Use and maintenance manual Optional unit "press-product"

USE AND MAINTENANCE MANUAL

Optional unit

PRESS-PRODUCT
MANUAL CODE:

DM210577

CREATION DATE:

26.11.2010

RELEASE:

RELEASE DATE:

29.11.2010

Use and maintenance manual Optional unit "press-product"

PRESS-PRODUCT DEVICE FUNCTION

The "press-product" device is necessary to improve the heat shrink in very low products such
as magazines and newspapers, avoiding any deformation caused by excessive film
tensioning. This optional unit can only be installed on the T452 model (MY120018 order code)

1.1 POSITIONING OF THE PRESS-PRODUCT DEVICE ON THE

TUNNEL
The device is to be positioned on the tunnel conveyor belt in correspondence of the hole
already present, as shown in fig. 1.1.1. ("M6" threading however must first be executed before
assembly)

M6 THREADING

Fig. 1.1.1
M6 THREADING

Verify that between roller A and rollers B of the tunnel conveyor belt there is parallelism (d=d')
in order to ensure homogeneous pressure on the product. (see fig. 1.1.2)
If such condition is not achieved, it is necessary to proceed as follows:
1 - Remove the side casings 2 using the fixing screws 3
2 - Loosen the dowel 4 to allow the pinion 5 to move freely and, using the hand wheel 6,
complete the correct alignment.
3 - Restore chain operation and the re-assemble the protection casings 2 using the fixing
screws 3.
ATTENTION! The procedure must be executed on both sides of the device.

Use and maintenance manual Optional unit "press-product"

Fig. 1.1.2

1.2 ADJUSTMENT OF THE PRESS-PRODUCT DEVICE

4
1 - Set tunnel functioning to be with turning rollers.
2 - Using the hand wheel 6 adjust the position of the first infeed roller so that it rests 5 mm from
the product. (see fig. 1.2.2)
3 - In the same way, adjust the position of the last outfeed roller so that it adheres to the product
to be packaged. (see fig. 1.2.1)
Note - The adjustment of device roller positioning varies from 0 to 100 mm compared to the
plane of the tunnel conveyor belt.
Fig. 1.2.1

Fig. 1.2.2
Roller adherent to the magazine

product

FRONT VIEW
POSITION OF OUTFEED ROLLERS

product

FRONT VIEW
POSITION OF INFEED ROLLERS

Practical example - For packaging a magazine whose height is H=15 mm it is necessary to:
- adjust the position of the first infeed roller to a height of 20 mm (15 mm + 5 mm)
- adjust the position of the last outfeed roller that comes in contact with the magazine (and
therefore, for this example, at 15 mm)

Use and maintenance manual Optional unit "press-product"

1.3 OPTIMAL CONFIGURATION OF WRAPPING MACHINES

In order to optimise the packaging of low products, it is necessary to also properly adjust the
FP6000CS wrapping machine used with the T452 heat shrink tunnel.
To do so, carry out the instructions contained here below.
1 - Replace the standard guard 7 installed on the automatic angular wrapping machine with
guard 8 that is supplied shorter with this optional unit. (see fig. 1.3.1)

Fig. 1.3.1

5
2 - Adjust the micro-puncture devices 9 present
on the reel holder of the machine in order to
obtain maximum film perforation. (see fig. 1.3.2)
3 - Remove the side 10 on the machine's
outfeed conveyor so the product can be as close
as possible to the sealing bar. (see fig. 1.3.3)
4 - Position product guide 11 of the infeed
conveyor of the machine so the reference on the
millimetric plates Q4 e Q5 is "0". (see fig. 1.3.3)
Fig. 1.3.2

Fig. 1.3.3

Use and maintenance manual Optional unit "press-product"

5 - Wrap the film as shown in fig. 1.3.4 making sure that it passes under the support 12.

Fig. 1.3.4

6 - If necessary, it is possible to adjust the position of machine squares by moving them in the
direction indicated in fig. 1.3.5 using screws 13 and 14.
A reminder that, if necessary to reset the position, that squares normally (in standard
conditions) overlap the edge of the infeed conveyor belt by 5 mm as shown in fig. 1.3.6.

Fig. 1.3.5

Fig. 1.3.6

7 - Using the circuit board, adjust format parameters in order to obtain product packaging in
the smallest possible bag.

The following pages contain exploded views with spare part codes for all components related
to this optional unit.

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SMIPACK S.p.A. does not assume any responsibility for direct or indirect consequences due
to proper or improper use of this publication and of the system software.

SMIPACK S.p.A. reserves the right to carry out technical modifications on its systems and on
this manual without prior warning.