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sistemi digitali di controllo

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BO 0346208
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Cod. Fisc.
Part. Iva

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info@digisystemsrl.it

01561001205
01561001205

VIBRATORS POWER SUPPLY INSTRUCTION MANUAL


AP9201D6

filename: AP9201D6_ENG

Introduction
The vibrators power supply has been designed to keep in vibration the feeded system
giving it the necessary energy in the exact moment it is required.
The most common application of this device is the feeding of the electro-magnets
excitation coils which are installed in the vibrating system, linear and circular, usually
employed as feeding devices in automation systems.
All the feeders traditionally used supply the load with a fixed frequency depending
on power mains.
As we have to fit the springset to the feeding frequency we dont have
satisfactory results.
To approach as much as possible the resonance condition, the manufacturer of this
feeding system is obliged to do many adjustments on the springset supporting the holder of
the pieces to feed.
This complicated operation seldom reaches the resonance condition1.
Using the vibrators power supply, to change the feeding frequency in order to reach
the resonance condition, it is sufficient to regulate the dipwitch SW2 placed on the card.
Having the possibility to adjust the feeding frequency to the springset the
improvements reached are immediately verifiable.
This device proved utility also after the first installation.
We could test that as the time went by the springset changed its elasticity owing to
phenomenons linked to the enervation of the material.
It is possible to keep unchanged the system performances by the years.

1RESONANCE

CONDITION: It is the frequency by which the feeding system delivers the minimum energy
to obtain the maximum vibration: The system is composed by the springset and the container of the products
to be feeded.

INDEX

CHAPTER 1 ___________________________Device description.


CHAPTER 2 ___________________________Device opening.
CHAPTER 3 ___________________________Installation.
CHAPTER 4 ___________________________Settings.
CHAPTER 5 ___________________________Troubleshooting
CHAPTER 6 ___________________________ Connections
CHAPTER 7 ___________________________ Technical specifications
CHAPTER 8 ___________________________ Part identification

Chapter 1: Device description.


The vibrators power supply is made up from a card with electronic components, a
aluminium cover and a plastic bearing.
On the electronic card there are (in addition to integrated circuits):
-

3 diagnostic leds,

a dip-switch SW2 (8 switch) to select the output frequency,

a dip-switch SW1 (4 switch) to select the maximum output current,

a jumper H1 to select the start/stop logic,

a terminal box to connect mains, vibrator and start/stop command.

With reference to the drawing at the bottom of this manual, you will locate these
components.

Chapter 2: Device opening .


To accede to the card on which are placed the setting gears and diagnostic leds, you
have to switch off the power supply, wait at least 5 minutes before removing the cover
(presence of residuary energy on capacitors, danger of strike), unscrew the 2
screws which fix the aluminium box to the card.

Chapter 3: Device installation.


Remove aluminium cover (unscrew the 2 screws on front of cover),
Locate the dip-switch SW2 (8 switches),
Set the desired output frequency (see table associating dip-switches to output
frequency),
Locate the dip-switch SW1 (4 switches),
Set the desired maximum output current supply (see table associating dip-switches to
current),
Connect the load, power, and signal wires to terminal box as suggested in chapter 6,
Reassemble the cover and connect it to ground via the brass screw,
Close external power supply switch,
Set the external voltage reference at about 2 volts,
The vibrator should vibrate slowly;
The load will be feeded at the frequency defined by the dip switch SW2 and at the
voltage defined by the external reference.
Increasing the external voltage reference the amplitude of vibration will increase.
If, increasing the voltage reference the vibrator stops, it means that the device is
in overload; decrease the reference value and the power supply will automatically
reset the overload condition.

Chapter 4: settings.
In case of device replacement report on the new device the settings of the
previous one.
The device is delivered with default settings and in case of replacement of the device
installed with a new one we recommend to report the settings previously set.
Jumper H1: the jumper position in connection with the entry of the terminal box
states the start/stop condition of the device.
With (H1) in position 1 the device is normally in motion. The stop condition is
obtained with the active presence of the start/stop signal.
With (H1) in position 2 the device is normally in stop. The start condition is
obtained with the active presence of the start/stop signal.
The default setting of H1 is in position 1.
Dip switch SW1: the configuration of the dip switch states the highest delivering
current and has the purpose to protect the load feeded.
In the following table there are the current limit values relating to the dip-switch settings.
SW1
1
on
off
on
off
on
off
on
off
on
off
on
off
on
off
on
off

2
on
on
off
off
on
on
off
off
on
on
off
off
on
on
off
off

3
on
on
on
on
off
off
off
off
on
on
on
on
off
off
off
off

4
on
on
on
on
on
on
on
on
off
off
off
off
off
off
off
off

CURRENT
(amperes)
0,13
0,27
0,47
0,67
2,46
2,6
2,73
3,13
4,2
4,33
4,46
4,66
5,59
5,73
5,86
6,00

With all the switches in off (default setting) the device delivers the maximum current.
After having reached the set limit, the device stops to feed the load.
After few seconds, the device automatically restarts feeding the load again.
If the condition causing the anomalous current input is not removed, the device will
continuously switch from start to stop.
After having checked the input current data required from the vibrator manufacturer,
set the current with reference to the corresponding value.
In case of replacement of a device report on the new one the previous settings.
Dip switch SW2: the configuration of these dip switches states the output frequency
and should be selected near the frequency required by the vibrator manufacturer.
The output frequency is not affected from input frequency.

Table of connection between the dip switch setting and the output frequency.
SW2 (1=ON)
7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

6
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1

5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0

4
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1

3
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0

FREQ.
2
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1

1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0

(HZ)
40,69
40,9
41,12
41,34
41,56
41,78
42
42,23
42,46
42,69
42,93
43,16
43,4
43,65
43,89
44,14
44,39
44,64
44,9
45,16
45,42
45,69
45,96
46,23
46,5
46,78
47,06
47,35
47,64
47,93
48,23
48,52
48,83
49,14
49,45
49,76
50,08
50,4
50,73
51,06
51,4
51,74
52,08

SW2 (1=ON)
7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

5
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1

4
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0

3
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1

FREQ.
2
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0

1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1

(HZ)
52,43
52,79
53,15
53,51
53,88
54,25
54,63
55,02
55,41
55,8
56,21
56,61
57,03
57,44
57,87
58,3
58,74
59,19
59,64
60,1
60,56
61,04
61,52
62
62,5
63
63,52
64,04
64,57
65,1
65,65
66,21
66,77
67,35
67,93
68,53
69,14
69,75
70,38
71,02
71,67
72,34
73,01

SW2 (1=ON)
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

6
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

5
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

4
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1

3
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1

FREQ.
2
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1

1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1

(HZ)
73,7
74,4
75,12
75,85
76,59
77,35
78,13
78,91
79,72
80,54
81,38
82,24
83,11
84,01
84,92
85,85
86,81
87,78
88,78
89,8
90,84
91,91
93,01
94,13
95,27
96,45
97,66
98,89
100,16
101,46
102,8
104,17
105,57
107,02
108,51
110,04
111,61
113,22
114,89
116,6
118,37
120,19

Example: the output frequency of 50,08 Hz is obtained with the following setting:

switches 6 and 3= on ,all others off

Chapter 5: Troubleshooting
In this chapter we want to help the user to solve the most common problems by
explaining the condition of the signal gears placed on the frontal panel.
If the problem continue also after having checked what we are going to suggest, we
recommend to send a e-mail to our technical assistance info@digisystemsrl.it
There are 3 leds that you can see removing the aluminium cover; see in chapter 2
instructions to open device.
Condition of insufficient feeding (L1 = off, L2 = off, L3 = off).
Check in succession the following points:
1. Voltage of the power supply (230 Vca)
2. A correct connection of the terminal box
3. Fuses condition.
Condition of wrong signalling (L1 = off, L2 = on, L3 = off).
1. Check the integrity of the lamp (L1).
Condition of standby (L1 = on, L2 = off, L3 = off).
The device is ready and is waiting for the start command.
Check in succession the following points:
1. Check jumper (H1), refer to Chapter 4 to determine the start/stop condition of the
device.
2. Repeatedly, start and stop the motion control and check the led (L2) condition.
The correct operation foresees that the led switches on when the start command is
detected.
Condition of normal running (L1 = on, L2 = on, L3 = off).
If the load is not correctly feeded, check the following points in succession:
1. A correct connecting of the plug M1
2. A correct setting of the dip switches SW2
3. A correct setting of the voltage reference (from external potentiometer or PLC)
Block condition owing to current overload (L1 = on, L2 = off, L3 = on).
The device is required to deliver a current which is higher than the limit value set by
the dip switch SW1 placed inside the device.
Turn counterclockwise the external potentiometer or decrease reference voltage to
obtain that the led L3 is always off.
If you want to change the set current limit make reference to Chapter 4.
Anomalous condition (L1 = on, L2 = on, L3 = on).

Probably the device is damaged.


Contact our technical assistance (e-mail info@digisystemsrl.it).
7

Chapter 6: Connections
Input
230 Vca 10%

1M5

1M4

Output to

1M9

1M10

VIBRATOR

GND
GND
1M1

+24Vdc ->

Start/stop
0Vdc

<-

1M12

->

1M2

INVERTER OK
1M11

CW

+24Vdc

-> 24Vdc 10mA PLC

2K

S
CCW

1M3
1M8
1M7
GND

PNP connection: feeding from the outside pin 1M1 with +24 Vdc and pin 1M2 with
0V, the device will be in motion or in stop condition depending on the jumper SW1
position. (see Chapter 4).
PNP connection: feeding from the outside pin 1M12 with +24Vdc, you will have in
exit from pin 1M11 the READY TO RUN signal.

WIRING TABLE
PIN
1M1

SIGNAL DESCRIPTION
+ START/STOP INPUT

1M2

- START/STOP INPUT

0,5

0V TO COMMAND START

1M3

CW POTENTIOM. (IF EXISTING)

0,5

POTENTIOMETER

1M4

OUTPUT TO VIBRATOR

1,5

VIBRATOR

1M5

INPUT 230 Vac

1,5

MAINS

1M6

NOT CONNECTED

1M7

0,5

PLC OR POTENTIOMETER

0,5

PLC OR POTENTIOMETER

1M9

0V REFERENCE FROM PLC or


POTENTIOMETER CCW
+ REFERENCE FROM PLC or
POTENTIOMETER CURSOR
INPUT 230 Vac

1,5

MAINS

1M10

OUTPUT TO VIBRATOR

1,5

VIBRATOR

1M11

- OUT READY SIGNAL

0,5

PLC (PNP INPUT)

1M12

+ OUT READY SIGNAL

0,5

+ 24V

1M8

SECTION mmq CONNECT TO:


0,5
+24V

NOT CONNECTED

Chapter 7: Technical specifications


Power supply

Power output

Voltage

230 Vac 10%

Frequency

50 or 60 Hz

With mains included between the required limits


Minimum voltage

70 Vca

Maximum voltage

220 Vca

note: The maximum output voltage will be at least the same as


the feeding net voltage
Minimum frequency

40,69 Hz

Maximum frequency

120,19 Hz

Tolerance

0,5%

Protection degree

IP10

Dimensions mm

110h x 180l x 100w

Weight

0,8 Kg.

Other features:

Soft start of the feeded load with ramp of about one second.
Optocoupled control start/stop
Optocoupled remote signalling of device ready to start
Electronic protection of the device in presence of overload or
short circuit on the feeded load.

Chapter 8: Parts identification


PART

REF.

Red led
Green led
Red led
Dip-switch
Dip-switch
Jumper

DL1
DL2
DL3
SW1
SW2
H1

FUNCTION
Presence of high voltage on power capacitors
Power supply is feeding the vibrator
Power supply is in overload or out of order
Select current limit
Select output frequency
Select start command (H1-2) or stop command (H1-1)

10