout the system which will assist in expediting the work to be completed
in every stage. With this idea in mind, a proper classification of items has been designed in

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order to reduce categories to a minimum and to clearly identify the stages in which faults
have to be corrected without avoiding the responsibility allocation
Taking these terms into account, the Priority field (to be agreed between the Approver and
the Construction Manager / Pre-commissioning manager) will be categorized as follows:
Category A: Items required to be completed before Mechanical Completion
Acceptance.
Category B: Items required to be completed during commissioning & before Start-up.
Category C:

Items could be completed after performance test.

In addition to the former, a category indicating Construction or Pre-commissioning


responsibility will be clearly established in order to facilitate the item clearance
For punch list form please refer to attachment III
12.0 STEPS TO ACHIEVE MECHANICAL COMPLETION AND MECHANICAL
COMPLETION CERTIFICATE (MCC)
The final step within the pre-commissioning activities will correspond to the handover of
the systems / units by means of achieving Mechanical Completion.
Mechanical Completion shall be achieved for the SYSTEM, when:

10000-Z-000-GE1-TMP-0004

(08/13)

The SYSTEM, is constructed in strict compliance with all requirement of the


CONTRACT, including the successful completion of all required inspection, testing, and
pre-commissioning;
All pre-commissioning activities are completed and related check forms are signed.
The work site is in a clean and in safe condition and excess materials removed.
All punch list items category "A" cleared and approved.
System file (dossier) completed.
All documents are available at site such as vendors operating manuals, commissioning
spare parts list and commissioning and start up guide.

Mechanical Completion is deemed to be achieved even if minor outstanding works, Final


Punch List Items category "B & C" are still to be completed. These works should not
interfere with the safe completion of the commissioning and start-up activities, and shall be
properly recorded on a Final Punch List and completed within a period mutually agreed
between all concerned parties

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Upon completion of all the above mechanical completion requirements, Construction


Contractor shall issue the Mechanical Completion certificate (MCC) for each system for
both ENPPI and KPC approval.
Project MCC shall be issued upon completion of all the systems MECHANICAL
COMPLETION CERTIFICATES.

10000-Z-000-GE1-TMP-0004

(08/13)

For MCC form, refer to attachment IV

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13.0 HSE PROCEDURES


The responsibilities and regulations regarding HSE at the construction-site are already defined
in the ENPPI Project HSE Plan Construction Phase; therefore this part is not a substitution for
existing agreements and regulations but an amendment, especially aimed at activities which take
place during the stage of pre-commissioning.
The project goal "zero Incidents" is also applicable during the pre-commissioning. The last
construction activities and the pre-commissioning activities will be executed in parallel. For this
reason special attention should be paid to the following items:

10000-Z-000-GE1-TMP-0004

(08/13)

Permit to work system shall be in place to control risks of simultaneous operations


Powering the panels shall be proceeded after meggering activities have been completed
successfully and an announcement to all personnel by means of toolbox meetings.
Lockout and tag out procedures to be implemented only authorized personnel of ENPPI
and sub-contractor are allowed to work on such installation parts and this shall be
organized by means of a work permit issued by the Client and/or ENPPI.
During hydraulic testing of piping systems, incidents can occur such as blowing out of
gaskets. Piping systems, being hydraulically tested, shall be marked with warning signs
and/or marking ribbon. When this hydraulic testing starts, all personnel shall be
informed by means of toolbox meetings.
Piping systems which are being used in an early stage, such as air and nitrogen, shall be
marked at the location of connections/valves by means of a warning signs.
Testing with gasses with a pressure higher than one (1) bar (service testing air or
nitrogen) shall take place without personnel working in the near area. This is because
gasses act differently under pressure than liquids when sudden leakage occurs. This
means areas shall be marked, or testing shall be executed in off-hours.
Testing of equipment taking place in this stage shall be announced during toolbox
meetings and this equipment shall be indicated by means of a marking ribbon.
Valves can be operated during the I/O testing. This may give personnel working in the
near area a fright, especially in case of pneumatically activated valves. Personnel shall
be warned when these activities start.
When electrical equipment is powered-up, the lock and safe procedure is applicable.
This is done to secure and lock work-switches and other electrical parts.
HSE meeting will be held before starting the pre-commissioning activities.

During the stage of actual commissioning, construction activities shall only be executed in
consultation with and after permission by ENPPI. The construction activities being in execution
at that time may be painting, insulation activities and solving of non-critical punch-list items.
13.1 Risk Assessment

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Risk assessments shall be prepared before any hazardous pre-commissioning activities are
executed, to identify any hazards involved and to establish what precautions need to be
taken.

10000-Z-000-GE1-TMP-0004

(08/13)

14.0 SYSTEMS COMPONENT LIST

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EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002A


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12359, REV.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
INSTRUMENTS
CONTROL VALVES
80-FV-012A
SHUTDOWN VALVE
30-ESDV-017

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.TI.002

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002B


A. GENERAL
Refer to marked P&ID
3538-200-KKD-12360, REV.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

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INSTRUMENTS
CONTROL VALVES
80-FV-012B
SHUTDOWN VALVE
80-ESDV-018

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.003

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002C


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12361, REV.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
INSTRUMENTS
CONTROL VALVES
80-FV-012C
SHUTDOWN VALVE
80-ESDV-019

10000-Z-000-GE1-TMP-0004

(08/13)

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.004

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002A

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A. GENERAL
Refer to marked P&ID

3538-200-KKD-12362, REV.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
INSTRUMENTS
CONTROL VALVES
80-FV-013A
SHUTDOWN VALVE
80-ESDV-020

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.005

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002B


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12363, REV.04

10000-Z-000-GE1-TMP-0004

(08/13)

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
INSTRUMENTS
CONTROL VALVES
80-FV-013B
SHUTDOWN VALVE
80-ESDV-021

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C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.006

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

PHASE I GAS MANIFOLD TIE IN

A. GENERAL
Refer to marked P&ID

3538-200-KKD-12355, REV.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

FLOW

INSTRUMENTS
80-FIT-012

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.007

PI 03 A/04 A
IC-05 A /09 A /06 A
IC-23 A

PHASE II GAS MANIFOLD TIE IN


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12363, Rev.04

3538-200-KKD-12353, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK

PAGE 5972 OF
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REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

FLOW

INSTRUMENTS
80-FIT-013

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.008

PI 03 A/04 A
IC-05 A /09 A /06 A
IC-23 A

BYPASS BLOW DOWN LINES TIE IN SYSTEM


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12353, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
INSTRUMENTS
SHUTDOWN VALVE
80-ESDV-041
80-ESDV-042

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

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X.80.TI.009

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

PHASE I HP FLARE KO DRUM QA-V-3002 TIE IN SYATEM


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12356, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

Temperature

INSTRUMENTS
80-TT-041

Pressure

80-PT-041

Level

80-LIT-341
80-LIT-344A
80-LIT-344B
80-LIT-344C

Flow

80-FT-041

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.010

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

PHASE I COLD VENT


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12357, Rev.04

PAGE 6172 OF
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REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is correct
as per above mentioned P&ID.

Temperature

INSTRUMENTS
80-TT-042

Pressure

80-PT-042

Flow

80-FT-042

Oxygen analyzer

80-AIT-003

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
Analyzers
X.80.TI.011

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
IC-18-A

PHASE II COLD VENT


A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&ID

3538-200-KKD-12357, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

Temperature

INSTRUMENTS
80-TT-045

PAGE 6272 OF
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REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

Pressure

80-PT-045

Flow

80-FT-045

Oxygen analyzer

80-AIT-004

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
Analyzers
X.80.TI.012

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
IC-18-A

METHANOL DISTRIBUTION SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL
Refer to marked P&ID

3538-200-KKD-12358, REV.04

3538-200-KKD-12210, Rev.05

3538-200-KKD-12211, Rev.04

3538-200-KKD-12212, SH1 Rev.04

3538-200-KKD-12213, Rev.04

3538-200-KKD-12214, Rev.04

3538-200-KKD-12221, Rev.04

3538-200-KKD-12222, SH1 Rev. 04

3538-200-KKD-12223, Rev. 04

3538-200-KKD-12224, Rev. 04

3538-200-KKD-12231, Rev. 04

3538-200-KKD-12232, SH1 Rev. 04

3538-200-KKD-12233, Rev. 04

3538-200-KKD-12234, Rev. 04

3538-200-KKD-12241, Rev. 04

3538-200-KKD-12242, SH1 Rev. 04

3538-200-KKD-12243, Rev. 04

3538-200-KKD-12244, Rev. 04

3538-200-KKD-12353, Rev. 04

3538-200-KKD-12354, Rev. 04

3538-200-KKD-12368, Rev. 04

KPC
WESTERN DESERT
EGYPT

PAGE 6372 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

Shutdown valve

10000-Z-000-GE1-TMP-0004

(08/13)

FLOW

INSTRUMENTS
80-ESDV-027
80-FI-031
80-FI-105
80-FI-107
80-FI-101
80-FI-106
80-FI-205
80-FI-207
80-FI-201
80-FI-206
80-FI-305
80-FI-307
80-FI-301
80-FI-306
80-FI-405
80-FI-407
80-FI-401
80-FI-406
80-FI-040
80-FI-033
80-FI-032

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A

PAGE 6472 OF
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PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

CABLES
X.80.TI.013

PHASE I INSTRUMENT AIR SYSTEM TIE-IN


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12364, Rev. 04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is correct
as per above mentioned P&ID.
C. CHECK FORMS
PIPING

X.80.TI.014

PI 03 A/04 A

PHASE II BLACK START FUEL GAS TIE IN SYSTEM


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12354, Rev. 04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

FLOW

INSTRUMENTS
80-FI-021 A/B

TEMPRETURE

80-TIT-027

PRESSURE

80-PIT-098

C. CHECK FORMS

PAGE 6572 OF
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REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.015

KPC
WESTERN DESERT
EGYPT

PI 03 A/04 A
IC-03 A/ 05 A/ 06 A
IC-23 A

PHASE I BLACK START FUEL GAS TIE IN SYSTEM


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12368, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

FLOW

INSTRUMENTS
80-FI-024 A/B

TEMPRETURE

80-TIT-028

PRESSURE

80-PIT-902

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.016

PI 03 A/04 A
IC-03 A/ 05 A/ 06 A
IC-23 A

PHASE II HP FLARE KO DRUM QA-V-4004 TIE IN SYSTEM


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12369, REV.04

PAGE 6672 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is correct
as per above mentioned P&ID.

Temperature

INSTRUMENTS
80-TT-046

Pressure

80-PT-046

Level

80-LIT-032A
80-LIT-032B
80-LIT-032C

Flow

80-FT-046

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.TI.017

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A

NEW MPU TIE IN SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL
Refer to marked P&ID

3538-200-KKD-12371, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

PAGE 6772 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

C. CHECK FORMS
PIPING
X.80.TI.018

MCRS-P&P-700,709,711,712

NEW DIESEL TRANSFER PUMP QA-P-8020


A. GENERAL
Refer to marked P&ID

3538-200-KKD-12368, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

PRESSURE

INSTRUMENTS
80-PG-099

FLOW

80-FII-025

PUMP

EQUIPMENT
QA-P-8020

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING
INSTRUMENTS
CENTRIFUGAL PUMP

X.80. TI.019
X.80. TI.020

X.80.TI.019

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
ME-01A

TIE IN TO THE EXISTING 11 KV SWG QA-L-8004


PMS TIE IN RELATED TO EXISTING 11 KV SWG QA-L-8001

TIE IN TO THE EXISTING 11 KV SWG QA-L-8004

PAGE 6872 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

C. CHECK FORMS
LV SEITCHGEAR AND
CONTROL MOTOR
CONTROL CENTER
X.80.TI.020

EL-04 A

PMS TIE IN RELATED TO EXISTING 11 KV SWG QA-L-8001


C. CHECK FORMS
LV SEITCHGEAR AND
CONTROL MOTOR
CONTROL CENTER

EL-04 A

4.2 PROCESS SYSTEMS


X.80.P.001

COMPRESSOR INLET MANIFOLD


A. GENERAL
Refer to marked P&IDs

10000-Z-000-GE1-TMP-0004

(08/13)

3538-200-KKD-12355 REV.04
3538-200-KKD-12210 Rev.05
3538-200-KKD-12211 Rev.04
3538-200-KKD-12214 Rev.04
3538-200-KKD-12221 Rev.04
3538-200-KKD-12224 Rev.04
3538-200-KKD-12231 Rev.04
3538-200-KKD-12234 Rev.04
3538-200-KKD-12241 Rev.04
3538-200-KKD-12244 Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is correct
as per above mentioned P&IDs.

TEMPERATURE

INSTRUMENTS
80-TG-030
80-TIT-031

PAGE 6972 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

80-TI-048

C.

PRESSURE

80-PG-915
80-PIT-091 A/B
80-PDIT-906
80-PDIT-907

RESTRICTED ORFICE

80-RO-013
80-RO-018

SHUTDOWN VALVE

80-ESDV-030 A/B
80-ESDV-031 A/B

BLOWDOWN VALVE

80-BDV-0010
80-BDV-0010

CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

X.80.P.002

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 06 A
IC-23 A

COMPRESSOR SUCTION DRUM TRAIN A (QA-V-8001A) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12211 Rev.04
3538-200-KKD-12212, SH1 Rev.04
3538-200-KKD-12221, Rev.04
3538-200-KKD-12231, Rev.04
3538-200-KKD-12241, Rev.04
3538-200-KKD-12250, Rev.05
3538-200-KKD-12254, Rev.05

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK

EGYPT

PAGE 7072 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.
INSTRUMENTS
80-TIT-101
80-TG-105
80-TG-111

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PRESSURE

80-PDIT-101
80-PDIT-121
80-PG-103
80-PG-106
80-PG-107
80-PG-103
80-PDIT-108
80-PIT-109
80-PIT-110

LEVEL

80-LIT-101
80-LIT-102
80-LIT-107
80-LG-103

FLOW

80-FIT-102

CONTROL VALVE

80-LV-102
80-PV-123

SHUTDOWN VALVE

80-ESDV-101 A/B
80-ESDV-103

SAFETY VALVES

80-PSV-105 A/B

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A

C. CHECK FORMS

PAGE 7172 OF
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MAY 21, 2014
REV.1

X.80.P.003

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

COMPRESSOR TRAIN-A (QA-K-8001A) SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12212 SH1, Rev.04


3538-200-KKD-12212 SH2, Rev.02
3538-200-KKD-12213, Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

TEMPERATURE

INSTRUMENTS
80-TIT-102
80-TIT-103
80-TIT-111
80-TG-104
80-TIT-110
80-SIT-101

VIBRATION

80-VIT-101

PRESSURE

80-PIT-111
80-PIT-112
80-PG-113
80-PG-115
80-PT-5167 TRAIN A

FLOW

80-FT-2108 TRAIN A

RESTRICTED ORFICE

80-RO-101
80-RO-103

10000-Z-000-GE1-TMP-0004

(08/13)

SPEED

PAGE 7272 OF
146145

3538-200-10-RT045
MAY 21, 2014

10000-Z-000-GE1-TMP-0004

(08/13)

REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

LEVEL

80-LG-102
80-LIT-108
80-LIT-109
80-LIT-110

SHUTDOWN VALVE

80-ESDV-109

CONTROL VALVES

80-LV-108
80-AV-5167 TRAIN A

SAFETY VALVES

80-PSV-114 A/B

FLAME ARRESTOR

80-FA-2121 TRAIN A
80-FA-5177 TRAIN A
80-FA-3270 TRAIN A

BLOWDOWN VALVE

80-BDV-101

WESTERN DESERT

EQUIPMENT
COMPRESSOR
QA-K-8001A
TURBINE
QA-GTK-8001A
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601
SEAL GAS TREATMENT
SKID
LUBE OIL COOLER
VENT SEPARATOR
F-2370
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A

EGYPT

PAGE 7372 OF
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MAY 21, 2014
REV.1

PRE-COMMISSIONING PROCEDURE

CABLES
VESSEL
FILTER
ELECTRIC HEATER
FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR

X.80.P.004

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

PV-06-A
PV-01-A
PR-05-A
PR-11-A
ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-A (QA-E-8001A) SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12213, Rev.04

3538-200-KKD-12214, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TG-106 A/B
80-TIT-107
80-TIT-108 A/B/C
80-TIT-113A

CONTROL VALVE

80-FV-104

SWITCH

80-VSHH-102 A/B/C/D

AIR COOLER
MOTOR

EQUIPMENT
QA-E-8001A
80-EM-8001 AA/AB/AC/AD

PAGE 7472 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR COOLER
MOTOR

X.80.P.005

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A
PR-18-A
EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-A (QA-V-8002A) SYSTEM


A. GENERAL

Refer to marked P&IDs


3538-200-KKD-12214, Rev.04
3538-200-KKD-12224, Rev.04
3538-200-KKD-12234, Rev.04
3538-200-KKD-12244, Rev.04
3538-200-KKD-12221, Rev.04
3538-200-KKD-12241, Rev.04
3538-200-KKD-12312, Rev.04
3538-200-KKD-12359, Rev.04
3538-200-KKD-12360, Rev.04
3538-200-KKD-12361, Rev.04
3538-200-KKD-12362, Rev.04
3538-200-KKD-12363, Rev.04

10000-Z-000-GE1-TMP-0004

(08/13)

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

TEMPERATURE
PRESSURE

INSTRUMENTS
80-TG-112
80-PDG-108
80-PDIT-102

PAGE 7572 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

80-PDIT-122
80-PG-117
80-PG-119
80-PIT-064
LEVEL

80-LIT-104 A/B
80-LIT-105
80-LG-106

CONTROL VALVES

80-FV-103
80-LV-105

SHUTDOWN VALVE

80-ESDV-102 A/B
80-ESDV-104

SAFETY VALVES

80-PSV-118 A/B
EQUIPMENT

DISCHARGE DRUM
TRAIN A

QA-V-8002A

10000-Z-000-GE1-TMP-0004

(08/13)

C. CHECK FORMS

X.80.P.006

PIPING
INSTRUMENTS

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/

INSTRUMENT CABLES

IC-23 A

VESSEL

PV-06-A

COMPRESSOR DISCHARGE MANIFOLD SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12210, REV.04

3538-200-KKD-12214, REV.04

3538-200-KKD-12224, REV.04

KPC
WESTERN DESERT
EGYPT

PAGE 7672 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

3538-200-KKD-12234, REV.04
3538-200-KKD-12244, REV.04
3538-200-KKD-12353, REV.04
3538-200-KKD-12244, REV.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TIT-033
80-TG-032

PRESSURE

80-PIT-092
80-PDIT-908
80-PG-916

RESTRICTED ORFICE

80-RO-014
80-RO-017

SHUTDOWN VALVES

80-ESDV-032 A/B

BLOWDOWN VALVE

80-BDV-011
80-BDV-013

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT CABLES
X.80.P.007

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06 A
IC-23 A

COMPRESSOR SUCTION DRUM TRAIN B (QA-V-8001B) SYSTEM

PAGE 7772 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12221 Rev.04
3538-200-KKD-12222 Rev.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

TEMPERATURE

PRESSURE

80-PDIT-201
80-PDIT-221
80-PG-203
80-PG-206
80-PG-207
80-PG-203
80-PDIT-208
80-PIT-209
80-PIT-210

LEVEL

80-LIT-201
80-LIT-202
80-LIT-207
80-LG-203

FLOW

80-FIT-202

CONTROL VALVE

80-LV-202 A/B
80-PV-223

(08/13)
10000-Z-000-GE1-TMP-0004

INSTRUMENTS
80-TIT-201
80-TG-205
80-TG-211

PAGE 7872 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT

PRE-COMMISSIONING PROCEDURE

SHUTDOWN VALVE

80-ESDV-201 A/B
80-ESDV-203

SAFETY VALVES

80-PSV-205 A/B

EGYPT

C. CHECK FORMS
PIPING
INSTRUMENTS

B (QA-

INSTRUMENT
CABLES
VESSEL
A. GENERAL

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A

X.80.P.008
COMPRESSOR TRAINK-8001B) SYSTEM

Refer to marked P&IDs

3538-200-KKD-12222 SH1, Rev.04


3538-200-KKD-12222 SH2, Rev.02
3538-200-KKD-12223, Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PRESSURE

INSTRUMENTS
80-TIT-202
80-TIT-203
80-TIT-211
80-TIT-210
80-TG-204
80-PIT-211
80-PIT-212
80-PG-213

PAGE 7972 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

10000-Z-000-GE1-TMP-0004

(08/13)

80-PT-5167 TRAIN B
FLOW

80-FT-2108 TRAIN B

RESTRECTION ORFICE

80-RO-201
80-RO-203

LEVEL

80-LG-202
80-LIT-208
80-LIT-209
80-LIT-210

SPEED

80-SIT-201

VIBRATION

80-VIT-201

SHUTDOWN VALVE

80-ESDV-209

CONTROL VALVES

80-LV-208
80-AV-5167 TRAIN B

SAFETY VALVES

80-PSV-214 A/B

BLOWDOWN VALVE

80-BDV-201

FLAME ARRESTOR

80-FA-2121 TRAIN A
80-FA-5177 TRAIN A
80-FA-3270 TRAIN A

EQUIPMENT
COMPRESSOR
QA-K-8001B
TURBINE
QA-GTK-8001B
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601

KPC
WESTERN DESERT
EGYPT

PAGE 8072 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

SEAL GAS TREATMENT


SKID
LUBE OIL COOLER
VENT SEPARATOR

WESTERN DESERT
EGYPT

F-2370

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
FILTER
ELECTRIC HEATER
FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR
X.80.P.009

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A
PV-06-A
PV-01-A
PR-05-A
PR-11-A
ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-B (QA-E-8001B) SYSTEM


B. GENERAL
Refer to marked P&IDs

3538-200-KKD-12223, Rev.04

3538-200-KKD-12224, Rev.04
The pre-commissioning shall be performed including the following:

10000-Z-000-GE1-TMP-0004

(08/13)

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

TEMPERATURE

CONTROL VALVE

INSTRUMENTS
80-TG-206 A/B
80-TIT-207
80-TIT-208 A/B/C
80-TIT-213A
80-FV-204

PAGE 8172 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

SWITCH

AIR COOLER
MOTOR

WESTERN DESERT
EGYPT

80-VSHH-202 A/B/C/D
EQUIPMENTS
QA-E-8001B
80-EM-8001BA/BB/BC/BD

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR COOLER
MOTOR

X.80.P.010

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A
PR-18-A
EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-B (QA-V-8002B) SYSTEM


A. GENERAL

Refer to marked P&IDs


3538-200-KKD-122224, Rev.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

TEMPERATURE
PRESSURE

INSTRUMENTS
80-TG-212
80-PDG-208
80-PDIT-202
80-PDIT-222
80-PG-217
80-PG-219

PAGE 8272 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

LEVEL

80-LIT-204 A/B
80-LIT-205
80-LG-206

CONTROL VALVES

80-FV-203
80-LV-205

SHUTDOWN VALVE

80-ESDV-202 A/B
80-ESDV-204

SAFETY VALVES

80-PSV-218 A/B

WESTERN DESERT
EGYPT

EQUIPMENT
DISCHARGE DRUM
TRAIN B

QA-V-8002B

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.P.011

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A

COMPRESSOR SUCTION DRUM TRAIN-C (QA-V-8001C) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12231 Rev.04
3538-200-KKD-12232 SH1,Rev.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PAGE 8372 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

INSTRUMENTS
80-TIT-301
80-TG-305
80-TG-311

TEMPERATURE

80-PDIT-301
80-PDIT-321
80-PG-303
80-PG-306
80-PG-307
80-PG-303
80-PDIT-308
80-PIT-309
80-PIT-310

LEVEL

80-LIT-301
80-LIT-302
80-LIT-307
80-LG-303

FLOW

80-FIT-302

CONTROL VALVE

80-LV-302
80-PV-323

SHUTDOWN VALVE

80-ESDV-301 A/B
80-ESDV-303

SAFETY VALVES

80-PSV-305 A/B

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A

KPC
WESTERN DESERT
EGYPT

PAGE 8472 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

X.80.P.012

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

COMPRESSOR TRAIN-C (QA-K-8001C) SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12232 SH1, Rev.04


3538-200-KKD-12232 SH2, Rev.02
3538-200-KKD-12233, Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TIT-302
80-TIT-303
80-TIT-311
80-TIT-310
80-TG-304

PRESSURE

80-PIT-311
80-PIT-312
80-PG-313
80-PT-5167

FLOW
RESTRICTION ORFICE

80-FT-2108
80-RO-301
80-RO-303

LEVEL

80-LG-302
80-LIT-308
80-LIT-309
80-LIT-310

SPEED

80-SIT-301

PAGE 8572 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

VIBRATION

80-VIT-301

SHUTDOWN VALVE

80-ESDV-309

CONTROL VALVES

80-LV-308
80-AV-5167 TRAIN C

SAFETY VALVES

80-PSV-314 A/B

BLOWDOWN VALVE

80-BDV-301

FLAME ARRESTOR

80-FA-2121 TRAIN C
80-FA-5177 TRAIN C
80-FA-3270 TRAIN C

WESTERN DESERT

10000-Z-000-GE1-TMP-0004

(08/13)

EQUIPMENT
COMPRESSOR
QA-K-8001C
TURBINE
QA-GTK-8001C
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601
SEAL GAS TREATMENT
SKID
LUBE OIL COOLER
VENT SEPARATOR
F-2370
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
FILTER
ELECTRIC HEATER

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A
PV-06-A
PV-01-A
PR-05-A

EGYPT

PAGE 8672 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

PRE-COMMISSIONING PROCEDURE

FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR
X.80.P.013

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

PR-11-A
ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-C (QA-E-8001C) SYSTEM


C. GENERAL
Refer to marked P&IDs

3538-200-KKD-12233, Rev.04

3538-200-KKD-12234, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TG-306 A/B
80-TIT-307
80-TIT-308 A/B/C
80-TIT-313A

CONTROL VALVE

80-FV-304

SWITCH

80-VSHH-302 A/B/C/D

AIR COOLER
MOTOR

EQUIPMENT
QA-E-8001C
QA-EM-8001 CA/CB/CC/CD

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A

PAGE 8772 OF
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MAY 21, 2014
REV.1

PRE-COMMISSIONING PROCEDURE

AIR COOLER
MOTOR

X.80.P.014

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

PR-18-A
EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-C (QA-V-8002C) SYSTEM


A. GENERAL

Refer to marked P&IDs


3538-200-KKD-122234, Rev.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TG-312

PRESSURE

80-PDG-308
80-PDIT-302
80-PDIT-322
80-PG-317
80-PG-319

LEVEL

80-LIT-304 A/B
80-LIT-305
80-LG-306

CONTROL VALVES

80-FV-303
80-LV-305

SHUTDOWN VALVE

80-ESDV-302 A/B
80-ESDV-304

SAFETY VALVES

80-PSV-318 A/B
EQUIPMENT

PAGE 8872 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

DISCHARGE DRUM
TRAIN C

WESTERN DESERT
EGYPT

QA-V-8002C

C. CHECK FORMS
PIPING
INSTRUMENTS

X.80.P.015

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A

INSTRUMENT
IC-23-A
CABLES
VESSEL
PV-06-A
COMPRESSOR SUCTION DRUM TRAIN-D (QA-V-8001D) SYSTEM
A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12241 Rev.04
3538-200-KKD-12242 SH1,Rev.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PRESSURE

INSTRUMENTS
80-TIT-401
80-TG-405
80-TG-411
80-PDIT-401
80-PDIT-421
80-PG-403
80-PG-406
80-PG-407
80-PG-403
80-PDIT-408
80-PIT-409
80-PIT-410

PAGE 8972 OF
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MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT

PRE-COMMISSIONING PROCEDURE

LEVEL

80-LIT-401
80-LIT-402
80-LIT-407
80-LG-403

FLOW

80-FIT-402

CONTROL VALVE

80-LV-402 A/B
80-PV-423

SHUTDOWN VALVE

80-ESDV-401 A/B
80-ESDV-403

SAFETY VALVES

80-PSV-405 A/B

EGYPT

C. CHECK FORMS
PIPING
INSTRUMENTS

D (QA-

INSTRUMENT
CABLES
VESSEL
A. GENERAL

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A

X.80.P.016
COMPRESSOR TRAINK-8001D) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&IDs

3538-200-KKD-12242 SH1, Rev.04


3538-200-KKD-12242 SH2, Rev.02
3538-200-KKD-12243, Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

PAGE 9072 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TIT-402
80-TIT-403
80-TIT-411
80-TIT-410
80-TG-404

PRESSURE

80-PIT-411
80-PIT-412
80-PG-413
80-PG-415
80-PT-5167 TRAIN D

FLOW

80-FT-2108 TRAIN D

RESTRICTED ORFICE

80-RO-401
80-RO-403

LEVEL

80-LG-402
80-LIT-408
80-LIT-409
80-LIT-410

SPEED

80-SIT-401

VIBRATION

80-VIT-401

SHUTDOWN VALVE

80-ESDV-209

CONTROL VALVES

80-LV-408
80-AV-5167

SAFETY VALVES

80-PSV-414 A/B

BLOWDOWN VALVE

80-BDV-401

KPC
WESTERN DESERT
EGYPT

PAGE 9172 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

EQUIPMENT
COMPRESSOR
QA-K-8001D
TURBINE
QA-GTK-8001D
COALESCING FILTER
F-2100
FILTER
F-2106
CO2 EXTINGUISHING
AS-6600 / 6601
SEAL GAS TREATMENT
SKID
LUBE OIL COOLER
VENT SEPARATOR
F-2370
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
FILTER
ELECTRIC HEATER
FLAME ARRESTOR
CENTRIFUGAL TURBO
COMPRESSOR
X.80.P.017

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A
IC-23 A
PV-06-A
PV-01-A
PR-05-A
PR-11-A
ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-D (QA-E-8001D) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

D. GENERAL
Refer to marked P&IDs

3538-200-KKD-12243, Rev.04

3538-200-KKD-12244, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.
INSTRUMENTS

PAGE 9272 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

TEMPERATURE

80-TG-406 A/B
80-TIT-407
80-TIT-408 A/B/C
80-TIT-413A

CONTROL VALVE

80-FV-404

SWITCH

80-VSHH-402 A/B/C/D

EQUIPMENTS
AIR COOLER
MOTOR

QA-E-8001D
QA-EM-8001 DA/DB/DC/DD

WESTERN DESERT
EGYPT

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR COOLER
MOTOR

X.80.P.018

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A/ 02 A/
IC-23 A
PR-18-A
EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-D (QA-V-8002D) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL

Refer to marked P&IDs


3538-200-KKD-122244, Rev.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

TEMPERATURE

INSTRUMENTS
80-TG-412

PAGE 9372 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

PRESSURE

80-PDG-408
80-PDIT-402
80-PDIT-422
80-PG-417
80-PG-419

LEVEL

80-LIT-404 A/B
80-LIT-405
80-LG-406

CONTROL VALVES

80-FV-403
80-LV-405

SHUTDOWN VALVE

80-ESDV-402 A/B
80-ESDV-404

SAFETY VALVES

80-PSV-418 A/B
EQUIPMENT

DISCHARGE DRUM
TRAIN D

QA-V-8002D

C. CHECK FORMS
PIPING

10000-Z-000-GE1-TMP-0004

(08/13)

INSTRUMENTS
INSTRUMENT
CABLES
VESSEL

X.80.P.019

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A

CONDENSATE SUCTION MANIFOLD


A. GENERAL

KPC
WESTERN DESERT
EGYPT

PAGE 9472 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

Refer to marked P&IDs

KPC
WESTERN DESERT
EGYPT

3538-200-KKD-12215, Rev.4
3538-200-KKD-12250, Rev.5
3538-200-KKD-12254, Rev.5
3538-200-KKD-12353, Rev.4

The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PRESSURE

SHUTDOWN VALVES

80-ESDV-034A/B
80-ESDV-035A/B

SAFETY VALVES

80-PSV-006A/B
80-PSV-013

C. CHECK FORMS

(08/13)
10000-Z-000-GE1-TMP-0004

INSTRUMENTS
80-PIT-923
80-PIT-924
80-PG-004
80-PG-927
80-PDIT-910
80-PDIT-911

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
X.80.P.020

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A
IC-23-A

CONDENSATE SUCTION DRUMS QA-V-8005A SYSTEM

PAGE 9572 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12210, Rev.5

3538-200-KKD-12215, Rev.4

3538-200-KKD-12250, Rev.5

3538-200-KKD-12251, Rev.5

3538-200-KKD-12254, Rev.5
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

TEMPERATURE
PRESSURE

80-PIT-002 A
80-PIT-003
80-PIT-076 A/B/C
80-PG-001 A
80-PG-005 A

RESTRICTION ORIFICE

80-RO-001A

LEVEL

80-LIT-001A
80-LIT-002A/B
80-LIT-016 A
80-LIT-021 A
80-LG-003 A
80-LG-004 A

CONTROL VALVES

80-PV-001
80-PV-003 A
80-LV-016 A

(08/13)
10000-Z-000-GE1-TMP-0004

INSTRUMENTS
80-TIT-001 A

PAGE 9672 OF
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MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

SHUTDOWN VALVES

BLOWDOWN VALVES

80-ESDV-001A
80-ESDV-009 A
80-ESDV-011 A
80-ESDV-026 A
80-BDV-001 A

SAFETY VALVES

80-PSV-007 A/B

KPC
WESTERN DESERT
EGYPT

EQUIPMENT
CONDENSATE
SUCTION DRUM
D.

CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL

X.80.P.021

QA-V-8005 A

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A
PV-06-A

CONDENSATE SUCTION DRUMS QA-V-8005B SYSTEM


A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&IDs

3538-200-KKD-12210, Rev.5

3538-200-KKD-12215, Rev.4

3538-200-KKD-12250, Rev.5

3538-200-KKD-12251, Rev.5

3538-200-KKD-12254, Rev.5
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

INSTRUMENTS

PAGE 9772 OF
146145

3538-200-10-RT045
MAY 21, 2014

10000-Z-000-GE1-TMP-0004

(08/13)

REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

TEMPERATURE

80-TIT-001 B

PRESSURE

80-PIT-002 B
80-PG-001 B
80-PG-005 B

RESTRICTION ORFICE

80-R0-001 B

LEVEL

80-LIT-001 B
80-LIT-003 B
80-LIT-016 B
80-LIT-021 B
80-LG-003 B
80-LG-004 B

CONTROL VALVES

80-LV-016 B

SHUTDOWN VALVES

80-ESDV-001 B
80-ESDV-009 B
80-ESDV-011 B
80-ESDV-026 B

BLOWDOWN VALVES

80-BDV-001 B

SAFETY VALVES

80-PSV-008 A/B
EQUIPMENT

CONDENSATE
SUCTION DRUM

QA-V-8005 B

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

PI-03-A/ 04-A
IC-03-A/ 05-A/ 09-A/ 02-A /06A
IC-23-A

KPC
WESTERN DESERT
EGYPT

PAGE 9872 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

PRE-COMMISSIONING PROCEDURE

VESSEL

X.80.P.022

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

PV-06-A

CONDENSATE EXPOET PUMPS QA-P-8003 A/B/C SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12215, Rev.4
3538-200-KKD-12250, Rev.5
3538-200-KKD-12251, Rev.5
3538-200-KKD-12254, Rev.5
3538-200-KKD-12353, Rev.4

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS
80-PIT-008A/B/C
80-PIT-012A/B/C
80-PIT-918A/B/C
80-PDIT-009A/B/C
80-PG-011A/B/C
80-PG-928
80-PIT-

TEMPERATURE

80-TIT-016A/B/C

FLOW

80-FIT-001A/B/C
80-FIT-019A/B/C
80-FIT-011A/B

VIBRATION

80-VT-002A/B/C
80-VT-003A/B/C

PAGE 9972 OF
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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

SPEED

80-SIT-002A/B/C

ON-OFF VALVES

80-XV-027A/B/C

SAFETY VALVES

80-PSV-093A/B/C
80-PSV-014

CONTROL VALVES

80-FV-001A/B/C

SHUTDOWN VALVES

80-ESDV-014
80-ESDV-036A
80-ESDV-037A
EQUIPMENT
CONDENSATE EXPORT
QA-P-8003A/B/C
PUMPS
AUTOMATIC TOP UP
UNIT
C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMP
VMS PANEL_CABINET_
CONSOL
MOTOR

PI 03 A/04 A
IC-03 A/ 05 A/ 06 A
IC-23 A
ME-01 A
IC-15 A
EL-22 A

4.3 UTILITY SYSTEMS


X.80.U.001

AIR GENERATION PACKAGE A QA-K-8002A SYSTEM


A.

GENERAL
Refer to marked P&IDs

3538-200-KKD-12300 SH1, Rev.04

KPC
WESTERN DESERT
EGYPT

PAGE 10072 OF
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QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

KPC
WESTERN DESERT
EGYPT

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
EQUIPMENT
AIR GENERATION
PACKAGE

QA-K-8002A

For I&U Air Compressor (QA-K-8002A) package pre-commissioning procedure and


drawings, please refer to supplier final data book
X.80.U.002

AIR GENERATION PACKAGE B QA-K-8002B SYSTEM


A.

GENERAL
Refer to marked P&IDs

3538-200-KKD-12300 SH1, Rev.04

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
EQUIPMENT
AIR GENERATION
PACKAGE

QA-K-8002B

For I&U Air Compressor (QA-K-8002B) package pre-commissioning procedure and


drawings, please refer to supplier final data book

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.003

AIR GENERATION PACKAGE C QA-K-8002C SYSTEM


A.

GENERAL
Refer to marked P&IDs

3538-200-KKD-12300 SH1, Rev.04

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

PAGE 10172 OF
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3538-200-10-RT045

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

KPC
WESTERN DESERT
EGYPT

EQUIPMENT
AIR GENERATION
PACKAGE

QA-K-8002C

For I&U Air Compressor (QA-K-8002C) package pre-commissioning procedure and


drawings, please refer to supplier final data book

X.80.U.004

AIR DRYER PACKAGE QA-A-8005A SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12300, SH1, Rev.04

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.
EQUIPMENT
AIR DRYER PACKAGE
80-A-8005A
For Air Dryer (80-A-8005A) package pre-commissioning procedure and drawings,
please refer to supplier final data book

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.005

AIR DRYER PACKAGE QA-A-8005B SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12300, SH1, Rev.04

E. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

PAGE 10272 OF
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3538-200-10-RT045

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

KPC
WESTERN DESERT
EGYPT

EQUIPMENT
AIR DRYER PACKAGE
80-A-8005B
For Air Dryer (80-A-8005B) package pre-commissioning procedure and drawings,
please refer to supplier final data book
X.80.U.006

UTILITY AIR RECEIVER QA-V-8009


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12300, SH1 Rev.04

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TIT-025

PRESSURE

80-PG-074
80-PIT-073
80-PIT-075 A/B/C

LEVEL

80-LIT-017
80-LG-018

FLOW

80-FIT-016

Safety Valve

80-PSV-076 A/B

EQUIPMENT
UTILITY AIR RECEIVER 80-V-8009
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A

PAGE 10372 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

PRE-COMMISSIONING PROCEDURE

CABLES
VESSEL
X.80.U.007

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

PV-06 A

INSTRUMENT AIR RECEIVER QA-V-8010


A. GENERAL

Refer to marked P&IDs


3538-200-KKD-12300, SH1 Rev.04
3538-200-KKD-12300, SH2 Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS
80-PG-077
80-PG-080
80-PIT-079 A/B/C
80-PIT-081

LEVEL

80-LG-019

FLOW

80-FIT-018

Safety Valve

80-PSV-082 A/B

EQUIPMENT
UTILITY AIR RECEIVER 80-V-8009
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A

PAGE 10472 OF
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3538-200-10-RT045
MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

X.80.U.008

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

UTILITY STATION PLANT AIR DISTRIBUTION SYSTEM


A. GENERAL

Refer to marked P&IDs


3267-210-KKD-12300, SH1 Rev.04
3267-210-KKD-12300, SH3 Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PRESSURE
SHUTDOWN VALVE

INSTRUMENTS
80-PIT-069
80-ESDV-015

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.009

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A

INSTRUMENT AIR DISTRIBUTION SYSTEM


A. GENERAL

Refer to marked P&IDs

3538-200-KKD-12300, SH2 Rev.04


3538-200-KKD-12301, SH1 Rev.04
3538-200-KKD-12301, SH2 Rev.04
3538-200-KKD-12212, SH2 Rev.04
3538-200-KKD-12222, SH2 Rev.04
3538-200-KKD-12232, SH2 Rev.04
3538-200-KKD-12242, SH2 Rev.04

PAGE 10572 OF
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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

3538-200-KKD-12357, Rev.04
3538-200-KKD-12213, Rev.04
3538-200-KKD-12223, Rev.04
3538-200-KKD-12233, Rev.04
3538-200-KKD-12243, Rev.04
3538-200-KKD-12251, Rev.05
3538-200-KKD-12320, Rev.02
3538-200-KKD-12364, Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

INSTRUMENTS
80-FIT-023

FLOW
SHUTDOWN VALVE

80-ESDV-016
80-ESDV-038

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT CABLES

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.010

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A

NITROGEN GENERATION PACKAGE


A. GENERAL

Refer to marked P&IDs


3538-200-KKD-12301, SH1 Rev.4
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PAGE 10672 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

EQUIPMENT
NITROGEN GENERATION PACKAGE QA-A-8003
For Nitrogen Generation (QA-A-8003) package pre-commissioning procedure and
drawings, please refer to supplier final data book
X.80.U.011

NITROGEN DISTRIBUTION SYSTEM


A. GENERAL

Refer to marked P&IDs


3538-200-KKD-12301, SH1 Rev.04
3538-200-KKD-12301, SH2 Rev.04
3538-200-KKD-12212, SH2 Rev.02
3538-200-KKD-12222, SH2 Rev.02
3538-200-KKD-12232, SH2 Rev.02
3538-200-KKD-12242, SH2 Rev.02
3538-200-KKD-12310, Rev.04
3538-200-KKD-12311, SH2 Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.
INSTRUMENTS
80-TIT-010
80-TIT-013
80-TIT-014
80-TIT-026
80-TG-001

PRESSURE

80-PIT-083
80-PIT-085 A/B/C
80-PIT-086
80-PG-002

FLOW

80-FIT-017
80-FIT-030

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PAGE 10772 OF
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3538-200-10-RT045

KPC

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

SAFETY VALVE

WESTERN DESERT
EGYPT

80-PSV-091 A/B
EQUIPMENT
QA-E-8007

ELECTRIC HEATER
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT CABLES
HEATER

X.80.U.012

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PR-17 A

UTILITY STATION PLANT NITROGEN DISTRIBUTION SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12301, SH2 Rev.04


3538-200-KKD-12301, SH3 Rev.04

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

(08/13)

PRESSURE

10000-Z-000-GE1-TMP-0004

INSTRUMENTS
80-PIT-095

SHUTDOWN VALVE

80-ESDV-024

C. CHECK FORMS
PIPING
INSTRUMENTS

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A

PAGE 10872 OF
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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

INSTRUMENT
CABLES
X.80.U.013

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT
EGYPT

IC-23 A

NITROGEN RECIVER, COMPRESSOR AND LETDOWN PACKAGE


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12301, SH2 Rev.04

C. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

PRESSURE

INSTRUMENTS
80-PG-089
80-PIT-087
80-PIT-088

FLOW

80-RO-012

LEVEL

80-LG-020

SAFETY VALVE

80-PSV-090 A/B

BLOWDOWN VALVE

80-BDV-009

10000-Z-000-GE1-TMP-0004

(08/13)

EQUIPMENTS
Nitrogen compressor and
QA-A-8004
let down package
Nitrogen receiver
QA-V-8011
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A

PAGE 10972 OF
146145

3538-200-10-RT045

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

KPC
WESTERN DESERT
EGYPT

For compressor and letdown (QA-A-8004) package pre-commissioning procedure and


drawings, please refer to supplier final data book
X.80.U.014

HP FUEL FLASH GAS PRE-HEATER FEED


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12302, Rev.04

D. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TG-006
80-TIT-007
80-TIT-008 A/B

PRESSURE

80-PDIT-028
80-PDIT-030
80-PDIT-032

FLOW

80-FIT-026 A/B
80-FIT-009
80-RO-002
EQUIPMENTS

FLASH GAS PREHEATER

QA-E-8002

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A

PAGE 11072 OF
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QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

HEATER

KPC
WESTERN DESERT
EGYPT

PR-17 A

X.80.U.015

H.P. FUEL GAS SYSTEM

A. GENERAL
Refer to marked P&IDs

3538-200--KKD-12302, Rev.04
3538-200--KKD-12303, SH1 Rev.04
3538-200--KKD-12305, Rev.04
3538-200--KKD-12306, Rev.04
3538-200--KKD-12307, Rev.04

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

TEMPERATURE

PRESSURE

80-PIT-039
80-PIT-044A
80-PIT-044B
80-PIT-043
80-PG-096
80-PG-042
80-PG-046
80-PDIT-919

LEVEL

80-LG-007
80-LIT-006
80-LIT-005 A/B

(08/13)
10000-Z-000-GE1-TMP-0004

INSTRUMENTS
80-TG-012
80-TG-017
80-TIT-018

PAGE 11172 OF
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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

FLOW

80-FIT-004 A/B

CONTROL VALVE

80-LV-006

SHUTDOWN VALVE

80-ESDV-005

SAFETY VALVES

80-PSV-097 A/B
80-PSV-045 A/B

KPC
WESTERN DESERT
EGYPT

EQUIPMENTS
HP FUEL GAS
SCRUBBER

QA-V-8006

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.U.016

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A

H.P FUEL GAS PRE-HEATER SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL
Refer to marked P&IDs

3538-200--KKD-12210, Rev.05
3538-200--KKD-12303, SH1 Rev.04
3538-200--KKD-12303, SH2 Rev.04
3538-200--KKD-12354, Rev.04
3538-200--KKD-12368, Rev.04

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is
correct as per above mentioned P&ID.

PAGE 11272 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

TEMPERATURE

INSTRUMENTS
80-TG-010A
80-TG-010B
80-TIT-011A
80-TIT-011B
80-TIT-012A
80-TIT-012B
80-TIT-009A
80-TIT-009B
80-PG-36A
80-PG-36B
80-PG-38A
80-PG-38B
80-PDIT-035
80-PDIT-099
80-PDIT-925

FLOW
RESTRICTION FLOW

80-FIT-027 A/B
80-RO-004A
80-RO-004B

CONTROL VALVE

80-PV-043 A/B/C/D

SHUTDOWN VALVE

80-ESDV-010 A/B
80-ESDV-028 A/B
80-ESDV-004 A/B

BLOWDOWN VALVE

80-BDV-004A
80-BDV-004B

SAFETY VALVES

80-PSV-037
80-PSV-931

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

KPC
WESTERN DESERT
EGYPT

PAGE 11372 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

HAND SWITCH

WESTERN DESERT
EGYPT

80-HS-009A
80-HS-009B

EQUIPMENTS
HP FUEL GAS HEATERS QA-E-8003A/B

C. CHECK FORMS
PIPING

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A / 02 A / 06
A

INSTRUMENTS
INSTRUMENT
CABLES
HEATER
X.80.U.017

IC-23 A
PR-17 A

H.P FUEL GAS SUPER HEATER AND CONSUMERS


A. GENERAL

Refer to Layout
3538-200-KKD-0307, SH1 Rev.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is correct as
per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS
80-TG-021A
80-TG-021B
80-TIT-022A
80-TIT-022B
80-TIT-020B
80-TIT-034B
80-TIT-019A
80-TIT-019B

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3538-200-10-RT045

KPC

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

PRESSURE

80-PG-047A
80-PG-047B

SHUTDOWN VALVE

80-ESDV-007

SAFETY VALVES

80-PSV-048A
80-PSV-048B

WESTERN DESERT
EGYPT

EQUIPMENTS
HP FUEL GAS
SUPERHEATERS

QA-E-8005A/B

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
HEATER

X.80.U.018

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PR-17 A

H.P FUEL GAS FILTERS


A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to Layout

3538-200-KKD-12308, SH1 REV.04


3538-200-KKD-12308, SH2 REV.04
3538-200-KKD-12354, REV.04
3538-200-KKD-12368, REV.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is correct as
per above mentioned P&ID.
INSTRUMENTS

PAGE 11572 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

PRE-COMMISSIONING PROCEDURE

TEMPERATURE

80-TG-021A
80-TG-021B
80-TG-109 TRAIN A/B/C/D
80-TIT-022A
80-TIT-022B
80-TIT-020B
80-TIT-034B
80-TIT-019A
80-TIT-019B

PRESSURE

80-PG-051A
80-PG-051B
80-PG-116 TRAIN A/B/C/D
80-PDIT-049
80-PDIT-063A
80-PDIT-063B
80-PIT-052
80-PIT-067 A/B/C
80-PIT-904

RESTRICTION FLOW

80-RO-006

CONTROL VALVE

80-PV-904
80-PV-052

PRESSURE
REGULATOR VALVE

WESTERN DESERT

80-PV-101
PV-201-80
PV-301-80
PV-401-80

(08/13)
10000-Z-000-GE1-TMP-0004

KPC

QASR COMPRESSION PROJECT

SHUTDOWN VALVE

80-ESDV-007

BLOWDOWN VALVE

80-BDV-006

EGYPT

PAGE 11672 OF
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3538-200-10-RT045

KPC

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

SAFETY VALVES

WESTERN DESERT
EGYPT

80-PSV-050A
80-PSV-050B
80-PSV-101 TRAIN A/B/C/D

EQUIPMENTS
HP FUEL GAS FILTERS
QA-S-8001A/B
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
FILTERS
X.80.U.019

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-01 A

L.P FUEL GAS BACK-UP HEATER


A. GENERAL
Refer to Layout

3538-200-KKD-12308, SH1 REV.04


3538-200-KKD-12308, SH2 REV.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID check on the total system to ensure that the installation is correct as
per above mentioned P&ID.

TEMPERATURE

INSTRUMENTS
80-TG-038
80-TG-023
80-TIT-015
80-TIT-035
80-TIT-036
80-TIT-037

PAGE 11772 OF
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3538-200-10-RT045

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

PRESSURE

80-PG-056
80-PG-621
80-PIT-053A

FLOW

80-FIT-007
80-FIT-028A/B

CONTROL VALVE

80-PV-054A
80-PV-054B

SHUTDOWN VALVE

80-ESDV-025
80-ESDV-040

SAFETY VALVES

80-PSV-914 A/B
80-PSV-055 A/B

EQUIPMENTS
L.P FUEL GAS HEATER
QA-E-8006

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
HEATER
X.80.U.020

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PR-17 A

L.P FUEL GAS SCRUBBER


A. GENERAL
Refer to Layout

3538-200-KKD-12308, SH2 REV.04


3538-200-KKD-12309, REV.04
3538-200-KKD-12355, REV.04

KPC
WESTERN DESERT
EGYPT

PAGE 11872 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&ID check on the total system to ensure that the installation is correct as
per above mentioned P&ID.

C.

FLARE
L.P
VENT

12309,

(08/13)

12357,

10000-Z-000-GE1-TMP-0004

12310,

12369,

TEMPERATURE

INSTRUMENTS
80-TIT-029

PIPING
PRESSURE
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL

80-PG-933PI 03 A/04 A
A/ 05 A/ 09 A
80-PIT-053IC-03
A/B/C
80-PIT-054IC-23 A

FLOW

80-FIT-005

LEVEL

80-LG-010
80-LIT-008 A/B
80-LIT-009

80-PDIT-922
PV-06 A

CONTROL VALVE

80-LV-009

SHUTDOWN VALVE

80-ESDV-006

SAFETY VALVES

80-PSV-932 A/B
EQUIPMENTS

L.P FUEL GAS


SCRUBBER

CHECK FORMS

QA-V-8007

X.80.U.021
H.P
COLLECTION AND
SOURCE TO COLD
A.
GENERAL
Refer to Layout
3538-200-KKDREV.04
3538-200-KKDREV.04
3538-200-KKDREV.04
3538-200-KKDREV.04

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK

PAGE 11972 OF
146145

3538-200-10-RT045

KPC

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

WESTERN DESERT
EGYPT

Make complete P&ID check on the total system to ensure that the installation is correct as
per above mentioned P&ID.
C. CHECK FORMS
PIPING

X.80.U.022

PI 03 A/04 A

CLOSED DRAIN COLLECTION


A. GENERAL
Refer to Layout

3538-200-KKD-12311, SH1 REV.04


3538-200-KKD-12311, SH2 REV.04
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&ID check on the total system to ensure that the installation is correct as
per above mentioned P&ID.
C. CHECK FORMS
PIPING

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.023

PI 03 A/04 A

CLOSED DRAIN DRUM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12311, SH2 Rev.4


The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PAGE 12072 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

PRESSURE

KPC
WESTERN DESERT
EGYPT

INSTRUMENTS
80-PIT80-PIT80-PG-057

LEVEL

80-LIT-011A/B
80-LIT-012
80-LG-013

PRESSURE
REGULATOR VALVE

80-PCV-094

EQUIPMENT
CLOSED DRAIN DRUM QA-V-8008
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
VESSEL
X.80.U.024

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
PV-06 A

CLOSED DRAIN DRUM PUMPS

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12311, SH2 Rev.04

3538-200-KKD-12212, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PAGE 12172 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

PRESSURE

KPC
WESTERN DESERT
EGYPT

INSTRUMENTS
80-PIT-063
80-PG-058A
80-PG-058B

EQUIPMENT
CLOSED DRAIN DRUM
QA-P-8006 A/B
PUMP
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMP
X.80.U.025

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
ME-01 A

CLOSED DRAIN TRANSFER PUMPS


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12311, SH2 Rev.04

3538-200-KKD-12212, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PRESSURE

INSTRUMENTS
80-PDIT-065A
80-PDIT-065B
80-PIT-066A
80-PIT-066B
80-PIT-068A
80-PIT-068B

PAGE 12272 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

80-PIT-929A
80-PIT-929B
80-PG-067A
80-PG-067B
FLOW

80-FIT-020A
80-FIT-020B
80-FIT-029A
80-FIT-029B
80-FIT-010

ON OFF VALVES

80-XV-031A
80-XV-031B

SHUTDOWN VALVE

80-ESDV-008

SAFETY VALVES

80-PSV-930A
80-PSV-930B

EQUIPMENT
CLOSED DRAIN DRUM
QA-9-8007 A/B
PUMP
C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.026

PI 03 A/04 A
IC-03 A/ 05 A/ 09 A
IC-23 A
ME-01 A

NEW EMERGYNCY DEISEL GENERATOR


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12314, Rev.03

KPC
WESTERN DESERT
EGYPT

PAGE 12372 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

The pre-commissioning shall be performed including the following:


B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is correct
as per above mentioned P&IDs.
EQUIPMENT
EMERGYNCY DEISEL
QA-G-8002
GENERATOR
For Emergency Diesel Generator (QA-G-8002) package pre-commissioning procedure
and drawings, please refer to supplier final data book
X.80.U.027

POTABLE WATER AND DISTRIBUTION SYSTEM


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12315, Rev.03

3538-200-KKD-12316, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS
80-PS-001
80-PSLL-001
80-PSHH-001
80-PI
80-PDG-019
80-PDG-020
80-PG-012A
80-PG-012B
80-PG-012C
80-PG-012D

PAGE 12472 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

LEVEL

80-LSH-001
80-LSL-001
80-LSH-002
80-LSL-002

ANALYZER

80-AI-001

WESTERN DESERT

EQUIPMENT
POTABLE WATER
UNLOADING PUMPS
POTABLE WATER FEED
PUMPS
POTABLE WATER
TANKS
POTABLE WATER
FILTERS
POTABLE WATER
PRESSURE VESSEL

QA-P-8008 A/B
QA-P-8009 A/B
QA-T-8001 A/B
QA-S-8002 A/B
QA-V-8013

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
CENTRIFUGAL
PUMPS
TANK

10000-Z-000-GE1-TMP-0004

(08/13)

FILTER
X.80.U.028

PI 03 A/04 A
IC-02 A/05 A/06 A/09 A/18
A
IC-23 A
ME-01 A
PV-04 A
PV 01-A

POTABLE WATER SODIUM HYPOCHLORITE INJECTION PACKAGE


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12315, Rev.03
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK

EGYPT

PAGE 12572 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

WESTERN DESERT
EGYPT

Make complete P&IDs check on the total system to ensure that the installation is correct
as per above mentioned P&IDs.
EQUIPMENT
SODIUM
HYPOCHLORITE
INJECTION PACKAGE

QA-A-8006

For Sodium Hypochlorite Injection (QA-A-8006) package pre-commissioning procedure


and drawings, please refer to supplier final data book
X.80.U.029

SANITARY SEWAGE LIFTING PUMP AND COLLECTION SUMP


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12317, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PRESSURE

INSTRUMENTS
80-PG-017
80-PG-018

10000-Z-000-GE1-TMP-0004

(08/13)

LEVEL

80-LIT-007
80-LIT-018
EQUIPMENT

SANITRAY SEWAGE
LIFTING PUMP
SANITRAY SEWAGE
COLLECTION SUMP
C. CHECK FORMS

QA-P-8010 A/B
QA-P-8009 A/B

PAGE 12672 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

PIPING

WESTERN DESERT
EGYPT

PI 03 A/04 A
IC-02 A/05 A/06 A/09 A/18
A

INSTRUMENTS
INSTRUMENT
CABLES
PUMP
X.80.U.030

KPC

IC-23 A
ME-01 A

SANITARY SEWAGE TREATMENT PACKAGE


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12317, Rev.04

3538-200-KKD-12318, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.
EQUIPMENT
SANITARY SEWAGE
TREATMENT PACKAGE

QA-A-8007

For sanitary sewage treatment (QA-A-8007) package pre-commissioning procedure and


drawings, please refer to supplier final data book
X.80.U.031

TREATED SANITARY WATER

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12318, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PAGE 12772 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

KPC

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

PRESSURE

WESTERN DESERT

INSTRUMENTS
80-PG-015
80-PG-016

LEVEL

80-LIT-013
80-LIT-019
EQUIPMENT

TREATED SANITRAY
WATER PUMP
TREATED SANITRAY
WATER SUMP
SLUDGE DRYING PIT

QA-P-8011 A/B
QA-S-8011 A/B
QA-S-8011

C. CHECK FORMS
PIPING

PI 03 A/04 A
IC-02 A/05 A/06 A/09 A/18
A

INSTRUMENTS
INSTRUMENT
CABLES
PUMP
X.80.U.032

IC-23 A
ME-01 A

FIREWATER SODIUM HYPOCHLORITE INJECTION PACKAGE


A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&IDs

3538-200-KKD-12320, Rev.02
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK

EQUIPMENT
SODIUM
HYPOCHLORITE
INJECTION PACKAGE

QA-A-8008

EGYPT

PAGE 12872 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

For Sodium Hypochlorite Injection (QA-A-8008) package pre-commissioning procedure


and drawings, please refer to supplier final data book
X.80.U.033

FIREWATER STORAGE TANK


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12320, Rev.02

3538-200-KKD-12321, Rev.02
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

LEVEL

INSTRUMENTS
80-LIT-010
80-LG-030

PRESSURE

80-PG-010

CONTROL VALVE

80-LV-010

EQUIPMENT
FIRE WATER STORAGE
QA-T-8003
TANK
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES

PI 03 A/04 A
IC-02 A/05 A/ 09 A
IC-23 A

PAGE 12972 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

TANKS
X.80.U.034

KPC
WESTERN DESERT
EGYPT

PV-04 A

FIREWATER JOCKRY PUMPS


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12320, Rev.02
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PRESSURE

INSTRUMENTS
80-PG-016A
80-PG-016B
80-PG-017A
80-PG-017B
80-PSHL-001A
80-PSHL-001B
80-PIT-010
80-PG-012
80-PCV-095

SAFETY VALVE

80-CRV-001A
80-CRV-001B

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE
REGULATOR VALVE

EQUIPMENT
FIREWATER JOCKEY
PUMPS

QA-P-8012 A/B

C. CHECK FORMS
PIPING

PI 03 A/04 A

PAGE 13072 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.035

KPC
WESTERN DESERT
EGYPT

IC-02 A/05 A/ 09 A
IC-23 A
ME-07 A

FIREWATER DEISEL TANKS AND PUMPS


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12320, Rev.02

3538-200-KKD-12321, Rev.02
The pre-commissioning shall be performed including the following:

B. P&IDS MECHANICAL CHECK


Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS
80-PG-013A
80-PG-013B
80-PG-014A
80-PG-014B
80-PG-015
80-PSL-002A
80-PSL-002B

TEMPERATURE

80-TG-039
80-TG-040

LEVEL

80-LT-100A
80-LT-100B
80-LSHL-001A
80-LSHL-001B

PAGE 13172 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

80-LG-100A
80-LG-100B
FLOW

80-FG-001A
80-FG-001B
80-FG-002
80-FI-049
80-FI-050

SAFETY VALVE

80-RV-001A
80-RV-001B
EQUIPMENT

FIREWATER DEISEL
PUMPS
DEISEL FUEL DAY
TANKS

QA-P-8013 A/B
QA-T-8005 A/B

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.036

PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS

PI 03 A/04 A
IC-02 A/05 A/ 09 A

TANKS

PV-04 A

IC-23 A
ME-05 A

FIREWATER NETWORK & EQUIBMENT


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12322, Rev.01
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PAGE 13272 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
FIRE WATER HYDRANT
HOSE HOUSE
WATER MONITOR
X.80.U.037

PI 03 A/04 A
IC-03 A/05 A09 A
IC-23 A
LP-01 A
LP-02 A
LP-03 A

PHASE I CLOSED DRAIN DRUM PUMP


A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12372, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PRESSURE

INSTRUMENTS
80-PG-097

(08/13)

EQUIPMENT
CLOSED DRAIN DRUM
QA-P-3016
PUMP

10000-Z-000-GE1-TMP-0004

C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.038

PI 03 A/04 A
IC-02 A/05 A/ 09 A
IC-23 A
ME-01 A

PHASE II CLOSED DRAIN DRUM PUMP

PAGE 13372 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

KPC
WESTERN DESERT
EGYPT

A. GENERAL
Refer to marked P&IDs

3538-200-KKD-12373, Rev.04
The pre-commissioning shall be performed including the following:
B. P&IDS MECHANICAL CHECK
Make complete P&IDs check on the total system to ensure that the installation is
correct as per above mentioned P&IDs.

PRESSURE

INSTRUMENTS
80-PG-098

EQUIPMENT
CLOSED DRAIN DRUM
QA-P-4016
PUMP
C. CHECK FORMS
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
PUMPS
X.80.U.039

PI 03 A/04 A
IC-02 A/05 A/ 09 A
IC-23 A
ME-01 A

HVAC SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. Check Forms
PIPING
INSTRUMENTS
INSTRUMENT
CABLES
AIR HANDLING UNIT
CONDENSING UNIT
VENTILATION FANS
PACKAGED WATER
COOLED CHILLERS

PI 03 A/04 A
IC-02 A/05 A/06 A/09 A
IC-23 A
HV-01 A
HV-02 A
HV-05 A
HV-06 A

PAGE 13472 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

PUMPS FOR HVAC


PIPING SYSTEM FOR
HVAC
EXPANSION AND
COMPRESSION
TANKS
DAMPERS
DUCTWORKS
AIR OUTLETS
FAN COIL UNITS

X.80.U.040

HV-09 A
HV-10 A
HV-11 A
HV-12 A
HV-13 A
HV-14 A
HV-16 A

GASEOUS EXTINGUISHING SYSTEM


A. Check Forms
GASEOUS
EXTINGUISHING
SYSTEM

X.80.U.041

LP-05-A

CATHODIC PROTECTION SYSTEM


A. Check Forms

CATHODIC PROTECTION

10000-Z-000-GE1-TMP-0004

(08/13)

X-80.U.042

CP-01 A

Power Transformer
A. Check Forms

POWER TRANSFORMERS

X-80.U.043

EL-02 A

0.4 KV L.V SWG & Motor Control Center


A. Check Forms

KPC
WESTERN DESERT
EGYPT

PAGE 13572 OF
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3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

LV SWITCHGEAR AND MOTOR


CONTROL CENTER
X-80.U.044

EL-04 A

Neutral Grounding Resistor


A. Check Forms

Neutral Grounding Resistor


X-80.U.045

EL-09 A

Small Power Distribution Panel


A. Check Forms

Small Power Distribution Panel

X-80.U.046

EL-13 A

LTG And Small Power System


A. Check Forms

LIGHTING AND SMALL POWER MATERIAL


X-80.U.047

EL-23 A

Raceways And Supports

10000-Z-000-GE1-TMP-0004

(08/13)

A. Check Forms

RACEWAYS AND SUPPORTS


X-80.U.48

EL-27 A

Grounding
A. Check Forms

Grounding
X-80.U.049

Battery And Battery Charger Assemblies

EL-33 A

KPC
WESTERN DESERT
EGYPT

PAGE 13672 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

A. Check Forms

BATTERY & CHARGER ASSEMBLIES


X-80.U.050

EL-08A

Uninterruptible Power Supply UPS System


A. Check Forms

AC UNINTERRUPTABLE POWER SUPPLY


X-80.U.051

EL-12A

Lightening System
A. Check Forms

LIGHTNING PROTECTION SYSTEM

X-80.U.052

EL-37A

MV Switchgear and Motor Control Gear


A. Check Forms

MV SWITCHGEAR AND MOTOR CONTROL GEAR


X-80.U.053

EL-03A

LV Bus Bar Trunking

10000-Z-000-GE1-TMP-0004

(08/13)

A. Check Forms

BUS BAR TRUNKING SYSTEM


X-80.U.054

EL-07A

MV Bus Bar Trunking


A. Check Forms

BUS BAR TRUNKING SYSTEM

EL-07A

KPC
WESTERN DESERT
EGYPT

PAGE 13772 OF
146145

3538-200-10-RT045
MAY 21, 2014
REV.1

X-80.U.055

QASR COMPRESSION PROJECT


PRE-COMMISSIONING PROCEDURE

Power factor Equipment


A. Check Forms

POWER FACTOR IMPROVEMENT EQUIPMENT


X-80.U.056

EL-21A

Variable speed drive


A. Check Forms

VARIABLE SPEED DRIVE

X-80.U.057

EL-19 A

Supervisory Digital Control System (SDCS)


A. Check Forms
SUPERVISORY CONTROL AND DATA
ACQUISITION SYSTEM

X-80.U.058

11 kV High Voltage Switchgear


A. Check Forms

(08/13)
10000-Z-000-GE1-TMP-0004

EL-26 A

MV SWITCHGEAR AND MOTOR CONTROL GEAR


X-80.U.059

ESD SYSTEM
A. Check Forms

ESD Panel_Cabinet_Console

IC-11 A

EL-03A

KPC
WESTERN DESERT
EGYPT

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PRE-COMMISSIONING PROCEDURE

Junction Box
Instrument Cables above Ground
X-80.U.060

IC-04 A
IC-23 A

DCS SYSTEM AND MAIN CABLES


B. Check Forms

DCS Panel_Cabinet_Console
Junction Box
Instrument Cables above Ground
X-80.U.061

IC-10 A
IC-04 A
IC-23 A

VIBRATION MONITORING SYSTEM (VMS)


A. Check Forms
VMS PANEL
_CABINET_CONSOLE

X.80.U.062

IC-15 A

F&G SYSTEM & MAIN CABLES


A. Check Forms

10000-Z-000-GE1-TMP-0004

(08/13)

FIRE AND GAS SYSTEM


FIRE AND GAS CABLE
FIRE AND GAS JUNCTION
BOX
DETECTOR
CONDUIT

X.80.U.063

PAGE / PARTY SYSTEM


A. Check Forms

LP-10A
LP-11A
LP-12A
LP-13A
LP-14A

KPC
WESTERN DESERT
EGYPT

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PUBLIC ADDRESS& GENERAL ALARM


TELECOMMUNICATION CABLES
TELECOMMUNICATION CABLE TRAYS
DATA COMMUNICATION SYSTEM

X.80.U.064

WESTERN DESERT

TE-02 A
TE-07 A
TE-08 A
TE-09 A

PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX)


A. Check Forms

(08/13)

PRIVET AUTOMATIC BRANCH EXCHANGE


SYSTEM (PABX)
TELECOMMUNICATION CABLES
TELECOMMUNICATION CABLE TRAYS
DATA COMMUNICATION SYSTEM

10000-Z-000-GE1-TMP-0004

KPC

QASR COMPRESSION PROJECT

15.0 ATTACHMENTS

TE-01 A
TE-07 A
TE-08 A
TE-09 A

EGYPT

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PRE-COMMISSIONING PROCEDURE

ATTACHMENT (1)

10000-Z-000-GE1-TMP-0004

(08/13)

Marked Up P&IDs

KPC
WESTERN DESERT
EGYPT

PAGE 14172 OF
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PRE-COMMISSIONING PROCEDURE

ATTACHMENT (2)

10000-Z-000-GE1-TMP-0004

(08/13)

Pre-Commissioning Check Forms

KPC
WESTERN DESERT
EGYPT

PAGE 14272 OF
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PRE-COMMISSIONING PROCEDURE

ATTACHMENT (3)

10000-Z-000-GE1-TMP-0004

(08/13)

Punch List Form

KPC
WESTERN DESERT
EGYPT

PAGE 14372 OF
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PRE-COMMISSIONING PROCEDURE

ATTACHMENT (4)

10000-Z-000-GE1-TMP-0004

(08/13)

Mechanical Completion Certificate

KPC
WESTERN DESERT
EGYPT

PAGE 14472 OF
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PRE-COMMISSIONING PROCEDURE

ATTACHMENT 5

10000-Z-000-GE1-TMP-0004

(08/13)

CALIBRATION CERTIFICATE

KPC
WESTERN DESERT
EGYPT

PAGE 14572 OF
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PRE-COMMISSIONING PROCEDURE

ATTACHMENT 6

10000-Z-000-GE1-TMP-0004

(08/13)

LOOP CHECK SHEET

KPC
WESTERN DESERT
EGYPT

PAGE 14672 OF
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PRE-COMMISSIONING PROCEDURE

ATTACHMENT 7

10000-Z-000-GE1-TMP-0004

(08/13)

TUBING TEST CERTIFICATE

KPC
WESTERN DESERT
EGYPT