Startup Barchart Post Gas Outage Rev-2

STARTUP CHART POST GAS OUTAGE
FEED-IN TO AMMONIA PRODUCTION = 5.5 DAYS

FEED-IN TO UREA PRODUCTION
= 06 DAYS
Days
-4
-3
-2
-1
Hrs
-96
-72
-48
-24
12
24
36
3
48
60
4
72
84
5
96
108
6
120
132
144
156
Planned Date
Actual Date
Furnace Firing
Amm
Production
Feed-in
All Utys Available

HS / LHS/ LS
Headers Online
CO2 Available
BFW Comm'd
Ammonia-3
Level in steam
Fuel to Furnace
drum
Handover to Ops
- Cooling Tower
Filling of CT-4
- Offsite
Filling of
Deaerator
Steam-in
HTS
line-up
Air-intro / LTS
Gas to aMDEA
Meth Lineup
Gas chargin exp

checks
Syn / Refrig Surge verfication & Tuning
Convertor Cat Heating & Reaction
Purge & Leak

Test
CW Circulation
- Refrig Loop
Compressors (Air, CO2, Syn & Refrig)
- Syn Loop
aMDEA Level Buil-up in aMDEA

Vessels
Ammonia Charging in refrig loop

from Amm Storage
aMDEA Circ
Fully Establshed
PAC Start-up
CO2 Comp Surge line verfication
- Steam System
en en 1.3
- BFW System
Ammoniation
- Furnace
Urea-3
- Scafold free Area
P-01 A/B Hand-over & Testing
Vacuum Section Normalization
Feed In
Urea
Production
HP Loop Heating
Power Load MW
10
13
15
15
15
17
17
17
17
18
22
22
23
23
23
Steam Import Tph
30
30
75
75
130
170
90
80
140
140
140
140
140
140
140
170
80
Frontend Load %
45
62
77
84
84
84
84
90
90
95
95
100
Gas Consumption - SNGPL mmscfd
20
40
70
75
85
90
90
100
100
100
100
100
100
100
Prep'd: M.Idrees
Date: Jan. 20th, 2011
Rev-1
Load calculations
100%
Feed
Fuel
63200 nmc
32500 nmc
95700
81.10169
846.9012
1180.775

= 6.0 DAYS
Days
-4
-3
-2
-1
Hrs
-96
-72
-48
-24
1
12
2
24
36
3
48
60
4
72
84
5
96
108
6
120
132
7
144
156
8
168
180
9
192
204
Planned Date
Actual Date
Furnace Firing
Amm
Production
Feed-in
All Utys Available

HS / LHS/ LS
Headers Online
CO2 Available
BFW Comm'd
Ammonia-3
Handov
er
to Ops
- Cooling
Tower
Level in steam
Fuel to Furnace
drum
Filling of
CT-4
- Offsite
Filling of
Deaerator
Steam-in
HTS
line-up
Steam Drum Passivation @ 60 Kg/cm2
Air-intro / LTS
Gas to aMDEA
Meth Lineup
Gas chargin exp

checks
Purge & Leak

Test
CW Circulation
- Refrig Loop

Vessels
- Syn Loop

from Amm Storage
aMDEA Circ
Fully Establshed
PAC Start-up
- Steam
System
en en 1.3
- BFW System
Ammoniation
- Furnace
Urea-3
- Scafold free
Area
P-01 A/B Hand-over &

Testing
Feed In
Urea
Production
HP Loop Heating
Power Load MW
10
13
15
15
15
15
15
15
15
17
17
17
17
18
22
22
23
23
Steam Import Tph
30
30
75
75
130
170
130
130
130
130
130
130
140
140
140
140
140
140
140
170
80
Frontend Load %
45
55
55
55
55
62
77
84
84
84
84
90
90
95
95
100
20
40
70
70
70
70
70
75
85
90
90
100
100
100
100
100
100
100
Gas from Base Plant mmscfd
Prepared By: MId

Reviewed By: MYR
Date: Feb. 4th, 2011
Rev-2
23
sa

= 8.0 DAYS
Days
-4
-3
-2
-1
Hrs
-96
-72
-48
-24
20-Feb
12
21-Feb
24
36
22-Feb
48
60
23-Feb
72
84
24-Feb
96
108
25-Feb
120
132
26-Feb
144
156
27-Feb
168
180
28-Feb
192
204
Planned Date
Actual Date
Furnace Firing
Amm
Production
Feed-in
All Utys Available

HS / LHS/ LS
Headers Online
CO2 Available
BFW Comm'd
Ammonia-3
Handov
er
to Ops
- Cooling
Tower
Level in steam
Fuel to Furnace
drum
Filling of
CT-4
- Offsite
Filling of
Deaerator
Steam-in
HTS
line-up
Steam Drum Passivation @ 60 Kg/cm2
Air-intro / LTS
Gas to aMDEA
Meth Lineup
Gas chargin exp

checks
Purge & Leak

Test
CW Circulation
- Refrig Loop

Vessels
- Syn Loop

from Amm Storage
aMDEA Circ
Fully Establshed
PAC Start-up
- Steam
System
en en 1.3
- BFW System
Ammoniation
- Furnace
Urea-3
- Scafold free
Area
P-01 A/B Hand-over &

Testing
Feed In
Urea
Production
HP Loop Heating
Power Load MW
10
13
15
15
15
15
15
15
15
17
17
17
17
18
22
22
23
23
Steam Import Tph
30
30
75
75
130
170
130
130
130
130
130
130
140
140
140
140
140
140
140
170
80
Frontend Load %
45
55
55
55
55
70
85
90
90
90
90
90
90
95
95
100
20
40
70
70
70
70
70
80
90
100
100
100
100
100
100
100
100
100
Prepared By: Mid / KBM

Reviewed By: MYR
Rev-2
23
sa

= 06 DAYS
Days
-4
-3
-2
-1
Hrs
-96
-72
-48
-24
12
24
36
3
48
60
4
72
84
5
96
108
6
120
132
144
156
Planned Date
Actual Date
Furnace Firing
Amm
Production
Feed-in
All Utys Available

HS / LHS/ LS
Headers Online
CO2 Available
BFW Comm'd
Ammonia-3
Level in steam
Fuel to Furnace
drum
Handover to Ops
- Cooling Tower
Filling of CT-4
- Offsite
Filling of
Deaerator
Steam-in
HTS
line-up
Air-intro / LTS
Gas to aMDEA
Meth Lineup
Gas chargin exp

checks
Purge & Leak

Test
CW Circulation
- Refrig Loop
- Syn Loop

Vessels

from Amm Storage
aMDEA Circ
Fully Establshed
PAC Start-up
- Steam System
en en 1.3
- BFW System
Ammoniation
- Furnace
Urea-3
- Scafold free Area
P-01 A/B Hand-over & Testing
Feed In
Urea
Production
HP Loop Heating
Power Load MW
10
13
15
15
15
17
17
17
17
18
22
22
23
23
23
Steam Import Tph
30
30
75
75
130
170
130
130
140
140
140
140
140
140
140
170
80
Frontend Load %
45
70
70
75
75
80
80
90
90
95
95
100
20
40
70
80
80
80
80
85
85
100
100
100
100
100
Prepared By: MId / KBM

Reviewed By: MYR
Rev-2

Startup Barchart Post Gas Outage Rev-2

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Startup Barchart Post Gas Outage Rev-2

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STARTUP CHART POST GAS OUTAGE

FEED-IN TO AMMONIA PRODUCTION = 5.5 DAYS

All Utys Available

Gas chargin exp

Syn / Refrig Surge verfication & Tuning

Convertor Cat Heating & Reaction

Purge & Leak

Compressors (Air, CO2, Syn & Refrig)

aMDEA Level Buil-up in aMDEA

Ammonia Charging in refrig loop

CO2 Comp Surge line verfication

Syn / Refrig Surge verfication & Tuning

- Scafold free Area

P-01 A/B Hand-over & Testing

CO2 Comp Surge line verfication

Vacuum Section Normalization

Steam Import Tph

Gas Consumption - SNGPL mmscfd

Date: Jan. 20th, 2011

STARTUP CHART POST GAS OUTAGE

All Utys Available

Steam Drum Passivation @ 60 Kg/cm2

Gas chargin exp

Syn / Refrig Surge verfication & Tuning

Convertor Cat Heating & Reaction

Purge & Leak

Compressors (Air, CO2, Syn & Refrig)

aMDEA Level Buil-up in aMDEA

Ammonia Charging in refrig loop

CO2 Comp Surge line verfication

Syn / Refrig Surge verfication & Tuning

P-01 A/B Hand-over &

CO2 Comp Surge line verfication

Vacuum Section Normalization

Steam Import Tph

Gas Consumption - SNGPL mmscfd

Gas from Base Plant mmscfd

Prepared By: MId

Date: Feb. 4th, 2011

STARTUP CHART POST GAS OUTAGE

All Utys Available

Steam Drum Passivation @ 60 Kg/cm2

Gas chargin exp

Syn / Refrig Surge verfication & Tuning

Convertor Cat Heating & Reaction

Purge & Leak

Compressors (Air, CO2, Syn & Refrig)

aMDEA Level Buil-up in aMDEA

Ammonia Charging in refrig loop

CO2 Comp Surge line verfication

Syn / Refrig Surge verfication & Tuning

P-01 A/B Hand-over &

CO2 Comp Surge line verfication

Vacuum Section Normalization

Steam Import Tph

Gas Consumption - SNGPL mmscfd

Gas from Base Plant mmscfd

Prepared By: Mid / KBM

Date: Feb. 8th, 2011

STARTUP CHART POST GAS OUTAGE

All Utys Available

Gas chargin exp

Syn / Refrig Surge verfication & Tuning

Convertor Cat Heating & Reaction