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wire cutting technology entry
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w
the first part: YH Line cutting control system manual
1, System Introduction
YH wire cutting control system is the use of advanced computer graphics and
numerical control technology, set control, programming as one of the brisk
walking thread cutting high-level programming control systems.
YH system has the following characteristics:
upper and lower shaped face, big taper workpiece. Taper cutting up to 90
( 45 gradient) can be arbitrarily variable cone cutting, and
cut-off point with the guide pulley offset the real-time compensation, in theory,
compensate for accuracy is up to 6um.
Dual-CPU architecture, programming control of the integration, processing
can be programmed on the same plane.
Discharge status waveform display, automatic tracking without frequency
adjustment.
control of the international standard ISO code. processing path
real-time tracking shows that the workpiece contour three-dimensional
modeling.
unique screen console mode, all operations are achieved with the mouse for
easy and intuitive (can be configured multimedia touch-screen).
field data memory power failure, power restored, no maintenance.
coupled with the domestic first-class-style wire cutting YH graphics
programming system.
2, the system according to installation and start
(1) hardware, according to the basic hardware installation
Environmental
486 or above IBM PC or compatible, single or dual floppy drive, VGA color
monitor (or VGA single significant), 4M or more memory, mouse (MOUSE
SYSTEM pattern)
Electronic order matching and control panel installed
system by three circuit boards: electronic disk, the main control board and the
opto-coupler interface board.
electronic disk, the master board, interface board plugged into a separate
expansion tank, interface boards of various signals from the DB25 and DB15
leads to two sockets (pin definitions see Appendix A).
(2) open a console system startup
, electronic disc will automatically boot DOS system. System startup, the Flash
Disk as the D drive, C drive for the RAM disk. (The hard-drive system, drive
letter changed after the order)
Warning: E-disk are not free to rub written documents, but can not save
data to an electronic disk, otherwise the system may cause paralysis.
(3) YH system startup
system boots, the YH system interface automatically.
Note: (1) If the systematic long-term need, or circuit boards, chip plug, the
startup screen will appear the following prompt:
RAM DISK ERROR FINDED!!
DO YOU WANT TO RESET THE DISK (ALL DATA IN RAM WILL LOST)? (Y / N)
At this point, just press Y button, the system can automatically be restored.
(2) mouse button on the left-most named for the command keys.
(3) described in this manual to take the cursor point is: Operation mouse, so
that the on-screen cursor to the specified location, and then click the command
button.
Figure 1 Y H control of the screen
into the system, the screen displayed on the cover of the main screen, the
system of relations and entry conditions of the screen shown in Figure 2.
3, the control screen Description:
the operation of the system all the buttons, status, graphical display all in the
screen to achieve. A variety of operation commands can be used to complete
the mouse or the corresponding buttons. Mouse operation, mobile mouse, so
that the arrow on the screen like the screen cursor pointing to the selected
button or position; and then click the left mouse button. The following notes
refer to where the light punctuation to take the mouse operation. Now a
variety of screen control functions described below (see Figure 1).
[Display Window] The next window displays: graphics workpiece contour,
processing path or relative coordinates, and processing code. Point taken with
the mouse (or press F10 key) to switch the display window signs, the red
[YH], can change the contents of the display window. System access, the first
display graphics, after every point to take time the sign, followed by relative
coordinates, processing code, graphics, . The relative coordinates of
which way to large font to display the current process is the relative
coordinates of the code.
[Gap-voltage direct] shows the average discharge gap voltage waveform (also
can be set to Analog voltage meter mode, see Parameter Settings section).
In the waveform display mode, the indicator 10 equal portions on each side of
a line segment, no-load gap voltage is set at 100% (ie full amplitude), are
equally the bottom of the yellow line segment segment directed gap shortcircuit voltage of position. Waveform display of the top of the two signs: shortcircuit back-off sign BACK, the sign change red, indicating short-circuit; shortcircuit the rate of instruction SC, said the gap voltage is below the set value of
the percentage of short-circuit.
return to DOS by function
CTRL + Q keys
processing
single-stage processing
Simulation (validation)
cursor to select back-off (manual)
window switch window switch flag logo position ( right, the fixed-end)
read the disk (code reading)
YH - CON [YH] Check
or the ESC key or the ESC key to extension unit jog control
ISO code, the screen appears on the data plate on the ISO code for the file
name all the parameters window, the Arrow cursor to the selected file name
(for example: DEMO), according to a command button on the mouse later, the
file name changed yellow. Parameters window of the top left corner and then
press the [Undo] button to , the system reads the code file, and chart its
graphics on the screen.
2 Simulation validation
by [analog] (or D key), the system quickly and mapped by interpolation
processing path, as verifiable code correctness.
3 machine function test
( 1) run out of punctuation top of the screen to take the motor status flag (or
press the small keypad of the Home key), making the signs red ON. Check the
machine handle, all-phase motor to be locked. Marked with the cursor then
points to the resume for the OFF, should be lost electrical power.
(2) run out of punctuation marks to take high-frequency top of the screen (or
press the small keypad of the PgUp key), making the sign into the red ON, the
screen should be directed gap voltage waveform full-wave amplitude increase
(if dissatisfied with increase should be adjusted gap voltage sampling part of
the relevant parameter when the factory has been set, the user should not be
arbitrarily adjusted). Machine tool parts, molybdenum wire should collide,
sparks occurring at the same time trough voltage waveform appears that part
of the normal high-frequency control.
(3) close the high-frequency OFF, open the motor ON, then [simulation]
button, the machine tool should be space walk in order to test whether the
machine-of-step and the control precision and so on.
4 Processing
The systems main part of the screen to adjust the tracking regulator has two
adjustments on both sides of the table buttons, +, said track to strengthen, -
indicates less tracking. Before the official cut should be moved to centerright position.
machine tools, the workpiece is ready, press the [process], or W key (if
need to calculate the processing time should be cleared first time card - run
out of time card or by check punctuation F9 key), that is, into the processing
state (the system automatically open electrical and high frequency).
into the processing state, the general has the following situations:
non-tracking state gap voltage of full rate, processing current is zero or
very small, the screen coordinates of the bottom of the processing unchanged.
deal: According to tracking to enhance button + (or End key), hands left,
until the gap waveform (voltage) there peak and valley, coordinate start
counting.
processed due to track the state of current is too small, and the swing.
deal: According to tracking to enhance button + (or End key), until the
processing of current, speed (tracking regulator at the top of the instantaneous
velocity values) and stability.
been tracking often short-circuit state rollback.
treatment: According to tracking weakened button - (or PgDn key), making
processing of current just stabilized.
If you need to suspend the process can pause button or press P or Del
[simulate] button (or D key), that is, into the simulation check status.
bottom of the screen shows the current interpolation of the X-Y, U-V
coordinates (absolute coordinates), if the need to observe the relative
coordinates of the cursor point can be used to take the upper right corner of
the display window [Display Switch logo] (or F10 key), system will be large
fonts to display the current interpolation relative coordinates, showing the
bottom of the window shows the current interpolation code and section
number.
in the graphical display mode (point to take [Display Switch logo], can be
alternately in the graphics / display relative coordinates) of display adjustment
button to take a partial observation of the left-most button (or F1 key), you
can display the window upper-left corner to open a local observation window,
watching the window screen enlarging tenfold the interpolation trajectory.
During the simulation, press + or - key (motor as ON state), adjustable
simulation speed.
For suspension simulation process, according to [pause] button.
5 3 processing
piece set is completed by the program is ready (has been simulated correctly),
can enter the process.
Press [processing] button (or W key), the system automatically open high and
driving power, began to interpolation processing. It should be noted at this
time
gap voltage indicator on the screen gap voltage waveform (average voltage
waveform) and the processing of current. If the processing of current is too
small and unstable, can be used to track t
.-------------------------------------------------------------------------------------------------------------------.
"National senior technician school NC professional teaching: CNC programming and
operation (EDM fascicle)" the main contents include: CNC EDM, CNC wire cutting
machine tool and basic operation, CNC wire cutting technology and manual
programming, CAXA XP CNC WEDM Automatic programming, YH system of NC WEDM
Automatic programming, CNC wire cutting, CNC EDM machine example basic
operation, CNC EDM machining technology and programming, CNC EDM machining
examples. "National senior technician school NC professional teaching: CNC
programming and operation (EDM fascicle)" edited by Liu Qiang, Gao Yong Nian
deputy editor, Zhou Zhongfeng, Wei Yanmin, Yin Jie, Shen Xuedong, Cui Zhaohua
editor, reviewer.
Catalog
The first chapter CNC EDM based on the first day of NC Electrical Manufacture
overview section second CNC EDM machine tool NC programming based on section
third of chapter second CNC wire cutting machine operation section of WEDM
overview section second CNC WEDM wire electrode operating Third NC WEDM
workpiece clamping section fourth CNC wire cutting machine tool maintenance and
the third chapter is maintenance of CNC wire cutting process and the manual
programming the first stanza CNC WEDM Process section second NC WEDM 3B code
section third NC WEDM ISO code section fourth typical workpiece programming
examples of the fourth chapter of CAXA XP CNC WEDM Automatic Programming in CAxA
section of XP WEDM software overview section second CAXA xP wire cutting drawing
software operation third CAXA XP wire cutting program generation and simulation
processing section of the fourth typical workpiece automatic programming
examples Chapter fifth YH system numerical control WEDM Automatic programming
section YH system overview section second YH software drawing operation third YH
system software programming function and control function of fourth typical
workpiece automatic programming examples the sixth chapter CNC wire cutting