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G. FOUCAULT
C. DELAGE
J. BINDELE
Sign.
N.
G. FOUCAULT
C. DELAGE
J. BINDELE
Sign.
N.
G. FOUCAULT
C. DELAGE
J. BINDELE
ETABLI
ESTABLISHED
VERIFIE
CHECKED
APPROUVE
APPROVED
REV
Approved
07 October
2004
30 September
2004
20 August
2004
PREL
PREL
FIRST ISSUE
PREL
DATE
Approved as noted
MODIFICATIONS
Date : ..
STAT
For information
Signature : .
LAHMEYER INTERNATIONAL
ENGINEER:
TECHNICAL SPECIFICATION
ELEVATORS
SCALE
1/1
Sub-contractor :
Power Environment
Hydro
AHS MRW00
DAM-MS101
M1144-A40182
REV
SH/SH
END
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INTERNAL USE
Ce document proprit de ALSTOM ne doit pas tre utilis, copi ou communiqu des tiers sans son autorisation
This document is the exclusive property of ALSTOM and shall not be used, copied or communicated to third parties without their prior authorization
N of SH
16
B
C
ETABLI
VERIFIE
APPROUVE
ESTABLISHED
CHECKED
APPROVED
G. FOUCAULT
C. DELAGE
J. BINDELE
G. FOUCAULT
C. DELAGE
J. BINDELE
G. FOUCAULT
C. DELAGE
J. BINDELE
DATE
MODIFICATIONS
20
August
FIRST ISSUE
2004
30
UPDATING OF SCOPE OF SERVICES
Septemb
OPTION 1 : 90.DAM.001.AC ADDITIONAL DOOR
07
October UPDATING SUB-CONTRACTOR DESIGNATION
STAT.
PRE
PRE
PRE
2/16
TABLE OF CONTENTS
INTRODUCTION..................................................................................................................................................................4
REFERENCES DOCUMENTS............................................................................................................................................4
TECHNICAL REQUIRMENT.............................................................................................................................................6
4.1
GENERAL TECHNICAL CONDITIONS .....................................................................................................................6
4.1.1 Environment conditions ..............................................................................................................................................6
4.1.2 Electrical network conditions .....................................................................................................................................6
4.1.3 Countrys and international standards .......................................................................................................................6
4.2
DESIGN CRITERIA.......................................................................................................................................................7
4.2.1 Elevator standard .......................................................................................................................................................7
4.2.2 Design, material and workmanship general requirement..........................................................................................7
4.2.3 Safety...........................................................................................................................................................................7
4.2.4 Civil work tolerance....................................................................................................................................................7
4.2.5 Embedded parts minimum thickness ...........................................................................................................................7
4.2.6 Earthing ......................................................................................................................................................................8
4.2.7 Electrical enclosure ....................................................................................................................................................8
4.2.8 Cubicle and electrical components .............................................................................................................................8
4.2.9 Motors.........................................................................................................................................................................8
4.2.10
Fixed access ladder ................................................................................................................................................9
4.2.11
Identification plate..................................................................................................................................................9
4.2.12
Corrosion protection ..............................................................................................................................................9
4.2.13
Accessories ...........................................................................................................................................................10
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INTRODUCTION
These technical specification defines the applicable conditions for MEROWE project :
- Final customer : MDPIU (MEROWE Dam Project Implementation Unit)
- Country : REPUBLIC OF THE SUDAN
- Site : MEROWE
These specification is applicable for the supply of :
PASSENGERS AND FREIGHT ELEVATORS
REFERENCES DOCUMENTS
The General Painting Specification
The General Technical Specification
INS-MRW-00-WOG-MS-102
AHS-MRW-00-WIG-MS-100
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FUNCTIONAL REQUIRMENT
ITEM
Contractual designation
Type
Lifting capacity
Hoisting speed
Number of access
Number of cabin door
Height of elevator entrance
Height of elevator cabin
Section of elevator cabin
Level of motor room
Level of floor access
30.DAM.001.AC
Freight elevator
for non-overflow
concrete dam
Freight
2 000 kg
0.5 m/s
5
1
2.20
2.20
2.0 x 2.5
306.5
238.0
260.0
272.0
299.4
303.0
3 370
3 250
2 200
3 200
2 600
1 000 daN
70.DAM.001.AC 90.DAM.001.AC
90.DAM.002.AC
Passenger elevator Freight elevator for Passenger
for GIS building
service building
elevator for
service building
Passenger
Freight
Passenger
630 kg
2 000 kg
630 kg
1.0 m/s
0.5 m/s
1.0m/s
5
11
11
1
2
1
(OPTION 1)
2.10
2.20
2.10
2.10
2.20
2.10
1.1 x 1.4
2.0 x 2.5
1.1 x 1.4
292.0
283.7
283.7
260.00
241.5
241.5
276.20
247.2
247.2
279.50
253.8
253.8
282.80
257.10
257.10
286.10
260.40
260.40
(OPTION 1)
263.70
263.70
267.00
267.00
270.30
270.30
273.6
273.6
276.9
276.9
280.3
280.3
1 950
2 100
1 500
1 600
2 315
500 daN
3 370
3 000
2 200
3 200
2 600
1 000 daN
1 950
2 100
1 500
1 600
2 315
500 daN
IMPORTANT REMARK : The final levels shall be confirmed by ALSTOM General Arrangement and CivilWork drawings during detailed design.
OPTION 1 : The access level at 260.4 shall be defined with two side access. This should be quoted separately
as an option.
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TECHNICAL REQUIRMENT
4.1
4 C
35 C
48 C
29,1 % (at 20 C)
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4.2
DESIGN CRITERIA
4.2.1 Elevator standard
Elevators built according EN81
Dynamic load : 110% of rated load
Static test load : 150% of rated load
4.2.2 Design, material and workmanship general requirement
All parts of the equipment shall be designed and manufactured in the best and fully suitable manner
with materials best suited to their purpose and in accordance with recognized standard to good
practice and latest technology.
Wherever practicable, the design and shaping of important component shall be such as to facilitate
full non-destructive examination.
In the design, due regard shall be paid to the accessibility of parts which require maintenance. The
lubrication points shall be clearly marked and arranged in an orderly and clearly visible manner.
Tooth gears in the vicinity of accessible places shall be enclosed. All screws, bolts and nuts shall be
locked so that it is impossible for them to become loose in operation.
The parts shall be usable without adjustment. The brakes shall be dimensioned to hold fast the test
load.
The sub-contractor is required to pay attention to the reduction of sound, noise and vibration and is
required to provide and install all necessary sound and vibration-reducing materials. Any noises
made by the cabin in its normal passage through the hoist ways shall be eliminated as far as possible.
Sheaves and wheels for load ropes shall have a pitch diameter not less than 40 times the diameter of
the rope used therewith.
The cabin speed downwards with rated load under normal operating conditions with power supply
on or off shall not exceed 125% of rated speed.
The elevator shall be equipped for manual operation in case of motor or power failure.
4.2.3 Safety
The design of the equipment shall provide all reasonable precautions for the security of the
personnel engaged in operation and maintenance and shall meet the relevant safety regulations and
standards specified in employers requirements, General technical specification.
All live, moving and rotating parts shall be adequately secured in order to avoid danger to the
operating staff.
4.2.4 Civil work tolerance
IMPORTANT REMARK : To meet the project deadline, a preliminary study has already defined the
bottom of the elevator shafts as here above. The sub-contractor will confirm his agreement and will
supply all equipments and fittings accessories accordingly.
For building measures as well as for placing first-stage concrete anchors, an accuracy of +-30mm
shall be taken into account
4.2.5 Embedded parts minimum thickness
Minimum thickness of steel, without regard to stress, shall be as follows unless otherwise specified :
- Gate skin plate : 15mm
- Plate thickness of any structural part except webs of rolled shapes : 10mm
- Embedded metal with exposed surfaces : 12mm
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4.2.6 Earthing
All metal parts shall be electrically earthed.
4.2.7 Electrical enclosure
Electrical equipment enclosure for electrical equipment shall comply with IEC79, IEC298, IEC529
and IEC947-1.
Minimum enclosure classification for non-rotating electrical equipment shall be :
Indoors only in totally enclosed rooms with provision for limiting ingress of dust
IP31
IP54
IP64
The enclosure classification of main and auxiliary cables boxes with the cable terminated shall not
be less than that of the associated equipment, subject to a minimum classification of IP54
4.2.8 Cubicle and electrical components
The design, manufacture and testing of all equipment and installations shall comply with the latest
electrical standards IEC and ISO.
Equipment installed in power plant to be capable of withstanding an ambient temperature of
+ 48C without damage, under normal conditions of operation.
The electrical equipment shall be arranged such that it is easily accessible.
Each switchboard, cubicle, panel, etc.. shall incorporate electric heaters fed from LV single phase
capable of providing movement of sufficient heated air to avoid condensation.
The local control panels shall be manufactured from sheet steel of 2 mm thickness.
Main electrical component shall include a safety margin of 10% under consideration of the worst
case to be meet in service.
In case the sub-contractor needs a voltage different from those available, the necessary transformers
have to be supplied by himself.
Each equipment must be provided with a dedicated earthing according to the sub-contractor
standard.
Labeling principles to be in accordance with applicable regulations and sub-contractor standards.
Each electric equipment of the electrical material list must be physically labeled the same way.
Cables terminals are included in the sub-contractor scope of supply.
All equipment to be connected must be provided with dedicated connection devices and cables
penetrations (with some spare penetrations). It is the sub-contractors responsibility to supply any
supporting for electrical equipment.
4.2.9 Motors
All motors shall comply to IEC standard motor dimensions.
AC motors shall have squirrel cage type rotors.
All motors shall be of totally enclosed fan-cooled type, protection class IP44 according IE
recommendation 144.
No light metal alloy casings will be accepted for motors above the size of 10kW.
AHS-MRW-00-DAM-TS-001 rev C Consultation elevators.doc
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4.2.13 Accessories
- Systems will be equipped with all the accessories required for their good operation.
- Special tools for removing the various pieces of the apparatuses if needed to be supplied.
- If lifting of equipment/packages require a lifting beam, it is inside the sub-contractor's scope of
supply.
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SCOPE OF SUPPLY
The definition of the scope of technical supply, which is given by the order and its appendices, is not of an
exhaustive nature. It is the duty of the sub-contractor to deliver equipment which is complete and fulfils the
contractual requirements and characteristics and the purpose for which it is intended.
2 (two) passenger elevators, including cabin, hoisting gear, guide rails for cabin and counterweight, entrances,
control and monitoring equipment, main circuit breaker in machine room and float switch;
2 (two) freight elevators, including cabin, hoisting gear, guide rails for cabin and counterweight, entrances,
control and monitoring equipment, main circuit breaker in machine room and float switch;
2 (two) electric hoists 1.0t mini in freight elevator hoisting mechanism room and monorail track of electric
hoist;
2 (two) electric hoist, 0.5t mini in passenger elevator hoisting mechanism room and monorail track of electric
hoist;
1 (one) set of minor accessories including all ladders, guards and handrail necessary to obtain easy and safe
access to the elevator machines.
1 (one) set of general spare parts : The required general spare parts as specified in employers requirements,
General Technical Specification, shall be included in the tender for the equipment specified in this part.
1 (one) set of special spare parts : The special spare parts listed below shall be included in the tender for the
equipment specified in this part :
- 1 set of load ropes
- 1 set of brake linings
- 1 brake coil
- 1 set of traveling cables
- 1 set of machine bearing
- 1 set of guide shoes for cabin
- 1 set of counterweight guide shoes
- 1 set of floor relay coils
- 2 sets of push buttons
- 2 set of indication lamps
- 1 set of indication lamp holders
- 1 set of complete control panel relays, brushes, safety switches, fuses, condensers, rectifiers,
resistors, transformers
- 1 set of cabin limit switches
- 1 set of governor safety switches
1 (one) set of special tools : The scope of work shall include all normal customary tools as well as all tools
and devices, which are specially made and/or required for complete assembling, dismantling, adjustment, and
maintenance of all equipment specified in this part. The stipulation stated in employers requirement,
General technical specification. All tools and devices have to be handed over the employer in unused
condition.
1 (one) set of oil and grease : The sub-contractor shall supply oil and greases in accordance with
requirements employers requirements, General technical specification. Supply shall include an extra 100%
of total oil quantity, in sealed, non returnable containment;
1 (one) set of all consumables used for erection, start-up and first operation period are inside of subcontractor's scope of supply (touch up paint, anchoring bolts )
5.1
CONSTRUCTION
The specific requirements indicated hereunder are in addition to and in completion of those not
mentioned specifically, as arising from the sub-contractors obligation to supply complete work
and designs suitable to fulfill the performance and the requirements of the complete supply
covered by this section.
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5.1.1
5.1.2
- Guide rails for the elevator cabin and counterweight, with guide shoes of steel profile and with all
necessary fasteners.
5.1.4
- Automatic sliding doors shall be located on the same side of the elevator including all necessary
foundation plates and fixing bolts.
5.1.5
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- The equipment shall include all necessary contactors, switches, motor starters, thermal overload
protection for the motor, and speed governor for release of the safety catch.
- The control system shall be the collective-selective type and the cabin shall be equipped with a
floor indicator.
5.1.6
Float switches
The elevator shall additionally be equipped with a float switch located at the bottom of the elevator
shaft pit, monitoring the water level in case of flooding and initiating the blocking of the cabin in
the ground-floor position or at the floor above the flooding elevation with optical indicator in the
cabin.
5.2
The sub-contractor covers his equipment against fault in design, sizing, material, manufacture and assembly,
as well as their conformity to the use for which they are intended and more specifically :
- The equipments provide safety working conditions.
- The sub-contractor guarantees the specified lifting capacities, and the maximum stopping
difference of the elevator cabin under rated load shall not be more than +/- 10mm.
- Static load test will be 150% of the design load.
5.3
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6.2
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DELIVERY
C + 2 weeks
C + 2 weeks
C + 3 weeks
C + 4 weeks
C + 6 weeks
C + 6 weeks
C + 6 weeks
C + 6 weeks
C + 6 weeks
C + 8 weeks
C + 16 weeks
C + 16 weeks
C + 18 weeks
C + 20 weeks
C + 10 weeks
C + 10 weeks
C + 20 weeks
C + 20 weeks
C + 20 weeks
C + 20 weeks
C + 20 weeks
C + 20 weeks
C + 22 weeks
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TECHNICAL LABELLING
Each ITEM shall be packed separately for erection reasons.
Each PART or sub-assembly must bear a metal label showing the ITEM number, the number of
ALSTOM order, possibly the assembly and identification plan number or any designation appearing in
the order or likely to identify this part. If the conditions of labeling are not respected, the cost of
identifying the equipment shall be deducted from the payments due to the sub-contractor.
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