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Article history:
Received 20 September 2015
Received in revised form 13 January 2016
Accepted 12 February 2016
Available online xxxx
Keywords:
Castellated steel beam
Web-post
Shear buckling
Shear buckling coefcient
Design method
a b s t r a c t
Shear buckling behaviors of web-post in a Castellated Steel Beam (CSB) with hexagonal web openings under vertical shear were investigated using nite element method. Through treating the upper part of the web-post as a
free body under horizontal shear force, whose shear buckling strength can be calculated by the thin-plate shear
buckling theory, design equations for the vertical shear buckling strength of the web-post were proposed. Parameters that affected the vertical shear buckling strength of the web-post were studied, which were the opening
height to web thickness ratio h0/tw, the web-post width to web thickness ratio e/tw, the web height of Teesection above the opening to the web thickness hf/tw, the web thickness tw and the incline angle of the opening
edge . After obtaining the vertical shear buckling strength of a CSB through nite element model, the shear
buckling coefcient k can be obtained through inverse analysis. Research results showed that k decreased nonlinearly with the increase in e/tw and hf/tw and it increased linearly with the increase in and h0/tw. Practical calculating method for k was proposed based on parameter analysis results. The vertical shear buckling strength of
the web-post calculated using the proposed shear buckling coefcient k agreed well with that obtained from the
nite element simulation. For the proposed method was based on the elastic buckling of the web-post, it
overestimated the shear buckling strength when the web-post buckled in the elasticplastic state.
2016 Elsevier Ltd. All rights reserved.
1. Introduction
The Castellated Steel Beam (CSB) can be made through cutting an Hsection steel beam in a zig-zag pattern along the web and then rewelding the two parts together at the convex area. The strength to
weight ratio of the beam is increased without additional usage of
steel. At the same time, the story height of the building can be reduced
by installing the service pipelines in web openings.
Existences of web openings break the continuity of beam web. Compared with the solid web steel beam, the CSB may fail in new modes,
such as the formation of plastic hinges at ends of the Tee-sections
above and below the web opening [14], and the buckling of the webpost under vertical shear force [57].
The plastic failure at the perforated section of a CSB was usually
named as the Vierendeel Mechanism failure. Based on analytical and
numerical studies, Chung, et al. [1] and Liu and Chung [2] proposed empirical M-V interaction curves at the perforated sections for practical design of steel beams with circular web openings against the Vierendeel
mechanism failure. Wang, et al. [3] investigated effects of opening dimensions and opening shapes on the Vierendeel failure of CSBs with
let corner web openings. The M-V interaction equation for predicting
the load bearing capacity of the CSB with let corner web openings
Corresponding author.
E-mail address: Pjwang@sdu.edu.cn (P. Wang).
http://dx.doi.org/10.1016/j.jcsr.2016.02.012
0143-974X/ 2016 Elsevier Ltd. All rights reserved.
174
Fig. 1. Strut in the web-post. (a) Inclined compression strut. (b) Compression and tension
eld.
investigate the failure mode and shear buckling strength of the webpost. An empirical formula which predicted the ultimate vertical shear
buckling strength of web-posts was formulated for the particular web
opening shapes. Lawson, et al. [14] presented simplied equations for
web-post buckling based on strut model, which was calibrated against
results of nite element analyses. Under vertical shear force, the webpost buckled in an S shape. Hence, it was discordant to check its stability using the column buckling curves. And the benecial effect of the inclined tension zone was not included in the design.
As shown in Fig. 1(b), it was much reasonable to check the stability
of the web-post based on the plate shear buckling theory. Redwood and
Demirdjian [15] investigated buckling behavior of the web-post in the
CSB with hexagonal openings through studying the upper part of the
web-post under horizontal shear force, as shown in Fig. 2. The horizontal shear buckling strength, Vh,cr, of the free body was calculated by
Vh;cr k
Eetw
2
h0 =tw
where k was the shear buckling coefcient of the upper part of the webpost under horizontal shear force. E was the Young's modulus of steel. e
was the width of web-post. tw was the web-post thickness. h0 was the
height of web opening. From the force equilibrium of the free body
shown in Fig. 2, the vertical shear buckling strength of the web-post
was calculated by
Vcr
h2yi
Vh;cr
s
where h was the section height of CSB. yi was the distance from the
ange to the centroid of Tee-section. s was the distance between two
adjacent web openings. The buckling strength of the web-post could
be easily determined if k was provided. However, Redwood and
Demirdjian [15] only presented curves to calculate the shear buckling
coefcient k of the web-post with limited geometric parameters.
Substitute Eq. (1) into Eq. (2), the vertical shear buckling strength of
the web-post can be obtained by
Vcr k
h2yi
Eetw
2
s
h0 =tw
Fig. 4. FEM of the CSB with hexagonal web openings. (a) Mesh of the CSB with
hexagonal web openings. (b) Load and boundary conditions of the CSB with hexagonal
web openings.
175
Fig. 5. Comparison of load-middle span deection curves and buckling deformations. (a) Dimension of test beams [10]. (b) Load-middle span deection curves. (c) Buckling
deformations.
Table 1
Tested CSBs with hexagonal openings [15,19].
Specimens
h
(mm)
bf
(mm)
tw
(mm)
tf
(mm)
e
(mm)
h0
(mm)
b
(mm)
L
(mm)
fyw
(MPa)
fyf
(MPa)
10-5a [15]
10-5b [15]
10-6 [15]
10-7 [15]
10-1 [19]
10-3 [19]
12-1 [19]
12-3 [19]
380.5
380.5
380.5
380.5
370.59
376.43
476.25
449.58
66.9
66.9
66.9
66.9
69.09
70.61
78.49
78.23
3.56
3.56
3.56
3.56
3.58
3.61
4.69
4.62
4.59
4.59
4.59
4.59
4.39
4.45
5.33
5.35
77.8
77.8
77.8
77.8
58.17
57.91
73.41
71.37
266.2
266.2
266.2
266.2
245.87
260.53
352.81
302.51
76.2
76.2
76.2
76.2
69.85
127
101.6
149.35
4
4
6
8
12
8
8
6
1220
1220
1828
2438
3048
3048
3048
3048
352.9
352.9
352.9
352.9
357.1
357.1
311.6
311.6
345.6
345.6
345.6
345.6
342
342
307
307
176
Table 2
Shear buckling strengths of CSBs with hexagonal openings obtained from FEM and tests.
Specimens
Vcr,TEST
(kN)
Vcr,FEM
(kN)
Vcr,TEST/Vcr,FEM
10-5a [15]
10-5b [15]
10-6 [15]
10-7 [15]
10-1 [19]
10-3 [19]
12-1 [19]
12-3 [19]
46.35
50.45
47.4
42.2
39.55
36.92
57.33
58.22
45.75
45.75
45.75
41.75
38.75
40.64
58.43
61.21
1.05
1.10
1.03
1.01
1.02
0.91
0.98
0.95
Specimens
Vcr,TEST [20]
(kN)
Mean value
(kN)
Vcr,FEM
(kN)
Vcr,TEST/Vcr,FEM
NPI_240 Test3
NPI_240 Test4
NPI_280 Test1
NPI_280 Test2
NPI_280 Test3
NPI_280 Test4
142.05
143.1
188.8
192.1
186.2
184.45
142.58
152.62
0.93
187.89
176.81
1.06
Table 5
Comparison of deection obtained from FEM and tests [20].
Specimens
wTEST
(mm)
Mean value
(kN)
wFEM
(mm)
wTEST/wFEM
NPI_240 Test3
NPI_240 Test4
NPI_280 Test1
NPI_280 Test2
NPI_280 Test3
NPI_280 Test4
13.892
14.146
20.181
20.694
19.805
19.891
14.019
15.91
0.88
20.143
20.036
1.01
Fig. 7. Comparison of web-post buckling deformations. (a) Test results [19]. (b) FEM
results.
Fig. 9. Shear buckling coefcient for web-post proposed by Redwood and Demirdjian [15].
used. The rst part of the nonlinear curve represents the elastic part up
to the proportional limit stress with Young's modulus of 205 GPa. Since
the non-linear buckling analysis involved large inelastic strains, the
nominal stressstrain curves were converted to true stress and
Table 3
Test specimen NPI_240 and NPI_280 [20].
Specimens
h
(mm)
bf
(mm)
tw
(mm)
tf
(mm)
e
(mm)
h0
(mm)
L
(mm)
fyw
(MPa)
fyf
(MPa)
NPI_240
NPI_280
355.6
406.9
106
119
8.7
10.1
13.1
15.2
94
163
251
271
2846
2820
390
290
390
290
177
Fig. 10. Values of k obtained from FEM and proposed by Redwood and Demirdjian [15]. (a) Effects of tw on k, (b) effects of h0/h on k, and (c) effects of e/tw on k.
Table 6
Dimensions of web-post to study effects of tw on k.
Group No.
1
2
3
e/tw
20
h0/e
3, 4, 5, 6, 7, 8
h0/h
tw (mm)
e (mm)
h0(mm)
h (mm)
0.74
6.0
8.0
10.0
120
160
200
Table 7
Dimensions of web-post to study effects of h0/h on k.
Group no.
1
4
e/tw
20
h0/e
h0/h
3, 4, 5, 6, 7, 8
0.74
0.51
tw (mm)
e (mm)
h0 (mm)
h (mm)
6.0
120
120
Table 8
Dimensions of web-post to study effects of e/tw on k.
Group no.
e/tw
1
5
20
15
h0/e
3, 4, 5, 6, 7, 8
h0/h
0.74
tw (mm)
e (mm)
h0 (mm)
h (mm)
6.0
120
90
178
Table 9
Parameters of CSBs for studying effects of e/tw.
Group no.
Incline angle
e/tw
h0/tw
hf/tw
tw (mm)
e (mm)
h0 (mm)
hf (mm)
Group I
Group II
Group III
60
10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60
80
15
8.0
10.0
12.0
80, 120, 160, 200, 240, 280, 320, 360, 400, 440, 480
100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600
120, 180, 240, 300, 360, 420, 480, 540, 600, 660, 720
640
800
960
120
150
180
Table 10
Parameters of CSBs for studying effects of h0/tw.
Group no.
Incline angel
e/tw
h0/tw
hf/tw
tw (mm)
e (mm)
h0 (mm)
hf (mm)
Group IV
Group V
Group VI
60
15
15
3.0
6.0
10.0
45
90
150
120, 150, 180, 210, 240, 270, 300, 330, 360, 390, 420
240, 300, 360, 420, 480, 540, 600, 660, 720, 780, 840
400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1300, 1400
45
90
150
opening edge. hf was the web height of the Tee-section above the web
opening. l was the half span of the CSB. tf was the thickness of the ange.
h and bf were the section height and ange width of the CSB.
2.2. Boundary conditions
For the symmetry of the model, only half of the beam was modeled,
as shown in Fig. 4(a). Displacements in y (Uy) and z (Uz) direction of the
bottom ange at the left end of the beam were restrained to simulate
the pin support. The Uz at the top ange was restrained to simulate
the lateral brace. At the right end of the beam, the displacement in x
(Ux) direction and the rotation around y-axis (URy) of the web were restrained. The Uz was also restrained to prevent the beam from failing at
the lateral torsional buckling. For the top and bottom anges, the Ux and
rotation around z-axis (URz) were restrained. The vertical shear force
was applied at the bottom ange, as shown in Fig. 4(b).
The beam was meshed using the shell element S4R in ABAQUS, a 4node quadrilateral shell element with reduced integration and a largestrain formulation, with mesh size of 10 10 mm. The eigenvalue buckling analysis was employed to obtain the elastic buckling strength and
the buckling modes of the web-post.
2.3. Model verication
Test results on CSBs with cellular openings by Tsavdaridis and
D'Mello [10], on CSBs with hexagonal openings by Redwood and
Demirdjian [15] and by Zaarour and Redwood [19], and on CSBs with
cellular openings by Erdal and Saka [20] were used to validate the proposed FEM. The beams selected all failed in web-post buckling.
CSBs with cellular web openings tested by Tsavdaridis and D'Mello
[10] were made of UB457 152 52 and had steel grade of S355, as
shown in Fig. 5(a). The yield strength equaled to 375.3 MPa and
359.7 MPa for the web and the anges, respectively; and the ultimate
stresses of the web and the anges were 492.7 MPa and 480.9 MPa, respectively. The simply supported beam was loaded at mid-span through
a hydraulic jack. The load-middle span deection curves and failure
modes obtained from FEM agreed well with those from tests, as
shown in Fig. 5(b). The shear buckling strengths of tested specimen
A1 and B1 obtained from test were 133.3 kN and 101.5 kN, respectively,
which were half of the applied concentrated load. The Vcr,TEST/Vcr,FEM
were only 0.99 and 1.05 for the two tested beams, respectively. Vcr,TEST
and Vcr,FEM were the shear buckling strengths obtained from test and
FEM, respectively. Failure modes and buckling deformations obtained
from FEM and test all buckled in S shape, as shown in Fig. 5(c),
which proved the validity of the FEM.
Test results on CSBs with hexagonal openings carried out by Redwood and Demirdjian [15] and Zaarour and Redwood [19] were compared with the FEM results. The tested CSBs were simply supported
and were loaded by a concentrated force at middle span. Vertical stiffeners were applied at the two supports and the loading point at the
middle span. Dimensions of tested beams and yield strengths of the
web (fyw) and the anges (fyf) were listed in Table 1. h was the section
height of the CSB. h0 was the height of web opening. bf and tf were the
width and thickness of the ange, respectively. tw was the thickness of
the web. e was the width of web-post. b was the horizontal length of
Table 11
Parameters of CSBs for studying effects of hf/tw.
Group no.
Incline angle
e/tw
h0/tw
hf/tw
tw (mm)
e (mm)
h0 (mm)
hf (mm)
Group VII
Group VIII
Group IX
60
15
80
8.0
10.0
12.0
120
150
180
640
800
960
24, 40, 56, 72, 88, 104, 120, 136, 152, 168, 184
30, 50, 70, 90, 110, 130, 150, 170, 190, 210, 230
36, 60, 84, 108, 132, 156, 180, 204, 228, 252, 276
Table 12
Parameters of CSBs for studying effects of tw.
Group
no.
Degrees
e/tw
h0/tw
hf/tw
tw (mm)
e (mm)
h0 (mm)
hf (mm)
Group X
Group XI
Group XII
60
15
20
30
80
15
179
Table 13
Parameters of CSBs for studying effects of .
Group no.
Incline angel
Tangent value
e/tw
h0/tw
hf/tw
tw (mm)
e (mm)
h0 (mm)
hf (mm)
Group XIII
Group XIV
Group XV
15
80
15
6.0
8.0
10.0
90
120
150
480
640
800
90
120
150
Fig. 11. Effects of web-post dimensions on vertical shear buckling strength of the web-post. (a) Effects of e/tw on shear buckling strength, (b) effects of h0/tw on shear buckling strength,
(c) effects of hf/tw on shear buckling strength, (d) effects of tw on shear buckling strength, and (e) effects of on shear buckling strength.
180
the opening edge. L was the length of the beam, as shown in Fig. 6. n was
the number of openings of the CSB.
Shear buckling strengths obtained from FEM and tests [15,19] were
listed in Table 2. It could be seen that the shear buckling strengths predicted by FEM agreed well with those measured from tests [15,19]. The
Vcr,TEST/Vcr,FEM varied from 0.91 and 1.05 of the eight beams with a mean
value of 0.99 and a standard deviation of 0.0572.
For beam 10-5a and 10-5b [15], shear buckling deformations of the
web-post obtained from FEM and test were shown in Fig. 7. The FEM
and test results both demonstrated that the web-post buckled in S
shape.
Erdal and Saka [20] carried out experiment on cellular steel beams.
Test results of specimen NPI_240 and NPI_280 which failed in web-post
buckling were used to verify the FEM. The cellular steel beams were supported by round rollers and loaded by a concentrate force at middle span.
Lateral supports were installed at beam ends to prevent the lateral torsional buckling, as shown in Fig. 8. Dimensions of NPI_240 and NPI_280
were listed in Table 3. Shear buckling strengths and vertical deections
obtained from FEM and tests were listed in Tables 4 and 5, respectively.
Results obtained from the FEM with mesh size of 10 mm agreed well
with those measured from tests. The Vcr,TEST/Vcr,FEM varied from 0.93
and 1.06 of the six beams with a mean value of 0.99 and a standard deviation of 0.0667. The wTEST/wFEM varied from 0.88 and 1.01 of the six
beams. wTEST was the deection of the cellular steel beam obtained
from the tests, and wFEM was the deection obtained from FEM.
k Vcr
h0 =tw
s
Eetw
h2yi
where Vcr was the vertical shear buckling strength of the web-post,
which could be obtained through FEM eigenvalue analysis.
The horizontal shear buckling strength of the web-post could not exceed its shear yield strength
Vh;p 0:58etw f y
Substitute Eqs. (2) and (5) into Eq. (4). The corresponding shear
yielding coefcient kp
kp 0:58
2
f y h0
E tw
Redwood and Demirdjian [15] proposed the shear buckling coefcient k as a function of the ratio of web opening height to web-post
width h0/e, the ratio of web opening height to section height h0/h, and
the ratio of web-post width to web thickness e/tw. For h0/h equaled to
0.51 or 0.74, k could be obtained through Fig. 9 [15]. dg in Fig. 9 [15] represented section height of the CSB, which was denoted as h in this paper.
Comparison of shear buckling coefcients of web-posts obtained
using the nite element method and method proposed by Redwood
and Demirdjian [15] was shown in Fig. 10(a), (b) and (c). The yield
strength of steel, fy, was 345 MPa. The incline angle of opening edge
was 60.
Effects of web thickness on the shear buckling coefcients of the
web-post were shown in Fig. 10(a). Dimensions of the web-post were
listed in Table 6. Three tw were studied, which were 6.0 mm, 8.0 mm
and 10.0 mm. For the web-post with the same e/tw, h0/e and h0/h, k proposed by Redwood and Demirdjian [15] were the same. However, FEM
results showed that k changed with the changes of tw. So it was not
enough to formulate the buckling coefcient by only using the three dimensionless parameters e/tw, h0/e and h0/h. And the k calculated by
181
Statistics project
Value
Mean
Standard error
Median
Standard deviation
Sample variance
Minimum
Maximum
Sum
Count
0.004653
0.002179
0.000391
0.027217
0.000741
0.043890
0.1183996
0.6978705
150
182
Fig. 18. Comparisons of Vcr obtained by proposed method and FEM. (a) Vertical shear buckling strength of web-post with different e/tw, (b) vertical shear buckling strength of web-post
with different h0/tw, (c) vertical shear buckling strength of web-post with different hf/tw, (d) vertical shear buckling strength of web-post with different tw, and (e) vertical shear buckling
strength of web-post with different.
of (kCAL kFEM)/kFEM were listed in Table 14. The mean value was
only 0.004653 and the standard error was only 0.002179.
Table 15
Calculated parameters of CSBs with hexagonal web openings.
Specimens
e/tw
h0/tw
hf
hf/tw
tw
tan
yi
s (mm)
10-5a [15]
10-5b [15]
10-6 [15]
10-7 [15]
10-1 [19]
10-3 [19]
12-1 [19]
12-3 [19]
21.85
21.85
21.85
21.85
16.25
16.04
15.65
15.45
74.78
74.78
74.78
74.78
68.68
72.17
75.23
65.48
52.56
52.56
52.56
52.56
57.97
53.50
56.39
68.19
14.76
14.76
14.76
14.76
16.19
14.82
12.02
14.76
3.56
3.56
3.56
3.56
3.58
3.61
4.69
4.62
60.00
60.00
60.00
60.00
60.00
45.00
60.00
45.00
1.73
1.73
1.73
1.73
1.73
1.00
1.73
1.00
13.11
13.11
13.11
13.11
14.86
13.26
14.62
18.46
308.00
308.00
308.00
308.00
256.04
369.82
350.02
441.44
4.4. Verication
The vertical shear buckling strength of the web-post in a CSB was
predicted by Eq. (3), where k was calculated by Eq. (7). Comparisons
of Vcr obtained by Eq. (3) and FEM analysis were shown in Fig. 18. It
could be seen that, for CSBs listed in Tables 913, Vcr obtained by
Eq. (3) agreed well with FEM analyses.
Test results on CSBs with hexagonal openings [15,19] were used to
validate the proposed method. Calculated parameters of CSBs were
listed in Table 15. Buckling coefcients k1 ~ k5 and shear buckling
strengths of CSBs obtained from the proposed method and test were
listed in Table 16. The average of (Vcr,CAL Vcr,TEST)/Vcr,TEST was 19.7%.
Web-posts in specimen 10-5a, 10-5b, 10-6 and 10-7 buckled in the elastic state; and those in specimen 10-1, 10-3, 12-1 and 12-3 failed in shear
yielding. For the proposed method was based on the elastic buckling of
the web-post, it overestimated the shear buckling strength when the
web-post buckled in the elasticplastic state, such as those with thick
web thickness. Through introducing a safety factor of 1.2, the precision
of the proposed method was increased. The average of (Vcr,CAL/1.2
Vcr,TEST)/Vcr,TEST was reduced to 0.22%, as listed in Table 16.
4.2.4. Effects of tw on k
As listed in Table 12, 27 CSBs were studied to show effects of tw on k.
As shown in Fig. 15, k decreased linearly with the increase in tw. It could
also be expressed by a linear function.
4.2.5. Effects of on k
As listed in Table 13, 24 CSBs were studied to show effects of on k.
was represented by its tangent value tan(). As shown in Fig. 16, k increased linearly with the increase in tan . It could also be expressed by
a linear function.
4.3. Practical equations for calculating shear buckling coefcient
5. Conclusions
Parameter studies showed that k decreased non-linearly with the increase in e/tw and hf/tw, as shown in Figs. 12 and 14. It increased linearly
with the increase in and h0/tw, as shown in Figs. 16 and 13. It decreased linearly with tw (in mm), as shown in Fig. 15. As results of numerical regression analysis, k could be calculated by
k k1 k2 k3 k4 k5 kp
where
1:011
e
k1 0:782 19:712
tw
k2 0:0325 0:00292
183
h0
tw
10
k4 16:9980:312tw
11
12
k1
k2
k3
k4
k5
kp
Vcr
PTEST (kN)
(Vcr,CAL Vcr,TEST)/Vcr,TEST
(Vcr,CAL/1.2 Vcr,TEST)/Vcr,TEST
10-5a [15]
10-5b [15]
10-6 [15]
10-7 [15]
10-1 [19]
10-3 [19]
12-1 [19]
12-3 [19]
Average
1.65
1.65
1.65
1.65
1.96
1.97
2.00
2.02
0.25
0.25
0.25
0.25
0.23
0.24
0.25
0.22
0.34
0.34
0.34
0.34
0.33
0.34
0.35
0.34
15.89
15.89
15.89
15.89
15.88
15.87
15.53
15.56
2.10
2.10
2.10
2.10
2.10
2.07
2.10
2.07
5.58
5.58
5.58
5.58
4.77
5.26
4.99
3.78
4.64
4.64
4.64
4.64
4.99
5.30
5.82
4.89
54.23
54.23
54.23
54.23
57.42
40.97
79.47
55.71
46.35
50.45
47.4
42.2
39.55
36.92
57.33
58.22
17.0%
7.5%
14.4%
28.5%
45.2%
11.0%
38.6%
4.3%
21.0%
2.5%
10.4%
4.7%
7.1%
21.0%
7.5%
15.5%
20.3%
0.8%
184
Whether the CSBs with other web opening shapes could use the proposed equation needed to be investigated later.
Acknowledgments
The authors wish to acknowledge the support from the Fundamental
Research Funds of Shandong University (No. 2015JC 046), the Natural
Science Foundation of Shandong Province (ZR2015EM041) and the Natural Science Foundation of China (51578322) for the work reported in
this paper.
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