EirGrid Commissioning Procedures Rev 0

Document Reference: XDS-GCP-00-001-R0
110/220/400kV EirGrid Commissioning

Procedures
Revision History
Revision
R0
Date
Description
25/04/14
First Issue
Originator
Approvers
ESBI see page 3
Paul Moran &

Ricardo
Barandika
COPYRIGHT EirGrid
All rights reserved. No part of this work may be modified or
reproduced or copied in any form or by means - graphic,
electronic or mechanical, including photocopying, recording,
taping or information and retrieval system, or used for any
purpose other than its designated purpose, without the written
permission of EirGrid
EirGrid Commissioning Procedures
Document No.: DP-040-006

Date: 25 April 2014
ESB International, Stephen Court, 18/21 St Stephens Green, Dublin 2, Ireland.

Phone +353 (0)1 703 8000
www.esbi.ie
File Reference:
Client
Recipient:
DP-040-006
/
EirGrid
Project Title:
Report Title:
Report No.:
DP-040-006
Volume:
1 of 1
Prepared by:
Dan Catanase, Robert Arthur &

Callaghan Ahern
Title:
Asset
(AMS)
Verified by:
Niall Kearns
Title:
Manager,
Commissioning
Protection Maintenance, AMS
Approved by:
Mick Sherlock
Title:
Engineering Manager, AMS
Management
16/04/2014
Services
23/04/2014
&
24/04/2014
Copyright ESB International Limited

All rights reserved. No part of this work may be modified, reproduced or copied in
any form or by any means - graphic, electronic or mechanical, including
photocopying, recording, taping or used for any purpose other than its designated
purpose, without the written permission of ESB International Limited.
Template Used: T-020-007-ESBI Report Template
Change History of Report

Date
New Revision
Author
Summary of Change
13/03/2014
00
DC, RA & CA
EirGrid Commissioning Test Procedures Draft
22/04/2014
01
DC, RA & CA
Final Document, Agreed Comments Added
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ASSET MANAGEMENT SERVICES
The purpose of this document is to define a list of commissioning procedures

associated with EHV & HV Substation plant, protection and control systems.
The procedures incorporated in this list have been developed to comply with
the requirements of the Infrastructure Agreement between EirGrid and ESB
Networks
The procedures specify, at a high level, the minimum commissioning test
requirements to be carried out by the commissioning service provider on the
relevant items of plant and substation systems.
In compliance with best international practice, the commissioning service
provider should provide detailed method statements outlining the
methodologies associated with the procedures. They should also provide
detailed tests result records to support these commissioning tests.
Date: 25/04/2014
DP-040-006
ESBI Asset Management Services Commissioning Procedures
SUMMARY OF COMMISSIONING PROCEDURES

PRIMARY PLANT and CIRCUITS:
1.
2.
3.
4.
5.
6.
7.
8.
Power Transformers
Circuit Breakers
Instrument Transformers
Disconnects
Surge Arresters
Lines/Cables/Busbar phasing
Interlocking
Earth Grid
SECONDARY CIRCUITS & PROTECTION

9. AC/DC Substation Systems
10. Feeder/Bay Impedance & Associated Protection Functions
11. Feeder/Bay Differential & Associated Protection Functions
12. Feeder/Bay Overcurrent& Associated Protection Functions
13. Transformer Differential & Associated Protection Functions
14. Transformer Non Current Protection Functions
15. Synchronising schemes
16. Station Busbar/CBF protection
17. Station SCADA systems, remote control and indications
HV Lines
HV Cables
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Table of Contents
1
Power Transformer Commissioning Procedure
11
1.1 General
11
1.2 Procedure
11
1.3 Visual Inspection
12
1.4 Clearances
12
1.5 HV Insulation Resistance Tests.
12
1.6 HV Insulation Test.
12
1.7 Frequency Response Analysis (FRA)
12
1.8 Turns Ratio Test
13
1.9 Vector Group Test
13
1.10 Winding Resistance Tests
13
1.11 Internal / bushing CTs (if fitted)
13
1.12 Oil\Winding Temperature Monitoring Devices
13
1.13 Mechanical Operations Checks
13
1.14 Insulating Oil Quality
14
1.15 Automatic Voltage Regulation
14
1.16 Protection Device Tests
14
1.17 Final Checks
14
Circuit breaker Commissioning Procedure
15
2.1 General
15
2.2 Commissioning Tests
15
Instrument Transformer Commissioning Procedure
18
3.1 General
18
18
Disconnect Commissioning Procedure
21
4.1 General
21
21
4.3 Disconnect tests
21
Surge Arrestor Commissioning Procedure

5.1 General
24
24
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6
10
11
12
24
Lines, Cables and Busbar Phasing Procedure
26
6.1 General
26
6.2 Safety considerations
26
6.3 Site Data
27
6.4 Phasing Tests
27
6.5 Final Checks
28
Interlocking Commissioning Procedure
29
7.1 General
29
29
7.3 Site Data
30
7.4 Interlocking Tests
30
7.5 Final Checks
31
Earth Grid Commissioning Procedure
32
8.1 General
32
8.2 Procedure
32
8.3 Earth grid tests
32
AC and DC circuits Commissioning Procedure
35
9.1 General
35
9.2 Scope
35
35
9.4 Site Data
37
9.5 Final Checks
37
Feeder Impedance Protection Commissioning
Procedure38
10.1 General
38
10.2 Procedure
39
Feeder Differential Protection Commissioning Procedure
43
11.1 General
43
11.2 Procedure
44
Feeder Overcurrent Protection Commissioning Procedure 47

12.1 General
47
12.2 Procedure
47
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13
Transformer Differential Protection Commissioning Procedure

51
14
13.1 General
51
52
Transformer Non Current Protection Commissioning Procedure

55
15
16
14.1 General
55
14.2 Procedure
55
Synchronising Commissioning Procedure
59
15.1 General
59
15.2 Procedure
59
15.3 Final Tests
61
Station
bus
zone
circuit
breaker
failure
protection
commissioning procedure
17
18
63
16.1 General
63
16.2 Procedure
63
Station SCADA systems, remote control and indications
67
17.1 General
67
17.2 Procedure
67
17.3 Final Tests
69
17.4 On Load Tests
69
HV Lines
71
18.1 Line Corridor
71
18.2 Lattice Steel Tower
73
18.3 Steel Monopole
75
18.4 110 kV Braced Angle Woodpole
77
18.5 110 kV Intermediate Woodpole
79
18.6 Conductor & Hardware
80
18.7 Insulator & Hardware
81
18.8 Jumpers
82
18.9 Station lead-in connection
83
18.10
84
Station Busbar
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19
HV Cables
86
86
19.2 Sheath Test
87
19.3 220 kV & 400 kV HV AC Core Test
88
19.4 Oil Filled Impregnation Test
89
19.5 Oil Filled Cable Flow Test
90
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PRIMARY PLANT AND CIRCUITS
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1 Power
Transformer
Procedure
Commissioning
1.1 General
1.1.1 Scope
This document describes the test procedure to be performed on all high
voltage power transformers installed on the transmission network. The tests
described in this document should be performed prior to commissioning and
when applicable during subsequent preventive maintenance. The
appropriate tests from this document shall also be performed after the
replacement of any equipment forming part of the power transformer.
These tests may also be used in conjunction with other specialised tests
recommended by power transformer manufacturer for corrective
maintenance tasks and condition assessment.
1.1.2 Object
The object of this document is to provide a minimum set of test procedures
that ensure the integrity and correct operation of all power transformers.
1.1.3 Reference Documents

Transformer Commissioning Test Sheet
Power Transformer reference manual
IEC 60076, IEC 60296
1.2 Procedure
1.2.1 Power Transformer Tests
The following tests shall be performed on the equipment that comprises the
power transformer as per section 1.1.1.
All test results and site data shall be recorded on the relevant test results
form.
All non compliances shall be investigated and rectified as necessary. If a
non compliance cannot be rectified, or any doubt exists over the
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serviceability of any component in the power transformer the component
shall be replaced.
WARNING:
ESB SAFETY RULES MUST BE OBEYED PRIOR TO

WORKING ON PRIMARY EQUIPMENT.
1.2.2 Site Data
Record all necessary transformer data as per relevant

Commissioning Test Sheet
Confirm that nameplate rating corresponds to Single Line Diagram.

The power transformer shall be examined to confirm the following:
No physical damage
Paintwork in good condition
Oil levels are correct and no leaks present.
Earthing requirements are as specified.
1.4 Clearances
Check clearances to be in accordance with Safety Standards/ Rules or IEC
60071
1.5 HV Insulation Resistance Tests.

The insulation resistance shall be measured between each transformer
winding and between each winding and earth.
If the transformer core is accessible, the insulation resistance shall also be
measured between the transformer core and earth.
1.6 HV Insulation Test.

High voltage insulation loss measurements shall be conducted on windings,
bushings and test taps where appropriate.
1.7 Frequency Response Analysis (FRA)

An FRA test shall be carried out on the HV and LV windings.
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1.8 Turns Ratio Test

Tests shall be performed on all taps of all transformer windings to confirm
that the transformer turns ratio is as per manufacturers specification.
1.9 Vector Group Test

Test shall be performed to confirm that the transformer vector group is as
per nameplate.
1.10 Winding Resistance Tests

Tests shall be performed on all taps of all transformer windings to confirm
that the transformer winding resistance is as per manufacturers
specification.
1.11 Internal / bushing CTs (if fitted)
Interwinding / earth megger tests

Verify polarity
Ratio test
Magnetisation curve test
Secondary connected burden test
1.12 Oil\Winding Temperature Monitoring Devices

Tests shall be performed to confirm the accuracy of all oil and winding
temperature gauges and thermostats by heating the probe sensors in a
suitable temperature chamber. Gauge accuracy should be verified at
various temperatures throughout the range of the gauge. The winding
temperature thermal image (i.e. winding temperature gauge rise above oil
temperature) shall be confirmed using secondary current injection as per
manufacturers specification. Alarms and trips generated by these devices
should be tested where applicable.
1.13 Mechanical Operations Checks

The following mechanical operational checks shall be performed as
applicable.
Confirm the correct operation of the tap changer mechanism for

raise and lower operation in manual and automatic mode.
Confirm that all fans operate correctly in right direction and in manual
/ automatic mode.
Confirm that oil pumps, where applicable, operate in right direction
and in manual / automatic mode.
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1.14 Insulating Oil Quality

Confirm that oil samples have been taken, tested and evaluated from the
following compartments;
Main tank top & bottom
Main Conservator
Tap-changer conservator
Diverter switch compartment
1.15 Automatic Voltage Regulation

Tests shall be performed to confirm the correct operation of all transformer
voltage regulating relays.
1.16 Protection Device Tests
All protection relays and devices shall be tested.

Transformer differential protection and restricted earth fault
protection proven stable by primary injection test
All alarm signals and trip signals shall be verified from source.
1.17 Final Checks

On completion of testing confirm the following:
All primary connections have been torqued and all secondary

connections are tight
Test sheet has been completed; all tests assessed and signed off.
All test equipment has been removed.
All labelling, and warning notices have been applied.
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2 Circuit breaker Commissioning Procedure

2.1 General
2.1.1 Scope
voltage circuit breakers installed on the transmission network. The tests
described in this document should be performed as part of the
commissioning process and when applicable during subsequent preventive
maintenance. The appropriate tests from this document shall also be
performed after the replacement of any equipment forming part of the circuit
breaker.
recommended by circuit breaker manufacturer for corrective maintenance
tasks and condition assessment.
2.1.2 Object
that ensure the integrity and correct operation of all circuit breakers.

Circuit Breaker manufacturer reference manual
Circuit Breaker Commissioning Test Sheet
IEC 62271-100

2.2.1 Circuit breaker Tests
circuit breaker as per section 2.1.1
All test results and site data shall be recorded on the relevant
commissioning test sheet.
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serviceability of any component in the circuit breaker, the component shall
be replaced.
WARNING:

2.2.2 Site Data
Record all necessary circuit breaker data as per relevant

Confirm that nameplate rating corresponds to Single Line Diagram
and substation nominal AC/DC voltages.
2.2.3 Visual Inspection

The circuit breakers shall be examined to confirm the following:
supporting metal-work and control cabinet effectively earthed

breaker identified and phases marked
breaker firmly bolted down
condition of paintwork and galvanising satisfactory
manufacturer's operating instructions for this equipment available on site
SF6 warning and SF6 manual operation restriction notices been affixed
2.2.4 Clearances
60071
2.2.5 Insulation Resistance Tests (Megger)

The insulation resistance shall be measured to earth, between phases and
across the CB open contacts.
2.2.6 HV Insulation Test.

Where required, a high voltage Tan Delta (power factor loss test) shall be
carried out on each circuit breaker pole.
2.2.7 Contact Resistance tests.

The contact resistance, static for main contacts and current path, and
dynamic for arcing contacts shall be measured.
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2.2.8 Timing tests

The circuit breaker closing and opening operating times shall be measured
and compared to the manufacturers specification. Where applicable, pole
synchronism shall be checked also.
2.2.9 Circuit breaker mechanism tests

For motor wound spring circuit breakers, check minimum energy of spring,
flywheel slip, and force to operate close and trip latches.
For pneumatic mechanisms, test operation of compressor stop/start, reclose
operation and low pressure lockout. Where applicable, test operation of
safety valve.
For hydraulic mechanisms, test operation of motor stop/start, reclose
operation and low pressure lockout. Where applicable, test Nitrogen priming
pressure and operation of safety valve.
2.2.10
SF6 Circuit breakers
2.2.11
Test SF6 gas purity and moisture measurement

Test operation of densimeter alarms and block function.
Functional checks
Test operation of the circuit breaker in manual, local, remote and SCADA
modes.
2.2.12
Test trip operation from protection relays.

Test anti pumping operation.
Test pole discrepancy operation if applicable.
AC Supply. Heater and power socket if applicable.
Final Checks
Test sheet has been completed, all tests assessed and signed off
HV connections torqued
All labelling, and warning notices have been applied
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3 Instrument
Procedure
Transformer
Commissioning
3.1 General
3.1.1 Scope
voltage instrument transformers installed on the transmission network. The
tests described in this document should be performed prior to
commissioning and when applicable during subsequent preventive
performed after the replacement of any equipment forming part of the
instrument transformer.
These tests may also be used in conjunction with other specialised tests for
corrective maintenance tasks and condition assessment.
3.1.2 Object
that ensure the integrity and correct operation of all instrument transformers.

Instrument transformer manufacturer reference manual
Instrument transformer Commissioning Test Sheet
IEC 60044

3.2.1 Instrument Transformer Tests
instrument transformer as per section 3.1.1
commissioning test sheet form.
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serviceability of any component in the instrument transformer, the
component shall be replaced.
WARNING:

3.2.2 Site Data
Record all necessary instrument transformer data as per relevant

test result forms.
Confirm orientation is as per Single Line Diagram

The instrument transformers shall be examined to confirm the following:
No physical damage.
Oil levels are correct and no leaks present.
3.2.4 Clearances
60071

The insulation resistance shall be measured:
between primary winding to earth

between each secondary winding and earth
between secondary windings
3.2.6 Current Transformers
Verify polarity for all cores.

Verify turns ratio. If more than 1 ratio is available, all combinations
should be verified.
Conduct magnetisation curve test on all cores
Measure connected burden for each core
Conduct connected secondary wiring integrity, polarity and
functionality checks
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3.2.7 Voltage Transformers
Verify polarity.
Verify turns ratio.
Conduct connected secondary wiring integrity, polarity and
functionality checks
3.2.8 Final Checks

Secondary wiring connections are tight

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4 Disconnect Commissioning Procedure

4.1 General
4.1.1 Scope
voltage disconnects installed on the transmission network. The tests
described in this document should be performed as part of the
commissioning process and when applicable during subsequent preventive
performed after the replacement of any equipment forming part of the
disconnect.
recommended by the disconnect manufacturer for corrective maintenance
tasks and condition assessment.
4.1.2 Object
that ensure the integrity and correct operation of all disconnects.

Disconnect manufacturer reference manual
Disconnect Commissioning Test Sheet
IEC 62271-102

4.3 Disconnect tests
disconnect as per section 4.1.1
serviceability of any component in the disconnect, the component shall be
replaced.
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WARNING:

4.3.1 Site Data
Record all necessary disconnect data as per relevant test result

forms.
Confirm that nameplate rating corresponds to Single Line Diagram
and substation nominal AC/DC voltages.

The disconnects shall be examined to confirm the following:
No physical damage.
No leaks (for air operated disconnects)
4.3.3 Clearances
Check clearances in open and closed position to be in accordance with
Safety Standards/ Rules or IEC 60071

The insulation resistance shall be measured to earth in open and closed
position and across open contacts.
4.3.5 Setting Up
Test that the alignment and synchronising of primary and secondary

contacts is correct.
Verify that the disconnect operates smoothly.
Verify linkage and drive shaft adjustment points to be appropriately
locked (pinned if applicable) to prevent slippage during service.
4.3.6 Function Checks
Test that the disconnect operates correctly in manual/local/remote

mode as applicable.
Verify operation of interlocks
Verify correct auxiliary contact functionality and mode.
AC: heater and power socket if applicable
4.3.7 Final Checks

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5 Surge Arrestor Commissioning Procedure

5.1 General
5.1.1 Scope
voltage surge arrestors installed on the transmission network. The tests
described in this document should be performed prior to commissioning and
when applicable during subsequent preventive maintenance. The
replacement of any equipment forming part of the surge arrestor.
recommended by the surge arrester manufacturer for corrective
5.1.2 Object
that ensure the integrity of the surge arrestor.

Surge Arrestor Commissioning Test Sheet
IEC 60099 Part 1-8

5.2.1 Surge Arrestor tests
Surge Arrestor as per section 5.1.1
form.
serviceability of any component in the surge arrestor, the component shall
be replaced.
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WARNING:

5.2.2 Site Data
Record all necessary surge arrestor data as per relevant test result
forms.

The surge arrestor shall be examined to confirm the following:
No physical damage.
Counter reading recorded
5.2.4 Clearances
60071

The insulation resistance across each stack. (If more than one stack).
The insulation resistance from top of surge arrestor shall be measured to
the base.
The insulation resistance between the surge arrestor base and earth.
The ammeter reading will be verified.
5.2.6 Final Checks

Primary connections torqued.
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6 Lines,
Cables
Procedure
and
Busbar
Phasing
6.1 General
6.1.1 Scope
The purpose of this procedure is to describe the test methodologies
associated with checking the correct phase correspondence between two or
multiple ends of a transmission line and for HV substations busbars.
It is necessary to carry out this phasing test after conductors have been
altered\changed or repaired at any part of the line or station busbar, as well
for all new installations.
6.1.2 Object
It is intended to prove the continuity of the conductors, that there is no
connection between phases, that the phasing is still as is designated at both
ends of the line and that all local earths have been removed.

ESB safety rules

If there is any risk of thunder at any point of the transmission line the test
may not take place.
The insulation tester connections may only be applied to the line while the
line is earthed by applying the main station earths.
Care must be taken to observe the limits of close proximity while the
insulation tester is connected to the earth free line.
If the level of induced voltage present on the line is deemed to present a risk
to the application of the insulation tester then alternative methods must be
used.
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WARNING:

6.3 Site Data

It is important to observe the phasing arrangement within substation and
check against the approved design and ESB standard substation layout.
6.4 Phasing Tests

6.4.1 Phasing HV Lines and Cables
Prerequisites for carrying out this test:
Line switched out and isolated

ESB operators in place at both ends of line
Telemess in place between end to end ESB operators stating points
of disconnection, that main earths have been applied, and that they
may be removed for test purposes
Commissioning engineer in place at the local end of line
The following tests will performed and recorded in the appropriate

commissioning test reports. The tests should cover at minimum the following
conditions:
1. For all two phase combinations should be proven that there is no physical
contact between any two of them
2. Each phase should be checked for continuity between ends
3. If phasing is tested between two substations, phasing shall be proven form
busbar to busbar
6.4.2 Phasing busbars in HV substations

In AIS substations, the correct phase correspondence shall be verified for
each busbar section and also between different busbar sections across
coupler(s)
For GIS substations, the phase match shall be confirmed on every bay for
each busbar section from cable sealing end to busbar and between busbar
sections across coupler(s). For substations with more than one busbar,
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phasing validation applies for every busbar, between busbars and across
coupler(s) for all possible combinations.
6.5 Final Checks

Test sheets have been completed; all tests assessed and signed off.
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7 Interlocking Commissioning Procedure

7.1 General
7.1.1 Scope
This document describes the test procedure to be performed to test the
interlocking conditions in all HV substations. The tests described in this
document should be performed as part of the commissioning works.
Substations shall be provided with a full interlocking scheme to ensure that
all disconnectors, fixed earthing switches (or other interlocked earthing
devices) and, where required, circuit-breakers are operated in the correct
sequence so that personnel do not endanger themselves and/or the integrity
of the transmission system by incorrect or inadvertent operation of
equipment. Interlocking systems shall, where practicable, be fail-safe. They
shall not be defeatable without the use of a purpose designed override
facility which shall be lockable with safety locks.
7.1.2 Object
The purpose of these tests is to establish that the cubicle/substation
equipment and control interlocks are functioning correctly.

ESB safety rules
ESB Code of practice No.B3
equipment.
Operational tests for transmission station
Interlocking conditions document provided by the client

During the tests, the cubicle/substation equipment should be considered
live.
In setting out the conditions and sequence of testing, consideration should
be given to the possible failure of the interlocking condition under test.
All test conditions shall be recorded on the relevant test results form.
All non compliances shall be investigated and rectified as necessary.
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WARNING:

7.3 Site Data

It is important to make sure all the following information is available:
Substation Single Line Diagram

Approved interlocking conditions sheet
Interlocking commissioning test sheet
7.4 Interlocking Tests

The following tests will performed and recorded in the appropriate
commissioning test reports. The tests should cover at minimum the following
conditions:
All interlocking tests must conform to the approved interlocking

conditions associated with the station issued by the station designer
Correct type of secondary contacts of the HV equipment
(disconnectors) being used. Contact multiplication is not allowed
For every interlocking condition a positive and a negative test should
be carried out.
All permissive and blocking conditions should be checked in both
direction for opening and closing conditions
Interlocking between circuit-breakers and disconnectors to ensure
disconnects do not make or break load currents
Interlocking between disconnectors and earthing switches to ensure
that earthing switches cannot be closed on to a locally energised
circuit and cannot be energised, when closed, by operation of
disconnectors
Ensuring correct sequence of on load busbar transfer switching
operations at multiple busbar substations
Ensure that all bays have been integrated into the general substation
interlocking scheme
Cross transformer interlocking tests to ensure that is not possible to
start energising the transformer when the earth was applied on either
side and vice versa, is not possible to close an earth disconnect
when the transformer is live from either side.
For microprocessor based interlocking, the system shall operate in
accordance with the agreed logic table for the application. Any
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combination of inputs for which an output has not been specified
shall give no output.
7.5 Final Checks

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8 Earth Grid Commissioning Procedure

8.1 General
8.1.1 Scope
This document describes the test procedure to be performed on the
substation earth grid for all high voltage substations. The tests described in
this document should be performed prior to commissioning and when
applicable during subsequent preventive maintenance. The appropriate
tests from this document shall also be performed after any interference with
the existing substation earth grid.
8.1.2 Object
that ensure the integrity of the substation earth grid.

Substation Pre-commissioning Procedures
Earth Grid Test Sheet
IEEE Std 80-2000, IEEE Std 81-1983, EN 50522-2010
8.2 Procedure
The existence of the High Voltage (HV) infrastructure creates a special set
of safety circumstances. The earth grid system is one of the main elements
to mitigate any unsafe conditions. Commissioning the earth grid certifies that
the implemented system fulfils to the pertinent necessities.
8.3 Earth grid tests

substation earth grid.
form.
All non compliances shall be investigated and rectified as necessary.
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WARNING:

8.3.1 Site Data

It is important to make sure all the following information is available:
Site layout
Grid layout
Maximum fault current
Clearance time
Back up time
Location of the feeding station
Near-by utility
Communication network in the area
Feeding characteristics
Any special considerations
Surrounding
If is vital to evaluate the gathered information with the one from the earthing design
report. It is important to choose an injection set that will prevent any interference
from occurrence especially the interference from another transmission mains or
substations.
8.3.2 Earth Grid Tests

The following tests will performed and recorded in the appropriate commissioning
test reports.
1.
2.
3.
4.
5.
6.
7.
Earth grid resistance value

Split factor (under the existing of a return path)
Actual Touch voltage
Actual Step voltage
Actual EPR (Earth Potential Rise) contour
Actual transfer voltage to near by infrastructure
Earth grid continuity
8.3.3 Final Checks

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SECONDARY CIRCUITS & PROTECTION
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9 AC and
Procedure
DC
circuits
Commissioning
9.1 General
This procedure has been prepared to cover the commissioning activities for
all HV Substations AC/DC common services.
9.2 Scope
This document describes the test procedure to be performed on station
common AC systems, batteries and chargers installed in transmission
stations. The appropriate tests from this document shall also be performed
after the replacement of any equipment forming part of the above systems.
recommended by the battery/charger manufacturer for corrective
9.2.1 Object
that ensure the integrity and correct operation of all station AC and DC
common systems.

AC commissioning Test Sheet
Station Battery Commissioning Test Sheet
Station Battery Charger and Battery Supervision Test Sheet
Battery and Charger manufacturer instructions

9.3.1 Substation AC systems
The following tests shall be applied to all panels being part of the substation
common AC systems:
Check against the design the correct type and rating for all AC
MCBs
Insulation tests
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o between phase to phase

o phase to neutral
o phase to ground
Correct phasing for all circuits
Tightness of all connections
Measure the load for each circuit and confirm that each AC MCB
operates correctly
Verify the open and trip alarms for all MCBs
No DC presence
Continuity between ground and earth (avoid floating neutral)
9.3.2 Substation DC systems

9.3.2.1 DC distribution panels
The following tests shall be applied to all panels being part of the substation
common DC systems:
Check against the design the correct type and rating for all DC
MCBs
Insulation tests
o between positive and negative
o positive to ground
o negative to ground
Correct polarity for all circuits and MCBs
Tightness of all connections
Measure the load for each circuit and confirm that each DC MCB
operates correctly
Verify the open and trip alarms for all DC MCBs
Check there is no AC presence
Phase-ground voltage
9.3.2.2 Batteries and chargers

The Station Batteries shall be examined to confirm the following:
No physical damage
Electrolyte levels are correct and no leaks observed.
Positive and Negative conductors installed and rated as specified.
Appropriate ventilation provided in battery room
Lamps, fittings and sensors appropriately rated for application
Availability and access to First Aid /safety equipment
The following tests shall be performed on all substation batteries:

Following the manufacturers guidelines fully charge the batteries and
record the Specific Gravity and Cell voltage of each cell.
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Conduct discharge test according to manufactures guidelines

Record specific gravity and cell voltage measurements at prescribed
intervals during the discharge cycle.
The battery chargers shall be examined to confirm the following:
No physical damage
Installed, connected and earthed as per manufacturers instruction
Verify appropriate rating of MCBs
The following tests shall be performed on all substation battery chargers:

Verify Charger Changeover Facilities & Fusing
Verify charger set point voltages
Verify correct operation of charger control and alarm functions
Verify battery supervision earth fault sensitivity levels
Verify battery supervision under & over voltage alarm levels
serviceability of any component in the AC systems, DC systems or Station
Battery, the component shall be replaced.
WARNING:

9.4 Site Data
Record all necessary charger, battery supervision cabinet and

battery data as per relevant test result forms.
9.5 Final Checks

All connections are tight

All labelling, and warning notices have been erected.
All safety notices have been applied
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10 Feeder Impedance Protection Commissioning

Procedure
10.1 General
10.1.1
Scope
This document describes the commissioning procedure to be performed on

all feeder impedance protection relays on the transmission system.
The tests described in this document should be performed prior to
energisation and when applicable, during subsequent preventive
performed after the replacement of any equipment\component forming part
of the feeder differential protection scheme.
corrective maintenance tasks or protection investigations after a system
disturbance.
10.1.2
Object

that ensure the integrity and correct operation of all feeder impedance
relays and schemes.
10.1.3
Reference Documents
Relevant commissioning spreadsheet.

Automated test file for the particular application.
IEC 60255.
Final in-service setting/configuration file(s) issued by relevant setting
authority.
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10.2 Procedure
10.2.1
Feeder Impedance Protection Tests
The protection relay shall be subjected to a comprehensive series of tests to

prove the correct performance of that relay in terms of the integrity of the
device and the operational performance intended by the setting authority.
The protection tests are to be carried out with the in-service

configuration\settings\marshalling applied.
All enabled protection functions will be tested. This includes
customised logic\protection functionality associated with nonstandard Special Protection Schemes.
Protection relay tests will be carried out by secondary injection using
computer driven power system simulator test kits.
Protection test equipment will have a valid up to date calibration
certificate.
All test routines, test results and site data shall be recorded on the
relevant test results database.

serviceability of any component in the relay, the component shall be
replaced.
10.2.2
Site Data
10.2.3
Record all relevant relay data as per relevant test result forms.
Confirm that the relay is suitable for the application.
Visual Inspection
The protection equipment shall be examined to confirm the following:
No physical damage.
No ingress of moisture, dust or any other particle which could impair
the performance of the equipment.
No damage to keypad or HMI
No signs of contact erosion due to arcing or corrosion
No signs of excessive heating
Nameplate ratings as per appropriate application and substation
single line diagram and nominal voltage and current values.
All wiring and connection shall be verified for correctness and
tightness
Labelling is appropriate to the application.
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10.2.4
External Wiring Tests
All external wiring associated with the protection equipment will be proven in
accordance with standard procedures.
These circuits include;
10.2.5
CT and VT secondary circuits

DC circuits
o Supply circuits
o Logic circuits
o Tripping circuits
o Alarm circuits
Protection Relay Tests
The protection relay tests will be carried out to ensure that all
settings\configuration etc. have been applied correctly to the relay and that
the functions are mutually compatible. All enabled functions shall be fully
tested.
Secondary current injection tests will be carried out using Power System
Simulator test kits with the appropriate test plan to prove the following;
Relay Pick up for all fault loops

Timing for all zones and other functions
Impedance zone plots
Impedance teleprotection functions
Earth fault protection functions
o Pickup level and directionality/polarization
o Blocking functions
o Tele-protection functions
Auto-recloser functions
o Single/three phase operation with dead time adjustment
o Internal/external blocking functions
Integrated/External Circuit Breaker Failure Protection functions
Overcurrent functions
o SOTF Function
o Emergency/Backup Functions
o Directional Functions
Voltage/Frequency functions
Relay alarms
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These tests shall be carried out on all relay elements in accordance with the
appropriate approved test plan and must comply with the pass\fail criteria
identified in the test plan.
End to end testing (relay to relay) using multiple secondary injection test kits
will be carried out applying multiple synchronous faults to the protection at
both ends of the feeder with the aid of GPS timing.
10.2.6
Relay Functional Tests
In schemes where more than one relay per bay is installed, all signals
exchanged between these relays must be proven functionally, by secondary
injection using Power System Simulator test kits.
As applicable, confirm the following relay functions as per appropriate
substation design schematic diagrams.
10.2.7
Protection relay circuit breaker tripping and, if applicable, AutoReclosing tests and cross-blocking
Circuit Breaker Failure Starts
All binary inputs operated correctly for all enabled functions from
source to relay
All binary outputs operated correctly for all enabled functions from
relay to destination
All LEDs operated correctly for all enabled functions
All relay functions provide the correct local and remote indications
Power System Simulator test kits shall be used for all the above
tests.
Final Tests
On completion of the impedance relay tests the following must be

confirmed;
Correct Settings applied to relay

All CT terminals and shorting \isolating facilities are normal
Protection relay test facilities are normal
All relay alarms\flags\internal buffers are clear
If applicable, correct date\time is set on relay
All LEDs have been labelled in accordance with the assigned
function(s)
As commissioned set file was uploaded from the protection relay
Test report has been completed; all tests assessed and signed off.
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10.2.8
On Load Tests
Immediately after load is applied to the feeder, an on load test must be

carried out on the relay to verify the correct power flow on the feeder.
Measured values will be compared between the line ends.
This test must be carried out in accordance with the relay manufacturers
recommendations. These recommendations will outline minimum load
levels. The results of the on load test result shall be recorded in the
appropriate commissioning report.
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11 Feeder Differential Protection

Commissioning Procedure
11.1 General
11.1.1
Scope

all feeder differential protection relays on the transmission system.
disturbance.
11.1.2
Object

that ensure the integrity and correct operation of all feeder differential relays
and schemes.
11.1.3
Reference Documents
Automated test file for the particular application

Relevant commissioning spreadsheet
IEC 60255
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11.2 Procedure
11.2.1
Feeder Differential Protection Tests


certificate.

replaced.
Generally if there is a hardware fault in the relay, it will manifest itself in a
recognisable pattern of test result failures. This pattern can be then easily
diagnosed as a faulty component resulting in a relay failure and,
consequently, replacement of the unit.
11.2.2
Site Data
11.2.3
Visual Inspection
No physical damage.
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11.2.4

tightness
11.2.5
CT and VT(if applicable) secondary circuits

DC circuits
o Supply circuits
o Logic circuits
o Tripping circuits
o Alarm circuits
tested.

Timing
Differential Slope\Characteristic
Non Differential protection functions as set
Auto-recloser Functions and dead time adjustment
Internal/External blocking functions
Relay alarms
A relay slope\characteristic test will be carried out using GPS synchronised
power system simulation test kits. These test kits will simulate stable and
faulted system conditions on both differential relays at either end of the
feeder simultaneously.
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11.2.6
exchanged between these relays must be proven functionally, by secondary
injection using Power System Simulator test kits.
11.2.7
Protection relay circuit breaker tripping and, if applicable, AutoReclosing tests and cross-blocking
source to relay
tests.
Final Tests
On completion of the differential relay tests the following must be confirmed;
11.2.8

function(s)
On Load Tests

carried out on the relay to verify the correct summation of all CTs
contributing to the feeder differential scheme using system load.
recommendations. These recommendations will outline minimum load levels
and acceptable differential current tolerances. The results of the on load
test result shall be recorded in the appropriate commissioning report.
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12 Feeder Overcurrent Protection

12.1 General
12.1.1
Scope

all feeder/bay overcurrent protection relays on the transmission system.
of the overcurrent protection scheme.
disturbance.
12.1.2
Object

that ensure the integrity and correct operation of all feeder/bay overcurrent
relays and schemes.
12.1.3
Reference Documents

IEC 60255
12.2 Procedure
12.2.1
Feeder/Bay Overcurrent Protection Tests

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certificate.

replaced.
12.2.2
Site Data
12.2.3
Visual Inspection
12.2.4
No physical damage.
tightness
CT and VT(if applicable) secondary circuits
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12.2.5
DC circuits
o Supply circuits
o Logic circuits
o Tripping circuits
o Alarm circuits
tested.
All enable parameter sets shall be tested.

Timing
All overcurrent operating characteristics
Directionality of the overcurrent characteristic if applicable
Relay alarms
12.2.6
exchanged between these relays if applicable, must be proven
functionally, by secondary injection using Power System Simulator test kits.
Protection relay circuit breaker tripping

source to relay
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Power System Simulator test kits shall be used for all the above tests.
12.2.7
Final Tests
12.2.8

function(s)
Test sheet has been completed, all tests assessed and signed off.
On Load Tests

carried out on the relay to verify the correct values displayed by the relay.
recommendations. The results of the on load test result shall be recorded in
the appropriate commissioning report.
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13 Transformer Differential Protection

13.1 General
13.1.1
Scope

all transformer differential protection relays on the transmission system.
disturbance.
13.1.2
Object

that ensure the integrity and correct operation of all transformer differential
relays and schemes.
13.1.3
Reference Documents
Transformer manufacturer manual

Relevant spreadsheet
IEC 60255
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13.2.1
Transformer Differential Protection Tests

All test routines, test results and site data shall be recorded on the relevant
test results database.

replaced.
13.2.2
Site Data
13.2.3
Visual Inspection
No physical damage.
tightness
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13.2.4
13.2.5
CT secondary circuits
DC circuits
o Supply circuits
o Logic circuits
o Tripping circuits
o Alarm circuits
the functions are mutually compatible. All enabled functions and parameter
sets shall be fully tested.

Timing
Non Differential protection functions as set
Relay alarms
13.2.6

Protection relay circuit breaker tripping

source to relay
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13.2.7
tests.
Final Tests
13.2.8

function(s)
Test report has been completed, all tests assessed and signed off.
On Load Tests
Immediately after load is applied to the transformer, an on load test must be

contributing to the transformer differential scheme using system load.
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14 Transformer
Non
Current
Protection
14.1 General
14.1.1
Scope

all transformer non-current protection devices/relays on the transmission
system.
of the non-current protection scheme.
disturbance.
14.1.2
Object

that ensure the integrity and correct operation of all transformer non-current
based schemes.
14.1.3
Reference Documents
Transformer manufacturer manual

Relevant spreadsheet
IEC 60255
14.2 Procedure
Non current based transformer protections refer but not limited to:
Overfluxing protection
Temperature protection
Gas/Bucholz protection
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14.2.1
Overfluxing Protection
Transformer overfluxing is a preventative protection and protects the

transformer against overheating caused by changes in the system voltage
and/or frequency.
the functions are mutually compatible. All enabled functions and parameter
sets shall be fully tested.
VT secondary circuits
DC circuits
o Supply circuits
o Logic circuits
o Tripping circuits
o Alarm circuits
Secondary voltage injection tests will be carried out using Power System

Timing
Operating Characteristics
Relay alarms
Relay functional tests shall be carried out to prove:

Circuit Breaker tripping
Circuit Breaker Failure starts
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source to relay
14.2.2

function(s)
Temperature protection
Power transformers are equipped with temperature devices which monitor

the transformer windings and oil temperature.
The temperature devices will have to be calibrated as per transformer
manufacturer or client specific requirements. A temperature calibrator with a
calibration certificate up to date shall be used.
The temperature devices shall be tested for the following functions:
Oil temperature alarm

Winding(s) temperature alarm
Oil pumps start/stop
Transformer fans start/stop
Oil temperature trip
Winding(s) temperature trip
As applicable, confirm the following functions as per appropriate substation

design schematic diagrams:
14.2.3
Circuit Breaker tripping

All alarms and trips provide the correct local and remote indication.
Gas/Bucholz protection
Transmission transformers are fitted usually with at least one Bucholz relay
on the main tank. From case to case, depending on the type of the power
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transformer, we may find Bucholz relays on the on load tap changer and
transformer bushings or cable boxes.
All these relays shall be subject to test. The test shall be carried out after the
transformer was fully filled with oil. The test is done using air pumped into
each relay in turn.
substation design schematics:
14.2.4
Circuit breaker tripping

Circuit breaker failure starts
Bucholz Gas alarm
All relays provide the correct local and remote indications
Final Tests
On completion the following must be confirmed:
All trips and alarms have been cleared.
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15 Synchronising Commissioning Procedure

15.1 General
15.1.1
Scope

all synchronising schemes on the transmission system.
of the synchronising or voltage selection scheme.
disturbance.
15.1.2
Object

that ensure the integrity and correct operation of all synchronising and
voltage selection schemes.
15.1.3
Reference Documents
Bay controller manufacturer manual if applicable

Voltage selection scheme logic diagram and schematics
Final in-service setting/configuration file issued by the relevant setting
authority
15.2 Procedure
Commissioning synchronising schemes involves commissioning a voltage
selection scheme as a prerequisite. Therefore this procedure will list the
minimum steps required for voltage selection scheme commissioning first
and synchronising after.
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15.2.1
Voltage selection scheme tests
Testing the voltage selection scheme is a two steps process. First stage is
commissioning of the voltage selection scheme for each bay individually. In
this stage the following test will be carried out:
Correct bay image into voltage selection scheme for all feeding
arrangements
Secondary injection for VT circuits
Reference and Incoming voltage presence at the synchronising
device input
Once each bay has been successfully tested and integrated into the station
voltage selection scheme, overall scheme shall be tested to prove that the
scheme performs as per requirements for all busbar and feeding
arrangements.
Special attention must be taken not to backfeed the VT during these tests.
15.2.2
Synchronising scheme tests
The following tests shall be performed on each bay:
Check the DC supplies for the scheme.

Prove the direct and synch close command circuits into the
controller.
Verify the controller output circuits for closing the circuit breaker
Local / Remote operation circuits.
Using a Power System Simulator test kit, test the operation of the
controller in conjunction with settings issued by the system
controller, covering at least the following instances:
o Voltage difference
o Phase difference
o Frequency difference
When each of the above condition is within the settings thresholds a
successful close command shall be issued locally and from the
relevant control centre to prove the correct operation

serviceability of any component of the scheme, the component shall be
replaced.
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15.2.3
Site Data
15.2.4
Record all relevant data as per relevant test result forms.

Confirm that the relay/bay controller is suitable for the application.
Visual Inspection
The bay controller and synchronising device shall be examined to confirm the
following:
15.2.5
No physical damage.
tightness
VT secondary circuits
DC circuits
o Supply circuits
o Logic circuits
o Control circuits
o Alarm circuits
15.3 Final Tests

On completion of the synchronising tests the following must be confirmed;

function(s)
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16 Station bus zone / circuit breaker failure

protection commissioning procedure
16.1 General
16.1.1
Scope

all bus zone / circuit breaker protection schemes on the transmission
system.
disturbance.
16.1.2
Object

that ensure the integrity and correct operation of all bus zone / circuit
breaker failure protection schemes.
16.1.3
Reference Documents
Automated test file for the particular application.

Relevant spreadsheet.
IEC 60255.
16.2 Procedure
The process of commissioning these types of schemes is a two stage
process. Stage one involves the commissioning of the bay wiring, and stage
two involves testing the per bay protection and overall scheme functional
tests.
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16.2.1
Commissioning of the bay wiring into the scheme
This process shall be followed for every bay within the substation, and
requires outages on all bays during this phase in order to commission the
wiring.
No testing of the relays(s) should be carried out during this phase.
The following tests must be carried out during this phase:
Inspection of the bus zone protection cabinet

Confirmation that the cabinet internal wiring is complete and correct
Confirmation that the design is correct
Secondary injection of CT circuits from the CT to the bay units
Verification of the bus image including the auxiliary contact type
Verification of CBF start circuits
Verification of trip circuits and trip isolation integrity
Verification of remote transmit circuits
Verification of DC supplies
Remote permissive\ AR blocking GPS tests
All bays must have phase one completed in order to proceed to the next
phase.
16.2.2
Scheme testing
Relay Pick-up for all fault loops for bus zone and CBF functions
Timing test for bus zone and CBF functions
Circuit Breaker Failure Protection functions
Non current starts for circuit breaker failure protection
Relay alarms
The above tests shall be run for every bay being part of the bus zone circuit
breaker protection scheme.
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replaced.
16.2.3
Site Data
16.2.4
Visual Inspection
16.2.5
No physical damage.
tightness
Overall scheme Functional Tests

CBF function tripping selectivity for all busbar arrangements

Bus Zone tripping selectivity for all busbar arrangements
Scheme blind spots
16.2.6
Final Tests

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16.2.7

function(s)
On Load Tests
Immediately after load is applied to the busbar, an on load test must be

contributing to the busbar differential scheme using system load.
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17 Station SCADA systems, remote control and

indications
17.1 General
17.1.1
Scope
This document lays out a procedure for commissioning of stations where a

numerical Station Control System is installed.
17.1.2
Object

that ensure the integrity and correct operation of the Station Control System.
17.1.3
Reference Documents

17.2 Procedure
17.2.1
Prerequisites
The Station Control System shall be installed, pre-commissioned by

Automation & Telecom and ready for service. The local and Control
center(s) alarm database ready and functional. All controls, position
indications, alarms and measurands tested (simulated) and fully functional
as part of the pre-commissioning process.
17.2.2
Site Data
17.2.3
Confirm that the bay controller is suitable for the application.
Visual Inspection
The SCS equipment shall be examined to confirm the following:
No physical damage.
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17.2.4

tightness
All external wiring associated with the bay controller will be proven in
17.2.5
CT and VT secondary circuits

DC circuits
o Supply circuits
o Logic circuits
o Control circuits
o Position indication circuits
o Alarm circuits
Commissioning Tests
The commissioning tests will be carried out to ensure that all controls,
alarms and measurands work in concordance with design and the
manufacturer specifications.
Simulator test kits with the appropriate test plan to prove the correct local
and remote measurands indication for each bay.
As applicable, confirm the following functions as per appropriate substation
design schematic diagrams.
All control circuits connected to the bay control unit

All position indication circuits for the switchgear
All switchgear related alarms
All binary inputs operated correctly from source to bay control unit
All binary outputs operated correctly from bay control unit to
destination
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All controls, position indication and alarms have been tested locally
and remotely to the control center(s)
17.3 Final Tests

On completion of the above tests the following must be confirmed;
If applicable, correct date\time is set on the system

function(s)
Test report has been completed, all tests assessed and signed off.
17.4 On Load Tests

carried out to verify the correct power indication on the feeder. Measured
values will be compared between local indication and control center(s)
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HV Lines
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18 HV Lines
18.1 Line Corridor
18.1.1
Scope
This document describes the test procedures to be performed on all new HV

overhead power line corridors before the circuit is connected to the
transmission system. The tests described in this document should be
performed during the commissioning stage of a new build project and,
where applicable, during subsequent corrective maintenance. The
replacement or resagging of any section of overhead line conductor during
an uprate or refurbishment of an existing overhead line.
18.1.2
Objective
The objective of this document is to provide a minimum set of test

procedures that verify that a newly constructed HV overhead line maintains
minimum electrical safety clearances as specified within the project safety
file and/or within the current revision of EN 50341-1 and Irish National
Normative Aspects (NNAs) EN 50341-3-11.
18.1.3
Reference Documents
Current revision of EN 50341-1 and Irish NNAs EN 50341-3-11.
18.1.4
Procedure
18.1.4.1
Safety File Data
The appointed project designer must provide the commissioner with all
relevant design information from the project safety file prior to any
commissioning work proceeding.
The minimum information a commissioner requires is:
Line Design Sheet detailing structure numbering, type/grade and
Height;
Line Profiles detailing conductor sag and line crossings/conflicts;
Line Route Map detailing structure locations;
Conductor sag charts or tables.
18.1.4.2
Ground Clearance
Check ground clearance complies with clearances set out within EN

50341-1 and Irish NNA EN 50341-3-11.
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18.1.4.3
Timber
Check all timber along the line corridor adheres to clearances set out
within EN 50341-1 and Irish NNA EN 50341-3-11.
18.1.4.4
Line Crossings
Check all telecommunication lines, electricity lines, roads, railways and

navigable waterways maintain clearances set out within EN 50341-1 and
Irish NNA EN 50341-3-11.
18.1.4.5
Building Conflicts
Check all buildings maintain clearances set out within EN 50341-1 and
Irish NNA EN 50341-3-11.
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18.2 Lattice Steel Tower

18.2.1
Scope
This document describes the test procedures to be performed on all new

lattice steel towers before overhead line conductors can be strung from or
connected to each structure. The tests described in this document should
be performed during the commissioning stage of a new build project and,
where applicable, during subsequent corrective maintenance where
significant sections or the entire structure may be replaced.
18.2.2
Objective

procedures that verify a newly constructed lattice steel tower is built as per
design specified within the project safety file.
18.2.3
Reference Documents
Current revision of EN 50341-1 and Irish NNA EN 50341-3-11.
18.2.4
Procedure
18.2.4.1
Safety File Data
Line Design Sheet detailing structure numbering, type/grade, tower
orientation and height;
Tower foundation drawing(s) and any specific design requirements
on tower foundation material and/or construction method;
Tower structure drawing(s) and any specific erection specifications;
Tower dimension tolerances.
18.2.4.2
Foundation Supervision
The foundation construction must be supervised to verify that the ground

conditions suit the foundation type specified, the correct material is used
and the correct construction method adopted as specified in the project
safety file. The commissioner may appoint a competent civil engineer to
carry out this supervisory role on their behalf.
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18.2.4.3
Tower Dimensions Check
When the tower foundation and base is constructed the tower dimensions
must be checked to verify they meet the tower tolerance specified within
the project safety file. Tolerance conformance must be checked for relative
tower leg levels, diagonal dimensions, face dimensions and overall tower
orientation. The tower dimensions must be verified as meeting the relevant
design tolerances prior to conductor stringing occurring.
18.2.4.4
Concrete Cube Sample Tests
The commissioner must verify that all cube samples taken during the
foundation construction stage meet the minimum strength requirements
specified within the project safety file. The concrete cube samples must be
verified as meeting the minimum strength requirements specified within the
project safety file prior to conductor stringing occurring. The commissioner
may appoint a competent civil engineer to carry out this supervisory role on
their behalf.
18.2.4.5
Visual Inspection
When the tower is fully erected the commissioner must:

Inspect all bars/members, plates, bolts and nuts to verify that they
are installed as per design;
Inspect all steelwork to ensure there are no damaged bars/members;
Inspect all steelwork galvanising to verify that it meets design
standard specified in the project safety file;
Verify that shear block is installed as per design;
Verify that the correct Name Plate and Danger Notices are installed
as per design.
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18.3 Steel Monopole

18.3.1
Scope

steel monopoles before overhead line conductors can be strung from or
connected to each structure. The tests described in this document should
be performed during the commissioning stage of a new build project.
18.3.2
Objective

procedures that verify a newly constructed steel monopoles is built as per
18.3.3
Reference Documents
18.3.4
Procedure
18.3.4.1
Safety File Data
Line Design Sheet detailing structure numbering, type/grade,
monopole orientation and height;
Monopole foundation drawing(s) and any specific design
requirements on monopole foundation material and/or construction
method;
Monopole structure drawing(s) and any specific erection
specifications;
Monopole orientation tolerances.
18.3.4.2

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18.3.4.3
Monopole Orientation Check
When the steel monopole is fully constructed the monopole orientation

must be checked to verify that it meets the orientation specified within the
project safety file. The monopole orientation must be verified as meeting
the design specified prior to conductor stringing occurring.
18.3.4.4
Concrete Cube Sample Tests
The commissioner must verify that all cube samples taken during the
foundation construction stage meet the minimum strength requirements
specified within the project safety file. The concrete cube samples must be
verified as meeting the minimum strength requirements specified within the
project safety file prior to conductor stringing occurring. The commissioner
may appoint a competent civil engineer to carry out this supervisory role on
their behalf.
18.3.4.5
Visual Inspection
When the monopole is fully erected the commissioner must:

Inspect all steelwork to ensure there is no damage along the
monopole structure or to any crossarms;
Inspect the monopole shear block/base to verify that it is installed as
per design;
as per design.
110 kV Braced Angle Woodpole
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18.4 110 kV Braced Angle Woodpole

18.4.1
Scope

110 kV braced angle woodpoles before overhead line conductors can be
strung from each structure. The tests described in this document should be
performed during the commissioning stage of a new build project and,
where applicable, during subsequent corrective maintenance.
18.4.2
Objective

procedures that verify a newly constructed 110 kV braced angle woodpole is
built as per design specified within the project safety file.
18.4.3
Reference Documents
18.4.4
Procedure
18.4.4.1
Safety File Data

Line Design Sheet detailing structure numbering, type/grade, braced
woodpole orientation and height;
Braced Woodpole foundation drawing(s) and any specific design
requirements on foundation material and/or construction method;
Braced Woodpole structure drawing(s) and any specific erection
specifications.
18.4.4.2

18.4.4.3
Visual Inspection
When the braced woodpole is fully erected the commissioner must:

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Inspect all woodpoles to verify that they meet the design standard
specified within the project safety file;
as per design.
110 kV Intermediate Woodpole
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18.5 110 kV Intermediate Woodpole

18.5.1
Scope

110 kV intermediate woodpoles before the involved can be energised. The
tests described in this document should be performed during the
commissioning stage of a new build project and, where applicable, during
subsequent corrective maintenance.
18.5.2
Objective

procedures that verify a newly constructed 110 kV intermediate woodpole is
built as per design specified within the project safety file.
18.5.3
Reference Documents
18.5.4
Procedure
18.5.4.1
Safety File Data

Line Design Sheet detailing structure numbering, type/grade and
height;
Woodpole foundation drawing(s), if any, and any specific design
requirements on foundation material and/or construction method;
Woodpole structure drawing(s) and any specific erection
specifications.
18.5.4.2
Visual Inspection
When the woodpole is fully erected the commissioner must:

Inspect all woodpoles to verify that they meet the design standard
Inspect all pole bolts and nuts to verify they are installed as per
design;
Inspect crossarm to verify it is installed and positioned as per design;
Inspect all earthwire brackets, if present, to verify they are installed
and orientated as per design;
Inspect all stays, if present, to verify they are installed as per design;
as per design.
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18.6 Conductor & Hardware

18.6.1
Scope

overhead conductors before the new circuit is energised. The tests
described in this document should be performed during the commissioning
stage of a new build project and, where applicable, during subsequent
corrective maintenance. The appropriate tests from this document shall also
be performed after the replacement or resagging of any section of overhead
line conductor during an uprate or refurbishment of an existing overhead
circuit.
18.6.2
Objective

procedures that verify that new overhead line conductor is strung as per
18.6.3
Reference Documents
18.6.4
Procedure
18.6.4.1
Safety File Data
Line Design Sheet detailing conductor straights, span lengths and
conductor details;
Line Profiles detailing conductor sag;
Line Route Map detailing line route;
Conductor sag charts or tables;
Conductor hardware drawing(s).
18.6.4.2
Visual Inspection
When the conductor is strung the commissioner must:

Inspect the conductor to verify it is free from damage on outer
strands and there is no indication of birdcaging;
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18.6.4.3
Inspect all dampers, midspan joints, deadend joints, clamps and

spacers (if present) to verify that they meet the design standard
specified within the project safety file.
Sag Check
Check conductor sag to verify that it meets the sag limits specified within
the project safety file.
18.7 Insulator & Hardware

18.7.1
Scope

insulators and hardware before the circuit involved is energised. The tests
described in this document should be performed during the commissioning
stage of a new build project and, where applicable, during subsequent
corrective maintenance.
18.7.2
Objective

procedures that verify newly erected insulators and insulator hardware are
installed as per design specified within the project safety file.
18.7.3
Reference Documents
18.7.4
Procedure
18.7.4.1
Safety File Data
Line Design Sheet detailing insulator arrangement at each structure;
Insulator assembly drawing(s).
18.7.4.2
Visual Inspection
When insulators assemblies are erected the commissioner must:

Inspect each insulator assembly to verify it is installed as per design
specified with the project safety file.
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18.8 Jumpers
18.8.1
Scope

overhead line jumper arrangements before they form part of an energised
circuit. The tests described in this document should be performed during the
18.8.2
Objective

procedures that verify that a newly constructed jumper arrangement is
18.8.3
Reference Documents
18.8.4
Procedure
18.8.4.1
Safety File Data
Line Design Sheet detailing structure locations;
Jumper assembly drawing(s).
18.8.4.2
Visual Inspection

Inspect the overall jumper assembly to verify that it meets the design
Inspect all jumper terminals, clamps, jumper weights and auxiliary
insulator chains (if present) to verify that they meet the design
standard specified within the project safety file.
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18.8.4.3
Jumper Clearance Check
Inspect the overall jumper assembly to verify that it meets the clearances
specified within the project safety file. If jumper clearance requirements are
not specified within the project safety file, the commissioner must verify that
the jumper clearances comply with clearances specified within the current
revision of EN 50341-1 and Irish NNA EN 50341-3-11.
18.9 Station lead-in connection

18.9.1
Scope

station lead-in connections before they form part of an energised circuit. The
18.9.2
Objective

procedures that verify that a newly constructed lead-in connection is
18.9.3
Reference Documents
18.9.4
Procedure
18.9.4.1
Safety File Data
Station lead-in arrangement drawing;
Station lead-in conductor type.
18.9.4.2
Visual Inspection

Inspect the overall lead-in arrangement to verify that it meets the
design specified within the project safety file;
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Inspect all deadend joints, clamps and spacers (if present) to verify
that they meet the design standard specified within the project safety
file.
18.10
Station Busbar
18.10.1
Scope

station busbars before they are connected to the transmission system. The
subsequent corrective maintenance. The appropriate tests from this
document shall also be performed after the replacement or resagging of any
section of station busbar during an uprate or refurbishment project.
18.10.2
Objective

procedures that verify a newly constructed station busbar is built as per the
18.10.3
Reference Documents
18.10.4
Procedure
18.10.4.1
Safety File Data
Station busbar support drawing(s);
Station busbar phase design/type.
18.10.4.2
Visual Inspection
When each busbar support is fully erected the commissioner must:

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Verify that shear blocks are installed as per design;

as per design.
When busbar phases are strung/installed the commissioner must:

Inspect the busbar to verify that each phase is installed as per the
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19 HV Cables
19.1.1
Scope
This document describes the Visual Inspections that must be performed on

all new HV Cables before the circuit is connected to the transmission
network. The tests described in this document should be performed during
the commissioning stage of a new build project and, where applicable,
during subsequent corrective maintenance where some sections of the
cable circuit or the entire cable circuit may be replaced or repaired.
19.1.2
Objective
The objective of this document is to provide a minimum set of visual

inspections that verify a newly constructed HV Cable Circuit meets the
design requirements set out within the project safety file.
19.1.3
Reference Documents
110kV: Current Revision of IEC 60840

19.1.4
Procedure
19.1.4.1
Safety File Data
relevant design information from the project safety file. The minimum
information a commissioner requires is:
Cable Route Map, showing all joint bay locations and all termination
locations.
Bonding Diagram, showing phasing of circuit, termination types,
cable type, bonding design, sheath interruptions.
19.1.4.2
Visual Inspection Procedure
HV Cable Circuit to be Visually Inspected in accordance with relevant IEC

standard, depending on voltage, as referenced in 7.1.3.
All Terminations, Link Boxes/Sheath Interruptions, Bonding Arrangements
to be visually inspected during commissioning works.
Cable Route to be visually inspected during commissioning works to
ensure no third party damage present.
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19.2 Sheath Test

19.2.1
Scope
This document describes the Sheath Tests that must be performed on all
new HV Cables before the circuit is connected to the transmission network.
The tests described in this document should be performed during the
subsequent corrective maintenance where some sections of the cable circuit
or the entire cable circuit may be replaced or repaired.
19.2.2
Objective

procedures that verify that the sheath of a newly constructed HV Cable
Circuit meets the design standard specified within the project safety file.
19.2.3
Reference Documents
Current Revision of IEC 60229

19.2.4
Procedure
19.2.4.1
Safety File Data
19.2.4.2
locations.
Sheath Test Procedure
HV Cable Circuit to be Sheath Tested in accordance with relevant IEC

standard, depending on voltage, as referenced in 7.1.3.
For 110kV Circuits Section 14.1 of IEC 60840 applies.
For 220kV & 400kV Section 15.1 of IEC 62067 applies.
Both these test standards are used in conjunction with IEC 60229.
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19.3 220 kV & 400 kV HV AC Core Test

19.3.1
Scope
This document describes the HV AC Core Test that must be performed on

all new 220kV & 400kV HV Cables, where applicable, before the circuit is
connected to the transmission network. The tests described in this
document should be performed during the commissioning stage of a new
build project and, where applicable, during subsequent corrective
maintenance where some sections of the cable circuit or the entire cable
circuit may be replaced or repaired.
19.3.2
Objective
The objective of this document is to provide a minimum set of test standards

that verify the core of a newly constructed 220 kV or 400 kV HV Cable
Circuit meets the design standard specified within the project safety file.
19.3.3
Reference Documents
Current Revision of IEC 62067.
19.3.4
Procedure
19.3.4.1
Safety File Data
19.3.4.2
locations.
Cable Manufacturers Specification.
HV AC Core Test Procedure
HVAC Core Test on HV Cable Circuit to be carried out in accordance with

Section 15.2 of IEC 62067.
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19.4 Oil Filled Impregnation Test

19.4.1
Scope
This document describes the Oil Impregnation Test that must be performed
on all new Oil Filled HV Cables, where applicable, before the circuit is
19.4.2
Objective

that verify that the paper insulation on a newly constructed Oil Filled HV
Cable Circuit is immersed in oil to the design standard specified within the
project safety file.
19.4.3
Reference Documents
Engineering Recommendation C84

HV Cable Manufacturers Operation & Maintenance Manuals
19.4.4
Procedure
19.4.4.1
Safety File Data
19.4.4.2
locations.
Cable Profile, showing all joint bay locations, all termination locations
and all oil tank locations.
Cable Manufacturing Specification, including volume of oil per
kilometre.
Accessories (termination, joints, tanks) Manufacturers Specification,
including volume of oil per accessory.
Oil Filled Impregnation Test Procedure
Oil Filled Impregnation Test on an Oil-Filled HV Cable Circuit to be carried

out in accordance with Engineering Recommendation C84.
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19.5 Oil Filled Cable Flow Test

19.5.1
Scope
This document describes the Cable Flow Test that must be performed on
all new Oil-Filled HV Cables, where applicable, before the circuit is
19.5.2
Objective

that verify a newly constructed Oil-Filled HV Cable Circuit has adequate oil
insulation along the entire cable route.
19.5.3
Reference Documents
Engineering Recommendation C84

Cable Manufacturers Operation & Maintenance Manuals
19.5.4
Procedure
19.5.4.1
Safety File Data
locations.
Cable Profile, showing all joint bay locations, all termination locations
and all oil tank locations.
Cable Manufacturing Specification, including volume of oil per
kilometre.
Accessories (termination, joints, tanks) Manufacturers Specification,
including volume of oil per accessory.
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19.5.4.2
Oil Filled Flow Test Procedure
Oil Filled Flow Test on an Oil-Filled HV Cable Circuit to be carried out in

accordance with Engineering Recommendation C84.
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Document Reference: XDS-GCP-00-001-R0

110/220/400kV EirGrid Commissioning

ESBI see page 3

Paul Moran &

EirGrid Commissioning Procedures

Document No.: DP-040-006

ESB International, Stephen Court, 18/21 St Stephens Green, Dublin 2, Ireland.

EirGrid Commissioning Procedures

EirGrid Commissioning Procedures

Dan Catanase, Robert Arthur &

Engineering Manager, AMS

Copyright ESB International Limited

Change History of Report

EirGrid Commissioning Test Procedures Draft

Final Document, Agreed Comments Added

ASSET MANAGEMENT SERVICES

The purpose of this document is to define a list of commissioning procedures

ESBI Asset Management Services Commissioning Procedures

SUMMARY OF COMMISSIONING PROCEDURES

SECONDARY CIRCUITS & PROTECTION

ESBI Asset Management Services Commissioning Procedures

Power Transformer Commissioning Procedure

1.3 Visual Inspection

1.5 HV Insulation Resistance Tests.

1.6 HV Insulation Test.

1.7 Frequency Response Analysis (FRA)

1.8 Turns Ratio Test

1.9 Vector Group Test

1.10 Winding Resistance Tests

1.11 Internal / bushing CTs (if fitted)

1.12 Oil\Winding Temperature Monitoring Devices

1.13 Mechanical Operations Checks

1.14 Insulating Oil Quality

1.15 Automatic Voltage Regulation

1.16 Protection Device Tests

1.17 Final Checks

Circuit breaker Commissioning Procedure

2.2 Commissioning Tests

Instrument Transformer Commissioning Procedure

3.2 Commissioning Tests

Disconnect Commissioning Procedure

4.2 Commissioning Tests

4.3 Disconnect tests

Surge Arrestor Commissioning Procedure

ESBI Asset Management Services Commissioning Procedures

Lines, Cables and Busbar Phasing Procedure

6.2 Safety considerations

6.3 Site Data

6.4 Phasing Tests

6.5 Final Checks

Interlocking Commissioning Procedure

7.2 Safety considerations

7.3 Site Data

7.4 Interlocking Tests

7.5 Final Checks

Earth Grid Commissioning Procedure

8.3 Earth grid tests

AC and DC circuits Commissioning Procedure

9.3 Commissioning Tests

9.4 Site Data

9.5 Final Checks

Feeder Impedance Protection Commissioning

Feeder Differential Protection Commissioning Procedure

Feeder Overcurrent Protection Commissioning Procedure 47