Beruflich Dokumente
Kultur Dokumente
Conducted By (Date)
Company
Group 1
Task
Approved By (Date)
31/08/06
Arrange material to
workshop trailer
Cutting of pipe
Grinding of pipe
edge (Electrical)
2. Risk Evaluation
Existing Risk Control
Risk Level
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
No.
31/08/06
30/08/09
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
-Extra chain/belt to
secure
-Crowbar to be used
-Tag line
Lifting Supervisor
Lifting Supervisor
-Pipe falling
-Fatal
-Pinch point
-Finger injury
-Facture
-PPE
Fire hazard
-Bodily injury
-Damage
property
Falling object
Fracture / Crush
-Clearing of Combustible
material
-H/W tools check
-PTW
-Tool box meeting
-Deny entry to
unauthorized person
-Using of LIG
-Education/
Enforcement
Workshop Engineer
Physical injury
-Eye injury
-Burnt
PPE
Bodily injury
-For particle in
eyes
-Accidentally cut
-PPE; glove
-Grinder guard
-Crush injury
Workshop Engineer
Continue
from 3
4
Possible
Accident/III
Health &
Persons-at-risk
2. Risk Evaluation
Existing Risk Control
Risk Level
1. Hazard Identification
Hazard
Likelihood
Task Step
Severity
No.
Electrical hazard
-Electrocution
-Monthly Inspection
-Cable routing on S Hook /
Cable Rack / Housekeeping
Physical Injury
Fracture and
crush injury of
Finger
Electrocuted
Electrical hazard
440V
Defective cable
-Inspection tag
-PTW
-Shock preventor
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
-Physical check of
Workshop Engineer
tools daily
-Change to pneumatic
tools
Workshop Engineer
-Education;
-Tool-box meeting
-Anti-slip handle grip
-Periodic month;
-Daily check
Workshop Engineer
Company
Group 2
Task
Approved By (Date)
31/08/06
Pre-inspection /
marking
2. Risk Evaluation
Existing Risk Control
30/08/09
Risk Level
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
No.
Table 2 Members
31/08/06
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Asphyxiation
Faint, lack of
oxygen, overcome
by gas
Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance
Supervisor
Falling / Tripping
hazard
- Daily briefing
- Ensure lighting
installed properly
(adequate
Supervisor
Fire Explosion
Fatal
-Briefing to
workers
-Pre-check
Supervisor
Hit by object
Injury cause by
falling object, hit by
structure
Reference
Document for
Reference
Supervisor
Fabrication of pipe
spool on deck
Fire explosion
Fatal accident
-Pinch points
-Hand/Finger
injuries
Hand / finger
injuries
Eye Injury
Burnt injuries on
hand
Sprained or
bruises.
-Sharp edge
-Flying of objects
-Burnt
-Tripping hazard
To cut pipe
penetration on
main deck
To weld doubler
plate on tank
bottom
Fire explosion
Fatal accident
-Falling
Tripping hazard
Injury caused by
falling object
Sprained ankle
Fire explosion
Fatal accident
2. Risk Evaluation
Existing Risk Control
Risk Level
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
No.
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Pre-check by
supervisor
Supervisor
Pre check
Supervisor
4
3
1
1
l
L
Pre-check by
supervisor
Supervisor
Supervisor
Supervisor
Pre-check by
supervisor
Reference
Document for
Reference
Supervisor
To lower pipe to
tank
Possible
Accident/III
Health &
Persons-at-risk
2. Risk Evaluation
Existing Risk Control
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance
Supervisor
-Pre-check by
holder
-Supervisor
conduct tool-box
meeting
Holder
Supervisor
Supervisor
-Briefing to
workers
-Ensure coworkers can talk
common language
Check on scaffold
before use
Supervisor
Asphyxiation
Faint, lack of
oxygen, overcome
by gas
Electrical
Electrocution from
exposed cables,
damaged cable, wet
clothes, condition
-Struck by
-Maintain communication
Cut against
Finger injuries
Leather gloves
-Remove sharp edge
-Falling
-Scaffold defect
-Valid Ok Tag
-No modification to scaffold
Risk Level
1. Hazard Identification
Hazard
Likelihood
Task Step
Severity
No.
Reference
Document for
Reference
Housekeeping
-Falling
Possible
Accident/III
Health &
Persons-at-risk
-Injuries caused by
falling object
2. Risk Evaluation
Existing Risk Control
Risk Level
1. Hazard Identification
Hazard
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
Company
Group 3
Task
Approved By (Date)
1.
Hazard Identification
2. Risk Evaluation
31/08/09
3. Risk Control
No.
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Scaffold erection
Falling from
heights
Fatal injury
Collection and
mobilization of
materials from
workshop include
tools
Hand injury
and Fall
objects
Lifting of spools
using yard cranes
-Caught In
between
-Hand injury
Falling
Reference
Document for
Reference
Check thoroughly
the scaffold before
assign to workers
Supervisor of piping
and as well as
Scaffolding
Supervisor
Companys SMS
and work
procedures
Piping Supervisor
and Lifting Supervisor
Companys SMS
and work
procedures
Lifting Supervisor
Companys SMS
and work
procedures
-Competent &
trained person to do
rigging
-Check & inspect of
belts condition (keep
clear of lifting area)
Barricade the area &
display no entry sign
Piping Supervisor
Companys SMS
and work
procedures
Risk Level
Action Officer
Follow-up Date)
Likelihood
Additional Risk
Control Measure
Severity
Superintendent
(31/08/06)
1.
Hazard Identification
2. Risk Evaluation
3. Risk Control
Possible
Accident/III Health
& Persons-at-risk
Installation of pipe
& pipes supports
follow by welding
Caught in
Between
Finger injury
Removal of tools
and left over
materials and
housekeeping
-Falling objects
from height
Injury caused by
falling object
Additional Risk
Control Measure
Action Officer
Follow-up Date)
Document for
Reference
Piping Supervisor
Companys SMS
and work
procedures
Piping Supervisor
Companys SMS
and work
procedures
Risk Level
Hazard
Likelihood
Task Step
Severity
No.
Reference
Company
Group 4
Task
Approved By (Date)
Hazard Identification
3. Risk Control
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Slipped and
fall
Selection of proper
tools and
equipments
Installation of pipe
support
Flying objects
Fire
Laying of pipe
Falling object
Bonding of pipe
Clamping of PVC
pipe
Chemical
hazard
Caught in
between
Nil
Nil
Nil
Nil
More frequent
inspection
Supervisor
Safety
-Proper PPE
-MSDS
Use the correct tool
Risk Level
Likelihood
Additional Risk
Control Measure
Severity
Finger injury
31/08/09
2. Risk Evaluation
No.
Babu (Supervisor)
31/08/06
Reference
Document for
Reference
Company
Group 6
Task
Approved By (Date)
1. Hazard Identification
Severity
Likelihood
Risk Level
Body injury
Proper platform
Skin irritation
Protective clothing
-Hit by object
Body injury
-Cordon off
Proper platform
2
2
2
2
L
L
Skin irritation
Protective clothing
-Burn
Hazard
Remove of
ceiling panel for
access
-Caught in
between
3. Risk Control
-Cordon off
Task Step
-Working at
height
Contact with
insulation
Remove pipe
-Falling object
insulation
Working at
height
Contact with
insulation
Dismantle bolt -Contact with
nut and clamp
hot water
Strike by
hammer
2. Risk Evaluation
Existing Risk Control
No.
31/08/2006
Possible
Accident/III
Health &
Persons-atrisk
Finger injury
-Finger injury
Additional
Risk Control
Measure
Action Officer
Follow-up Date)
-Close
supervision
-Immediate
Supervisor
Reference
Document for
Reference
1. Hazard Identification
2. Risk Evaluation
Risk Level
Action Officer
Follow-up Date)
-Periodic
safety
induction by
forklift
supervisor
-Safety section
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk
Likelihood
Additional
Risk Control
Measure
No.
Severity
3. Risk Control
Transport to
workshop
-Forklift
operation
-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit
-Loose
material
-Hotwork
Object slip
from fork
-Fire
Electrocution
Burn
-Proper insulation of
electrical tools
-Ensure body not wet
Eye injury
Eye protection
-Proper eye protection
Arc Eye
Eye protection
-Proper eye protection
Finger injury
Proper tools
-Hand gloves
-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit
-Object slip
-Secure object by web
from fork
sling
-Burn
-Shut off system
-Drain the system
Fabricate pipe
in workshop
Flying
particles
Radiation
Strike by
7
Transport back
the pipe to ship
Box up pipe
-Forklift
operation
-Loose
material
-Contact with
hot water
Reference
Document for
Reference
1. Hazard Identification
Hazard
Possible
Accident/III
Health &
Persons-atrisk
Likelihood
Risk Level
Task Step
3. Risk Control
Severity
No.
2. Risk Evaluation
-Strike by
hammer
-Finger injury
2
2
2
2
L
L
System test
-Body injury
10
Box up
Insulation
-Falling object
Falling from
height
Contact with
insulation
Hit by object
Body injury
Skin irritation
Protective clothing
Additional
Risk Control
Measure
Action Officer
Follow-up Date)
Reference
Document for
Reference
Company
Group 7
Task
Approved By (Date)
Removal of
Insulation from
Existing Pipes
Proper securing of
pipe
Removal of bolt
and nuts (cold
works)
Risk Level
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
31/08/2006
Health
Inhalation of fiber
particles
-Falling
Caught in
between
-Finger/hand injuries
-Falling
Strike against
Hand/finger injuries
-Falling
-
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Proper
supervision and
monitoring of
workers
throughout work
process
-Proper
supervision and
monitoring of
workers
throughout work
process
-Close monitoring
and supervision of
work force
Reference
Document for
Reference
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
-Close monitoring
and supervision of
work force
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
Risk Level
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Falling
-Injuries
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
Caught in
between
Hand/finger injuries
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
Reference
Document for
Reference
Company
Task
Approved By (Date)
31/08/06
Gouge out
weldment
Edge preparation
beveling
Preheating using
heating torch
Fire
-Fire
Electrical
-Electrocution
Radiation
2. Risk Evaluation
Existing Risk Control
Risk Level
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
Likelihood
Task Step
Severity
No.
-Flying sparks
-Fire
Strike by sharp
object.
Finger/hand/ face
injury
PPE, such as
face shield, hand glove glass
Caught in
between
Strike by flying
particles
Finger injuries
Fire
Burnt injuries on
hand
KM Chua
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Supervisor
Constant
reminder and
enforcement of
safety rules
Constant
reminder and
enforcement of
safety rules
Morning pre-job
briefing.
Clear work area of
combustible
material
-Barricade
-Signboard
informing
passersby
Supervisor
Reference
Document for
Reference
Supervisor
Supervisor
Supervisor
Supervisor
Supervisor
Supervisor
Welding
Surface
powerbrushing
grinding
Strike by flying
particles
-Fire
Electrical
Electrocution
Radiation
Arc Eye
-Metal fume
Metal fever
-Stike by flying
particles
-Fire (worker)
Dust
-Dust Inhalation
2. Risk Evaluation
Existing Risk Control
Risk Level
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
5
2
1
3
M
M
3
5
2
1
M
M
Remind in the
orning pre-job
briefing.
Supervisor
Supervisor
Use forced
ventilation
-Signboard
informing
passersby
-Barricade
covered with
firecloth
Remind in the
orning pre-job
briefing.
-Signboard
informing
passersby
-Barricade
covered with
firecloth
Reference
Document for
Reference
Supervisor
Supervisor
Supervisor
Supervisor
Company
Group 10
Task
Approved By (Date)
PJM
1. Hazard Identification
31/08/06
30/08/09
2. Risk Evaluation
3. Risk Control
Possible
Accident/III Health
& Persons-at-risk
Additional Risk
Control Measure
Document for
Reference
Dismantling of
pipes in sequence
Strike by
object
Finger injury
Morning pre-job
briefing
Supervisor
Foreman
Nil
-Falling
hazard
Body injury
Morning pre-job
briefing
Supervisor
Foreman
Risk Level
Hazard
Likelihood
Task Step
Severity
No.
Reference
Transportation of
pipes from main
deck to the quay
side by the shore
crane
Strike by
falling object
Injury caused by
falling object
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
Transport pipes
from quay side to
workshop
-Toppling of
pipes from
forklift
Injuries caused by
toppling pipes
Pre-check by
supervisor
Forklift Driver
Supervisor
Foreman
Falling object
hazard
Injury caused by
falling object
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
1. Hazard Identification
2. Risk Evaluation
3. Risk Control
No.
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Falling object
Injury caused by
falling object
Caught in
between
Finger injury
-Falling
hazard
Reference
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
Morning briefing
tpo tell work
Supervisor
Foreman
Nil
Risk Level
Document for
Reference
Likelihood
Severity
Additional Risk
Control Measure
Line check by
visual inspection
-Chemical
-Physical
-Tripping
Nil
Supervisor
Foreman
Nil
-Remove
permit before
completing
the job
Nil
Nil
Supervisor
Foreman
Nil
Company
Group 11
Task
Approved By (Date)
31/08/06
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
2. Risk Evaluation
Existing Risk Control
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Equipment
preparation
Caught
between
Finger Injury
Transport from
store to berth by
lorry
-Falling
object
Injury caused by
falling object
Store the
equipment near to
work site
Supervisor
Road
accident
Hit by forklift
Yard Manager
Caught in
between
Designate
walkways in the
yard
Pre-lifting briefing
and checks
Falling object
Injury caused by
falling object
Pre-lifting briefing
and checks
Lifting Supervisor
Lifting by shore
crane
Risk Level
Likelihood
Task Step
Severity
No.
Reference
Document for
Reference
Supervisor
Lifting Supervisor
7
8
10
Dismantling of
existing hydraulic
pipe
Caught in
between
Electrical
hazard
Risk Level
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Finger injury
Pre-lifting briefing
and checks
Electrocution
Pre-job briefing
and checks
-Firewatch man
-Immediate
cleaning
3
3
3
1
1
1
L
L
L
-Oil spillage
Fire hazard
Strike by
Caught in
between
Fire
Finger injury
Finger injury
-Oil spill
Overfill
Check pressure in
the pipe
Leakage the
joint pipe
-Sign board
-Barricade testing area
-PPE
-Sign board
-Barricade testing area
-PPE
Increasing
pressure slowly
from 750 to 3000
psi
Release pressure
slowly
-Pipe burst
-Flooding
Body injury
Checking on 2500psi
-Check pressure
in the pipe
-Check joints for
leakage.
High
pressure
water
Body injury
Blanking of pipe
ends & hook up to
pump
Reference
Document for
Reference
Supervisor
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
2. Risk Evaluation
Existing Risk Control
Dismantling of the
testing
connections,
equipment
Strike by
objects
12
Housekeeping of
the testing area
Strike by
objects
Finger injuries
PPE
Risk Level
11
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Reference
Document for
Reference
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Highlights
ACF500.pdf
355.9KB
The $5 million fund was set up by the MOM to help SMEs who do not have the capabilities or resources to
implement risk assessment at their workplaces to comply with requirement under the Workplace Safety and
Health (WSH) Act. The Act was implemented on 1 March 2006 to reduce the risks at source by making
stakeholders accountable for managing the risks they create and taking reasonably practicable steps to ensure
the safety and health of workers.
With effect from 1 September 2006, all workplaces are required to implement comprehensive risk assessment
http://www.asmi.com/index.cfm?GPID=156 (1 of 7) [2/22/2007 5:26:01 PM]
for work processes, with detailed plans to reduce or minimise workplace safety and health risk at source, where
reasonably practicable. RMAF will co-fund eligible companies up to 70% of the consultancy cost incurred for
approved projects, up to a maximum of $7,500. It will cover training-led consultancy projects to help companies
identify risks at the workplace and suggest solutions to address these risks. The funding will not cover the cost
of implementing the solutions. The consultancy must be undertaken by Approved Risk Consultants certified by
MOM.
To apply for the RMAF, the applicant must fulfil the following criteria:
Has at least two managerial or supervisory staff who have attended a recognised
Risk Management Course conducted by an Accredited Training Provider
Interested companies who meet the eligibility criteria can submit the completed Registration Form to ASMI. For
enquiries or clarifications, please contact ASMI Secretariat at Tel: 6872 0030.
For more information on RMAF, please go to Risk Management Assistance Fund of MOM.
For the list of Accredited Training Providers.
For the list of MOM certified Approved Risk Consultants.
To learn more about the WSH Act, please visit Workplace Safety and Health Act of MOM.
Scaffolding
Tank Cleaning
Steel Work
Electrical Work
Piping
Transporting
Participants in the workshop were organised in groups and tasked to identify work processes of the trade and
mapped out tasks involved in these processes. They also had to discuss and analyse the hazards, likelihood and
severity of the risks involved and propose risk control measures for the various tasks.
The workshops were conducted between March to November 2006. Each workshop was championed by one of
the major shipyards, and led by a Chief Facilitator from the leading yard and supported by a team of senior safety
and trade personnel for eight shipyards as group facilitators. Officers from MOM also assisted in the facilitation
of the groups.
From the various workshops, risk matrices and templates were drawn up by the participants working in groups.
The following RA templates derived from the workshops (which may not be sufficient or comprehensive) are
available for reference only as sample formats.
Printable Version
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