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OPERATORS
AXERA 5 126-126NV
MANUAL
AXERA 5 126-126NV
CONTENTS
AXERA 5 126-126NV
SANDVIK MINING AND CONSTRUCTION
42 3/6 DRILLING
COMPARTMENT 43
4 TRAMMING 48 4/1 STARTING THE ENGINE 48 4/2 EMERGENCY/PARKING BRAKE TEST 51 4/3 ELECTRIC
CABLE 52 4/4 MOVING THE MACHINE 53 4/5 PARKING THE MACHINE 54
5 DRILLING 55 5/1 SETTING-UP THE MACHINE IN THE DRIFT 55 5/2 ELECTRIC POWER 57 5/3
PARALLELISM SETTING 63 5/4 SETTING DRILL FEED TTF AND TFX 65 5/5 COLLARING A HOLE 67 5/6
NORMAL DRILLING 67 5/7 ROD UNCOUPLING 69 5/8 ENDING A SHIFT 69
7 TECHNICAL DATA 75
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
INTRODUCTION TO MACHINE
This manual provides instructions for the use and safe operation of an AXERA 5
machine.The information contained in this manual must be studied and thoroughly
assimilated before attempting to operate this machine.
NOTE: Whenever FRONT, REAR, RIGHT and LEFT are mentioned throughout this
manual, it is assumed that the operator is standing at the rear of the machine
(Engine end) and looking toward the front (Boom end). Right and left DO NOT
REFER to the operators seat but refer to the right and left of the machine.
WARNING: It is the operators responsibility to ensure that the
machine is in perfect working condition. At each machine start-up, a
pre-start check list MUST be completed even if the machine has been
used earlier in the day. It is the operator who is at the controls that
will assume full responsibility if an accident or injury occurs.
1.1
INTENDED TO USE
1.2
RECOMMENDED OPERATING
CONDITIONS
1
Ambient temperature -30C .... +50C
2
3
RIGHT REAR
FRONT
LEFT
6 (92)
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
1.3
1. Rock
drill
2.
Feed
3.
Boom
4. Front
stabilizers
34
Rock drill
HLX5
43
1
3
22
4
HL510
1. Pressure
accumulator
2. Rotation
housing
3. Flushing
housing
4. Gear
housing
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Drill feed
1.
2.
3.
4.
Hose reel
Rock drill or rhr carriage
Feed cylinder, wire ropes
Centralizers
INTRODUCTION TO MACHINE
Boom
2 B26F-XLF
AXERA 5 126-126NV
8
7
B26NV-XLNV
1.Boom swing
2.Boom Extension
3.Divergence
4.Feed Extension
5.Feed Swing
(main) 6.Boom lift
7.Feed swing
(slave) 8.Feed Tilt
9.Feed Roll-over
1.Boom swing
2.Boom Extension
3.Divergence
4.Feed Extension
5.Feed Swing
(main) 6.Boom lift
7.Feed swing
(slave) 8.Feed Tilt
9.Feed Roll-over
10.Feed Angle
10
97
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
MIDDLE SECTION
MIDDLE SECTION
3b
15
3a
1. Tramming compartment
2. Drilling compartment
3a. Air circuit components
b. Mine air
5
supply
(optional) 4.
Tramming
power train 5.
Drilling
hydraulic
2 components
Tramming
compartmen
t
5
7
3
8 1. Steering wheel
2. Tramming
control panel 3.
Stabilizers and
canopy controls 4.
Tramming control
pedals 5.
Emergency brake
push button 6.
Operator seat 7.
Cable reel control
8. Cable reel (and
water hose reel
:optional) electric
SANDVIK MINING AND CONSTRUCTION LYON
S.A.S. 19, av. De Lattre de Tassigny
B.P. 46 -69881 LYON cedex, FRANCE Tel: +33
(0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Drilling compartment
3
1
1.
2.
3.
4.
Boom controls
Drilling controls 8
Drilling pressure adjustments
Gauges
5. Switches and light
6
5 3 2 6. Emergency stop
4
push button
7. Indictor light Panel
8. Optional lever for
boom movement
(B26 NV or LC) or
rod clamp
9.Optional lever for
4 rod clamp
10
9
7
2 8
Tramming
power train 4
5
1. Axles 2.
Drive lines
3. Central
gear box 4.
Tramming
hydraulic
motor 5.
Bolster
23
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
hydraulic components
2
4
1. Drilling
hydraulic oil
tank
2. Drilling
electric power
pack
3. Drilling low
pressure oil
filter
4. Drilling
high pressure
oil filter
5. Hydraulic
oil filling
pump
1. Diesel power
pack 2. Water
circuit
component 3.
Electric cable
reel 4. Electric
Box 5. Rear
stabilizers 6.
Air circuit
component
6 3
2
4
15
SANDVIK MINING AND CONSTRUCTION LYON
S.A.S. 19, av. De Lattre de Tassigny
B.P. 46 -69881 LYON cedex, FRANCE Tel: +33
(0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Diesel power pack
1
6
3
1.Diesel engine
2.Engine air filter
3.Exhaust gas
purifier 4.Fuel tank
5.Fuel tank filling
cap 6.Tramming
pump 7.Tramming
oil cooler
8.Tramming oil tank
2
8
7
2
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Water circuit components
1b
14 (92)
AXERA 5
126-126NV
INTRODUCTIO
N TO
MACHINE
Air circuit
compone
nts
4
1
1. Air
2.
Rock drill air
compressor
3.
Air
oiler
4.
Air receivers (optional)
cleaner
5.Mine air supply connection
6.
Air mist sight glass (optional)
(optional)
1a
SANDVIK MININGLYON
AND CONSTRUCTION LYON
SANDVIK MINING AND CONSTRUCTION
19, av. De Lattre de Tassigny
S.A.S. 19, av. De Lattre S.A.S.
de Tassigny
B.P. 46
-69881
LYON
B.P. 46 -69881 LYON cedex,
FRANCE
Tel:
+33cedex, FRANCE Tel: +33
(0)4(0)4
72 45
(0)4 72 45 22 00 Fax: +33
7822
3100
79Fax:
80 +33 (0)4 78 31 79 80
AXERA 5 126-126NV
AUTOMATIC
VOIDANCE
OF
SANDVIK
TAMROCK
WARNING
AXERA 5 126-126NV
WARNING: Take care of sufficient lightning.
WARNING: Insufficient scaling of drilling site
WARNING: All hoods must be correctly mounted on the machine and the
doors correctly closed and locked, this all the time in order to prevent accident
with moving components such a engine belt, cable reel chain, etc...
WARNING: Before moving the booms make sure that the jacks and the
stabilizers are firmly in contact to the ground.
AXERA 5 126-126NV
Gloves
WARNING: Service operations should be carried out only when the rig
is stopped. Replace or repair faulty tools and equipment. Make sure
that there are no unauthorized persons in the working area when you
carry out service and repair work. The drilling equipment must always
be kept clean of oil and dirt.
WARNING: Make sure that the boom is properly supported before
servicing the hydraulic system.
WARNING: Danger of high pressure air streams. The air streams can
cause serious personal injuries. Release the pressure before opening
filling caps or pneumatic connections.
WARNING: The lubricator, the compressor air/oil receiver and any air
receiver are pressure vessels and they are not allowed to be repaired
without proper authorization. Check regularly the certification validity
of those componnents. At the end of validity period, you must make
recertify the component by a registered organization or replace it by a
new one.
WARNING
WARNING: Danger of high pressure oil jets. High pressure oil jets can
cause serious personal injuries. Release the pressure in the
hydraulic circuits before opening caps or connections.
(Accumulator,Cylinder and Hydraulic circuit)
WARNING: If the component must be live, a fellow worker must be
standing by to cut OFF voltage at the emergency or main switch in an
emergency situation.
WARNING
WARNING: If you have to weld the rig, disconnect the alternator cables
or open the main switch before starting to weld. Consider also the fire
and explosion risk caused by welding. Make sure that the rig and its
surroundings are clean and fire-safe.
ENVIRONMENTAL PRECAUTIONS
AXERA 5 126-126NV
Before operating maintenance always plan your work in order to use
adequate and in good shape receptacles.
Do not use the diesel engine if it is not needed because of exhaust
gas, think about the people and the environment.
For decommissioning, scrapping and disposal of machines
components (diesel engine, tyres, batteries, etc...), you must always
observe the law in force in your country. In case of no law or if you
think its not suficient, you can contact the conponent supplier.
Always have a fire extinguisher at hand and lurn of to
use it.
WARNING: Please notice that the hydraulic oil, fuel, and battery liquid
can cause pollution. Please refer to your own environmental standars for the
liquide processing
AXERA 5 126-126NV
1FP D/E
2467
8
1- Machine name
and type 2- Serial
number 3- Diesel
engine power 4Electric input power
5- Electric voltage
6- Electric frequency
7- Total weight of
the machine 8Manufacturing date
AXERA 5 126-126NV
Parking position
Tramming position
Parking position
B26F
Tramming position
axis.
AXERA 5 126-126NV
SANDVI
K MINING AND CONSTRUCTION LYON S.A.S. 19, av. De Lattre de Tassigny
AXERA 5 126-126NV
NO PERSONNEL ALLOWED
NO PERSONNEL ALLOWED
AXERA 5 126-126NV
Transportation of persons.
Inadequate ventilation.
WAR
NING: Check the
Inadequate
lightning.
emergency
stop buttons and
2.10
ACCELERATION VALUE
The measurement of the acceleration value at the operators positions have been
measured in accordance of European Standard Drill Rigs - safety 89/392/EEC and changes
of 91/368/EEC and 93/ 44/EEC.
Acceleration value does not exceed 0.5 m/s2
2.11
SAFETY EQUIPMENT
1
2
3
Fire extinguisher(s)
Emergency stop buttons
Safety and protection
devices
WARNING: Always check the emergency/park brake efficiency prior to
move the machine.
Keep the machine clean at all times, especially from fuel, grease, oil rags and
paper.
AXERA 5 126-126NV
AXERA 5 126-126NV
2.14
BRAKES
When any emergency stop push button is depressed, the Diesel engine and the power pack stop
at once.
EMERGENCY
STOP
TRAMMING COMPARTMENT
BUTTONS
AT
AT DRILLING COMPARTMENT
EMERGENCY
STOP
PUSH
BUTTON
EMERGENCY
STOP
PUSH BUTTON
AT REAR MACHINE
EMERGENCY STOP
PUSH BUTTON
AXERA 5 126-126NV
EMERGENCY/PARKING BRAKES
accelerator pedal
Depress the
emergency/parking
brakes red
button.
OFF
ON
AXERA 5 126-126NV
HIGH
RESET
OFF
2.15
HIGH
VOLTAG
E
Electric cable
WARNING: Never use an electric cable unless it is firmly positioned
on its support. this will prevent unnecessary tension on the cable
which may result in the plug being pulled from its socket.
The cable must never be live before the machine is ready to drill and the
itself
cable has been placed in its support and
support hooks. NEVER HANDLE A LIVE CABLE.
DANGER
AXERA 5 126-126NV
The assembly site must be properly equipped (cleanliness, good lighting, lifting
equipment, etc...).
WARNING: Report
PINS any damage or faulty components immediately and do
not use the machine.
AXERA 5 126-126NV
2
TYPE A: Lock plate
2 must be in
contact to the
support 1.
Fastening screws in
place and tighten.
TYPE B Fastening
TYPE C Fastening
1
HOSES, FITTINGS AND
HYDRAULIC CONNECTIONS
When moving around
the machine, look for
hydraulic damages
SANDVIK
MINING AND
connections
CONSTRUCTION LYON
S.A.S.
19, av. De leaks
Lattre de Tassigny
Hydraulic
AXERA 5 126-126NV
1
2
AIR FILTER
AXERA 5 126-126NV
Drain
WHEELS
1
AXERA 5 126-126NV
AXERA 5 126-126NV
2B
SANDVIK MINING AND CONSTRUCTION LYON S.A.S. 19, av. De Lattre de Tassigny
AXERA 5 126-126NV
12
AIR/WATER CLEANER
1
2
TF500
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
DRILL FEED AND BOOM
33
4
6
6
9
8
8
1
L
Y
O
N
c
e
d
e
x
,
F
R
A
N
C
E
T
el
:
+
3
3
(
0
)
4
7
2
4
5
2
2
0
0
F
a
x
:
+
(3).
AXERA 5 126-126NV
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
ELECRIC CABINET
GAUGES: P400: Compressor hour meter
1P100: Rock
Drill percussion
hour meter
ELECTRIC
PANEL
P410: Supply Voltage meter Includes 220
WATER SUPPLY
VAC and 24 VDC power supply devices
and the control circuits. F251 Fault
current circuit breaker for cabin heater
1b circuit
and sockets. F291 Fault current
breaker for 3 phase socket. F311 Fault
current circuit breaker for internal 220V
control voltage in main switchgear. F312
Circuit breaker for internal 220V control
voltage in main switchgear. F450 Circuit
breaker for internal 24V control voltage in
main switchgear. F451.1 Circuit breakers
Check the water supply
for control system and instruments.
F452.1 Circuit breakers for working
1a Correct water supply connection.
lights. F453.1 Circuit breakers for cabin
OR
optional. F454.1 Circuit breakers for
1b Correct water hose reel connection.
hydraulic oil filling pump, multi-timer unot
2 No leaks in water circuit components.
and carrier. F454.5 TMS (optional) F10.1:
Circuit breaker for battery charger F10.2:
The mine water supply pressure must
General circuit breaker
stay between 3 bar and 14 bar.
AXERA 5 126-126NV
EMERGENCY/PARK
BRAKES PUSH BUTTON
PARKING BRAKES
Pull = Brake released
Push = Brake applied
40
(92)
AXERA 5 126-126NV
CHECKS AND
INSTRUCTIONS
TRAMMING CONTROLS
3
4
1
2
Main components:
1. Tramming control
panel. 2. Steering
wheel. 3.
Emergency stop
button. 4.
5 Stabilizers, canopy
diesel boom supply
control valve. 5.
Cable reel,
TRAMMING CONTROL
PANEL
2
3 5
1. Engine starter.
2. Horn. 3.
Tramming Indicator
Panel (dash board).
4. Front/Rear
tramming lights. 5.
Forward / reverse
tramming direction.
6. Slow/ fast
tramming speed
selector switch. 7.
Emergency stop
button.
START
S TO P O N
STOP
9. Tramming
pressure gauge
9 1
AXERA 5 126-126NV
1. Front Left
jack.
14
2
3
2. Front Right
5. Telescopic canopy.
6. Supplies oil pressure to boom
valve (for maintenance use only while
diesel engine is running).
Push the levers to bring the stabilizers in
contact to the ground. Pull the levers to
retract the stabilizers in tramming
position. NOTE: retract the rear stabilizers
first when tramming is needed. Extend the
front stabilizers first for parking and
drilling.
PUSH
PULL
FOOT PEDALS
Pedal A: Diesel
accelerator.
2
Pedal B: Service brake
pedal.
NOTE: To stop the machine or to reduce
the speed in a decline, release first the
accelerator pedal and, if needed, push
the service brake pedal.
NOTE: Use pedal A and pedal B with the
RIGHT FOOT.
AXERA 5 126-126NV
3.5
BOOM MOVEMENTS
B26 F
Divergence
Boom extension
Feed extension
Boom lift
Feed roll
over
Feed tilt
Boom
swing
Feed
swing
Feed Divergenc
extensio
e
n
B26 NV
Boom lift
Feed tilt
Feed
roll over
Feed angle
Boom
Feed swing extension
Boom
swing
AXERA 5 126-126NV
3.6
DRILLING COMPARTMENT
DRILLING COMPARTMENT
GB
I
P
O
S
PD Emergency stop
1
2
3
B: Boom controls.
D: Drilling controls.
P: Pressure adjustment
knobs.
4
G: Pressure gauges.
5
S: Switches.
6
L: Air-oil lubrication sight
glass.
7
W: Warning light:
indicates a lack of air or water
pressure.
8
I: Indicator Light Panel
9
O: Optional lever for
boom movement (B26 NV or LC)
or rod clamp
BOOM CONTROLS
LEVER
down.
up.
PU
SH
LEF
T
3
RIGH
T
PU
LL
LEVER
LEF
1T 2
PUSH
RIGHT
3
PULL
4 5
AXERA 5 126-126NV
LEVER
23 4
PUSH
LEFT
RIGH
T
PULL
LEVER
23
PUSH
LEFT
RIGH
T
PULL
LEVER
5 (OPTIONAL)
1 2
3 4 5
PU
SH
PU
LL
OR
PUSH the
lever: close rod
clamp
2
PULL the
lever: open rod
clamp
AXERA 5 126-126NV
DRILLING CONTROLS
LEVER
feed.
LEVER
LEVER
PULL
PUSH
LEVER
PULL
23
PUSH
LEVER
PULL
2
3
PUS
H
PUL
L
4 5
AXERA 5 126-126NV
ADJUSTMENT KNOBS
STANDARD
CONTROL
DRILLING
A DRILLING CONTROL
WITH OPTION
A
B
PRESSURE GAUGES
B C D E
D: Percussion pressure
gauge.
A
B
1
2
AXERA 5 126-126NV
JOYSTICK
A 10 2 B C D 10 2 10 2
EMERGENCY STOP 01 2
E F E: Joystick TRS
(Optional) PUSH Right:
Swing up TRS PUSH Left:
Swing down TRS PUSH
Up: Close TRS PUSH
Down: Open TRS F:
Joystick Rod Clamp
TRR1 (Optional) PUSH
Right: Open rod clamp
PUSH Left : Close rod
clamp G: Automatic
central greasing
(Optional) Additional
lubrication cycles can de
triggered at any time. G
B: Automatic
feed return
control. - Switch
to the left
(1):Manual feed
return using control
levers, all 3 drilling
levers free. - Switch
in central position
(0): Automatic feed
return at the end of
drilling operation, all
3 drilling joystick
levers hold in full
drilling position Switch in central
position (2):While
drilling if there is an
need for stopping the
drilling process, it
moves the rockdrill
backward immediatly
and resets the 3
drilling levers to
neutral. From this
position the switch
return position 0
when is not
maintained. C:
Compressor Switch in central
position (0) auto start
with power pack Switch to the right (2)
power pack starts. Switch to the left (1)
power pack stops.
D: Water Pump
on/off - Switch in
SIGHT GLASS
Air-oil drill lubrication
sight glass
AXERA 5 126-126NV
TRAMMING
4 TRAMMING
4.1 STARTING THE ENGINE
WARNING: Sound the horn to warn any person of your intention to start
and move the machine. Make sure that all covers and protective hoods
and doors are installed and properly closed
WARNING: Always make sure before starting the engine that there is no
unauthorized persons in the danger areas around the machine and that no
controls are in operating position.
Turn key 1 to start diesel engine Do not run the starter longer than 10 seconds
at a time. Wait the starter to cool down before new starting attempt (10 seconds).
AXERA 5 126-126NV
TRAMMING
SANDVIK MINING AND CONSTRUCTION LYON S.A.S. 19, av. De Lattre de Tassigny
AXERA 5 126-126NV
TRAMMING
WARNING LIGHTS
H21
H150
H19
H18 1
25
6
H23
4
7
AXERA 5 126-126NV
TRAMMING
TRAMMING CHARGE PRESSURE GAUGE
BRAKE TEST
Raise the machine on stabilizers, no contact
between tyres and ground.
1
2
AXERA 5 126-126NV
TRAMMING
ELECTRIC CABLE
In case that the brakes are faulty, do not use the machine and
refit it.
46
-698
81
LYON
cede
x,
AXERA 5 126-126NV
TRAMMING
4.4
1
Turn the tramming speed selector
1 to the right in low speed range (turtle
B
In normal tramming conditions to
stop the machine you must:
AXERA 5 126-126NV
TRAMMING
Bring the machine to a full stop. Release the accelerator pedal and press on tramming
control pedal.
2
Apply the emergency/parking brakes.
3
Position the two (2) rear stabilizing jacks and the two (2) front jacks firmly on the
ground. The distance between the wheels and the ground must not be more than 7 mm
(1/2").
4
The machine must be turned into a bank or rib to prevent it from running away. Place
a stop block on the wheels when parking a gradient.
5
Allow the diesel engine to idle several minutes to allow critical components to cool
gradually.
6
Stop the engine by pressing the "OFF" button.
7
Turn the battery master switch to the "OFF" position.
WARNING: NEVER LEAVE THE MACHINE WHILE THE ENGINE IS
RUNNING.
AXERA 5 126-126NV
DRILLING
DRILLING
5.1
SETTING-UP THE MACHINE IN THE
DRIFT
Place the machine lengthways of the drift at an equal distance from the
sidewalls.
For optimum stability, and perfectly parallel holes, the chassis must be on line with the gallery
being
drilled. Stop the machine so that the distance between the machine and the face to be
drilled = the length of the drill feed + 300 mm (1 foot).
This position will allow the drill feed to access the lifters which are directly aligned with the
machine
AXERA 5 126-126NV
DRILLING
Place the stabilizers firmly on the ground, do not over lift the chassis for optimum
When placing the stabilizers, pay attention that nobody is close to
stability.
them.
Optimum stability
AXERA 5 126-126NV
DRILLING
5.2
ELECTRIC POWER
RESET
OFF
AXERA 5 126-126NV
DRILLING
INDICATOR LIGHT PANEL
H608
Compressor running.
AXERA 5 126-126NV
DRILLING
H608
Low water pressure. If the water pressure stays below 2.8 bar for longer than 4
seconds (default setting), the pressure monitoring system stops drilling and stops
the water pump. The indicator light remains lit and it can be turned off by pressing
the bypass/acknowledgement button S505. After that, water pump has to be
started manually with switch S501.
Compressed air too hot. If the temperature of the output air from
the compressor rises too high, the powerpack, the compressor, and
the water pumps stop and the indicator light goes on. The
indicator light goes off automaticallyas the compressor cools
down.
Compressor motor overloaded. The indicator light goes on and the
powerpack,the compressor and the water pumps stop when the
compressors protective switch F240 is triggered. The protective
switch must be reset manually. Turn the main switch to the 0
position before resetting the protective switch.
Water booster pump motor overloaded. The indicator light goes on
and the powerpack, the compressor and the water pumps stop
when the water pumps protective switch F230 is triggered. The
protective switch must be reset manually. Turn the main switch to
the 0 position before resetting theprotective switch.
Low air pressure. If air pressure stays below 2.8 bar for longer than 10
H609 sec
onds (default setting), the pressure monitoring system stops
drilling. The indicatorlight remains lit and it can be turned off by
pressing the reset/ acknowledgementbutton S505.
Highpressure water pump motor overloaded. The indicator light
goes on and the powerpack, the compressor, and the water pumps
stop when the highpressure water pumps protective switch F280
is triggered. The protectiveswitch must be reset manually
(Optional equipment).
SANDVIK MINING AND CONSTRUCTION LYON
S.A.S. 19, av. De Lattre de Tassigny
B.P. 46 -69881 LYON cedex, FRANCE Tel: +33
(0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
AXERA 5 126-126NV
DRILLING
H608
Low oil level of hydraulic oil receiver or shank lubrication device. If the oil level
drops below the allowed minimum, the powerpack, the compressor and the
water pump stop and indicator light goes on. The level monitoring system has
a 3second time delay for preventing false alarms if the oil level momentarily
drops too low, for instance, when the rig rocks. The indicator light goes off
when a sufficient amount of oil is added.If the indicator light blinks, the oil level
in the shank lubrication is low.
Return filter clogged. When the indicator light goes on, the one of return filter
has come so dirty that it must be replaced. The filter monitoring device does not
stop drilling functions. When the oil is cold (below 30 C), the monitoring system
is bypassed to avoid alarms caused by thick oil.
Hydraulic oil too hot. If the temperature of the hydraulic oil rises over 75 C the
powerpack, the compressor and the water pumps stop and the indicator light
goes on. The indicator light goes off automatically when the oil temperature has
dropped sufficiently.
Clogged pressure filter of powerpack for boom 1 and 2. When the indicator
light goes on, the pressure filter has come so dirty that it must be replaced.
The filter monitoring device does not stop drilling functions. When the oil is
cold (below 30 C), the monitoring system is bypassed to avoid alarms caused
by thick oil.
Emergencystopped. When any of the emergency stop buttons of the rig is
depressed the indicator light goes on, all motors stop and diesel stops. By
releasing the button(s), the indicator light can be turned off, but the motors
must be restarted separately.
AXERA 5 126-126NV
AXERA 5 126-
DRILLING
DRILLING
126NV
H608
Incorrect phase sequence. When the main switch is turned ON, the relay K120
checks the 3phase current for correct direction of rotation. If the directionof
rotation, i.e. the phase sequence, is incorrect, the indicator light goes on and
the motors are prevented from starting.
Electric current switched ON. The indicator light goes on when the
mainswitch is turned ON.
External pump overflow. The indicator light goes on and the powerpack, the
compressor and the water pumps stop when the protector switch F290 is
triggered. The switch must be reset manually (Optional).
AXERA 5 126-126NV
DRILLING
The front frame of the machine should be levelled and in the axis of drilling
direction.
Boom position:
Use the roll-over lever to bring the drill feed support cradle to the position
shown below.
2
Use the feed swing and the drill feed tilt lever to line up the roll over axis with
the front carrier axis.
3
Use the divergency lever to bring the drill feed to the horizontal position
NOTE: The boom is now set. If the last 3 movements are not used, the drill feed will
remain in the parallel drilling mode.
NOTE: For overall improved rigidity of the boom, it is recommended to use the boom
extension when approaching the drill feed to the face instead of the feed extension
cylinder.
64 (92)
AXERA 5 126-126NV
DRILLING
B
2
6
F
Stinger
B
2
6
N
V
A dead angle zone, when the rear section of the drill feed interferes with the boom,
can occur when drilling the blast hole (burn cut).
AXERA 5 126-126NV
DRILLING
AXERA 5 126-126NV
DRILLING
AXERA 5 126-126NV
DRILLING
5
.
5
COLLARING A HOLE
DRILL FEED POSITIONING
Using lever 1 and 2 move the drill
feed in the
position you need to drill a hole.
Push the lever 4 to bring the drill feed
stinger in
firm contact with the rock.
1 2 3 4
Pull percussion lever 2 fully
For smooth collaring pull slowly
rotation lever 3
and feed lever 1. Keep the levers 3 and
1 in the
position where the movements have
started.
Let the bit
penetrated the face
until it reaches
PUSH
solid rock. When the
1 23
bit has reached solid
4 5
rock, collaring pro
PULL
cess is achieved. Full drilling power can
be used.
5
.
6
NORMAL DRILLING
DRILLING OPERATION
12 3
4 5
PULL
AXERA 5 126-126NV
DRILLING
DRILLING ADJUSTMENT
While drilling the operator can adjust the
rotation speed (RPM) as well as the feed
pressure.
NOTE: Always adjust both rotation and feed at the
best level acceptable according to your ground
condition.
Rotation over-speed will result in a faster wear of
the bit carbide inserts, mainly in abrasive rock.
Under-feeding will result in rapid wear of the rod,
shank and coupling threads. A smoking coupling
indicates under feeding, increase the feed pressure
when the coupling smokes.
Over-feeding will result in an increase in the
rotation pressure which indicates an over-torque.
That reduces the life time of the rotation
mechanism of the rock drill.
While drilling keep the rotation pressure to an
average value of 50 bar.
CLEARANCE ANGLE
AXERA 5 126-126NV
DRILLING
Anchor the drill feed and then open the water circuit.
Move the Feed Lever to the "MAXIMUM feed" position. This allows the full
percussion energy to be activated for a better breaking capability.
Tilt the front end of the drill feed downward, the stinger in contact to the
ground.
2
Stop all powerpack.
3
Close the water supply valve at the mine line.
4
As to prevent the alternator to be damaged, stop the diesel engine prior to turn
the battery master switch to the "OFF" position.
5
Place the main circuit breaker to the "OFF" position.
6
Shut OFF the power at the mine electric box.
7
Wash the machine mainly the drill feed and the boom.
8
Fill-up the shift report form.
9
Report any defects that you have noticed.
TRANSPORTATION
6 TRANSPORTATION
6.1 TRANSPORTATION ON A PLATFORM
AXERA 5 126-126NV
WARNING: Before driving the machine onto a transport platform, move
When driving the machine onto a transport platform, use ramps. this
should always be done on level ground. Always use low speed and observe
special caution when coming from the ramps to the platform.
the boom and the feed to the tramming position. never exceed the maximum
side and slope limitation. While moving the machine NEVER SWING THE BOOM.
WARNING: Install the locking bar at the central articulation before
moving the platform. Lower all stabilizers against the platform
floor. Move the boom as low as possible and fasten it to platform.
Fasten the machine chassis to the platform using proper straps or
chains.
AXERA 5 126-126NV
TRANSPORTATION
6.2
THE the
USE OF
CABLE OR
CHAIN IS STRICTLY
FORBIDEN.
While towing,
prevent
tramming
component
to be damaged
and operator
affect
one operator should be at the tramming compartment ready to apply the
brake
in a case
of emergency or operate the steering valve to allow the
at drilling
compartment.
steering cylinder to move.
If it is necessary to tow the machine,
comply to the following procedure:
DANGER
Towing point
72 (92)
AXERA 5 126-126NV
TRANSPORTATION
Use the unbraking hand pump to pressurize the brake cylinders. The pressure build
up by the hand pump is sufficient to release the brakes.
NOTE: The brake valve is always functionning. To apply the brakes push downward the
red knob, as you do in normal conditions.
WARNING: Never try to tow a machine which presents problems on
tramming
DANGER
components
UNTIGHTEN IN
6.3
DANGER
TOWING POSITION.
LIFTING FRAME
LIFTING POINT
WARNING
WARNING
LIFTING POINT
WARNING: Always respect the law and all the local safety regulations
in lifting work. Keep in mind the total weight of the rig, given in the
technical data pages at the end of this manual. Move the boom and
the drill feed to the tramming position (See: paragraph 2.6
WARNING
page 20). Install the locking bar at the central articulation. Install 4
hooks and chains or cables at the front and rear lifting points.
WARNING: Do not stand under the machine during lifting process. Use
proper lifting devices as hooks, cables or chains for a safe work. Use a
lifting frame to maintain all 4 four chains or cables perfectly vertical
and parallel each other.
SANDVIK MINING AND CONSTRUCTION LYON
S.A.S. 19, av. De Lattre de Tassigny
B.P. 46 -69881 LYON cedex, FRANCE Tel: +33
(0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
AXERA 5 126-126NV
TRANSPORTATION
The lifting device used must be of the correct type and have sufficient lifting
capacity.
The rig or parts of it must not be lifted with any devices that are not specifically designed
for lifting purposes. You must always know the exact weight of the load, and never exceed
the lifting capacity specified by the
manufacturer of the lifting device.
Lifting routes should be planned so that the load is not moved over persons or such places
where persons may be present. Make sure that the lifting equipment is in proper condition
Wire ropes and chains used for lifting must be
checked regularly. Damaged wire ropes must be marked clearly and discarded at
once.
Lift the load only a few centimetres at first to make sure that it is properly fastened and in
balance. Do not continue lifting until you are sure of proper fastening and balance. The
lifting wire ropes must be fastened according to the manufacturers instructions.
TRANSPORTATION
Wash the machine if it has been used or transported by sea using a high pressure
steam washing machine.
Drain and blow air through the water circuit. Blow some anti-freeze (rust inhibitor)
through the circuit.
The nitrogen rockdrill accumulator should be empty, PLACE A TAG TO REMIND THAT
THE ACCUMULATORS HAVE BEEN DISCHARGED.
As to prevent the alternator to be damaged, stop the engine prior to turn the battery
master switch to the "OFF" position.
AXERA 5 126-126NV
AXERA 5 126-126NV
TECHNICAL DATA
TECHNICAL DATA
Technical
Specification 6-232 SA 2004-05-14
AXERA 5-126
APPLICATION
The Tamrock Axera 5-126 is a single boom electro
hydraulic jumbo for mine development and tunneling
in cross sections up to 38 m.
The robust universal boom have a large optimum
shaped coverage, 360 rotation and full automatic
parallelism for fast and easy face drilling. The boom
can also be used for cross-cutting and bolt-hole
drilling.
The jumbo layout is designed for good visibility and
balance, this and the powerful four-wheel-drive
articulated carrier ensure fast and safe manoeuvering
in narrow drifts.
The high performance drilling system allows high
drilling performance with good drill steel economy
and high machine reliability.
The operator environment and added automatic
functions allow the operator to concentrate on safe,
fast and accurate drilling.
All the service points are well protected but easy to
access.
46 -69881 LYON
cedex, FRANCE Tel:
+33 (0)4 72 45 22
00 Fax: +33 (0)4 78
31 79 80 MAIN
SPECIFICATIONS
Carrier
Safety
canopy
Rock drill
Feed
Boom
Control
system
Powerpack
Shank
lubrication
device
Air
compressor
Water pump
1 x TC 5
1x
FOPS /
ROPS
1 x HLX5
1 x TF
500
1 x B 26
F
1 x THC
560
1 x HP
560 (55
kW)
1 x KVL
10-1
1 x CT 10
1 x WBP
1
1 x MSE
Main switch
05
AXERA 5 126-126NV
TECHNICAL DATA
Technical
Specification
2004-05-14
S-A
AXERA 5-126
6-232
GENERAL DIMENSIONS
All dimensions in mm
210 kg
955 mm
87 mm
20 kW
225
Percu
bar
ssion
Max torque (80 ccm
motor) Hole size
175
Rotat
Recommended steel
bar
ion
400
Nm
Shank adapter
43 Flushing water
64
pressure
mm
TF 500 FEED
T38H35Feed type Cylinder - wire rope Feed force 25 kN
R32
TF 500
Total
466 527 588 649
length
0
0
0
0
(mm)
Drill steel
309 370 430 491
length
0
0
5
5
(mm)
Hole
283 344 405 466
depth
0
0
0
0
(mm)
Net
B 26 F
BOOM
(Technical
specification 4200 S)
Type
Weight
(with
hoses)
Feed rollParallel
THC
560
CONTROL
over
Boom
holding
1 900 SYSTEM
extension
kg 360 1
Power
Adjustable
Feed
200power
mm 1
control
full
Adjustable
collaring
power
Adjustable
Rotation
rotation
control
speed
Reversible
rotation
Automatic
Collaring
functions
Feed
controlled
Electrical motor 1 x 55 kW (75 hp) 3-phase
motor Pump types
-Percussion, feed & boom
Axial
piston, 1 x 130 l/min variable displacement
1 x 60 l/min
Rotation gear pump
Filtratio
1 x 20
n
Pressure micron
1 x 10
- Return
micron
Hydraulic tank
180
AXERA 5 126-126NV
TECHNICAL DATA
Technical
Specification 6-232 SA
AXERA 5-126
TRAMMING DIMENSIONS
TURNING RADIUS
All dimensions in mm
R 1 R 2 CS
TF
326 565 329
500 x 0
5 0
10
TF
326 580 343
500 x 0
0 5
12
TF
326 594 358
500 x
0
5 0
CARRIER
WATER CIRCUIT
ELECTRICAL SYSTEM
55 liters
AIR
CIRCUIT
Compressor
- Capacity
Electric
motor
Shank
lubrication
device
- Air
C.T. 10,
screw type
1.0 m/min
at 7 bar
7.5 kW (10
hp)
1 x KVL 101
250-350
4 x 70 W, 24
-Tramming lights 4 x 70 W, 24 V
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
6-232 S-A
2004-05-14
COVERAGE AREA
AXERA 5-126
OPTIONAL EQUIPMENT
DRILLING SYSTEM
CARRIER
ELECTRICAL SYSTEM
*) 1 000 V electric power
supply. Ground fault detector
-not applicable to 1 000 V Electric cable (Technical
tamrock sandvik
AXERA 5 126-126NV
TECHNICAL DATA
Technical
Specification
2003-10-21
S-C
B 26 F Boom
4-200
Ensure horizontal
//
Ensure
vertical //
APPLICATION
DESCRIPTION
TECHNICAL DATA
Coverage with
parallelism
holding
Coverage with
manual
override
Weight, without
hoses
Weight allowed
Boom
telescopic
extension
Boom lift, up
and down
Boom swing,
29,2
m
38,9
m
1 850
kg
1 050
kg
1 200
mm
45
and
16
45
TECHNICAL DATA
AXERA 5 126-126NV
Technical
Specification
S-C
2003-10-21
4-200
COVERAGE AREA
B 26 F Boom
GENERAL DIMENSIONS
AXERA 5 126-126NV
TECHNICAL DATA
Technical
Specification
2003-10-21
S-C
B 26 NV Boom
4-501
Ensure vertical //
APPLICATION
DESCRIPTION
TECHNICAL
DATA
Coverage with
29,2
parallelism
m
holding
Coverage with
38,9
manual override
m
Weight, without
1 900
hoses
kg
Weight allowed 850 kg
Boom telescopic 1 200
extension
mm
Boom lift, up
45
and down
and
16
Boom swing,
45
symmetric
Feed tilt, up and
25
down
and
AXERA 5 126-126NV
TECHNICAL DATA
2003-10-21
COVERAGE AREA
Technical
Specification
S-C
4-501
3410
1870
5970
5270
1200
6250
1870
363
0
565
5
5500
6480
GENERAL
DIMENSIONS
1400 1030
2600
20
360
45
90
95
16
1200 25
95
50
95 50
572
50
31
(45)
26
(45)
B 26 NV Boom
AXERA 5 126-126NV
TECHNICAL DATA
TECHNICAL DATA
AXERA 5 126-126NV
AXERA 5 126-126NV
TECHNICAL DATA
77) 7(/(6&23,&
7RWDO
OHQJWK
77)
SANDVIK MINING AND CONSTRUCTION LYON
S.A.S. 19, av. De Lattre de Tassigny
46 -69881 LYON cedex, FRANCE Tel: +33 (0)4
72 45 22 00 Fax: +33 (0)4 78 31 79 80
TECHNICAL DATA
'HVFULSWLRQ
0DLQ FRPSRQHQWV
2SWLRQDO
HTXLSPHQW
7HFKQLFDO
GDWD
AXERA 5 126-126NV
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
3-1600
2005-0215
APPLICATION
MAIN COMPONENTS
1.
Hose
2.
Feed
reel
3.
Impulse cylinders for stopcylinder
and-return automatics
4.
Hose
5.
Travelling
support
6.
Feed wire ropes and rope
centralizer
tensioning assembly
7.
Feed
8.
Lower feed
beam
9.
Bracket for feed
cylinder
10.
Lower cylinder
feed
extension
11. Front drill rod
beam
12.
centralizer
Buffer
DESCRIPTION
The design of the feeds aims at simplicity of
structure and ease of maintenance. The TFX
feed consists of TF feed and TFX extension kit.
When the TFX 500 feed is in minimum length,
short holes can be drilled and while in
maximum length, long holes can be drilled. The
extension of feed can be adjusted stepless
between minimum and maximum.
During drilling the buffer is pushed to the rock
by feed extension cylinder. The TF feed beam
moves on the lower beam by lower feed
cylinder.
The beams are made of special aluminum
profile with sliding surfaces faced with stainless
steel
strips.
The drill
rod centralizers are equipped with
hardened steel wear pieces and are designed
for optimum visibility and durability.
OPTIONAL EQUIPMENT
TRR 1 hydraulic drill rod retainer for extension
drilling Internal hosing Connections parts for
boom Connections parts for rock drill
Centralizer wear pieces of different sizes
TECHNICAL DATA
Max feed force 25 kN Free speed
0.5 m/s
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
3-1600
2005-02-15
DIMENSIONS
TFX 500
6/12
8/14
10/16
Total length
(mm)
3480 /
5310
4090 /
5920
4700 /
6530
Feed travel
(mm)
1610 /
3440
2220 /
4050
2830 /
4660
636
673
710
With optional
TRR1 rod
retainer: - 1. rod
length (ft)
6, 8, 10,
12
6, 8, 10,
12
6, 8, 10,
12
With following
TB booms
With following
B26 booms
AXERA 5 126126NV
TECHNICAL DATA
21852 1/
2003- 2
06-04
HYDRAULIC
ROCK DRILL
HLX5
1100 955
145
295
240
153
87
HYDRAULIC
ROCK
DRILL
The HLX5 hydraulic rock drill is designed for tunneling and mine development drilling with Tamrock Axera
jumbos. It is also suitable for bolt hole, exploration and injection hole drilling.
HLX5 Application
The HLX5 is a hydraulic percussive rock drill with independent reversible rotation and low profile
height.
Description
AXERA 5 126-126NV
TECHNICAL DATA
Technical data
Drill steels
Shank
R 39 or Hex 35 mm
drifter rods,
MF-rods highly
recommended
45 / T 38
Hole diameter
Tunneling
Cut hole drilling
Weight
Length
Profile height
43...64 mm
76...127 mm
210 kg
955 mm
87 mm
Percussion
mechanism
Operating
120220 bar
pressure
Percussion rate 67 Hz
Impact energy
320 Joule
Flow (at 220 bar) 97 l/min
Accumulator
Accumulator gas
High pressure
(HP)
Low pressure
(LP)
Filling valve
Nitrogen N2
50 bar
4 bar
Vg8 DIN 7756
Rotation
mechanism
Motor
Orbit
type
Motor type
46 l/min 72 l/min
Pressure max.
400 Nm 625 Nm
0250 0250
rpm
rpm
OMS
160
74
l/min
175
bar
780
Nm
0
200
rpm
Flushing
Water flow (with
60 l/min (15 bar)
one rod)
Water pressure
10...20 bar
Shank lubrication
Air flow (at 6 bar)
Pressure
Oil consumption
250...350
Nl/min
4...7 bar
see SLU
180...250
instructio
g/h
ns
Working
temperature
(water flushing)
Ambient
+0 ...+40 C
temperature
Oil operating
+40...+60 C
temperature
Hose fittings size
Percussion
JIC 1 1/16 - 12
Rotation
JIC 3/4 - 16
Lubrication
JICS.A.S.
3/4 - 1619, av. De Lattre de Tassigny
Flushing
JIC 3/4 - 16
Oil
recommended
see a separate
specification
Options
AXERA 5 126-126NV
TECHNICAL DATA
0405
1-1
1/
HYDRAULIC ROCK 004- 2
2
09-28
DRILL HL 510
197
1024
Application
The HL 510 hydraulic rock drill is designed for bench drilling with 32-45 mm (1 " -1 ") diameter drill
steels. It is used on CHA 550, Dino 500 and Ranger 500 hydraulic crawler drills in drilling of 51-89 mm (2"
-3 ") diameter blastholes in construction worksites, quarries and open pit mines.
Description
The HL 510 is a hydraulic percussive rock drill with independent reversible rotation and low
profile height. The HL 510 is equipped with separate flushing.
Drill steels
The HL 510 rock drill uses the following extension drill steels
Drill steel
Diameter in 1Hole
type Rods mm 32 38 diameter
45
1 range mm
in 51-64 2
1 - 2 64 89 2 - 3
76-89 3
-3
38mm: R32, R38, T38,
Shank
lenght 550 mm
adapters
45mm: R32, T38, T45, ( HL 510-38 )
lenght 550 mm
( HL 510-45
)
SANDVIK
MINING
AND CONSTRUCTION LYON
TECHNICAL DATA
AXERA 5 126-126NV
Technical data
Weight Length
LYON
S.A.S. 19, av. De130
Lattre
Tassigny
Height
kg 1de
024
mm 206 mm
WidthNumber of 294 mm 4 pcs
side bolts
Percussion
mechanism
Operating
pressure
Percussion rate
Kinetic power
Percussion oil
flow (170 bar)
High pressure
accumulators
Accumulator
pressure Low
pressure
accumulators
Accumulator
100-170 bar 59 Hz 15.5 kW
pressure
100 l/min 1 pc 50 bar 1 pc 4
Accumulator gas bar Nitrogen N2
Rotation
mechanism
Rotation
principle / motor independent, orbit OMSU
type 0-250 rpm
200 945
type Rotation
OMSU 80 OMSU 125 Nm 55
rate Rotation
motor type Max. 470 Nm 750 Nm 40 l/min/15
0 rpm
torque (210 bar) l/min/220 rpm 43
l/min/150 rpm 38 38 mm
Rotation flow
Flushing housing mm 38 mm 45 45
mm 45 mm
mm
Fittings
Percussion
Rotation Flushing
Shank lubricationJIC 1 1/16 - 12 JIC 3/4
- 16 JIC 1 1/16 - 12
JIC 3/4 - 16
Options
46 -69881
LYON
cedex,
FRANCE
Tel:
+33
(0)4
72
45 22 00 Fax: +33 (0)4
78 31 79 80