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TECHNICAL NOTE
Tower reflector for solar power plantt
ARI RABL
Solar Energy Group, Argonne National Laboratory, Argonne, IL 60439, U.S.A.
t
I
I
/
= R r s t stage ~ - - (Fresnel mirrors)
\\
. . . .
/~lmox
Optical axis
Fig. 1. Optics of tower reflector. First stage = R,, consisting of
Fresnel mirrors (heliostats). Second stage = R2, consisting of
Fresnel reflectors which direct light towards common focus F2.
Third stage, consisting of an array of compound parabolic
concentrator (= CPC) cones around F2, is not shown in this
figure.
After reflection off R ~, the ray strikes R2 at P2 a distance r2 away
from the axis before being reflected to F~. The slope (measured
from horizontal) of the reflector Rz at P_, is given by
1
a(r2) = ~ (0, + 02).
(1)
where 0~ and 05 are the angles indicated in Fig. 1 (note that they
have opposite signs). If the focal length of RI is f and if R2 is at a
height h above the ground, then 0, and 05 satisfy the following
relations
tan 0,
rl-r2
h
rj
[
(2)
and
tan 0 2 = h = ( 1 - h ' l ~
fJh"
(3)
dr = dr2 + ~
d02.
(4)
269
270
Technical Note
ment dr2 by which the ray misses P2 on the second stage, and the
second term is due to the angular deviation from 0~,
dO2 = 2da - dO,,
(5)
of the ray after it is reflected from R2. The quantity d02 arises
from the deviation d0, of the incoming ray and from 2da due to
the wrong curvature at the point of impact. Contour errors d/3 of
the second stage can be included by adding a further term 2d/3 to
the right hand side of eqn (5).
If the angular half width A0~ of the incoming radiation is
sufficiently small, then eqns (4) and (5) for the infinitesimal
quantities can be used to determine the concentration. Concentration, of course, is defined as ratio of aperture to absorber area, and
hence the concentration of the first two stages is (apart from
blocking and shading)
where rE.,.~ is the radius of the first stage and Arm~ = radius of
focal zone is the largest value of the left hand side of eqn (4),
corresponding to 0~ = qS, and 02 = d~z. Including a factor ~b =
effective ground cover to account for shading and blocking, one
finds that
[co~2
2 sin ~2
]-2
C,~ = ~0
-~ cos26~ (tan ~, + tan q~)
s i n ~ C ......
(6)
with
C
_~
1
'~"'- sin2 he, - (hO,) ~"
" (7)
(8)
C,23=~r0 ~
2sin6=
]-2
cos=th,(tan4~,+tan4~2) ] C ......
(9)
A r 2 = ~ Ah O , = 2 m
cos t~,
for hO,=lOmrad.
Ar2 a ....
r2max
witham..=~(O,-~h2)=20 .
(12)
With the assumed radius r, ~.. of the heliostat field of 100 m this
implies a concentration of C,2 = tP(r,m,dhr~ax)2= 500 for the
first two stages, if A0, = 10 mrad. With better mirrors A0~ might
become as small as 7 mrad, and C,2 would reach 100tp.
A CPC cone as third stage can boost this concentration by a
further factor of (1/sin ~2)2= 100 to a total of C,23=2500 for
A0, = 100 mrad and C,23 = 5,000 for A0I = 7 mrad, assuming an
effective ground cover factor ~ = 0.5.
This derivation shows that the concentration is very sensitive to
the surface and tracking accuracy of the heliostats of R,, but
rather insensitive to errors in slope or alignment of the second
stage R2 (errors A/3 in R2 could be as large as 1 or 2 without any
serious effect). The accuracy requirement for the CPC third stage
is not critical either, provided its angular contour errors are small
compared to ~,2 = 5.
As for the design of the third stage, a single cone would be
ridiculously big. But essentially the same optical performance is
obtained by an array of many small CPC cones, closely spaced
without gaps, each cone having an aperture radius of about
5-20 cm and a height of about 15-60 cm.
Optical transmission losses in a system of this kind can be fairly
large since all rays have to undergo two reflections before
reaching the CPC and approximately one additional reflection, on
the average, when passing through the CPC. Several methods for
minimizing these losses are mentioned.
The energy absorbed in the CPC need not be wasted; it can well
serve to preheat the working fluid. One might, for example, pump
a gas downward through the CPC cones. The gas stream will not
only extract the heat from the CPC and from the absorber, but it
can suppress convective losses if a transparent cover is placed on
top of the cones. The cover should be made of nonglare (etched)
glass [5] (transmissivity ->96 per cent). Such a cover also offers the
possibility of using an inert gas such as He to preserve the high
reflectivity of a first surface silver coating which would be
desirable for the CPC cones.
High reflectivity for the second stage is necessary not only for
the sake of good optical efficiency but also to avoid overheating.
With the proportions suggested above, the second stage is
exposed to I00 suns. Even if only 10 per cent of this is absorbed,
careful design will be needed to avoid overheating. (Reflectivities
around 90 per cent are feasible with second surface Ag mirrors).
Reflectivity close to 100 per cent can be achieved with prisms
using total internal reflection. Figure 2 shows the orientation of
small symmetric rectangular prism to be used at point P~ in Fig. 1.
The broad side of the prism faces downward in such a way that the
(10)
from the correct impact point P2 on R2. The radius r2~,x of the
second stage ought not to be much larger than 10 m, implying that
IArz/rzl = (1/5) which is not really infinitesimal. Hence it seems
more appropriate to approximate the finite change in reflector
slope Aa by
Aa =
ray AOz = 2Aa - A0~, the term 2Aa = 80 dominates. Similarly, the
contribution of A02 in eqn (4) is much larger than that of ~r~, and
thus one can take the radius Ar of the focal zone surrounding F~
to be
(11)
Since the largest variation of a occurs near the optical axis, this
estimate is an upper limit on Aa. In the deviation of the reflected
Roy from ~
\
Rays to F2
Technical Note
radiation which is reflected from the front reaches the focal point
F:. The 90 edge faces upward and runs along the radial direction
away from the optical axis of the system. The rays which undergo
total internal reflection inside the prism will emerge with a small
lateral displacement; the aberrations due to this displacement are
negligible since each prism will measure only a few mm in width.
Obviously straight (i.e. nontapered) prisms cannot be placed side
by side in a radial array without gaps. A practical solution would
use a "patchwork" of fairly small glass plates (roughly 30 x 30 cm,
easily mass produced) each of which is covered on the upper side
by parallel rectangular prisms. This implies that some of the
prisms will not have the correct orientation, but this has no effect
on the optical performance.t Of course, the glass should be highly
transparent to minimize absorption losses; so-called water-white
glass would be acceptable.
The tower reflector scheme can reach very high temperatures
and collection efficiency. For a conservative estimate, consider
the following system:
Concentration C = 2500, corresponding to fairly large mirror
and tracking errors A0,= 10mrad (one sided deviation from
perfect), and ground cover factor ~ = 0.5.
Reflectivity of first stage p, = 0.85.
Reflectivity of second stage p2 = 0.98 (glass prisms).
Transmissivity of non-glare glass cover on CPC = 0.96.
Reflectivity of third stage (CPC, approximately one reflection
on average) p3 = 0.95 (Ag in He atmosphere).
Absorptivity of cavity receiver E = 0.95.
These numbers imply an optical efficiency
271
(13)
(14)