Beruflich Dokumente
Kultur Dokumente
OF MASS FLOW
RATE
V12 P2 V22
V22 V12 P1 P2
2
2
2
2
P1
p1
V1
p2
V2
A 2
A1
1 2
A1
V2 A2 A2
m
th A2
m
2 ( P1 P2 )
2 ( P1 P2 )
A
2
1 4
A 2
1 2
A1
2 ( P1 P2 )
1 4
Coefficient of discharge is less than one because of separation losses and frictional losses
BS 1042
Corner tappings
D and D/2 tappings
Flange tappings
STOLZ EQUATION
C d 0.5959 0.0312
2.1
0.184 0.0029
0.0900 L1 1
4
4 1
10
Re D
6
2.5
0.75
0.0337 L2 3
0.039
If L1
0.4333 use 0.039 for the coefficient of 4 1 4
0.09
Values of L1 and L2
Corner tappings
D and D / 2 tappings
Flange tappings
L1 L2 0
L1 1 L2 0.47
25.4
L1 L2
D ( in mm )
Conditions of validity
VENTURIMETER - BS 1042
NOZZLE - BS 1042
IRRECOVERABLE PRESSURE
DROP FOR ORIFICE PLATE
P loss
P
1 C C
1 4 1 C d2 C d 2
1 4
2
d
P loss 1 1.9
P
For 7
P loss
,
0.436 0.86 0.59 2
P
For 15o ,
0.5; D 100 mm ; d 50 mm
10 kg / s
m
act C d
m
2 P
1 4
d2
Orifice plate
m act C d
10 0.6
2 P
1 4
d2
50 10 3
4
P 33.774 kPa
P loss
P
C
1 C C
1 1 C
2
d
1 4
2
d
2 1000 P
1 0.54
P loss
P
P loss
P
P loss
P
1 C C
1 4 1 C d2 C d 2
1 4
2
d
P loss 1 1.9
0.7345
P loss 0.7345
33.774
Q P loss
pump
10 33.774 1000
354.43W
1000 0.7
Ppump 354.43W
Venturimeter
m act C d
10 0.99
2 P
1 4
d2
50 10 3
4
P 12.158 kPa
For 7 o ,
2 1000 P
1 0.54
Q P loss
pump
10 1.8663 1000
26.6W
1000 0.7
Ppump 26.6W
Nozzle
m act C d
10 0.96
2 P
1 4
d2
50 10 3
4
P 13.19 kPa
2 1000 P
1 0.54
Q P loss
pump
10 8.44 1000
120.53W
1000 0.7
Ppump 120.53W
P loss
Ppump
kg/s
P
kPa
kPa
Orifice
10
33.774
24.81
354.43
Venturi
10
12.158
1.8663
26.66
Nozzle
10
13.19
8.4368
120.53
Item
act
m
2
2
p1 u 2 p2 u2 p1 p2 u2 u 2
2
2
2
2
Momentum theorem between 2 and 3 p2 A3 p3 A3 m u2 m u
p2 u u2 p3 u2 p3 p2 u u2 u2
A3 u
m
PRESSURE LOSS
P loss p1 p3
P loss
P
2 2
2
u2 u u u2 u
p1 p3 p1 p2 p3 p2 2
2
2 2
p1 p2
p1 p2
u2 u
2
2
P loss
P
p1 p3 2
p1 p2
u2
2
P loss
P
u u u2
u2
2
u
2
u 2 2u u2
u
2
u2
u
1
2
2
2
u2 u 2u u2
u2 u
u2 u
u2
2
2
u2 uu2 u u2 u 1 u
u2 u
u2
Contraction Coefficient ( )
Ac
A2
u Ac Ac A2
2
u2
A A2 A
Ac
Ac A2 2 A
A2
Ac 2 A
u
1
u2 1 2
u 1 2
1
u2
P loss
P
Ac
2
A
P loss 1 2
1 2
Q act
Q act
Cd 2
1
1
A
1 c
A
Ac
2 P
Q theoretical
2 P
1
A
1 c
A
Ac
2 P
Q act
1
A
1 2
A
2
1 2 4
A2
2 P
2 P
Q act
Cd 2
1 4
Cd 2
1 4
2P
2 P
Q act
2
1 2 4
2
1 2 4
2 P
2P
2
2
C
2
2 2 4
2
2 4
d
4
2 4
d
d
4
2 4
1
1
1
1
Cd
C d2 2 1 4 C d2 4
Cd
1 4 1 C d2
2
C
d
2
1 4 C d2 4
P loss 1 2
1 2
P loss 1 2
P
Cd
1
1
P loss
P
1 1 C
4
2
d
1 4 1 C d2
1 4 1 C d2
Cd
Cd
1 4
1 C C
2
d
1 C C
1 4 1 C d2 C d 2
1 4 1 C d2 C d 2
1 4
2
d
COMPRESSIBLE FLOWS
Ideal Gas PV K
VdV
1
dP
gdz 0 ;
VdV
dP
P1
P
1 2
P1
P
P1
V22 V12
K 2
1
2
V22 V12
2
1
dP
12
P
V22 2
P1
A2
A1
dP
1
1
P2
K P1
1
P1
1
1
1 2
1
1
P2 P1
P
K
K
1 1
P1 P1
1V1 A1 2V2 A2
V1
P A2
2 A2
V2 2
V2
1 A1
P1 A1
2
V2
1
P1
P
1 2
P1
1
P
1 2
P1
P
V22 2
P1
2 P1
1 1
V2
P
1 2
P1
P
1 2
P1
A2
A1
A2
A1
2
V2
1
P1
P
1 2
P1
P
m th A2 2V2 A2 1 2
P1
m th A2
1
2
2
P
P
P1 1 2 2
P1 P1
1
P2
1
P1
4
2 P1 P2
1
1 1
P1
P
1 2
P1
A2
A1
m th A2
1
2
2
P
P
P1 1 2 2
P1 P1
1
P1
P1
P1 P2 P1 P2
P1 P2
P2
1
P1
4
m th A2
1
2
2
1
P
P
P1 P2 P 1 2 2
1
P
P
1 2 1 1
P1
2
P2
1
P1
4
m th A2
2 1 P1 P2
1 4
1
1
4
1
2
1 P2 P2
P2 P1 P1
1
P1
2
P2
1
P1
4
1
P
1 2
P1
m th A2
2 1 P1 P2
1 4
1
1
4
1
2
1 P2 P2
P2 P1 P1
1
P1
2
P2
1
P1
4
th A2
m
2 1 P1 P2
1 4
1
1
4
1
2
1 P2 P2
P2 P1 P1
1
P1
2
P2
1
P1
4
f 2 , ,
P1
The above equation for is never used in practice. In BS 1042 and ISO 5167, is for
square edged orifice is given as a regression equation
1 0.41 0.35
1
P2
1
P1
Air flows at 20 deg C through a 6-cm pipe. A square-edged orifice plate with = 0.4 is
chosen to meter the flow rate. A pressure drop of 250 cm H2O is measured at the
flange taps with an upstream pressure of 93.7 kPa abs. Find the flow rate.
D 60 mm
P1 93.7 kPa abs
0.4
P1 P2 1000 9.81 250 10 2 24.525 kPa P2 93.7 24.525 69.175 kPa
1
1
1
2
1 P2 P2
P2 P1 P1
1
P1
P2
0.73.83 1.4 0.4
P1
P2
1
P1
4
2
1.4 1
1.4
1
4
1.4 0.7383 1.4
1 0.4
0
.
7383
1.4 1
1 0.7383
1 0.4 0.7383
4
2
1.4
0.8442
th C d A2
m
th 0.8442 0.6
m
2 1 P1 P2
1 4
24 10
4
3 2
d 60 0.4 24 mm
P1 93.7 kPa abs
0.4
P1 P2 1000 9.81 250 10 2 24.525 kPa P2 93.7 24.525 69.175 kPa
P
93.7 103
1.1143 kg / m 3
RT 287 273 20
1
1
4
1
2
1 P2 P2
P2 P1 P1
1
P1
P
1 4 2
P1
1.2
1.4
0.8
Beta = 0.2
0.6
Beta = 0.4
Beta = 0.6
Beta = 0.8
0.4
0.2
0
0
0.2
0.4
0.6
P2
P1
0.8
1.2
0.5
Experimental Results
Theoretical Results
Experimental
results
are for nozzle and
venturi
0.8
0.6
0.4
0.2
0.1
0.2
0.3
0.4
0.5
0.6
0.7
P
1 2
P1
0.8
0.9
1
1
1
2
1 P2 P2
P2 P1 P1
1
P1
P
1 4 2
P1
LAMINAR FLOWMETERS
64
f
;
Re
fLV 2 64 LV 2
64 LV 2 32 LV
D2
p
V
p
2
VD
2D
Re 2 D
2D
D
32 L
D2
D2 D4
Q VA
p
p
32 L
4
128 L
D4
Q
p
128 L
Re 2000
Advantages
1. A high sensitivity even at low flow rates
2. An ability to measure flow from either meter direction
3. A wide usable flow range
4. The ability to indicate an average flow rate in pulsating flows
5. The instrument systematic uncertainty in flow rate determination
is as low as 0.25% (95%) of the flow rate.
Disadvantages
1. These meters are limited to clean fluids due to clogging potential.
2. All of the measured pressure drop remains a system pressure loss.
CONICAL FLOWMETER
ISO 5167 recommends
Single 90 bend
36
42
70
S. V. Prabhu, R. Mascomani, K. Balakrishnan and M. S. Konnur, Effects of upstream pipe fittings on the
Performance of orifice and conical flowmeters, Flow Measurement and Instrumentation, Vol. 7, No. I, pp.
CONICAL FLOWMETER
Kishor Borkar, A. Venugopal, S.V. Prabhu, Pressure measurement technique and installation effects on the
performance of wafer cone design, Flow Measurement and Instrumentation 30 (2013) 5259
Kishor Borkar, A. Venugopal, S.V. Prabhu, Study on the design and performance of a bi-directional cone
flowmeter, Flow Measurement and Instrumentation 34 (2013) 151159
1
FD FB W FD W FB C D Ab V 2 b Vb g Vb g
2
2 gVb b
V
1
C D Ab
2 gVb b
C D Ab
2 gVb b
C D Ab
Q AV
D ay d
D ay d
a - constant
2 gVb b
1
C D Ab
2 gVb b
1
K cons tan t
C D Ab
Q AV AK
Q Atube Abob K
If
Q mx CK mKx CK K 1 x K 2
Q x
ELECTROMAGNETIC FLOWMETER
B
U
e
Emf of electrical potential e, is induced in a
conductor of length L which moves with a
velocity, U, through a magnetic field of magnetic
flux, B
e U B .L
e U BL sin f U
is the angle between the mean velocity vector and the magnetic flux vector, usually at 90o
L distance between two electrodes of the order of diameter of the pipe
Q U
D2
4
E D2
K1 E
BL 4
K1 - Meter Constant
47 and
Yamasaki H and Rubin M 1974 The vortex flowmeter Flow its Measurement and Control in Science
Industry (USA) (ISA) pp 97583
Vortices
f d
St
V
Bluff Body
Venugopal, A., Agrawal, A., and Prabhu, S.V., "Review on vortex flowmeter - Designer
49
perspective," Sensors & Actuators A, to appear, 2011
Vortex Shedder
Sensor
Vortex Flowmeter
Secondary Element
Signal Processing
Piezoelectric
Sensor
Signal Converter
Transient Pressure
Sensor
50
Experimental Facility
6
3
1
Experimental Facility
Dye KMnO4 & Ujjala blue (Liquid fabric
whitener)
Camera Canon 550D (DSLR) @ 60 f/s
6
3
5
Flow measurement
ReD = 3000- 30000
Ultrasonic flow meter Uncertainty 2%
ReD < 3000
Coriolis mass flow meter Uncertainty 0.67%
2.75
3.25
3.75
4.25
Log10(ReD)
4.75
5.25
5.75
2.5
3.5
4.5
0.4
0.45
d/D = 0.14
d/D = 0.19
d/D = 0.28
0.4
d/D = 0.28
d/D = 0.19
d/D = 0.14
0.35
0.3
St
St
0.35
0.3
0.25
0.2
0.15
0.25
0.1
0.2
180
1000
10000
ReD
100000
300
1000
10000
100000
ReD
5.5
ReD = 10000
A slider of mass m is moving with velocity v along a rod; the rod itself is moving with
angular velocity about the axis XY.
The mass experiences a Coriolis force of magnitude
Fcor 2m V 2mV
and the direction perpendicular to both linear and angular velocity vectors.
Fluid flows through the U-tbe ABCD which is rotating with an angular velocity about the axis
XY.
V Fluid velocity
Consider an element of fluid of length x travelling with velocity V along the limb AB which
will have mass
m A x
is the density of the fluid and A is the internal cross sectional area of the tube.
The element experiences a Coriolis force
F 2mV 2 AV x
The total force on the limb AB of length l is
F 2 AVL
F 2 A V x 2 A VL
0
Lr
T F 2r 2 AVL 2r 4m
Lr
T 4m
Lr
T 4 m
rL L 4 r L2
T C
TL 4 m
m
J
L
CJ
CJ
CJ
Const m
J - polar moment of inertia
C- Shear modulus
- Angle of twist
4 r L2
m
CJ
At time t sensor P detects the tube in position CB and emits the voltage pulse.
At a later time t + t, sensor P detects the tube in position CBand again emits a
pulse.
The time interval t is small compared with the period of oscillation 1/f of
The distance BB = CC travelled by the tube in t is u t, where u is the velocity of
the tube at BC.
This depends on the angular velocity ; u = L
BB = CC = ut = 2r
L
2r
4 r L2
L
CJ
2 t
m
t m
CJ
2r
8r L
CJ
2 t
m
8r L
D - No flow
S1 Leading Motion of the tube
Vt t Lt
Lt
Tan
2r
2r
2r
2r is the separation distance between two arms
2 r
2 r 4 r L2
8 r2 L
m
m
L
L
CJ
CJ
8r L
t
m
CJ
tL
Vt L
Inlet
Outlet
Direction of Coriolis
acceleration
Direction of Coriolis
acceleration
Exciter
v
P
Sensor 1
Sensor 2
[dB /1.00 V]
-30
-40
-50
-60
-70
Natural
frequencies
15, 24, 50, 123 Hz
-80
-90
-100
-110
0
[dB /1.00 V]
20
40
-30
-40
-50
-60
-70
-80
-90
-100
-110
0
20
40
60
80
100
[H z]
120
140
160
180
200
60
80
100
[H z]
120
140
160
180
200
PVC with L
40
20
0
Case E
Case F
Case G
-20
-40
-60
0.0
0.1
0.2
0.3
0.4
0.5
0.6
SONIC NOZZLE
Cylindrical Throat Venturi Nozzle
SONIC NOZZLE
Cylindrical Throat Venturi Nozzle
2 1
P o 1 2 1
P
1 1 1 1
1
M
; M 1 ; o 1
P
o
2
P
2
P
2
To
T
1 2
1 To 1
2
1
M ; M 1; o 1
T To
T
2
T
2
T
2
1
th 2 A2V2
m
th
m
2 1 1 1
P2
2
A2 R T2 Po
RT
2
o
RT2
R To
2
1
1
2
1
Po
2
A2 2 RTo
R To
1 1
2
1
Po
2
act Cd
m
A2 2 RTo
R To
1 1
INSTALLATION REQUIREMENTS
I 2 Rw hA Tw T f
Current I
Sensor dimensions:
length ~1 mm
diameter ~5 micrometer
h C0 C1 V
Kings Law
Wire supports
(St.St. needles)
Velocity U
Sensor (thin wire)
I 2 Rw hA Tw T f
I 2 Rw C0 C1 V0 A K tr Rw T f
Vo Constant velocity
Neglecting conduction and radiation, during a time interval dt, for the wire
Electrical energy generated Energy lost by convection = Energy stored in wire
A Tw T f C o C1 V
f V C o C 1 V C o C 1 Vo
f
V Vo
V V V
o
f V Co C1 V Co C1 Vo kv v
I 2 R
dTw
wo rw A Tw T f Co C1 Vo kv v MC P
dt
I 2 R
drw
wo rw A K tr Rwo rw T f C o C 1 Vo k v v MC P K tr
dt
I 2 Rwo A K tr Rwo T f Co C1 Vo 0
Under equilibrium conditions
dr
I 2 Rwo I 2 rw A K tr Rwo K tr rw T f C o C 1 Vo k v v MC P K tr w
dt
I 2 Rwo A K tr Rwo T f
Co C1
Vo 0
I 2 rw A K tr Rwo T f
kv v AK tr rw kv v AK tr rw Co C1
drw
A K tr Rwo T f kv v
dt
dt
dr
Irw I 2 AK tr Co C1 Vo MC P K tr I w A K tr Rwo T f kv vI
dt
drw de
Irw e I
dt
dt
drw
dt
neglected
dr
kv v AK tr rw kv v AK tr rw Co C1 Vo MC P K tr w
rw I 2 AK tr Co C1 Vo MC P K tr
Multiply by I
Vo MC P K tr
de
e I 2 AK tr Co C1 Vo MC P K tr A K tr Rwo T f kv vI
dt
de
MC P K tr e AK tr Co C1 Vo I 2 A K tr Rwo T f kv vI
dt
de
MC P K tr e AK tr Co C1 Vo I 2 A K tr Rwo T f kv vI
dt
Divide by
AK C
tr
o C1 Vo I
MC P K tr
AK C C V I 2
tr o
1
o
MC P K tr
AK C C V I 2
tr o
1
o
de
e Kv
dt
de
A K tr Rwo T f k v I
e
v
dt
AK C C V I 2
tr o
1
o
A K tr Rwo T f k v I
sec onds K
Volts / m / s
AK C C V I 2
tr o
1
o
e
D K
v
D1
K1
1 1 D
D 1
eo
Compensation
Adjustment Scheme
I o i 2 Rwo rw AK tr Rwo rw T f C o C 1
Vo MC P K tr
drw
dt
I o i 2 Rwo rw I o2 2 I o i i 2 Rwo rw
2
Under equilibrium conditions I Rwo A K tr Rwo T f
I o2 rw 2 I o iRwo AK tr rw Co C1 Vo MC P K tr
drw
dt
drw
MC P K tr
rw AK tr C o C 1 Vo I o2 2 I o iRwo
dt
Co C1
drw
dt
Vo 0
MC P K tr
drw
rw AK tr C o C 1 Vo I o2 2 I o iRwo
dt
AK tr Co C1 Vo Io2
Divide by
drw
2 I o Rwo
rw
i
2 dt
2
AK tr C o C 1 Vo I o
AK tr C o C 1 Vo I o
MC P K tr
(AK [
tr
MC P K tr
C o + C 1 Vo
2
o
sec onds ; K =
(AK [
tr
2 I o Rwo
C o + C 1 Vo
2
o
ohms / amps
Ro
Rr
For a Balanced Bridge
Rwo Rb
i1 i i 2
i1 i i
i2 i
R Rr Rw Rb
Rw Rb
i a
Ra Rr
R
R
a
r
Ra Rr
i i1
Ra Rr Rw Rb
Rw Rb
Rw Rb
i1
Ra Rr
Ra Rr Rw Rb
e I o rw
Ke
e
D
i
D1
Ke Io K
Under
compensated
Over
compensated
Rightly
compensated
(Almost)
_______
1
T
t o T
u2 dt
to