Beruflich Dokumente
Kultur Dokumente
General Information
1-1
1.1
1.2
1-1
1-1
1-1
1-2
1-2
1-3
1-4
1-4
1-5
1.3
1.4
1.5
1.6
2
Safety
2.1
2.2
2.3
2.4
2.5
2.6
2.7
06/08
Introduction
Copyright Notice
1.2.1
Contacting Markem.Imaje
Description
8018 Thermal Transfer Printer Options
Labels and Symbols
1.5.1
Retrieving and Downloading Images
1.5.2
Data Storage Capacity
Machine Specification
2-1
Introduction
General Guidelines
Machine Safety
Applicable Safety Regulations
EMC Considerations
Electrical Safety
2.6.1
Recommended cable protection:
2.6.2
Electrical safety testing (after installation)
2.6.3
Static Electricity Protection
Isopropanol Safety
2-1
2-2
2-3
2-3
2-3
2-4
2-4
2-4
2-4
2-5
8018
TABLE OF CONTENTS
2.8
3
Installation
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
8018
Introduction
Package Contents
Installation of the 8018 Thermal Transfer Printer
Installation Requirements
Bracket Installation
Locating Print Body and Print Anvil
3.6.1
Printhead Alignment
3.6.2
Printhead Gap
Power Supply
3.7.1
Printer Connection Points
3.7.2
Power Connections
3.7.3
Local User Interface Connection
3.7.4
Substrate Encoder Connection
3.7.5
External I/O Connection
3.7.6
Print Go Input Wiring
3.7.7
Fault and Warning Outputs
Encoders
3.8.1
Optional Encoders
3.8.2
Encoder Resolution
3.8.3
Encoder Setup
3.8.4
Loading a New Ribbon
3.8.5
Re- Connecting a Broken Ribbon
Print Position
Preparing for printing
3.10.1
Power up
Initial setup
3.11.1
Machine settings
2-6
3-1
3-1
3-2
3-3
3-3
3-4
3-5
3-6
3-7
3-8
3-8
3-9
3-9
3-10
3-10
3-11
3-12
3-13
3-13
3-13
3-13
3-14
3-14
3-15
3-17
3-17
3-17
3-17
06/08
TABLE OF CONTENTS
4
Machine Overview
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
Machine Operation
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
06/08
Introduction
4.1.1
Key Features
Models
Main Components
4.3.1
Model 8018i
4.3.2
Model 8018c
Print Designs
4.4.1
8018 and Fonts
Image Files
Downloading Images
Downloading Languages
Upgrading Firmware
Principles of Printing
4.9.1
Thermal Transfer Technology
4.9.2
Print Process
Operating Principles
Standard Mode Operation
4.11.1
Print Cycle Model 8018i
4.11.2
Print Cycle Model 8018c
Introduction
The User Interface Panel
5.2.1
LCD Screen
Keypad
5.3.1
Navigation Keypad Button Usage
5.3.2
Navigation Keypad Button Functions
Icons
5.4.1
Menu Icons
5.4.2
Screen Quad Label Icons
Screen Types
5.5.1
Home Screen
5.5.2
Security Login Screen
Menu Screens
Reports Screens
5.7.1
View Menu Screen
5.7.2
Warning and Problem Alert Screens
Data Entry Screens
5.8.1
Prompted Data
Date Entry Screens
5.9.1
Literal Date Entry
5.9.2
Offset Date Entry
Setting Adjustment Screens
5.10.1
Current Setting Adjustment
5.10.2
Enumerated Choice Settings
Image Setup Screens
Diagnostics Screens
4-1
4-1
4-1
4-2
4-3
4-4
4-4
4-5
4-5
4-6
4-7
4-8
4-9
4-10
4-10
4-10
4-12
4-12
4-13
4-14
5-1
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-9
5-10
5-11
5-12
5-13
5-14
5-16
5-16
5-18
5-19
5-19
5-20
5-20
5-21
5-22
5-22
5-22
5-23
5-25
8018
TABLE OF CONTENTS
6
Menus
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
6.23
8018
6-1
Introduction
Menu Structure
Accessing the Menus
Image Selection Menus
Calibrate
Release Ribbon
Test Print of the Current Job
Print Settings
6.8.1
Print Position
6.8.2
Print Quality
Print Darkness
Engineering Menus
Set Date and Time
Shift Codes
6.12.1
Number of Shift Codes
6.12.2
Shift Code name
6.12.3
Shift Code Time
Manual Control
Digital I/O Control
Printer Settings Menus
6.15.1
Image
6.15.2
Print Initiation
6.15.3
Ribbon Setup
Password Change
Encoder Steps
Print Delay
Diagnostics
Statistics
Test Print
Select Language
File Management
6-1
6-2
6-3
6-4
6-5
6-5
6-6
6-7
6-8
6-8
6-10
6-11
6-13
6-15
6-15
6-16
6-16
6-17
6-18
6-19
6-20
6-21
6-22
6-24
6-25
6-26
6-27
6-29
6-30
6-31
6-32
06/08
SECTION 1
GENERAL INFORMATION
General Information
1.1
Introduction
This Manual along with the 8018 Thermal Transfer Printer Quick Start Guide, set
out to explain how to safely install, operate and service your 8018 Thermal
Transfer Printer.
The Operator Manual is available in Adobe Acrobat PDF in various languages on
the 8018 Thermal Transfer Printer CD.
The manual format is designed to be printed onto 8" x 11" (203mm x 279.5mm)
paper, but can also be printed onto 8.5" x 11" (216mm x 279.5) (Previous
Markem.Imaje manual paper size) or A4 (210mm x 297mm)
Please contact your local supplier for details.
1.2
Copyright Notice
Original Copyright 2006 Markem.Imaje. All rights reserved.
Reproduction of any or part of this manual in any form whatsoever without the
expressed written permission of Markem.Imaje is forbidden. The contents of this
manual are subject to revision without notice.
All efforts have been made to ensure the accuracy of the contents of this manual.
However, should any errors be detected, Markem.Imaje would greatly appreciate
being notified.
Markem.Imaje make no warranty of any kind with regard to this material,
including, but not limited to, the implied warranties and fitness for purpose.
Markem.Imaje shall not be liable for any errors contained in this material or for
incidental or consequential damages in connection with the furnishing,
performance, or use of this material.
The use of non genuine Markem.Imaje consumables and spare parts may
adversely affect the performance of the product and could invalidate the warranty.
Copyright 1995 - 2006 Markem.Imaje Corporation.
1.2.1
Contacting Markem.Imaje
Thank you for choosing Markem.Imaje to provide printing solutions. If questions
should arise, please contact the local business centre that assisted with your
purchase.
8018 06/08
1-1
Description
The 8018 Thermal Transfer Printer is a small easy to use electronic coder. The
two models available are designed to be suitable as a direct replacement for
many different methods of coding.
The 8018 printer consists of an external power supply a printing device and a
hand held local User Interface control module.
The 8018 prints batch codes, best before dates and other variable information
directly onto packaging labels, substrate and other materials. The size, position
and style of the image are fixed at the creation stage, but certain text field
information can be edited during the selection process. Time and Date information
is automatically updated by the 8018 Thermal Transfer Printer real time clock.
1.4
1-2
8018 06/08
These labels are located on the rear of the printer and power supply units and
indicate the following:
Machine type
Electrical specifications
Year of manufacture
Serial number
Fuse
8018 06/08
1-3
1.5.2
1-4
English
Spanish
Brazilian Portuguese
Polish
Russian
Turkish
Korean
Chinese
Arabic
8018 06/08
Machine Specification
8018 Thermal Transfer Printer
Table 1 1: 8018 Thermal Transfer Printer Specification
8018 06/08
Print Area
Substrate Area
Unlimited.
Print Speed
Printhead
Resolution
Printhead Gap
Print Method
Thermal Transfer.
Power Supply
~ 90 - 260V 50 - 60 Hz
Environmental
Noise Levels
<70.0 dB (A)
Printer
Dimensions
Weight
1-5
1-6
Ribbon
Colours
Font Styles
Font Sizes
Orientation
Barcodes
Graphics
Special
Functions
Machine Interface
Operator
Interface
Computer
Interface
Design Software
8018 06/08
SECTION 2
SAFETY
SECTION 2 - SAFETY
2
Safety
2.1
Introduction
This section describes how to operate the 8018 Thermal Transfer Printer in a safe
manner.
Topics covered in this section include:
8018 06/08
Machine Safety
Safety Regulations
EMC
Electrical Safety
Electrical Safety Testing
Static Electricity Protection
General Guidelines
Isopropanol Safety
Misuse
2-1
SECTION 2 - SAFETY
2.2
General Guidelines
1.
ALWAYS disconnect the power to the machine before removing any cables,
covers or removing the printer from the host machine.
2.
DO NOT operate the machine with any covers removed. All covers must be
in place using the appropriate number of fasteners.
3.
All cables should be secured to the host machine to avoid any tripping hazard
or entrapment by moving parts.
4.
Care should be taken when operating the Model 8018i without a platen.
5.
DO NOT insert body parts into the printhead opening whilst the printer is
powered as there is a danger that the mechanism will move without warning
and present a mild crushing hazard.
6.
7.
When removing the printer from the host machine, care should be taken to
first ensure that the body of the printer is at a temperature that can be
comfortably handled.
8.
Safety shoes should be worn when installing or removing the printer body
from packaging machinery. These units are heavy and there is a danger of
injury if dropped.
9.
Markem.Imaje cannot guarantee the safety and / or suitability of nonMarkem.Imaje print ribbon. The standard certification may be compromised if
non Markem.Imaje ribbon is used.
2-2
8018 06/08
SECTION 2 - SAFETY
2.3
Machine Safety
The product is designed to conform to all appropriate EU Machine Safety
Regulations.
All relevant Safety Procedures must be followed.
WARNING: Failure to do so may invalidate the warranty.
Please read through this section before any operation of the machine is
undertaken.
2.4
2.5
EMC Considerations
To maintain the integrity of the EMC precautions taken with the 8018 Thermal
Transfer Printer. Any additional wiring or modifications should include appropriate
EMC precautions.
8018 06/08
2-3
SECTION 2 - SAFETY
2.6
Electrical Safety
This printer is designed for use with supply systems that conform to IEC 664 light
industrial / domestic installation category II mains supply and must be
appropriately earthed.
2.6.1
Use 10A HRC or HBC types with a minimum of 95A RMS symmetrical
prospective current rating at a 10ms minimum pre-arcing time e.g. ASTA
certified to BS88 part 2 pull cap type or equivalent.
CAUTION: For continued protection against risk of fire, only replace the fuse
with the same type and rating.
If the DC supply fuse (located on printer PCB) is replaced it must be replaced by
a 5 x 20mm anti surge fuse rated at 5 Amp.
If the AC supply fuse (located on the power supply inlet connector) is replaced it
must be replaced by an HBC Style ceramic fuse with the rating shown as
T2AH250V.
MCB
2.6.2
Use 10A HRC or HBC types with a minimum of 95A RMS symmetrical
prospective current rating at a 10ms minimum pre-arcing time e.g. ASTA
certified to BS88 part 2 pull cap type or equivalent
MCB (Miniature Circuit Breaker): to IEC 947-2 / EN 60947-2 and BS EN 60898
with a minimum instantaneous release response current of 10x rated current
(type D)
2.6.3
Failure to carry out these tests will potentially result in an unsafe installation
and the equipment fault-clearance capability may not function correctly.
2-4
8018 06/08
SECTION 2 - SAFETY
2.7
Isopropanol Safety
Markem.Imaje can supply Isopropanol wipes for cleaning the Thermal transfer
printheads. Some general safety guidelines for using Isopropanol follows:
Handling
Use only in well ventilated areas. Do not breathe vapours or spray mist. Avoid
contact with the skin and the eyes. When using do not eat, drink or smoke.
Storage
Keep in a cool well ventilated place. Keep product and empty container away from
heat and sources of ignition. Take precautionary measures against static
discharges.
8018 06/08
2-5
SECTION 2 - SAFETY
2.8
The information above is correct to the best of our knowledge, information and
belief at the date of this publication. The information given is designed only as a
guidance for safe handling use, storage, transportation, disposal and is not
considered a warranty or quality specification.
2-6
8018 06/08
SECTION 3
INSTALLATION
SECTION 3 - INSTALLATION
3
Installation
3.1
Introduction
This section describes how to install your 8018 Thermal Transfer Printer and
prepare it for operation.
Topics covered in this section include:
8018 06/08
3-1
SECTION 3 - INSTALLATION
3.2
Package Contents
The 8018 kit contains:
1: Hand held User Interface.
2: 8018 Thermal Transfer Printer.
3. Power supply unit.
3: IEC 320 Mains Cables.
4: External I/O connector.
5: Hexagon keys
6: Sample Ribbon.
7. Plastic Forceps
8. Dust Cover
9: Safety and Installation Guide (Multi language instruction document).
10. CD containing the 8018 Thermal Transfer Printer manuals and CoLOS create
software.
11: Documentation
3-2
Check that all items are present and undamaged before proceeding.
8018 06/08
SECTION 3 - INSTALLATION
3.3
3.4
Installation Requirements
Ensure that these services and control signals are available:
8018 06/08
3-3
SECTION 3 - INSTALLATION
3.5
Bracket Installation
Bracket Installation requirements vary from one customer site to another and one
packaging machine type to another. Various bracket options are available to suit
the requirements of specific packaging machine types.
The 8018 Thermal Transfer Printer will normally be supplied with the appropriate
bracket to suit customer machinery requirements. Please consult the
documentation supplied with the bracket for assembly and installation
instructions.
3-4
8018 06/08
SECTION 3 - INSTALLATION
3.6
The required print position on the substrate determines the position of the Printer
Body. Further small adjustments to the print can be made using Offset settings
via the Local User Interface.
Rigid fixing of the printer body is essential to achieve the best possible print
quality. If vibration can be transmitted to the 8018 Thermal Transfer Printer, the
print quality may be affected.
Markem.Imaje brackets are machined to very accurate tolerances, so that when
assembled with the printer in position, the printhead to print anvil distance is
correct.
Markem.Imaje recommend this distance is between 1.00 mm to 3.00 mm.
Under normal circumstances no adjustment is necessary.
With non Markem.Imaje brackets we cannot guarantee the accuracy of the
components and would therefore recommend that the printhead gap is checked
after assembly. Do not use metal objects to test the gap distance, use only wood,
plastic or other non-conductive, non abrasive materials.
8018 06/08
3-5
SECTION 3 - INSTALLATION
3.6.1
Printhead Alignment
The printhead is self aligning to a limited amount, but always ensure that it is
square to the platen / roller.
1
2
Intermittent and Continuous Printers 1.0 mm - 3.0 mm gap
Figure 34: Intermittent and Continuous Printers
(1) Thermal Transfer Printhead
(2) Print platen or Roller
3-6
8018 06/08
SECTION 3 - INSTALLATION
3.6.2
Printhead Gap
Adjustment to the print gap can be made by using the adjustment screw. First
loosen the mounting bolts, adjust the height and then re-tighten the mounting
bolts. For further details please refer to the Bracket Assembly Manual. Printhead
pressure settings are application specific and adjustments may have to be made
to suit different materials by using the Local User Interface.
1.0 mm - 3.0 mm
8018 06/08
3-7
SECTION 3 - INSTALLATION
3.7
Power Supply
Connect the required power (90 - 260 V AC 50 - 60 Hz) to the power supply unit
using the IEC lead provided. A 10 A fuse is used in the mains plug connector, or a
10 A MCB is recommended to protect the supply cable at source. The IEC inlet
contains 20 mm T2AH250V ceramic fuses. The Power supply unit provides
24VDC for the Printer.
3.7.1
3
2
3-8
1.
Power Connector
2.
I/O Connector
3.
4.
Encoder Connector
8018 06/08
SECTION 3 - INSTALLATION
3.7.2
Power Connections
The Interface between the Power supply and Printer is a single multi-core cable.
Connection is via a six way removable screw terminal (X14) on the rear of the
printer.
Table 3 1: Power Connection (X14)
Pin No.
3.7.3
Function
24 VDC
24 VDC
0V
0V
Earth
Earth
8018 06/08
Function
24 VDC
0v
Cable shield
Reserve
3-9
SECTION 3 - INSTALLATION
3.7.4
3.7.5
Function
5 VDC
Input 1 (Reserve)
Input 2 (Signal)
0V
Reserve
3-10
Function
0V
Fault Common
Warning Common
8018 06/08
SECTION 3 - INSTALLATION
3.7.6
8018 Thermal Transfer Printer prints each time the sensor changes from low state
to high state.
The Print Go signal can be set to use the falling edge of the signal by configuring
the setting at the user interface.
The input draws a maximum of 13 mA at 25 VDC.
21
0V
24V
24V
8018 06/08
321
3-11
SECTION 3 - INSTALLATION
3.7.7
In READY mode.
Not in a position to print because of a PROBLEM
Warning
The Warning relay contacts open when a warning such as a low ribbon condition
is detected.
Pins 6 and 7 on the 7 pin I/O connector are the closed relay contacts for
Warnings.
The contact is closed when the printer is ready to print.
CAUTION:
3-12
8018 06/08
SECTION 3 - INSTALLATION
3.8
Encoders
(Model 8018c only)
For continuous printers, an encoder is required to monitor the speed of the
substrate.
The 8018 Continuous printer bracket is supplied with an encoder fitted.
For customers who are not using a Markem.Imaje printer bracket the following
information is provided.
3.8.1
Optional Encoders
It is essential that the encoder measures the speed of the substrate at the point of
printing.
The encoder should be mounted so that the wheel of the encoder is running
against the print roller.
The Encoder setup can be configured from the Engineering Mode Settings menu
screen.
8018 Thermal Transfer Printer requires the encoder to provide:
3.8.2
Encoder Resolution
The encoder resolution is expressed in pulses per mm and can be set to between
2.8 pulses / mm and 150 pulses / mm.
The standard 8018 Thermal Transfer Printer encoder has an idler wheel of 52.5
mm mounted on a 500 pulses per revolution encoder. This gives an encoder
resolution of 3.5 pulses / mm.
3.8.3
Encoder Setup
To check that the encoder is configured correctly select an image of a known
length. (supplied image number 99 is 40 mm) Print the image and then measure
the image to ensure that the length is as it should be.
8018 06/08
3-13
SECTION 3 - INSTALLATION
3.8.4
3.8.5
1.
Fit a new waste take up core and load a new ribbon following the web pattern
on the rear of the user interface.
2.
Ensure that there are no creases in the ribbon by rotating the take up reel by
hand.
3.
Ensure that the ribbon is tracking parallel on the rollers and is positioned
correctly. The ribbon must be loaded so that it is only in contact with the
movable parts of the rollers.
4.
Ensure that the ribbon is wound forward enough so that the transparent or
metalized lead section is not under the printhead.
5.
With installations where access is restricted, the plastic forceps supplied with
the machine can be used to assist with webbing the ribbon.
2.
3.
Pull some of the unused ribbon from the ribbon supply and wind it onto the
waste ribbon take up.
4.
Turn the waste reel by hand at least one revolution and keep the join between
the two as flat as possible.
3-14
8018 06/08
SECTION 3 - INSTALLATION
3.9
Print Position
The print position can be split into two parts:
Registration
Print Offset
Registration is the position of the print relative to the direction of the substrate.
This can be used to fine tune the position of the print on the substrate.
Example:
Print position
Target Box
Text
Direction of
Text
Substrate travel
Increasing the registration will move the position of the print further back on the
substrate.
8018 06/08
3-15
SECTION 3 - INSTALLATION
Offset is the position of the print relative to the Printhead.
This can be adjusted when narrow ribbons are being used.
Normal Orientation of print
(No Rotation)
123
Printhead
Dot 1
123
Printhead
By Default the image is always printed as close to the outside edge as possible.
The offset always moves the image away from the outside edge towards the
printer body.
With a right hand printer this is away from Dot 1.
With a left hand printer this is towards Dot 1.
3-16
8018 06/08
SECTION 3 - INSTALLATION
3.10
Power up
When first switched ON the 8018 will automatically calibrate the ribbon sensor
and check the Tension sensor. This is done to check the ribbon diameter, ribbon
tension and also the datum position of the printhead.
If there are no problems the 8018 will display the Ready screen. To start
producing, ensure that an Image has been selected and press Start.
If the Calibration fails an Problem message will be displayed. Check that the
ribbon is threaded correctly and try again.
If your 8018 Thermal Transfer Printer has been installed correctly and the
required image has been selected, your printer should now be operational.
3.11
Initial setup
Before operating the 8018 Thermal Transfer Printer for the first time, certain
machine software settings will have to be established. These settings will vary
depending on the substrate being used and the speed of printing.
The choice of operating mode as discussed in the Overview section of the manual
will also have an impact on how the level of each setting is chosen.
These initial machine settings can be adjusted from the 8018 User Interface. Full
details on how to do this can be found in Section 6 of the Operator manual.
3.11.1
8018 06/08
Machine settings
Date and Time
Print darkness
Print delay
Debounce time
3-17
SECTION 3 - INSTALLATION
3-18
8018 06/08
SECTION 4
MACHINE OVERVIEW
Machine Overview
4.1
Introduction
This section provides an overview of the main features of the Model 8018i and
Model 8018c.
Topics covered in the section include:
4.1.1
Key Features
8018 06/08
Models.
Main Components.
Key Features.
Print Designs.
CoLOS Create.
Image Template Files.
Principles of Printing.
Operating Principles.
Operating Modes.
4-1
Models
The 8018 Thermal Transfer Printer is available in two printer types.
4-2
8018 06/08
Main Components
The main components of the 8018 Thermal Transfer Printer are as follows:
2
3
8018 06/08
4-3
Model 8018i
This version is used with intermittent motion packaging machines and prints onto
the material when it is stationary.
The Model 8018i printer in this mode has a print area of 30mm x 40mm and print
speed of 100 or 225 mm/s.
Model 8018i uses a thermal print-head and thermal ink ribbon to print information
onto materials held against a flat print platen.
Printing occurs during the dwell time when the packaging material is stationary.
4.3.2
Model 8018c
This version is used with continuous motion packaging machines and prints onto
the material when it is moving.
The Model 8018c printer in this mode has a print area of 30mm x 40mm and print
speed of 80 to 450 mm/s.
Model 8018c uses a thermal print-head and thermal ink ribbon to print information
onto materials held against a print roller.
The print-head is held in a fixed position and the ribbon is accelerated to match
the substrate speed. The printhead is then moved to contact position where
printing occurs as the substrate passes the printhead.
An encoder is used to establish the speed of the material being printed onto.
This makes it the ideal coder for continuous motion form fill and seal machines
and horizontal flow wrappers.
4-4
8018 06/08
Print Designs
The 8018 Thermal Transfer Printer contains 100 pre-designed images.
Additional images can be designed using Markem.Imajes CoLOS Create Pro
image design software and downloaded to the 8018 via a USB storage device.
Images for the 8018 printers are made up of fields arranged to give the required
printed image.
The fields available are:
Static text (can not be altered at the user interface)
User input text (alphanumeric)
Current Time and Date
Dates with a fixed offset
Dates with a fixed offset (updated by the real time clock)
Logos and barcodes (Created with CoLOS create professional version)
Note:
Barcode images will be in Bitmap form and can not be altered once they
are downloaded.
The 8018 supports Unicode characters and the user now has a wide choice of
languages, although this may be limited to a Sub set of 128 characters.
4.4.1
8018 06/08
4-5
Image Files
A selection of images are pre-loaded into the 8018 database.
Additional images can be created using Markem.Imaje's CoLOS Create Pro or
CoLOS Create Professional Image Design Software packages.
When creating an Image, the user can structure how the finished image will look.
The style and size of font, the Barcode type if being used and other details about
the image are established when creating the Image Template.
Examples:
20 06 06
20 06 06
20 06 06
06 2006
06 2006
06 2006
20 07 06
20 07 06
20 07 06
07 2006
07 2006
07 2006
07 2006
14:06
07 2006
14:06
07 2006
14:06
07 2006
6173
07 2006
6173
Rotated
20 06 06
Arial 8 pt Font
07 2006
6173
Arial 10 pt Font
00 6173 09:11
Produced
20 10 06
Best Before
07/2006
Image names should start with a numeric value between 1 and 100
followed by an underscore and a short description e.g. 23_Peanuts.
Note:
This will replace any existing image in the 8018 database with the number
23.
After creating an Image for an 8018 printer using the CoLOS Create software
package, use the Print to File option in the File menu. The file can then be
copied onto a USB memory stick ready for transfer to the printer.
For full details about Image creation please consult the Composer 2004 Help
Files.
4-6
8018 06/08
Downloading Images
Once you have loaded the USB memory stick with the required images you can
download these to the 8018 local database.
The procedure for this is as follows:
1.
Switch the printer out of Producing mode and into Ready mode.
2.
Insert the pre-loaded USB memory stick into the USB connector on the front
of the printer.
3.
4.
Enter the password 1234 (unless this has been changed) press Accept.
5.
6.
7.
Select
4. Factory Defaults
5. Add Images
6. Add All Images
Back
Select
8.
After a short time the images that are stored on the USB stick appear.
9.
10. If an existing image with the same number is in the database, you will be
asked if you wish to overwrite this image.
11.
Press Confirm.
8018 06/08
4-7
Downloading Languages
Language files can be obtained from Markem.Imaje.
These can be loaded onto a USB memory stick by copying them from a PC.
Two files are required:
A .Language file
A .LFF (Language Font File)
The procedure is then similar to loading an image file except this time select Add
Languages.
6. Add All Images
7. Add Languages
8. Upgarde Software
Back
Select
13. After a short time the languages that are stored on the USB stick appear.
14. Select the required language and press Add.
15. If an existing language with the same name is in the database, you will be
asked if you wish to overwrite this.
16.
Press Confirm.
4-8
8018 06/08
Upgrading Firmware
Firmware upgrades can be obtained from Markem.Imaje.
These can be loaded onto a USB memory stick by copying them from a PC.
The procedure is then similar to loading an image file except this time select
Upgrade Software.
7. Add languages
8. Upgrade Software
9. Get Log File
Back
Select
17. After a short time the old version and the new version number are displayed.
Upgrade Software
Old: 0.2_06
New: 02_10
Back
18.
Confirm
Press Confirm.
When finished remove the USB stick and re-power the printer.
Upgrading
Software Upgrade
Complete
Please Cycle Power
8018 06/08
4-9
Principles of Printing
4.9.1
4.9.2
Print Process
With the Intermittent printers, the step rate of the printhead carriage motor is in
direct relationship with the linear motion of the carriage.
The length of time that the dots are energised for is determined by the linear
speed of the printhead carriage.
With the Continuous printers, the length of time that the dots are energised is
determined by the speed of the ribbon, which in turn is controlled by data from a
speed encoder.
The print control processor determines which dots to energise and when to
activate them.
In both cases the length of each dot should end up at 1/8 mm to maintain the
aspect ratio of the character being printed.
4-10
8018 06/08
Dots 1 to 12 are energised three times relative to the linear speed of the print
carriage.
Dots 4 to 8 are energised eighteen times relative to the linear speed of the
print carriage.
Dots 1 to 12 are again energised three times relative to the linear speed of the
print carriage.
Step 1
Step 3
Step 4
Direction of
Print
Step 23
Step 24
Step 26
The resulting character may then be part of the design text or a part of a Graphic
or a Logo. This process happens extremely fast and the printed character may
only take a fraction of a second to print.
For example:
The above character is represented as 26 steps long, just over 3 mm. If the print
speed were 100 mm/sec, this character would only take approximately 3/100 of a
second to print.
8018 06/08
4-11
Operating Principles
The two printer types use different methods of operation specifically designed to
suit the running methods of the packaging machines being used.
The Model 8018i uses a thermal printhead and thermal ink ribbon to print
information onto materials held against a flat Print platen.
The Model 8018c uses a thermal printhead and thermal ink ribbon to print information onto materials held against a Print roller.
4-12
8018 06/08
2.
The print delay elapses and the printhead moves into position.
3.
The printhead moves along a linear slide and prints the required information.
4.
5.
The printhead returns to its home position and the ribbon moves along ready
for the next print.
The 8018 Thermal Transfer Printer is now ready for the next print sequence.
8018 06/08
4-13
2.
3.
4.
5.
6.
The printhead retracts and the ribbon is returned ready for the next print.
The 8018 Thermal Transfer Printer is now ready for the next print sequence.
4-14
8018 06/08
SECTION 5
MACHINE OPERATION
Machine Operation
5.1
Introduction
This section describes how to operate the 8018 Thermal Transfer Printer unit
once it has been successfully installed.
Topics covered in this section include:
8018 06/08
5-1
Producing
Image: 20
105
Menu
Stop
5-2
8018 06/08
LCD Screen
The 8018 LCD screen is a monochrome (1Bit) 128 x 64 pixel screen.
The user has a choice of language.
Dependant on the printer function at the time, the screen will normally display with
3 or 4 rows of Text / Graphics.
The look of the screen will also vary dependant on the screen type being used.
Password Entry
**?
Cancel
Accept
1. Image
2. Calibrate
3. Release Ribbon
Back
8018 06/08
Select
5-3
Keypad
The Navigational keypad consists of six buttons.
Each button may have more than one function dependant on the screen being
viewed at the time.
For ease of reference the buttons have been given the following names:
Top Quad
Left Button
Right Button
Right Quad
Left Quad
Bottom Quad
0
The bottom left button is used to adjust the contrast of the screen.
The bottom right button is used to add a space between numbers.
5-4
8018 06/08
Menu
Stop
The Left Quad, Bottom Quad and Right Quad are inactive.
In this example all six buttons are active.
Set Date
Current:
22-Aug.-2006
New:
22-Sept.-2006
Cancel
Accept
The Left Quad and Right Quad buttons directly under the Arrows move the
cursor left or right.
The Top Quad and Bottom Quad buttons increment or decrement the month.
The Left and Right buttons Cancel or Accept any changes made to the screen
text.
8018 06/08
5-5
5-6
Button
Name
Meaning
Left
Button
Left Quad
Move Cursor/
Selection left
Right
Quad
Move Cursor/
Selection right
Top Quad
Increment one,
Move up one
Bottom
Quad
Decrement one,
Move down one
Right
Button
Action / Do it
8018 06/08
Icons
Various Icons are used to indicate the state of the printer or menu options.
The Icons and their meanings are listed below:
Ribbon Status Indicator
8018 06/08
5-7
The Status Indicator is positioned at the top left hand corner of every screen.
On the Home screen the Status Icon supplements the Status Text.
i.e. Producing, Stopped, Problem.
This Icon animates to give the impression of movement when the printer is
producing.
Warning Status Indicators
This indicates that the Alphanumeric data entered is within the acceptable range.
5-8
8018 06/08
Menu Icons
Table 5 2: Menu Icons
Icon
Menu Name
Main Menu
Engineering Menus
View Menu
Settings Menu
Ribbon Status
Language Menu
Image Menu
File Management Menu
8018 06/08
5-9
5-10
8018 06/08
Screen Types
The 8018 User Interface supports various Screen Types.
The screen is generally divided into a grid of four rows.
Producing
Image: 20
105
Menu
Stop
The bottom row of the grid is always used for the Navigation Button labels.
The top left hand corner cell is always used for the System State
8018 06/08
Description
Home Screen
Menu Screens
Reports Screens
Diagnostic Screens
Special Screens
5-11
Home Screen
The Home Screen is the main screen from which the user starts.
This can either be the Stopped Screen or the Producing Screen.
The menus can be accessed from both versions of this screen.
Stopped Screen:
Stopped
Image: 20
105
Menu
Start
Stop
Producing Screen:
Producing
Image: 20
105
Menu
Note:
5-12
8018 06/08
Cancel
Enter the default password 1234 and press Accept.
Password Entry
**?
Cancel
Note:
8018 06/08
Accept
5-13
Menu Screens
Menus are navigated by using the top and bottom quad buttons to move either up
or down through the menu structure. Alternatively enter the menu item number
using the numeric keypad to select the item.
After entering a menu, the top item in the list will be highlighted.
From this point the user can only scroll down.
The user scrolls down through the menu topics by using the bottom quad button,
or back up through the menu topics by using the top quad button.
1. Image
2. Calibrate
3. Release Ribbon
Back
Select
Pressing the bottom quad button will select the menu item below it and move the
highlight to the middle entry screen.
The icon will change to a full height double ended arrow.
1. Image
2. Calibrate
3. Release Ribbon
Back
Select
When the last topic is reached the first topic will reappear and the user can
continue to scroll through again if required.
7. Engineering
1. Image
2. Calibrate
Back
Note:
5-14
Select
Once the first menu item is again at the top the user can only scroll
downwards. (The menu does not Loop upwards)
8018 06/08
Select
Pressing the Back button will return the user to the last viewed screen, in this
case the Home screen.
Stopped
Image: 20
105
Menu
8018 06/08
Start
5-15
Reports Screens
5.7.1
i button.
Producing
Image: 20
105
Menu
Stop
This menu works in the same way as other similar menus but the available
options are for information only.
1. Faults and Warnings
2. Image Details
3. Settings Details
Back
5-16
Select
8018 06/08
Fault 1104
Calibration Failure
Initial Tension
Hide
Example of the Counts
Counts Totals
Good: 2005
Missed: 0
Back
8018 06/08
5-17
Warning # 1201
Missed Print
A required print has been missed
Hide
5-18
8018 06/08
5.8.1
Prompted Data
Prompted data entry screens collect input from the user as a result of Image
designs that requires variable data to be entered during the Image selection
process.
Because the Image design can prompt for different types of input, the screen
types vary.
User Defined Text
User Text
00 1234567899 0
Abandon
Accept
User Date
Current:
22-Sept.-2006
New:
22-Nov.-2006
Back
Accept
User Defined Dates do not automatically rollover and will remain until a new
image is selected, or the current image is reselected.
8018 06/08
5-19
5.9.1
22-Aug-2006
New:
22-Sep-2006
Cancel
Accept
The cursor sits under the first set of numbers in the date string allowing for this to
be edited by using the upper or lower Quad buttons.
In this case the available numbers will depend on the number of days in the
selected month. (i.e. Dec. - 31 days)
If an incorrect day number is entered the Validation Indicator will be displayed as
an X and the Accept option will not be available.
Set Date
Current:
22-Sep-2006
New:
32-Sep-2006
Cancel
Incrementing the Month may also affect the day number.
5-20
8018 06/08
12-Sep-2006
00-00-007
Back
:Days
Accept
This example shows an offset of seven days, so the actual date that the 8018
internal clock is set to is the 5th Sept. 2006.
Set Date
Preview:
Offset:
Back
20-Dec-2006
00-02-015
:Months
Accept
This example shows an offset of 2 months and 15 days, so the actual date that
the 8018 internal clock is set to is the 5th October 2006.
8018 06/08
5-21
5.10.1
100
New:
110
Cancel
5.10.2
Accept
Select
symbol indicates that there are more options available, use the top or
5-22
8018 06/08
Start
Producing
Image: 20
105
Menu
Stop
8018 06/08
5-23
Select
On choosing Image from the main menu, the first step is to select which Image
you want to setup.
Image 1
Image 2
Image 3
Back
Select
00 1234567899000
Abandon
Accept
User Date
Current:
22-Sept.-2006
New:
22-Nov.-2006
Cancel
5-24
Accept
8018 06/08
Diagnostics Screens
The Diagnostics screen displays the current status and dynamically changing
data which give an aid to troubleshooting.
The information is read only and can therefore not be altered.
This screen allows access to the following information:
Printer configuration
Printer Serial Number
Inputs status
Outputs status
Temperatures
Print timings
Internal Sensor status
Printhead Voltage
.
Diagnostics
Print Go State: INACTIVE
Fault O/P State: ACTIVE
Back
Note:
8018 06/08
5-25
5-26
8018 06/08
SECTION 6
MENUS
SECTION 6 - MENUS
6
Menus
6.1
Introduction
This section describes how to navigate the menus and the options available.
Topics covered in this section include:
Menu Structure.
Accessing the menus.
Image Setup menus.
Main menu options.
Engineering menus.
Configure Date and Time settings including Date Offsets.
Manual Control of the printer.
Digital I/O Control.
Configure various printer operation settings.
Viewing Diagnostic information.
Viewing statistics about the printers performance.
Selecting a Test Image.
Select the User Interface language.
View and management Database Information.
Most of these settings should only require configuration directly after installation.
Some others, such as the Print Darkness may require periodic adjustment.
8018 06/08
6-1
SECTION 6 - MENUS
6.2
Menu Structure
Menus
1. Image
1. Registration
2. Calibrate
2. Offset
3. Release Ribbon
3. Pressure
4. Test Print
4. TPH Resistance
5. Print Settings
5. Print Speed
6. Darkness
2. Calibrate
7. Engineering
3. Head Up/Down
1. Set Date
2. Set Time
5. Tension Setup
3. Shift Codes
6. Carriage Home
4. Manual Control
5. Digital I/O Control
1. Image
6. Settings
2. Print Initiation
7. Diagnostics
3. Ribbon Setup
8. Statistics
4. Password Change
9. Test Print
5. Encoder Steps
6. Print Delay
1. Image
1. Interlace
2. Rollover Hour
3. Rollover Minute
4. Rollover Direction
2. Print Initiation
1. Debounce Time
2. Print Go Ignore
3. Print Go Edge
3. Ribbon Setup
6-2
1. Release Ribbon
2. Ribbon Grade
3. Ribbon Wind
4. Ribbon Width
5. Ribbon Length
6. Outside Diameter
7. Core Diameter
8. Target Tension
9. Dist per ADC
10. Print Gap
8018 06/08
SECTION 6 - MENUS
6.3
From the main screen select Menus by pressing the left button.
2.
3.
1. Image
2. Calibrate
3. Release Ribbon
Back
Select
8018 06/08
1.
Select an Image
2.
3.
4.
5.
6.
7.
6-3
SECTION 6 - MENUS
6.4
From the main screen select Menu by pressing the left button.
2.
1. Image
2. Calibrate
3. Release Ribbon
Back
Select
3.
Configure a new Image by pressing the right button (Select) while the
Image option is highlighted.
4.
Select
5.
Use the bottom quad button to scroll to the required Image option or enter the
item number at the numeric keypad.
6.
Select
6-4
8018 06/08
SECTION 6 - MENUS
6.5
Calibrate
This option initiates the ribbon calibration sequence.
This must be selected after changing a ribbon or to clear a ribbon feed problem.
To access the Calibrate option:
From the Menu screen select Calibrate.
1. image
2. Calibrate
3. Release Ribbon
Back
Select
Calibrating...
Version 1.25
6.6
Release Ribbon
This option releases the ribbon tension and with the Model 8018i moves the print
module to the ribbon load position.
To access the Release Ribbon option:
From the Menu screen select Release Ribbon.
2. Calibrate
3. Release Ribbon
4. Test Print
Back
Select
The ribbon tension is released and if using the Model 8018i the print module
position is moved to the ribbon load position.
The appropriate webbing diagram is displayed on the LCD.
8018 06/08
6-5
SECTION 6 - MENUS
6.7
Select
If the machine type is an Intermittent printer the print will be activated immediately.
If the machine type is a continuous printer the target material must be in motion
for the action to take place.
6-6
8018 06/08
SECTION 6 - MENUS
6.8
Print Settings
This menu allows you to make small adjustments to the position of the printed
image on the target material. Adjustments can also be made to other settings to
improve print quality.
The options available are:
1.
Registration
2.
Offset
3.
Pressure
4.
TPH Resistance
5.
2.
Select
8018 06/08
Select
3.
Use the bottom Quad button to scroll to the required menu or enter the item
number required at the numeric keypad.
4.
6-7
SECTION 6 - MENUS
6.8.1
Print Position
The print position can be split into two parts:
Registration is the position of the print relative to the direction of the substrate.
Increasing the registration will move the position of the print further back on the
substrate.
Offset is the position of the print relative to the Printhead.
Increasing the offset will move the position of the print across the printhead.
See Installation and Setup for more information.
6.8.2
Print Quality
Print quality can be ensured by using the optimum settings for specific target
materials. Different materials may require different settings.
For example a Polypropylene substrate may require a different pressure setting to
a Polythene substrate. The correct Print Speed also plays an important role in
achieving good print quality.
6-8
8018 06/08
SECTION 6 - MENUS
The following options can be configured:
Table 6 1: Image Options
Registration
Range: 0 - 35 (I)
0 - 600 (C)
Default: 0
Offset
Range: 0 to 30
Default: 0
Pressure
Range: 0 to 75
Default: 50
TPH Resistance
Range: 1 - 9999
Default: 1200
Print Speed
Range: 100 mm/s or 225
mm/s
Default: 100 mm/s
(I) Intermittent
(C) Continuous
8018 06/08
6-9
SECTION 6 - MENUS
6.9
Print Darkness
The print darkness menu allows you to adjust the amount of energy used by the
printhead. This will effectively change the contrast of the print on the substrate.
To access the Print Darkness menu:
1.
2.
Select
100
New:
110
Cancel
3.
Use the top and bottom Quad buttons to increment or decrement the units, or
alternatively enter the required figure using the numerical keypad.
4.
Note:
6-10
Accept
8018 06/08
SECTION 6 - MENUS
6.10
Engineering Menus
The Engineering Menus allow you to:
8018 06/08
6-11
SECTION 6 - MENUS
To access the Engineering Menus:
1.
2.
Select
6-12
Select
3.
Use the bottom Quad button to scroll to the required menu or enter the item
number required at the numeric keypad.
4.
8018 06/08
SECTION 6 - MENUS
6.11
2.
Select
22-Sep-2006
New:
22-Nov-2006
Cancel
8018 06/08
Accept
3.
Use the left and right Quad buttons to move the cursor.
4.
Use the top and bottom Quad buttons to change the date.
5.
6-13
SECTION 6 - MENUS
To access the Time menu:
1.
2.
Select
14:19
New:
15:19
Cancel
:Hours
Accept
3.
Use the left and right Quad buttons to move the cursor.
4.
Use the top and bottom Quad buttons to change the time.
5.
Once set the 8018 will maintain the time and date. The accuracy of the settings
should be checked periodically.
6-14
8018 06/08
SECTION 6 - MENUS
6.12
Shift Codes
To access the Shift Codes menu:
1.
2.
Select
6.12.1
Select
3.
Use the bottom Quad button to scroll to the required menu or enter the item
number required at the numeric keypad.
4.
Select No. Shift Codes from the Shift Code menu screen.
2.
New:
Cancel
8018 06/08
Accept
3.
4.
6-15
SECTION 6 - MENUS
6.12.2
Select the appropriate Shift number from the Shift Code menu screen.
2.
SH 01
Abandon
6.12.3
Accept
3.
Use the left and right Quad buttons to move the cursor.
4.
Use the top and bottom Quad buttons to change the text.
5.
2.
06:00
New:
06:00
Abandon
6-16
:Hours
Accept
3.
Use the left and right Quad buttons to move the cursor.
4.
Use the top and bottom Quad buttons to change the time.
5.
8018 06/08
SECTION 6 - MENUS
6.13
Manual Control
The Manual Control Menu allows you to:
1.
2.
3.
4.
5.
6.
2.
Select
8018 06/08
Select
3.
Use the bottom Quad button to scroll to the required function or enter the item
number required at the numeric keypad.
4.
6-17
SECTION 6 - MENUS
6.14
2.
Select
Back
6-18
Select
3.
Use the bottom Quad button to scroll to the required function or enter the item
number required at the numeric keypad.
4.
8018 06/08
SECTION 6 - MENUS
6.15
2.
3.
4.
5.
6.
2.
Select
8018 06/08
Select
3.
Use the bottom Quad button to scroll to the required menu or enter the item
number required at the numeric keypad.
4.
6-19
SECTION 6 - MENUS
6.15.1
Image
The Image menu allows you to configure various settings that are specific to the
particular printer.
To access the Image Menu:
1.
2.
Select
Select
3.
Use the bottom Quad button to scroll to the required option or enter the item
number required at the numeric keypad.
4.
6-20
Interlace
(Future enhancement)
Range: Interlace On or
Interlace Off
Default: Interlace Off
8018 06/08
SECTION 6 - MENUS
6.15.2
Print Initiation
The Print Initiation menu allows you to configure the signal to start printing. The
options available will depend upon which printer type is selected. (Intermittent or
Continuous)
To access the Print Initiation menu:
1.
2.
Select
Select
3.
4.
Print Go Ignore
Range: 0 to 1000 mm
Default: 0
Print Go Edge
Range: 0 to 1000 mm
Default: 0
8018 06/08
6-21
SECTION 6 - MENUS
6.15.3
Ribbon Setup
The Ribbon Setup menu allows you to configure various ribbon specific settings.
This enables the Controller to fine tune printer settings to suit individual ribbon
types.
To access the Ribbon Setup Menu:
1.
2.
Select
6-22
Select
3.
4.
8018 06/08
SECTION 6 - MENUS
The following options can be configured:
Table 6 4: Ribbon Setup Options
Setting
8018 06/08
Description
Release Ribbon
Ribbon Grade
Range: 3510, 3810, 3910,
Non Markem.Imaje
Default: 3810
Ribbon Wind
Range: Inside wound or
Outside wound
Default: Outside wound
Ribbon Width
Range: 20mm - 33mm
Default: 30mm
Ribbon Length
Range: 100mm - 450mm
Default: 450mm
Outside Diameter
Range: 40mm - 100mm
Default: 98mm
Core Diameter
Range: 30mm - 35mm
Default: 32.0 mm
Target Tension
Range: 40 - 200
Default: 100
6-23
SECTION 6 - MENUS
6.16
Password Change
The Password Change menu allows you to configure a new password.
To access the Password Change Menu:
1.
2.
Select
Cancel
3.
4.
**?
Cancel
Accept
5.
Enter the new password and press accept. (Do this twice)
6.
Password Change
SUCCESS
Cancel
6-24
8018 06/08
SECTION 6 - MENUS
6.17
Encoder Steps
The Encoder Steps menu allows you to configure the number of steps required for
a non Markem.Imaje supplied encoder if this is being used.
To access the Encoder Steps Menu:
1.
2.
Select
3.05 step/mm
New:
3.05 steps/mm
Cancel
3.
8018 06/08
Accept
6-25
SECTION 6 - MENUS
6.18
Print Delay
The Print Delay menu allows you to configure the amount of delay required after
the Print Go signal has been activated.
To access the Print Delay Menu:
1.
2.
Select
100 ms
New:
100 ms
Cancel
3.
6-26
Accept
8018 06/08
SECTION 6 - MENUS
6.19
Diagnostics
The Diagnostics menu allows you to view various information about the status of
the printer.
To access the Diagnostics menu:
1.
2.
Select
8018 06/08
6-27
SECTION 6 - MENUS
The following information can be viewed:
Table 6 5: Diagnostics
Setting
Description
Printer Configuration
Printer Hand
Left or Right
Printer Type
Intermittent or Continuous
Printer specific
Input Status
Print Go State
Active or Inactive
Substrate Speed
Output Status
Fault Output State
Active or Inactive
Active or Inactive
Temperatures
Printer Temperature
oC
Internal
6-28
Numeric value
Active or Inactive
Active or Inactive
Movement Roller
Numeric value
Active or Inactive
Volts dc
8018 06/08
SECTION 6 - MENUS
6.20
Statistics
The Statistics menu allows you to view various statistical information about the
8018 Thermal Transfer Printer.
To access the Statistics menu:
1.
2.
Select
8018 06/08
Description
Ribbon used
km
New Prints
Numeric value
Old Prints
Numeric value
6-29
SECTION 6 - MENUS
6.21
Test Print
The Test Print menu option allows you to select a specialized Test Image pattern.
To access the Test Print function:
1.
2.
Select
The Test Image is selected and printer will print the image.
This Image when printed will enable you to diagnose the condition of the print.
For example:
If printhead dots are damaged these will not print and will appear as white
lines through the image.
For full information regarding print quality issues please consult Section 7 Setup
and Timing Issues
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SECTION 6 - MENUS
6.22
Select Language
The Select Language menu options allow you to select the User Interface
language for the machine.
The languages menu strings are downloaded to the printer and the options are
therefore dependant on which languages are being used.
To access the Select Language menu:
1.
2.
Select
Back
Note:
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Select
Loading any language other than English may take some time, depending
on the complexity of the file.
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SECTION 6 - MENUS
6.23
File Management
The File Management menu options allow you to load files from a USB memory
stick or manage existing files in the 8018 memory. Single files or groups of files
can be managed. Image files, language files and software upgrade files can be all
be transferred via a USB stick.
If the 8018 Thermal Transfer Printer is in Producing mode, the act of inserting a
USB stick will automatically select the file management menu.
If no USB stick is inserted not all of the options will be available.
To access the File Management menu:
1.
Back
2.
Select
Select
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Description
Delete Images
Clear Images
Delete Languages
Factory Defaults
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